COMPUTER DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN (Taking Water Hammer Pressure into consideration) 2746 5/7/2015

2746 5/7/2015 ###

Scheme : SALKHAN G.O.V WATER SUPPLY SCHEME ###
Line # 16 From : CWR ZONE-VII to OHT ZONE-VII D/s Line No. 0 ###
1) Water requirement : Discharge Pumping Design D/s Frictional Losses 0.000 M
Stage Year lpm Mld(Q) Hour(X) Period GL Diff (OHT ZONE-VII - CWR ZONE-VII ) 0.000 M
Initial 2018 350 0.23877 11.37 (n) ###
Middle 2033 350 0.31311 14.91 15 Yrs. PIPE DATA Excavation Rate : Rs. 120.00 /cub.m ###
Ultim. 2048 450 0.40662 15.06 30 Yrs. DI Pipe AC Pipe ###
DIA. Rates per Rm Rates per Rm Excavation
2) Pumping Main DI 25.00 MM. Type Class HWC WrkPr Supply Lay&Jntg Class HWC WrkPr Supply Lay&Jntg Rates/Rm
Length (meters) AC 0.00 25.00 M 80 DI K-9 140.0 300.0 770.00 22.86 0.00 0.00 88.13
3) Static head on Hs 6.00 100 DI K-7 140.0 160.0 945.00 24.50 0.00 0.00 92.40
Hd 22.00 28.00 M 125 DI K-7 140.0 160.0 1302.00 29.68 0.00 0.00 97.88
4) Combined eff. of pump set 60.90 % 150 DI K-7 140.0 160.0 1389.00 36.96 0.00 0.00 103.50
5) Cost of pumping unit Rs. 25000 /KW 200 DI K-7 140.0 160.0 1771.00 54.04 0.00 0.00 115.20
6) Interest rate (r) 10.00 % 250 DI K-7 140.0 160.0 2301.00 72.80 0.00 0.00 127.50
7) Life of elec.motors & PumpSets 15.00 yr. 300 DI K-7 140.0 160.0 2918.00 94.08 0.00 0.00 140.40
8) Energy charges (Ec) Rs. 6.00 /KWH Unit ###
Data for Water Hammer Calculation
COMPUTER DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN (Taking Wat
1st 15 years 2nd 15 years k= 2.07E+8 Kg/sqm. E(CI)
1) Average Discharge (Qa) 0.2759 mld 0.3599 mld E(CI)= 7.50E+9 Kg/sqm. ###
2) Average hours of pumping for Avg.Discharge (Xa) 13.1400 hrs 13.3283 hrs E(DI) = 1.70E+10 Kg/sqm. ###
3) KW reqd.at 61% combined eff.of pumping set (KW) 0.0939 * H1 0.1207 * H2 E(AC) = 3.00E+9 Kg/sqm. ###
4) Ave.annual energy charges in Rs. (Cr) 28795.52 * KW1 29208.24 * KW2 g= 9.81 m/sec/sec ###
5) Capitalised Energy Charges (Cc) 7.606 * Cr1 7.606 * Cr2 1425 V0 ###
Hmax=
6) Present worth of sum required after 15Yrs for pump 0.239 * Cost of Pump Kd * g ###
1+
15Yrs for energy 0.239 * Cc2 E Ct

