Components Manual Issue .

01 Eng

Bank Valves General Notes

428 Trakpactor

Row A
Bank Valves
BL-Pegson Ltd recommend any repair to the Bank
valve is performed by Danfoss approved service
centre who maintain the necessary clean
operational environment and specialist tooling.
Before removal, both the Bank Valve & the
surrounding areas must be cleaned and hoses /
pipe end blanked off to prevent contamination.
Row B
For customers operating in remote areas a range
of components are available from BL-Pegson Ltd
through the local dealer. Each segment of a bank
valve is identified through a simple Alpha Numeric
grid system as illustrated. Row C

E “NO” PS

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 11
© BL-Pegson Ltd 2002
 Components Manual Issue .01 Eng

Bank Valve 2550-9001

428 Trakpactor

R ow A R ow B R ow C
Valve
Section
Part No Seals Part No Seals Spool Part No Seals

PS:- Pump
N/A N/A 2550-8002 2550-9034 N/A N/A N/A
Side
Row A
1 :- LH
2550-6004 2550-9017 2550-9019 2550-9025 2550-9023 2550-6010 2550-9018
T rack
2 :- Main
2550-6006 2550-9017 2550-6008 2550-9025 2550-9026 2550-6010 2550-9018
Conveyor

E :- End N/A N/A 2550-8003 2550-9035 N/A N/A N/A

Bolt Kit &

2550-9036
Seals

Row B T est Point 2553-2013 Note :- T est Point is located under Part 2550-8002

Bank Valve Supplied as Original Equipment to

Plant Serial Numbers
Row C
QM008518
QM010628 Through QM012107
QM012182
QM012474 & QM012475

PS 1 2 E

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 12
© BL-Pegson Ltd 2002
 Components Manual Issue .01 Eng

Bank Valve 2550-9005

428 Trakpactor

R ow A R ow B R ow C
Valve
Section
Part No Seals Part No Seals Spool Part No Seals

PS:- Pump
N/A N/A 2550-8002 2550-9034 N/A N/A N/A
Row A Side
1 :- R H
2550-6004 2550-9019 2550-9023
T rack

2 :- Feeder 2550-6005 2550-9027

3 :- Dirt 2550-9017 2550-9025 2550-6010 2550-9018

Conveyor 2550-6008
4 :- Dirt 2550-6006 2550-9030
Conveyor
Fold
Row B
E :- End N/A N/A 2550-8003 2550-9035 N/A N/A N/A

Bolt Kit &

2550-8004
Seals

Lever 2550-9032

T est Point 2553-2013 Note :- T est Point is located under Part 2550-8002

Row C

Bank Valve Supplied as Original Equipment to All 428

Trakpactors upto & including QM018537
PS 1 2 3 4 E

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 13
© BL-Pegson Ltd 2002
 Components Manual Issue .01 Eng

Bank Valve 2550-9009

428 Trakpactor

R ow A R ow B R ow C
Valve
Section
Part No Seals Part No Seals Spool Part No Seals

PS:- Pump
N/A N/A 2550-8002 2550-9034 N/A N/A N/A
Side
Row A 1 :- LH
2550-6004 2550-9019 2550-9023
T rack
2550-9017 2550-9025 2550-6010 2550-9018
2 :- Main
2550-6006 2550-6008 2550-6013
Conveyor

E :- End N/A N/A 2550-8003 2550-9035 N/A N/A N/A

Bolt Kit &

2550-9036
Seals

T est Point 2553-2013 Note :- T est Point is located under Part 2550-8002
Row B

Bank Valve Supplied as Original Equipment to

Plant Serial Numbers
Row C

QM012137 & QM012138

QM012297 & QM012298
QM012476 Through QM018537

PS 1 2 E

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 14
© BL-Pegson Ltd 2002
 Components Manual Issue .01 Eng

