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Respironics Bilichek Bilirubin Analyzer - Service Manual
Respironics Bilichek Bilirubin Analyzer - Service Manual
com
Service Manual
This BiliChek system is the subject of U. S. Patent #US patent 5.353.790 5,792,049 5,860,421 5,924,981 6.002.482
6,045,502 6,192,734 and patents pending. BiliChek is a trademark of Respironics, Inc.
Respironics disclaims all liability for economic loss, loss of profits, overhead, or consequential damages which may be claimed
to arise from any sale or use of this product. Some states do not allow the exclusion or limitation of incidental or consequential
dames, so the above limitation or exclusion may not apply to you.
This warranty is given in lieu of all other express warranties. In addition, any implied warranty, including any warranty of
merchantability or fitness for the particular purpose, is limited to years. Some states do not allow limitations on how long an
implied warranty lasts, so the above limitation may not apply to you. This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
The warranty for repairs is ninety days for labor and one year on the part(s) that was replaced.
To exercise your rights under this warranty, contact Respironics Inc. at 1-800-345-6443 (US and Canada only) or 1-724-387-
4000.
Visit Respironics Home Page on the World Wide Web: www.respironics.com
4.0 Warnings and Precautions ............................... 8 12.0 Routine Operator Cleaning ................................... 33
5.0 Description of the BiliChek® System................ 9 13.0 Maintenance and Repair/Replacement ................ 33
13.1 HHU Measurement Bulb Replacement .... 33
6.0 System Specifications ....................................... 10 13.2 Charger Base Repair .................................. 34
13.3 Hand Held Unit (HHU) Repair ................. 35
7.0 Functional Description ..................................... 11 13.4 Power Supply Repair/Replacement .......... 35
13.5 Battery Pack Repair/Replacement ............ 35
8.0 Initial Set-up ...................................................... 13
14.0 Software Upgrades ................................................. 35
9.0 Set-up Mode ...................................................... 14 14.1 Upgrade Instructions .................................. 35
10.0 Operation of the Device .................................... 17 15.0 Customer Service and Product Support
10.1Performing a Calibration .......................... 17 Contact Information ............................................... 36
10.2Performing a Measurement ...................... 17
11.0 Troubleshooting ................................................ 18
• Symbol for Use By • Symbol for Do Not Throw in Trash
1
Jacques, S., Saidi, I., Ladner, A., and D. Oelberg. Developing and optical
fiber reflectance spectrometer to monitor bilirubinemia in meonates.
2 60°C
-40°C
Bag of 10
Domestic
♦Input ............................................... 120V, 60Hz
♦Output ............................................ 12 VDC, 0.75 Amp
Battery Packs:
♦Type ........................................................... Ni-Cd International
♦Dimensions ♦Input ............................................... 100-240 VAC ± 10%
♦Height ............................................ 6.5cm 47-63 Hz
♦Depth ............................................. 4.8cm
♦Width ............................................. 3.5cm ♦Output ............................................ 12 VDC, 2.75 Amp
♦Weight ............................................ 147g
♦Voltage ....................................................... 6V Environmental Conditions for Use:
♦Capacity ..................................................... 700mA Hrs BiliChek System and BiliCal Individual Calibration Tip may
♦Measurements per full charge .................... Minimum 100 be stored at -40°C to 60°C (-40°F to 140°F) with
on a single noncondensing relative humidity of 95% for a duration of at
charge least 24 hours.
♦Life Span .................................................... Minimum 1 year
♦Recharge Cycle .......................................... 4.6 hours BiliChek System and BiliCal Individual Calibration Tip are
maximum intended to operate between temperatures of 5°C to 40°C
♦Discharge and Recharge Cycle .................. 9.2 hours (41°F to 104°F) with 0% to 85% relative humidity without
maximum condensation.