TABLE 1 - VELOCITY AND HEADLOSSES (in Meters) FOR DIFFERENT PIPE SIZES
Pipe Velocity DI Pipe AC Pipe
Friction Losses for 25m DI Friction Losses for 0m AC Ratio
Size in M/sec pipe including 10% other pipe including 10% other Max Head
losses in meters losses in meters Max Water Max Head Max Water Max Head including Hmax to
in (Vo) Wall Wall
hammer prs'r in Loss + Hd + hammer prs'r in Loss + Hd + Internal Design Pressure
Thickness Thickness
mm 1st 2nd 1st 2nd 1st 2nd meters D/S Losses + meters D/S Losses
(Ct) (Ct)
(Hmax) Hmax (Hmax) + Hmax
(d) stage stage stage stage stage stage DI AC
80 1.161 1.493 0.492 0.783 0.000 0.000 0.0058 200.653 223.436 0.0000 0.000 0.000 0.74 0.0
100 0.743 0.955 0.166 0.264 0.000 0.000 0.0054 125.367 147.631 0.0000 0.000 0.000 0.92 0.0
125 0.476 0.611 0.056 0.089 0.000 0.000 0.0056 78.761 100.850 0.0000 0.000 0.000 0.63 0.0
150 0.330 0.425 0.023 0.037 0.000 0.000 0.0059 53.900 75.937 0.0000 0.000 0.000 0.47 0.0
200 0.186 0.239 0.006 0.009 0.000 0.000 0.0063 29.465 51.474 0.0000 0.000 0.000 0.32 0.0
250 0.119 0.153 0.002 0.003 0.000 0.000 0.0068 18.455 40.458 0.0000 0.000 0.000 0.25 0.0
300 0.083 0.106 0.001 0.001 0.000 0.000 0.0072 12.560 34.561 0.0000 0.000 0.000 0.22 0.0
###
TABLE 2 - KILOWATTS & COST OF PUMP SETS REQUIRED FOR DIFFERENT PIPE SIZES AND PIPE COST (Rs.in Thousands) ###
1st stage flow 0.3131 Mld 2nd stage flow 0.4066 Mld Cost of pipe line (Supply +
Pipe H1 Kw Pump H2 Kw Pump Class of Pipes 10% for Spls. + excavation +
Sl. Size Total reqd + Cost@Rs Total reqd+ Cost@Rs laying and jointing)
No. in head 0.00% 25000 head 0.00% 25000 DI AC Total
DI AC
mm (meter) standby per kw (meter) standby per kw 25.00m 0.00m 25.00m
1. 80 28.492 2.676 66.900 28.783 3.476 86.900 K-9 -- 23.950 0.000 23.950 1.
2. 100 28.166 2.645 66.125 28.264 3.413 85.325 K-7 -- 28.910 0.000 28.910 2.
3. 125 28.056 2.635 65.875 28.089 3.392 84.800 K-7 -- 38.994 0.000 38.994 3.
4. 150 28.023 2.632 65.800 28.037 3.385 84.625 K-7 -- 41.709 0.000 41.709 4.
5. 200 28.006 2.630 65.750 28.009 3.382 84.550 K-7 -- 52.934 0.000 52.934 5.
6. 250 28.002 2.630 65.750 28.003 3.381 84.525 K-7 -- 68.285 0.000 68.285 6.
7. 300 28.001 2.630 65.750 28.001 3.381 84.525 K-7 -- 86.107 0.000 86.107 7.

TABLE 3 - COMPARATIVE STATEMENT OF OVERALL COST OF PUMPING MAIN FOR DIFFERENT PIPE SIZES (Rs.in Thousands) DI Code >
1st stage flow 0.3131 Mld 2nd stage flow 0.4066 Mld Grand Total CONCLUSION
PIPE Cost Annual Capitali- Capital- Cost Annual Capitali- Capital- of Most
Sl. SIZE of Energy sed Energy ised of Energy sed Energy ised Capitalised Economical
No. in pump Charges Charges Total pump Charges Charges Total cost for size of
(mm) sets (Cr1) (Cc1) Cost sets (Cr2) (Cc2) Cost 30 yrs Rising Main is...

1. 80 66.90 77.05 586.06 676.91 86.90 101.51 772.12 205.31 882.22 << 100mm >>
2. 100 66.13 76.17 579.36 674.40 85.33 99.68 758.20 201.60 ----< 876.00 >---- DI-K-7
3. 125 65.88 75.87 577.10 681.97 84.80 99.07 753.50 200.36 882.32
4. 150 65.80 75.78 576.42 683.93 84.63 98.88 752.10 199.98 883.91 Water Hammer device not
5. 200 65.75 75.74 576.06 1194.75 84.55 98.78 751.36 199.78 1394.53 reqd.