Wiring Diagram Chart

428 Trakpactor

Parts Reference Wiring Parts Reference Wiring

Panel MK Plant Serial Numbers Panel MK Plant Serial Numbers
Page Diagram Page Page Diagram Page
QM012298
Mk1 8-21 QM08518 QM012946 & QM012947
QM010628 QM012959 & QM012960
MK2 8-9 8-22 QM012965 & QM012966
QM010882 & QM010883
QM013239 & QM013240
MK3 8-23 QM010629 Mk8 8-10 8-29 QM013387
QM013670 & QM013671
QM010884 & QM010885 QM013790
MK4 8-24 QM011240 & QM011241 QM013870
QM011354 & QM011355 QM014136 Through QM014138
QM011356 QM014284 & QM014285
QM011359 Through QM011361 QM013491 & QM013492
QM011962 & QM011963 QM013721 & QM013722
QM012058 QM013942 & QM013943
MK5 8-25 QM014233 & QM014234
QM012081
QM012098 QM014517 Through QM014520
QM012107 QM014726
QM014776 Through QM014781
QM012182 MK9T 8-30
8-10 QM014934
QM012137 QM015046
QM012474 Through QM012477 QM015079 Through QM015082
QM012566 8-12 QM015314 Through QM015317
MK6 8-26
QM012707 & QM012708 QM015736 & QM015737
QM012824 QM015951 Through QM015953
QM013057 QM016235 Through QM016237
QM012138 QM015479
QM016009 & QM016010
MK7 8-27 QM013073 & QM013074
QM016267 & QM016268
QM013386 Mk10 8-31
QM016494
QM012297 QM016500 Through QM016504
Mk7A 8-28
QM013388 QM016777 & QM016778

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 4
© BL-Pegson Ltd 2002
 Components Manual Issue .01 Eng

Wiring Diagram Chart

428 Trakpactor

Parts R eference Wiring

Panel MK Plant Serial Numbers
Page Diagram Page
QM016384
QM017310 & QM017311
Mk11 8-13 8-32
QM017420 & QM017422
QM017750 Through QM017752

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 5
© BL-Pegson Ltd 2002
 Components Manual Issue .01 Eng

428 Trakpactor Control Panel Front Door

9 8 13

12 10 14

11

8 11

9 12 15 16 17
Typical Control Station
Mk1 through 3 are not Equipped
with Item 13
Typical
Panel Doors
Mk’s 1
Through 9
10

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 6
© BL-Pegson Ltd 2002
 Components Manual Issue .01 Eng

Control Panel Front Door

428 Trakpactor

Mk 10 & 11 Panel
8

19

9
14

10 11 12 13 18

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 7
© BL-Pegson Ltd 2002
 Components Manual Issue .01 Eng

Control Panel Internal ITC

428 Trakpactor

23
20

24

25
21

26

22/31

Control Panel Internal View

Typical of Panel MK1 Through Mk8

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 8
© BL-Pegson Ltd 2002
 Components Manual Issue .01 Eng

Control Panel Components

428 Trakpactor

MK 1 MK 2 & 3
C ontrol P a ne l Spa re C ompone nts C ontrol P a ne l Spa re C ompone nts
Ite m P a rt Numbe r De scription Q ty Ite m P a rt Numbe r De scription Q ty

8 2683-2101 Eme rge ncy St o p But t o n 1 8 2683-2101 Eme rge ncy St o p But t o n

9 No t Fi t t e d 9 2683-2119 3 P o s i t i o n St a yput Swi t ch

10 2683-2103 2 P o s i t i o n Swi t ch 10 2683-2103 2 P o s i t i o n Swi t ch 1

3 P o s i t i o n Spri ng Re t urn 3 P o s i t i o n Spri ng Re t urn
11 2683-2104 1 11 2683-2104
Swi t ch Swi t ch
12 2683-2111 Bl a ck P us h But t o n 12 2683-2111 Bl a ck P us h But t o n

13 No t Fi t t e d 13 No t Fi t t e d

2683-2109 Fe e de r Spe e d Co nt ro l 2683-2109 Fe e de r Spe e d Co nt ro l

14 1 14 1
2683-2113 Kno b 2683-2113 Kno b

15 2683-2117 Gre e n St a rt But t o n 15 2683-2117 Gre e n St a rt But t o n

16 2683-2118 Re d St o p But t o n 16 2683-2118 Re d St o p But t o n

17 2683-2116 Co nt ro l St a t i o n As s e mbl y 1 17 2683-2116 Co nt ro l St a t i o n As s e mbl y 1

