WEEKLY REPORT FOR

MAHA METRO RAIL CORPORATION-

TITGARH
PMRP/P1/RS-02/2020

WEEK NUMBER- 40
28/09/2020 – 04/10/2020

Prepared by FIC Name Mr Michelangelo Carpinella

Checked by Team Leader Name Mr. Amit Kumar Yadav
Approved by Head- Rolling Stock Name Mr. Jayesh Patel
Doc status Released
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Revision Table

REVISION HISTORY RECORDS

Rev. Date Author Comment

00 16-09-2020 Mr. Jayesh Patel NA

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Table of Content

1 Critical issues and resolution strategy......................................................................................4

2 SITE ENGINEERING ACTIVITES.........................................................................................5
2.1 FIC Onsite Status.......................................................................................................................5
2.2 FIC Key Activities - Summary of activities undertaken during the period by the
Consultant..................................................................................................................................................5
3 Project status..............................................................................................................................6
3.1 General comment.......................................................................................................................6
3.2 Work progress............................................................................................................................6
3.3 Production status........................................................................................................................6
4 Inspection & Defect Log / Records, Open Item List................................................................7
5 FIC meetings on site...................................................................................................................8
5.1 Weekly Meeting..........................................................................................................................8
5.2 Other Meetings...........................................................................................................................8
6 Occupational health & safety....................................................................................................8
7 Appendices..................................................................................................................................9
7.1 Appendix 1 – Photographs of any Level 1 log items raised during the reporting period......9
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1 Critical issues and resolution strategy

Topic: NA

Issue Description

Impact of Issue/defect

Resolution Due Date Manufacturer Resp.

Status:
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2 SITE ENGINEERING ACTIVITES

2.1 FIC Onsite Status

Table 1: FIC Status

Role Resource This week Next 4 week Visit

Mr Michelangelo 28-09-2020 to 05.10.2020 to

FIC – CE 2
Carpinella 04-10-2020 01.11.2020

2.2 FIC Key Activities - Summary of activities undertaken during the period by the Consultant

Table 2: FIC Key Activities

Date Eng Activities

28-09-2020 Mr Michelangelo 1) Assembling phase observation of 1st train set MP001,

Carpinella MP003 & MP002

29-09-2020 Mr Michelangelo 1) Assembling phase observation of 1st train set MP001,

Carpinella MP003 & MP002

30-09-2020 Mr Michelangelo 1) Assembling phase observation of 1st train set MP001,

Carpinella MP003 & MP002

01-10-2020 Mr Michelangelo 1) Assembling phase observation of 1st train set MP001,

Carpinella MP003 & MP002

02-10-2020 Mr Michelangelo 1) Assembling phase observation of 1st train set MP001,

Carpinella MP003 & MP002
2) Final Quality test for dimension and strenghtening

03-10-2020 Mr Michelangelo 1) Update in the Daily Manufacturing Progress Report

Carpinella 2) Prepared Site Assessment Report

1) Prepared Weekly Report

04-10-2020 Mr Michelangelo
Carpinella
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3 Project status

3.1 General comment

NA

3.2 Work progress

As per daily report

3.3 Production status

As per Daily Manufacturing Progress report

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4 Inspection & Defect Log / Records, Open Item List

NA as of this week.

Table 3: Summary of Defects & OIL

Items Quantity Comments

Raised Total 0 NA

PIR Closed Total 0

(Project Issue
Reporting ) Raised (This week) 0

Closed (This week) 0

Raised Total 0

IDR Closed Total 0

( Inspection &
Defect Report) Raised (This week) 0

Closed (This week) 0

For further details refer to “OIL number”

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5 FIC meetings on site

5.1 Weekly Meeting

Table 4: MOM from the weekly meeting

Date 28/09/2020

Location Titagarh

FIC: Manufacturer representatives:

Attendees

Topics1 NA

5.2 Other Meetings ( e.g escalation / Critical observation during inspection etc )

Table 5: MOM form meeting with “NAME”

Time & Date Not Applicable in this week

Location

FIC: Manufacturer:
Attendees

Topics1

6 Occupational health & safety

NA
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7 Appendices

7.1 Appendix 1 – Photographs of any Level 1 log items raised during the reporting period.

Inspection Pictures:
Fig 1 : Assembling station under checking Fig 2 : Assembling tool for welding and
before CAB assembly strengthening currently in use for MP.003.001

Fig 3 : Assembly CAB station under Fig 4 : Engitech supplied End part strengthening
preparation for next phase and checking tool -PN

Fig 5: MP001.001 details Fig 6 : MP001.001 Finishing phase

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Fig 7: MP001.001 polishing after checking for Fig 8: MP001.001 roof testing,
NDC Strengthening and test station

Fig 9: MP002.001 - End part Fig 10 : MP002.001 End part assembled and
checked

Fig 11 : MP003.001 .basement detail Fig 12 : MP003.001 Side bar assembling

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Fig 13: MP3 Assembling and checking phase. Fig 14: MP3.001 Bottom floor assembling
Bottom Platform &Checking

Fig 15: Side frame panels MP.001.001 Fig 16: Top roof station. Bottom side preparation
for walking site
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Fig 17 : Automatic robot machine -Testing for Fig 18: Dimension control test by electronic tool
alignment on Top roof MP001.001 -body MP002-001

Fig 19 : End part assembling phase -MP003-001 Fig 20: End part check for acceptance _MP002-
001

Fig 21: Head dimension test related to MP002- Fig 22: MP002-001 material acceptance test for
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001 basement quality

Fig 23: MP003-001 assembling phase.Please do Fig 24: Platform MP003-001 assembling phase-Next
not attach this picture to the reports only for end part fixing
showing and then delete.

Fig 25: Rotating Jigs ready to accept MP003-001 Fig 26: Side wall lots -MP003-001
basement
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Fig 27: Stretchning tool preparation for testing Fig 28: Assembling line top view with components
MP002-001 head ready to be fixed on chassis MP001 and MP003

Fig 29: Bottom floor panel preparation and check Fig 30: Chassis MP001-001 positioned on jig for
for MP003-001 alignment and control-Next step assembling
sidewalls and top

Fig 31: End upper view of chassis Fig 32: Jig preparation to accept Head parts for
checks and finishing
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Fig 33: MP001 Top Roof view- Controls before Fig 32: Panels preparation and controls for MP003-
assembling-Next step moving to CAB assembly 001
station

Fig 35 : Side wall on line to be assembled on Fig 36: Upper view of positioned chassis of MP001-
PM001-001 chassis 001

Fig 37 : MP002-001 Side bars components of Fig 38 : MP001-001

chassis in preparation for next assembling
phase on the jig
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Fig 39 : MP001-001Side walls assembly phase Fig 40 : Painting booth

Fig 41: Painting Line Fig 42 : Painting Line