6. 250 65.75 75.73 575.99 710.02 84.53 98.76 751.20 199.74 909.76
7. 300 65.75 75.72 575.96 727.82 84.53 98.76 751.15 199.73 927.55
Referance: Manual on Water Supply and Treatment,
Ministry of Urban Development, New Delhi
COMPUTER DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN (Taking Water Hammer Pressure into consideration) 2745 5/7/2015 ###
Scheme : SALKHAN G.O.V WATER SUPPLY SCHEME ###
Line # 15 From : CCWR-II to ZONE-VII CWR D/s Line No. 0 ###
1) Water requirement : Discharge Pumping Design D/s Frictional Losses 0.000 M
Stage Year lpm Mld(Q) Hour(X) Period GL Diff (ZONE-VII CWR - CCWR-II ) 0.000 M
Initial 2018 350 0.23877 11.37 (n) ###
Middle 2033 350 0.31311 14.91 15 Yrs. PIPE DATA Excavation Rate : Rs. 120.00 /cub.m ###
Ultim. 2048 450 0.40662 15.06 30 Yrs. DI Pipe AC Pipe ###
DIA. Rates per Rm Rates per Rm Excavation
2) Pumping Main DI 6600.00 MM. Type Class HWC WrkPr Supply Lay&Jntg Class HWC WrkPr Supply Lay&Jntg Rates/Rm
Length (meters) AC 0.00 6600.00 M 80 DI K-9 140.0 300.0 770.00 22.86 0.00 0.00 88.13
3) Static head on Hs 7.50 100 DI K-9 140.0 300.0 1032.00 24.50 0.00 0.00 92.40
Hd 5.00 12.50 M 125 DI K-7 140.0 160.0 1302.00 29.68 0.00 0.00 97.88
4) Combined eff. of pump set 60.90 % 150 DI K-7 140.0 160.0 1389.00 36.96 0.00 0.00 103.50
5) Cost of pumping unit Rs. 25000 /KW 200 DI K-7 140.0 160.0 1771.00 54.04 0.00 0.00 115.20
6) Interest rate (r) 10.00 % 250 DI K-7 140.0 160.0 2301.00 72.80 0.00 0.00 127.50
7) Life of elec.motors & PumpSets 15.00 yr. 300 DI K-7 140.0 160.0 2918.00 94.08 0.00 0.00 140.40
8) Energy charges (Ec) Rs. 6.00 /KWH Unit ###
Data for Water Hammer Calculation
COMPUTER DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN (Taking Wat
1st 15 years 2nd 15 years k= 2.07E+8 Kg/sqm. E(CI)
1) Average Discharge (Qa) 0.2759 mld 0.3599 mld E(CI)= 7.50E+9 Kg/sqm. ###
2) Average hours of pumping for Avg.Discharge (Xa) 13.1400 hrs 13.3283 hrs E(DI) = 1.70E+10 Kg/sqm. ###
3) KW reqd.at 61% combined eff.of pumping set (KW) 0.0939 * H1 0.1207 * H2 E(AC) = 3.00E+9 Kg/sqm. ###
4) Ave.annual energy charges in Rs. (Cr) 28795.52 * KW1 29208.24 * KW2 g= 9.81 m/sec/sec ###
5) Capitalised Energy Charges (Cc) 7.606 * Cr1 7.606 * Cr2 1425 V0 ###
Hmax=
Kd * g
6) Present worth of sum required after 15Yrs for pump 0.239 * Cost of Pump 1+ ###
E Ct
15Yrs for energy 0.239 * Cc2