18 No t Fi t t e d 18 No t Fi t t e d

19 2683-2149 Ke y 19 2683-2149 Ke y
1 1
20 2683-2108 Ti me r 20 2683-2108 Ti me r

2683-2106 11 P i n Re l a y 2683-2106 11 P i n Re l a y

2683-2106A Ba s e U ni t f o r 2683-2106 2683-2106A Ba s e U ni t f o r 2683-2106

21 21
2683-2107 8 P i n Re l a y 2683-2107 8 P i n Re l a y

2683-2107A Ba s e U ni t f o r 2683-2107 2683-2107A Ba s e U ni t f o r 2683-2107

22/31 RRC Mo dul e :- Re f e r To P a ge 22/31 RRC Mo dul e :- Re f e r To P a ge

23 2683-2100 Fus e Se t 23 2683-2100 Fus e Se t

24 2683-2114 Eme rge ncy St o p Re l a y 1 24 2683-2114 Eme rge ncy St o p Re l a y 1

25 2683-2144 Ant i cra nk Re l a y 25 2683-2144 Ant i cra nk Re l a y

26 2686-9026 Cha s s i s So cke t 26 2686-9026 Cha s s i s So cke t

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 9
© BL-Pegson Ltd 2002
 Components Manual Issue .01 Eng

Control Panel Components

428 Trakpactor

MK 4 T hrough MK7A MK 8
C ontrol P a ne l Spa re C ompone nts C ontrol P a ne l Spa re C ompone nts
Ite m P a rt Numbe r De scription Q ty Ite m P a rt Numbe r De scription Q ty

8 2683-2101 Eme rge ncy St o p But t o n 8 2683-2101 Eme rge ncy St o p But t o n

9 2683-2119 3 P o s i t i o n St a yput Swi t ch 9 2683-2119 3 P o s i t i o n St a yput Swi t ch

10 2683-2103 2 P o s i t i o n Swi t ch 10 2683-2103 2 P o s i t i o n Swi t ch

3 P o s i t i o n Spri ng Re t urn 3 P o s i t i o n Spri ng Re t urn
11 2683-2104 11 2683-2104
Swi t ch Swi t ch
1 1
12 2683-2111 Bl a ck P us h But t o n 12 2683-2111 Bl a ck P us h But t o n

13 2683-2121 Red Indi cator Uni t 13 2683-2121 Red Indi cator Uni t

2683-2109 Fe e de r Spe e d Co nt ro l 2683-2109 Fe e de r Spe e d Co nt ro l

14 14
2683-2113 Kno b 2683-2113 Kno b

15 2683-2117 Gre e n St a rt But t o n 15 2683-2117 Gre e n St a rt But t o n

16 2683-2118 Re d St o p But t o n 16 2683-2118 Re d St o p But t o n

17 2683-2116 Co nt ro l St a t i o n As s e mbl y 1 17 2683-2116 Co nt ro l St a t i o n As s e mbl y 1

18 No t Fi t t e d 18 No t Fi t t e d

19 2683-2149 Ke y 19 2683-2149 Ke y
1 1
20 2683-2108 Ti me r 20 2683-2108 Ti me r

2683-2106 11 P i n Re l a y 2683-2106
No t Fi t t e d
2683-2106A Ba s e U ni t f o r 2683-2106 2683-2106A
21 21
2683-2107 8 P i n Re l a y 2683-2107 8 P i n Re l a y

2683-2107A Ba s e U ni t f o r 2683-2107 2683-2107A Ba s e U ni t f o r 2683-2107

22/31 RRC Mo dul e :- Re f e r To P a ge 22/31 RRC Mo dul e :- Re f e r To P a ge

23 2683-2100 Fus e Se t 23 2683-2100 Fus e Se t

24 2683-2114 Eme rge ncy St o p Re l a y 1 24 2683-2114 Eme rge ncy St o p Re l a y 1