1014988 BiliChek Service Manual 10
7.0 Functional Description 5. Battery Pack - Located in the bottom portion of the
handle,it provides the electrical energy to operate the
BiliChek Hand-Held Unit (HHU): variouscomponents
(teal)
P lac e a batter y
M ake su re there is a fully p a c k i n t h e
charged battery pack in the N O T E : A f t er t h e s ec on d
c h a r g er b as e i n NOTE: The indicator light will
HHU battery pack try, check the
the right hand well. t ak e abou t 3 s ec o n ds t o
battery pack output with a
Well "B". illuminate.
mu l t i met er . I t s h o u l d be
Press and release either between 7 and 7.5 Volts DC.
button on top of the HHU
(F1 or F2).
T he c har ger
bas e or th e
OK ? No
If the H HU will not tak e power supply
s k i n me a s u r e men t s , is defective.
OK ? con tac t your distribut or
No and request instruc tions Yes
for returning the defective
H H U t o Respironics f o r In sert a bat tery
D
Yes repair. p a c k i n t o t h e
charger base right
hand well. Well "B".
The HHU is operating
correctly, and can be
returned to use.
No
Try another battery pack. If the second
battery pack gives the proper indication,
Is the first battery pack is defective. Order
the BSI a replacement battery pack from your
Yes
blinking distributor. If the BSI continues blinking
Red ? red with the second battery pac k, the
charger base is defective and must be
repaired or replaced.
NOTES:
2. Ensure that all contacts on both the battery pack and the
charger base are clean, not bent over or broken off, and free of
any obstructions.
NOTE: The battery packs have three (3) contacts on one end
and four (4) contacts on the other end. Holding the battery pack
with the contacts towards you, the contacts are numbered from
left-to-right.
D D
+V A1
COAX POWER TPS7350 +5V +5V
J1 3 IN1 SENSE 7
D8 R49 6
GND
RST
68 OUT2
EN
1 4 5
2 1/4 W IN2 OUT1 +5V
3 MRA4003 D7 D12 + C1 C2 + C3 C4 C17 C18
8
P6SMB15AT3 MMSZ5237BT1 10uF .1uF 10uF .1uF .1uF .1uF +V
8.2v
+V
+5V
J3 R50 10K GND
IR Q*
1 R34 1K
RST*
2
3 PF2* R35 10K
C 4 C
5 MM2* R36 10K
6
7 CM2* R37 10K
8
9 R38 10K
10
R39 10K
* C9
U1
PA7 11 MR2*
R40
R41
10K
10K
1 OSC1 PA6 12 MR1*
PA5 13 RD2 R42 10K
18pF R43 14
PA4 GN2
10M Y1 15
PA3 OT2*
C10 4Mhz 16
PA2 U2
2 OSC2 PA1 17
PA0 18
18pF 2 18
A1 Y1 RED1
20 RESET PB5 3 3 A2 Y2 17
PB4 4 4 A3 Y3 16 GREEN1
19 IRQ PB3 5 OT1* 5 A4 Y4 15
PB2 6 CM1* 6 A5 Y5 14 GREEN2
B
+5V 9 Vdd PB1 7 MM1* 7 A6 Y6 13 B
10 Vss PB0 8 PF1* 8 A7 Y7 12 RED2
9 A8 Y8 11
68HC05J1 +5V
J2 1 G1 +5V 20
19 G2
1
2
RD1 3 MM74HC541
GN1 4
5
6
7
8
+5V 9
10
+5V
C14
*
.1uF R51 R16 R53
10K 2.05K 9.53K NOTES:
1% 1% 1%
A
RESPIRONICS
R52 R17 R54 THIS SCHEMATIC WAS CREATED
15K 1.05K 1.05K USING ORCAD TO REPLACE THE Title
1% 1% 1% SCHEMATIC DEVELOPED USING
SCHEMA. THIS SCHEMATIC WAS
BILICHEK CHARGER PCA
Size Document Number Rev
NOT USED FOR BOARD LAYOUT.