TABLE 1 - VELOCITY AND HEADLOSSES (in Meters) FOR DIFFERENT PIPE SIZES
Pipe Velocity DI Pipe AC Pipe
Friction Losses for 6600m Friction Losses for 0m AC Ratio
Size in M/sec DI pipe including 10% other pipe including 10% other Max Head
losses in meters losses in meters Max Water Max Head Max Water Max Head including Hmax to
in (Vo) Wall Wall
hammer prs'r in Loss + Hd + hammer prs'r in Loss + Hd + Internal Design Pressure
Thickness Thickness
mm 1st 2nd 1st 2nd 1st 2nd meters D/S Losses + meters D/S Losses
(Ct) (Ct)
(Hmax) Hmax (Hmax) + Hmax
(d) stage stage stage stage stage stage DI AC
80 1.161 1.493 129.850 206.708 0.000 0.000 0.0058 200.653 412.361 0.0000 0.000 0.000 1.37 0.0
100 0.743 0.955 43.801 69.728 0.000 0.000 0.0060 126.536 201.264 0.0000 0.000 0.000 0.67 0.0
125 0.476 0.611 14.775 23.521 0.000 0.000 0.0056 78.761 107.282 0.0000 0.000 0.000 0.67 0.0
150 0.330 0.425 6.080 9.679 0.000 0.000 0.0059 53.900 68.579 0.0000 0.000 0.000 0.43 0.0
200 0.186 0.239 1.498 2.384 0.000 0.000 0.0063 29.465 36.849 0.0000 0.000 0.000 0.23 0.0
250 0.119 0.153 0.505 0.804 0.000 0.000 0.0068 18.455 24.259 0.0000 0.000 0.000 0.15 0.0
300 0.083 0.106 0.208 0.331 0.000 0.000 0.0072 12.560 17.891 0.0000 0.000 0.000 0.11 0.0
###
TABLE 2 - KILOWATTS & COST OF PUMP SETS REQUIRED FOR DIFFERENT PIPE SIZES AND PIPE COST (Rs.in Thousands) ###
1st stage flow 0.3131 Mld 2nd stage flow 0.4066 Mld Cost of pipe line (Supply +
Pipe H1 Kw Pump H2 Kw Pump Class of Pipes 10% for Spls. + excavation +
Sl. Size Total reqd + Cost@Rs Total reqd+ Cost@Rs laying and jointing)
No. in head 0.00% 25000 head 0.00% 25000 DI AC Total
DI AC
mm (meter) standby per kw (meter) standby per kw 6600.00m 0.00m 6600.00m
1. 80 142.350 13.369 334.225 219.208 26.469 661.725 K-9 -- 6322.716 0.000 6322.716 1.
2. 100 56.301 5.288 132.200 82.228 9.929 248.225 K-9 -- 8263.860 0.000 8263.860 2.
3. 125 27.275 2.562 64.050 36.021 4.349 108.725 K-7 -- 10294.383 0.000 10294.383 3.
4. 150 18.580 1.745 43.625 22.179 2.678 66.950 K-7 -- 11011.176 0.000 11011.176 4.
5. 200 13.998 1.315 32.875 14.884 1.797 44.925 K-7 -- 13974.444 0.000 13974.444 5.
6. 250 13.005 1.221 30.525 13.304 1.606 40.150 K-7 -- 18027.240 0.000 18027.240 6.
7. 300 12.708 1.193 29.825 12.831 1.549 38.725 K-7 -- 22732.248 0.000 22732.248 7.

TABLE 3 - COMPARATIVE STATEMENT OF OVERALL COST OF PUMPING MAIN FOR DIFFERENT PIPE SIZES (Rs.in Thousands) DI Code >
1st stage flow 0.3131 Mld 2nd stage flow 0.4066 Mld Grand Total CONCLUSION
PIPE Cost Annual Capitali- Capital- Cost Annual Capitali- Capital- of Most
Sl. SIZE of Energy sed Energy ised of Energy sed Energy ised Capitalised Economical
No. in pump Charges Charges Total pump Charges Charges Total cost for size of
(mm) sets (Cr1) (Cc1) Cost sets (Cr2) (Cc2) Cost 30 yrs Rising Main is...