25 2683-2144 Ant i cra nk Re l a y 25 2683-2144 Ant i cra nk Re l a y

26 2686-9026 Cha s s i s So cke t 26 2686-9026 Cha s s i s So cke t

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 10
© BL-Pegson Ltd 2002
 Components Manual Issue .01 Eng

Control Panel Teleradio

428 Trakpactor

20 21 24 25 23 20 21 24 25 27 23

26

26
22/
Control Panel Internal View Mk9 T , & Mk10 Control Panel Internal View Mk11

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 11
© BL-Pegson Ltd 2002
 Components Manual Issue .01 Eng

Control Panel Components

428 Trakpactor

MK 9T MK 10T
C ontrol P a ne l Spa re C ompone nts C ontrol P a ne l Spa re C ompone nts
Ite m P a rt Numbe r De scription Q ty Ite m P a rt Numbe r De scription Q ty

8 2683-2101 Eme rge ncy St o p But t o n 8 2683-2101 Eme rge ncy St o p But t o n

9 2683-2146 3 P o s i t i o n St a yput Swi t ch 9 2683-2146 3 P o s i t i o n St a yput Swi t ch

10 2683-2103 2 P o s i t i o n Swi t ch 10 2683-2103 2 P o s i t i o n Swi t ch

3 P o s i t i o n Spri ng Re t urn 3 P o s i t i o n Spri ng Re t urn
11 2683-2104 11 2683-2104
Swi t ch Swi t ch
1 1
12 2683-2111 Bl a ck P us h But t o n 12 2683-2111 Bl a ck P us h But t o n

13 2683-2121 Red Indi cator Uni t 13 2683-2121 Red Indi cator Uni t

2683-2109 Fe e de r Spe e d Co nt ro l 2683-2109 Fe e de r Spe e d Co nt ro l

14 14
2683-2113 Kno b 2683-2113 Kno b

15 2683-2117 Gre e n St a rt But t o n 15 2683-2117

16 2683-2118 Re d St o p But t o n 16 2683-2118 No t Fi t t e d

17 2683-2116 Co nt ro l St a t i o n As s e mbl y 1 17 2683-2116

18 No t Fi t t e d 18 2683-2102 St a rt / St o p But t o n 3

19 2683-2149 Ke y 19 2683-2149 Ke y
1 1
20 2683-2108 Ti me r 20 2683-2108 Ti me r

2683-2106 2683-2106
No t Fi t t e d No t Fi t t e d
2683-2106A 2683-2106A
21 21
2683-2107 8 P i n Re l a y 2683-2107 8 P i n Re l a y
7 7
2683-2107A Ba s e U ni t f o r 2683-2107 2683-2107A Ba s e U ni t f o r 2683-2107

22/ RRC Mo dul e :- Re f e r To P a ge 22/ RRC Mo dul e :- Re f e r To P a ge

23 2683-2100 Fus e Se t 23 2683-2100 Fus e Se t

24 2683-2114 Eme rge ncy St o p Re l a y 1 24 2683-2114 Eme rge ncy St o p Re l a y 1

25 2683-2145 Ant i cra nk Re l a y 25 2683-2145 Ant i cra nk Re l a y

26 2686-9023 Cha s s i s So cke t 26 2686-9023 Cha s s i s So cke t

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 12
© BL-Pegson Ltd 2002
 Components Manual Issue .01 Eng

Control Panel Components

428 Trakpactor

MK 11
C ontrol P a ne l Spa re C ompone nts
Ite m P a rt Numbe r De scription Q ty

8 2683-2101 Eme rge ncy St o p But t o n

9 2683-2146 3 P o s i t i o n St a yput Swi t ch

10 2683-2103 2 P o s i t i o n Swi t ch
3 P o s i t i o n Spri ng Re t urn
11 2683-2104
Swi t ch
1
12 2683-2111 Bl a ck P us h But t o n