S1014726 0
Date: Wednesday, October 30, 2002 Sheet 1 of 3
5 4 3 2 1
+5V R19
100K
A2 R3 1%
Q2 LM317 6.8 D1 POGO PINS
IRLML5103 3 2
D +V VIN VOUT D
C15 1 1W MRA4003 R4A R4B R4C R4D R6 R46 1 PP1
.1uF R1 ADJ 62 62 62 62 12.1K 6.19K 1
10K 1W 1W 1W 1W 1% 1% 1 PP2
1
D3 1 PP3
+ C5 Q3 R7 R45 1
P6SMB6.8AT3
1uF IRLML2402 3.01K D4
R55 Q1
IRLML2402 R5
10K
1%
* P6SMB15AT3
1K
J6
3
2
C 1 C
+5V
R15 R23 R24
+5V *
16K 10K 1M
+3V R25
+5V
10K
C12
+5V
8
C7 +5V
100pF R22 5 A6B
+1.7V +
10K 7
A4 .1uF
6
20
- D10
ICS1702 LM393A/SO
17 1
VDD
OPRF CHG
4
B B
J8 7 SEL0 DCHG 2
10 18 MMBD914LT1 R27 J4
SEL1 VIN R57 R58 1K
2 14 AUX0 THERM 16 GREEN1
1 15 3 10K 1M 3
AUX1 PFN PF1*
13 4 R26 2
DTSEL MMN MM1*
1K
AVSS
12 5 CM1* +5V 1
* RC CMN RED1
VSS
8
MOLEX 3
8
R56 3 + A6A
10K 1
+.05V 2 -
LM393A/SO
4
SW1
+5V 1 4
2 3
A RESPIRONICS A
Title
BILICHEK CHARGER PCA
Size Document Number Rev
S1014726 0
Date: Wednesday, October 30, 2002 Sheet 2 of 3
5 4 3 2 1
3
2
C 1 C
+5V
R20 R29 R30 +5V
*
16K 10K 1M
+3V R31
+5V 10K
C13
+5V
8
C8 +5V
100pF R28 5 + A7B
+1.7V
10K 7
A5 .1uF
6 -
20
D11
ICS1702 LM393A/SO
17 1
VDD
J9 OPRF CHG
4
B B
7 SEL0 DCHG 2
2 10 18 MMBD914LT1 R33 J5
SEL1 VIN R61 R62 1K
1 14 AUX0 THERM 16 GREEN2
15 3 10K 1M 3
AUX1 PFN PF2*
13 4 R32 2
MM2*
* DTSEL MMN 1K
AVSS
8
MOLEX 3
8
R60 3 + A7A
10K 1
+.05V 2 -
LM393A/SO
A RESPIRONICS A
Title
BILICHEK CHARGER PCA
Size Document Number Rev
S1014726 0
Date: Wednesday, October 30, 2002 Sheet 3 of 3
5 4 3 2 1
000002 Dynamic integration time out of range. Install a fully charged battery pack and try several calibrations
with new BiliCal tips. If error persists install a new measurement light bulb and try calibration several
times. If the error still persists, the HHU requires service.
000004 Shape index above threshold. Try a fully charged battery pack and a new BiliCal tip. If error persists,
HHU requires service.
000008 Peak pixel not found. Install a fully charged battery pack and try several calibrations with new BiliCal
tips. If error persists, HHU requires service.
008192 Stray Light Slope Error. Install a fully charged battery pack and try several calibrations with new BiliCal
NOTE: Firware tips. If error persists, HHU requires service.
Version ≥ 2.4/3.8
Only
016384 Mean of dark scan data above threshold. Install a fully charged battery pack and try several calibrations
with new BiliCal tips. If error persists, HHU requires service.
008192 Stray Light Slope Error. Try several calibrations and several BiliCal tips. If error persists, HHU requires
NOTE: Firware service.
Version ≥ 2.4/3.8
Only
016384 Mean of dark scan data above threshold. Try several calibrations and measurements. If error persists,
HHU requires service.
Error: E03 - Disposable
Disposable tip removed after calibration and before measurements completed. Ensure tip is firmly attached an try another
calibration and measurement. NOTE: This error can also occur if HHU is operated in sunlight or other bright light. Cover the
IRDA port on the front of the HHU and perform another calibration and another measurement.
US and Canada
Phone: 1-800-345-6443
Fax: 1-800-886-0245
International
Phone: 1-724-387-4000
Fax: 1-724-387-5012
www.respironics.com
or e-mail:
service@respironics.com
or
clinical@respironics.com