1. 80 334.23 384.96 2928.07 9585.01 661.73 773.12 5880.40 1563.57 11148.58 << 100mm >>
2. 100 132.20 152.26 1158.09 9554.15 248.23 290.01 2205.81 586.51 ----< 10140.67 >---- DI-K-9
3. 125 64.05 73.76 561.04 10919.47 108.73 127.04 966.28 256.93 11176.40
4. 150 43.63 50.25 382.19 11436.99 66.95 78.22 594.97 158.20 11595.19 Water Hammer device not
5. 200 32.88 37.86 287.93 14795.25 44.93 52.50 399.28 106.17 14901.41 reqd.

6. 250 30.53 35.17 267.51 18325.28 40.15 46.92 356.90 94.90 18420.17
7. 300 29.83 34.37 261.40 23023.47 38.73 45.25 344.20 91.52 23114.99
Referance: Manual on Water Supply and Treatment,
Ministry of Urban Development, New Delhi
COMPUTER DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN (Taking Water Hammer Pressure into consideration) 2744 5/7/2015 ###
Scheme : SALKHAN G.O.V WATER SUPPLY SCHEME ###
Line # 14 From : CWR ZONE-VI to OHT ZONE-VI D/s Line No. 0 ###
1) Water requirement : Discharge Pumping Design D/s Frictional Losses 0.000 M
Stage Year lpm Mld(Q) Hour(X) Period GL Diff (OHT ZONE-VI - CWR ZONE-VI ) 0.000 M
Initial 2018 1400 1.00128 11.92 (n) ###
Middle 2033 1400 1.33308 15.87 15 Yrs. PIPE DATA Excavation Rate : Rs. 120.00 /cub.m ###
Ultim. 2048 1800 1.72908 16.01 30 Yrs. DI Pipe AC Pipe ###
DIA. Rates per Rm Rates per Rm Excavation
2) Pumping Main DI 25.00 MM. Type Class HWC WrkPr Supply Lay&Jntg Class HWC WrkPr Supply Lay&Jntg Rates/Rm
Length (meters) AC 0.00 25.00 M 100 DI K-9 140.0 300.0 1032.00 24.50 0.00 0.00 92.40
3) Static head on Hs 6.50 125 DI K-9 140.0 300.0 1444.00 29.68 0.00 0.00 97.88
Hd 23.00 29.50 M 150 DI K-9 140.0 300.0 1519.00 36.96 0.00 0.00 103.50
4) Combined eff. of pump set 60.90 % 200 DI K-7 140.0 160.0 1771.00 54.04 0.00 0.00 115.20
5) Cost of pumping unit Rs. 25000 /KW 250 DI K-7 140.0 160.0 2301.00 72.80 0.00 0.00 127.50
6) Interest rate (r) 10.00 % 300 DI K-7 140.0 160.0 2918.00 94.08 0.00 0.00 140.40
7) Life of elec.motors & PumpSets 15.00 yr. 350 DI K-7 140.0 125.0 3670.00 125.00 0.00 0.00 153.90
8) Energy charges (Ec) Rs. 6.00 /KWH Unit ###
Data for Water Hammer Calculation
COMPUTER DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN (Taking Wat
1st 15 years 2nd 15 years k= 2.07E+8 Kg/sqm. E(CI)
1) Average Discharge (Qa) 1.1672 mld 1.5311 mld E(CI)= 7.50E+9 Kg/sqm. ###
2) Average hours of pumping for Avg.Discharge (Xa) 13.8950 hrs 14.1767 hrs E(DI) = 1.70E+10 Kg/sqm. ###
3) KW reqd.at 61% combined eff.of pumping set (KW) 0.3757 * H1 0.4830 * H2 E(AC) = 3.00E+9 Kg/sqm. ###
4) Ave.annual energy charges in Rs. (Cr) 30450.06 * KW1 31067.31 * KW2 g= 9.81 m/sec/sec ###
5) Capitalised Energy Charges (Cc) 7.606 * Cr1 7.606 * Cr2 1425 V0 ###
Hmax=
Kd * g
6) Present worth of sum required after 15Yrs for pump 0.239 * Cost of Pump 1+ ###
E Ct
15Yrs for energy 0.239 * Cc2