13 2683-2121 Red Indi cator Uni t

2683-2109 Fe e de r Spe e d Co nt ro l
14
2683-2113 Kno b

15 2683-2117

16 2683-2118 No t Fi t t e d

17 2683-2116

18 2683-2102 St a rt / St o p But t o n 3

19 2683-2149 Ke y
1
20 2683-2108 Ti me r

2683-2106
No t Fi t t e d
2683-2106A
21
2683-2107 8 P i n Re l a y
7
2683-2107A Ba s e U ni t f o r 2683-2107

22/ RRC Mo dul e :- Re f e r To P a ge

23 2683-2100 Fus e Se t

24 2683-2114 Eme rge ncy St o p Re l a y

1
25 2683-2145 Ant i cra nk Re l a y

26 2686-9023 Cha s s i s So cke t

27 2683-2114 P o we r Suppl y Re l a y

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 13
© BL-Pegson Ltd 2002
Control Panel G

15039A01 Control Panel

Control Panel G

Item No. Qty Part No. Description

1 2 6T3644 20 Amp Circuit Breaker

2 1 6T3643 15 Amp Circuit Breaker
3 6 Pan Head Screw
4 1 105-1457 Volt Gauge
5 1 7GO685 Fuel Gauge
6 1 9X1117 Tacho (Digital)
7 2 7G9730 Light
8 2 7N9967 Bulb
9 1 6L5079 Light Switch
10 1 8M2777 Terminal Rail 6 Way (Other Side)
11 2 Pan Head Screw
12 2 Locking Nut
13 1 4W0483 Water Temperature Gauge
14 1 4W2065 Oil Pressure Gauge
15 1 9D3721 Override Switch
16 1 9W1077 Ignition Switch
17 1 8J4785 Ignition Switch Plate
18 1 O4798E1O Label
19 1 14475EOO Instrument Front Panel

15039A01 Control Panel

 PURPLE ORANGE/PURPLE
24v TERMINAL RAIL.
WATER TERMINALS 0v & 3A - FOR BELT WEAR
B SOLENOID OIL TEMP (6 WAY, MAX 16 AMPS)
LAMP PRESS TERMINAL 10A FOR - REMOTE CONTROL
OVERRIDE 0v 3A 0v 10A 0v 16A LAMP TERMINAL 16A - FOR OIL COOLER
IG R I S
+ -
I S ALL ABOVE SWITCHED BY IGNITION

BROWN
ST
G - + 10A & 16A NEUTRALS TO BE TAKEN FROM STARTER
M PANEL BULB G
START

RED
BULLET BULB

BLACK
SWITCH F CONN LIGHTS
SEE DETAIL

ORANGE
ORANGE
ORANGE BLACK

ORANGE

RED
BROWN BROWN BROWN
RED RED
GREY GREY
YELLOW YELLOW

PINK
Wiring Control Panel

FIXING
VOLTMETER CLAMP

TACHO
I S

ORANGE
BLUE
20 20 15 I FUEL S SETTING 3
FUSE FUSE
G

BLACK
G
A B

EARTH
BLACK

BLACK
ORANGE
GREY
ORANGE/PURPLE 24 WAY PLUG
BLACK/GREEN

WHITE
GREEN 1
13
EARTH
BLUE
BLACK 2

YELLOW
BLACK/YELLOW
BLACK/GREY
17

16
BLUE TACHO PICK-UP 11
REMOTE MOUNTED HORIZONTAL PANEL BLACK TACHO PICK-UP
EARTH TACHO PICK-UP 23
VIEWED FROM REAR. (14475D00)
ORANGE/PURPLE OIL SWITCH
BLACK ETR
BLACK/YELLOW CUSTOMER EARTH
BLACK/GREY CUSTOMER EARTH
GREEN FUEL SENDER
CUSTOMER SWITCH BLACK/GREEN FUEL SENDER
(NORMALLY CLOSED) OVERRIDE PURPLE ETR SOLENOID 15
SWITCH BLUE OIL SENDER
4
BULLET WHITE WATER SENDER
RELAY ENERGISE F