TABLE 1 - VELOCITY AND HEADLOSSES (in Meters) FOR DIFFERENT PIPE SIZES
Pipe Velocity DI Pipe AC Pipe
Friction Losses for 25m DI Friction Losses for 0m AC Ratio
Size in M/sec pipe including 10% other pipe including 10% other Max Head
losses in meters losses in meters Max Water Max Head Max Water Max Head including Hmax to
in (Vo) Wall Wall
hammer prs'r in Loss + Hd + hammer prs'r in Loss + Hd + Internal Design Pressure
Thickness Thickness
mm 1st 2nd 1st 2nd 1st 2nd meters D/S Losses + meters D/S Losses
(Ct) (Ct)
(Hmax) Hmax (Hmax) + Hmax
(d) stage stage stage stage stage stage DI AC
100 2.972 3.822 2.156 3.433 0.000 0.000 0.0060 506.145 532.578 0.0000 0.000 0.000 1.78 0.0
125 1.902 2.446 0.727 1.158 0.000 0.000 0.0063 318.851 343.009 0.0000 0.000 0.000 1.14 0.0
150 1.321 1.699 0.299 0.476 0.000 0.000 0.0065 217.992 241.468 0.0000 0.000 0.000 0.80 0.0
200 0.743 0.955 0.074 0.117 0.000 0.000 0.0063 117.861 140.978 0.0000 0.000 0.000 0.88 0.0
250 0.476 0.611 0.025 0.040 0.000 0.000 0.0068 73.822 96.862 0.0000 0.000 0.000 0.61 0.0
300 0.330 0.425 0.010 0.016 0.000 0.000 0.0072 50.240 73.256 0.0000 0.000 0.000 0.46 0.0
350 0.243 0.312 0.005 0.008 0.000 0.000 0.0077 36.359 59.367 0.0000 0.000 0.000 0.47 0.0
###
TABLE 2 - KILOWATTS & COST OF PUMP SETS REQUIRED FOR DIFFERENT PIPE SIZES AND PIPE COST (Rs.in Thousands) ###
1st stage flow 1.3331 Mld 2nd stage flow 1.7291 Mld Cost of pipe line (Supply +
Pipe H1 Kw Pump H2 Kw Pump Class of Pipes 10% for Spls. + excavation +
Sl. Size Total reqd + Cost@Rs Total reqd+ Cost@Rs laying and jointing)
No. in head 0.00% 25000 head 0.00% 25000 DI AC Total
DI AC
mm (meter) standby per kw (meter) standby per kw 25.00m 0.00m 25.00m
1. 100 31.656 11.892 297.300 32.933 15.906 397.650 K-9 -- 31.303 0.000 31.303 1.
2. 125 30.227 11.355 283.875 30.658 14.808 370.200 K-9 -- 42.899 0.000 42.899 2.
3. 150 29.799 11.195 279.875 29.976 14.479 361.975 K-9 -- 45.284 0.000 45.284 3.
4. 200 29.574 11.110 277.750 29.617 14.305 357.625 K-7 -- 52.934 0.000 52.934 4.
5. 250 29.525 11.091 277.275 29.540 14.267 356.675 K-7 -- 68.285 0.000 68.285 5.
6. 300 29.510 11.086 277.150 29.516 14.256 356.400 K-7 -- 86.107 0.000 86.107 6.
7. 350 29.505 11.084 277.100 29.508 14.252 356.300 K-7 -- 107.898 0.000 107.898 7.

TABLE 3 - COMPARATIVE STATEMENT OF OVERALL COST OF PUMPING MAIN FOR DIFFERENT PIPE SIZES (Rs.in Thousands) DI Code >
1st stage flow 1.3331 Mld 2nd stage flow 1.7291 Mld Grand Total CONCLUSION
PIPE Cost Annual Capitali- Capital- Cost Annual Capitali- Capital- of Most
Sl. SIZE of Energy sed Energy ised of Energy sed Energy ised Capitalised Economical
No. in pump Charges Charges Total pump Charges Charges Total cost for size of
(mm) sets (Cr1) (Cc1) Cost sets (Cr2) (Cc2) Cost 30 yrs Rising Main is...

1. 100 297.30 362.12 2754.28 3082.88 397.65 494.17 3758.66 993.36 4076.24 << 200mm >>
2. 125 283.88 345.77 2629.95 2956.73 370.20 460.03 3499.05 924.75 3881.48 DI-K-7
3. 150 279.88 340.87 2592.71 2917.87 361.98 449.81 3421.28 904.20 3822.06
4. 200 277.75 338.29 2573.08 2903.77 357.63 444.42 3380.29 893.36 ----< 3797.13 >---- Water Hammer device not
5. 250 277.28 337.73 2568.83 3414.39 356.68 443.25 3371.42 891.01 4305.41 reqd.

6. 300 277.15 337.57 2567.56 2930.82 356.40 442.90 3368.76 890.31 3821.13
7. 350 277.10 337.51 2567.09 2952.09 356.30 442.77 3367.77 890.05 3842.14
Referance: Manual on Water Supply and Treatment,
Ministry of Urban Development, New Delhi
COMPUTER DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN (Taking Water Hammer Pressure into consideration) 2743 5/7/2015 ###
Scheme : SALKHAN G.O.V WATER SUPPLY SCHEME ###
Line # 13 From : CCWR-II to ZONE-VI CWR D/s Line No. 0 ###
1) Water requirement : Discharge Pumping Design D/s Frictional Losses 0.000 M
Stage Year lpm Mld(Q) Hour(X) Period GL Diff (ZONE-VI CWR - CCWR-II ) 0.000 M
Initial 2018 1400 1.00128 11.92 (n) ###
Middle 2033 1400 1.33308 15.87 15 Yrs. PIPE DATA Excavation Rate : Rs. 120.00 /cub.m ###
Ultim. 2048 1800 1.72908 16.01 30 Yrs. DI Pipe AC Pipe ###
DIA. Rates per Rm Rates per Rm Excavation
2) Pumping Main DI 4200.00 MM. Type Class HWC WrkPr Supply Lay&Jntg Class HWC WrkPr Supply Lay&Jntg Rates/Rm
Length (meters) AC 0.00 4200.00 M 100 DI K-9 140.0 300.0 1032.00 24.50 0.00 0.00 92.40
3) Static head on Hs 7.50 125 DI K-9 140.0 300.0 1444.00 29.68 0.00 0.00 97.88
Hd 5.00 12.50 M 150 DI K-9 140.0 300.0 1519.00 36.96 0.00 0.00 103.50
4) Combined eff. of pump set 60.90 % 200 DI K-7 140.0 160.0 1771.00 54.04 0.00 0.00 115.20
5) Cost of pumping unit Rs. 25000 /KW 250 DI K-7 140.0 160.0 2301.00 72.80 0.00 0.00 127.50
6) Interest rate (r) 10.00 % 300 DI K-7 140.0 160.0 2918.00 94.08 0.00 0.00 140.40
7) Life of elec.motors & PumpSets 15.00 yr. 350 DI K-7 140.0 125.0 3670.00 125.00 0.00 0.00 153.90
8) Energy charges (Ec) Rs. 6.00 /KWH Unit ###
Data for Water Hammer Calculation
COMPUTER DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN (Taking Wat
1st 15 years 2nd 15 years k= 2.07E+8 Kg/sqm. E(CI)
1) Average Discharge (Qa) 1.1672 mld 1.5311 mld E(CI)= 7.50E+9 Kg/sqm. ###
2) Average hours of pumping for Avg.Discharge (Xa) 13.8950 hrs 14.1767 hrs E(DI) = 1.70E+10 Kg/sqm. ###
3) KW reqd.at 61% combined eff.of pumping set (KW) 0.3757 * H1 0.4830 * H2 E(AC) = 3.00E+9 Kg/sqm. ###
4) Ave.annual energy charges in Rs. (Cr) 30450.06 * KW1 31067.31 * KW2 g= 9.81 m/sec/sec ###
5) Capitalised Energy Charges (Cc) 7.606 * Cr1 7.606 * Cr2 1425 V0 ###
Hmax=
Kd * g
6) Present worth of sum required after 15Yrs for pump 0.239 * Cost of Pump 1+ ###
E Ct
15Yrs for energy 0.239 * Cc2