20 A FUSE CONN
ORANGE RELAY ENERGISE
M M 5
BULLET YELLOW RELAY OUTPUT
20 F GREY RELAY OUTPUT
CONN
PINK START SOLENOID 3
ORANGE
SEE NOTE A
RED IGNITION
14
18

25 mm DIA PMA
G

10
NOTES:- CONDUIT TO PLUG
A. FOR CUSTOMER ACCESS TO ENGINE SHUTDOWN CIRCUIT, BREAK ORANGE 24
 Wiring Engine Loom G

MAGNETIC
PICKUP
7W3355GRP
CAT
CONNECTOR

1 BLACK

BLUE 2 RED
(PIN) BLACK 6
(SOCKET) 3

PURPLE/ORANGE
TACHO CABLE NOT
TO EXCEED 3.6m. OIL PRESSURE
CUT SCREEN WIRE BLUE SENDER OIL PRESS
302010 C NO SWITCH
NC
SCREENED 2 CORE BLUE 122-1522

CAT
WATER TEMP CONNECTOR
WHITE SENDER
GN5926
1
6
24 WAY SOCKET 2 WHITE
WATER TEMP
1 ORANGE/PURPLE 3 BLACK SWITCH
5 5N8857
RED
13 NO C NC

2 PURPLE

17 PURPLE
ORANGE/PURPLE
16 5
BLACK
11 RACK
BLACK/YELLOW SOLENOID ENERGISE
2W8198 TO RUN
23
BLACK/GREY
7
FUEL LEVEL
SENDER BLACK/ORANGE
6T3670

BLACK/PURPLE
GASKET
514733

15 3 4
RED/ORANGE

GREEN
PINK
4 7
BLACK/GREEN
STARTER
2
5 MOTOR
PURPLE
KEY ISOLATOR
RED

SWITCH 7N718
3 BLUE (KEY 8H5306)
BLACK
BLACK

14 WHITE
18 4
ORANGE
3P4358 3
10
YELLOW
BLACK

24 GREY ISOLATION SOLENOID

(ENERGISE TO RUN)
6 PINK
20 RED
BLACK

1
RED 60 RED
1
25 mm DIA PMA 2
CONDUIT TO ENGINE

45A
ALTERNATOR DENOTES WIRES RUN WITHIN LOOM AND
NOT TO CONNECTOR. NUMBERS SHOW
EACH END. (SEE SHEET 2)

15039A01 Wiring Engine Loom

 5 PURPLE
POS 3
CAT CONNECTOR WHITE
5.0 RING - YELLOW
BATTERY CABLES
PURPLE/ORANGE
WATER TEMP PART NO 0000031M
POS 2
SENDER
6 WATER PLASTIC PROTECTIVE
12mm
SHEATH
SWITCH RING

PLASTIC PROTECTIVE 10mm

SHEATH RING
6 OIL PRESS
SWITCH
PLASTIC -PROTECTIVE
ORANGE/PURPLE 12mm
-
SHEATH
THESE WIRES ARE RUN WITHIN THE LOOM POS 1 - RING
10mm
ONLY AND NOT TO THE CONNECTOR CAT CONNECTOR
RING
(NUMBERS SHOW EACH END) BLUE PURPLE/ORANGE
POS 2
Wiring Conduit Layout

5mm RING
OIL BLACK RED
SENDER
GREEN -
5mm RING -
FUEL
3 RED/ORANGE SENDER
8mm RING
RELAY 4
ORANGE BLACK/GREEN
BLACK +BLACK/ORANGE 5mm RING 7
5mm RING
ON SAME 5mm RING
14475E00 YELLOW +GREY (LINKED) BLACK/PURPLE ETR
ON SAME 8mm RING (LINKED) 5mm RING
PANEL SOLENOID

SPECIAL 2 OFF PURPLE

ON SAME 5mm RING
TACHO PLUG
5 1
SPIRABAND
SPIRABAND
RED
6mm RING
ALTERNATOR

CONN BOX (14431D00) STARTER MOTOR

WITH PLUG & SOCKET
SOLENOID (NEG)
1 2
3 PINK RED
5mm RING 5mm RING RED
FUSE
2 4 7 5mm RING
RED/ORANGE
12mm RING
RED BLACK/ORANGE +BLACK/PURPLE
STARTER MOTOR ON SAME 12mm RING (LINKED)
RED 12mm RING
12mm RING BLACK/GREY +BLACK/YELLOW
SOLENOID ON SAME 12mm RING (LINKED)
G

Wiring Conduit layout

Wiring Engine Loom J
15039A00

Change level
 Wiring Engine Loom J
15039A00

MAGNETIC
PICKUP
7W3355GRP
CAT
CONNECTOR

1 BLACK

BLUE 2 RED
(PIN) BLACK 6
(SOCKET) 3
TACHO CABLE NOT
TO EXCEED 3.6m. OIL PRESSURE
SENDER

PURPLE
CUT SCREEN WIRE BLUE OIL PRESS
302010 C NO SWITCH
NC
SCREENED 2 CORE BLUE 122-1522

CAT
WATER TEMP CONNECTOR
WHITE SENDER
GN5926
1
6
24 WAY SOCKET 2 WHITE
WATER TEMP
1 ORANGE 3 BLACK SWITCH
5 5N8857
RED
13 NO C NC

2 PURPLE

17 PURPLE
ORANGE
16 5
BLACK
11 RACK
BLACK SOLENOID ENERGISE
2W8198 TO RUN
23
BLACK
7
FUEL LEVEL
SENDER BLACK
6T3670
GASKET
514733
BLACK

15 3 4
GREEN
PINK
4 7
BLACK
RED

STARTER
2
5 MOTOR
PURPLE
KEY ISOLATOR
RED

SWITCH 7N718
3 BLUE (KEY 8H5306)
BLACK
BLACK

14 WHITE
18 4
ORANGE
3P4358 3
10
YELLOW
BLACK

24 GREY ISOLATION SOLENOID

(ENERGISE TO RUN)
6 PINK
20 RED
BLACK

1
RED 60 RED
1
25 mm DIA PMA 2
CONDUIT TO ENGINE

45A
ALTERNATOR DENOTES WIRES RUN WITHIN LOOM AND
NOT TO CONNECTOR. NUMBERS SHOW
EACH END. (SEE SHEET 2)

Change Level
 PURPLE ORANGE
24v TERMINAL RAIL.
WATER TERMINALS 0v & 3A - FOR BELT WEAR
B SOLENOID OIL TEMP (6 WAY, MAX 16 AMPS)
LAMP PRESS TERMINAL 10A FOR - REMOTE CONTROL
OVERRIDE 0v 3A 0v 10A 0v 16A TERMINAL 16A - FOR OIL COOLER
IG R LAMP
+ - I S
I S ALL ABOVE SWITCHED BY IGNITION
ST

BROWN
G - + 10A & 16A NEUTRALS TO BE TAKEN FROM STARTER
START M PANEL BULB G
BULLET

RED
BULB

BLACK
SWITCH F CONN LIGHTS
15039A00

SEE DETAIL

ORANGE
ORANGE
ORANGE BLACK

ORANGE

RED
BROWN BROWN BROWN
RED RED
GREY GREY
YELLOW YELLOW

PINK
FIXING
VOLTMETER CLAMP

TACHO
Wiring Control Panel

I S

ORANGE
BLUE
20 20 15 I FUEL S SETTING 3
FUSE FUSE
G

BLACK
G
A B

EARTH
BLACK

BLACK
ORANGE
GREY
ORANGE 24 WAY PLUG
BLACK

WHITE
GREEN 1
13
EARTH
BLUE
BLACK 2

YELLOW
BLACK
BLACK
17

16
BLUE TACHO PICK-UP 11
REMOTE MOUNTED HORIZONTAL PANEL BLACK TACHO PICK-UP
EARTH TACHO PICK-UP 23
VIEWED FROM REAR. (14475D00)
ORANGE OIL SWITCH
BLACK ETR
BLACK CUSTOMER EARTH
BLACK CUSTOMER EARTH
GREEN FUEL SENDER
CUSTOMER SWITCH BLACK FUEL SENDER
(NORMALLY CLOSED) OVERRIDE PURPLE ETR SOLENOID 15
SWITCH BLUE OIL SENDER
BULLET
4
RELAY ENERGISE F
WHITE WATER SENDER
20 A FUSE CONN
ORANGE RELAY ENERGISE
M M 5
BULLET YELLOW RELAY OUTPUT
20 F GREY RELAY OUTPUT
CONN
PINK START SOLENOID 3
ORANGE
SEE NOTE A RED IGNITION
14
18
25 mm DIA PMA 10
NOTES:- CONDUIT TO PLUG
A. FOR CUSTOMER ACCESS TO ENGINE SHUTDOWN CIRCUIT, BREAK ORANGE 24
WIRE BULLET CONNECTOR, (BETWEEN 20A FUSE AND OVERRIDE SWITCH ON 6
J

PANEL), AND ADD N/C SWITCH (24V 5A)

WARNING!! 20
VOLTAGE DROP, CURRENT RISES AS CUSTOMER CIRCUIT CABLE RUN
 Section I

Control Panel
CAH0036

7 6 5 7

4 3 3 4

8
12

9
13

10
14

11
15

16 17

Item No. Qty. Part No. Description

1 1 Control Panel Box
2 1 Control Panel
3 2 1 AMP Breaker
4 2 Breaker Holder
5 1 2N2371 Red Lamp
6 1 141-9228 Orange Lamp
7 2 7N5876 Bulb
8 1 133485O EMS Panel
9 1 110-7884 Scroll Switch
10 1 110-7884 PTO Up/Down Switch
11 1 6T3643 15 AMP Breaker
12 1 8D2676 US / Metric Switch
13 1 3N5716 Maintenance Reset Switch
14 1 7CO685 Fuel Gauge
15 1 3EO156 Ignition Switch
16 1 5P8500 Key
17 1 9W1951 Engine Service Connector
18 1 7C3659 Terminal Strip 10 Way
19 1 3N5714 Relay
20 1 4W8787 Relay Base

CAH0036 Control Panel

 Section I

Control Panel
CAH0036

CAH0036 Wiring
 ORANGE 150/ ORANGE NOTES:-
A
WARNING!!
ORANGE 150/ ORANGE VOLTAGE DROP, CURRENT RISES AS CUSTOMER CIRCUIT CABLE
B RUN INCREASES!!
ORANGE 150/ ORANGE
C 4 METRE LONG LOOM
25mm DIA PMA CONDUIT
HD16 -3 -96S

RED RED
3
HEATER C/B. ( C9 ONLY )
RED
BLACK
HEATER 4
RELAY
105A
TO FRONT
RED C9 ONLY PANEL
RED
CAH0036

1
324 - 65S2
CUSTOMER SUPPLY C/B. BLACK 2
RED
Engine Loom

60A
RED
BATTERY ISOLATOR
SWITCH 7N718
RED
(KEY 8H5306)

ALTERNATOR C/B.
STARTER
RED MOTOR +VE SWITCHED

80A BLACK
RED

RED
UNSWITCHED

ORANGE
ECM SUPPLY C/B.
ELECTRONIC

ORANGE
EARTH STUD.

ORANGE
15A
RED

BLACK
SMMS PINK
YELLOW

BLACK
BLACK
RED

COOLANT
ORANGE (167)
LEVEL SENSOR A A
BLACK WHITE (E452) DT04 - 3P
- + C C
FIT DIODE
1W 9070 75A BROWN (T993)
B B

BLACK / GREEN

RED
ALTERNATOR
RED FUEL LEVEL
SENDER
BLACK
GREEN
2
DTO6 - 2S
YELLOW
1

CAH0036 Wiring
Section I
 Section I

Link Lead
CAH0036

7 A
6 B
26 C
24 D
13 E
39 F
30 G
29 H
27 J
2 K
12 L

28 P

14 M
33 N

36
15
8
A
11
C
9
B
1
31
32 A A
C C
B B

A
C
A C B
B

A C B 2 1

CAH0036 Wiring