TABLE 1 - VELOCITY AND HEADLOSSES (in Meters) FOR DIFFERENT PIPE SIZES
Pipe Velocity DI Pipe AC Pipe
Friction Losses for 4200m Friction Losses for 0m AC Ratio
Size in M/sec DI pipe including 10% other pipe including 10% other Max Head
losses in meters losses in meters Max Water Max Head Max Water Max Head including Hmax to
in (Vo) Wall Wall
hammer prs'r in Loss + Hd + hammer prs'r in Loss + Hd + Internal Design Pressure
Thickness Thickness
mm 1st 2nd 1st 2nd 1st 2nd meters D/S Losses + meters D/S Losses
(Ct) (Ct)
(Hmax) Hmax (Hmax) + Hmax
(d) stage stage stage stage stage stage DI AC
100 2.972 3.822 362.247 576.664 0.000 0.000 0.0060 506.145 1087.809 0.0000 0.000 0.000 3.63 0.0
125 1.902 2.446 122.195 194.523 0.000 0.000 0.0063 318.851 518.374 0.0000 0.000 0.000 1.73 0.0
150 1.321 1.699 50.285 80.049 0.000 0.000 0.0065 217.992 303.041 0.0000 0.000 0.000 1.01 0.0
200 0.743 0.955 12.388 19.720 0.000 0.000 0.0063 117.861 142.581 0.0000 0.000 0.000 0.89 0.0
250 0.476 0.611 4.179 6.652 0.000 0.000 0.0068 73.822 85.474 0.0000 0.000 0.000 0.53 0.0
300 0.330 0.425 1.720 2.737 0.000 0.000 0.0072 50.240 57.977 0.0000 0.000 0.000 0.36 0.0
350 0.243 0.312 0.812 1.292 0.000 0.000 0.0077 36.359 42.651 0.0000 0.000 0.000 0.34 0.0
###
TABLE 2 - KILOWATTS & COST OF PUMP SETS REQUIRED FOR DIFFERENT PIPE SIZES AND PIPE COST (Rs.in Thousands) ###
1st stage flow 1.3331 Mld 2nd stage flow 1.7291 Mld Cost of pipe line (Supply +
Pipe H1 Kw Pump H2 Kw Pump Class of Pipes 10% for Spls. + excavation +
Sl. Size Total reqd + Cost@Rs Total reqd+ Cost@Rs laying and jointing)
No. in head 0.00% 25000 head 0.00% 25000 DI AC Total
DI AC
mm (meter) standby per kw (meter) standby per kw 4200.00m 0.00m 4200.00m
1. 100 374.747 140.779 3519.475 589.164 284.563 7114.075 K-9 -- 5258.820 0.000 5258.820 1.
2. 125 134.695 50.600 1265.000 207.023 99.991 2499.775 K-9 -- 7207.011 0.000 7207.011 2.
3. 150 62.785 23.586 589.650 92.549 44.701 1117.525 K-9 -- 7607.712 0.000 7607.712 3.
4. 200 24.888 9.349 233.725 32.220 15.562 389.050 K-7 -- 8892.828 0.000 8892.828 4.
5. 250 16.679 6.266 156.650 19.152 9.250 231.250 K-7 -- 11471.880 0.000 11471.880 5.
6. 300 14.220 5.342 133.550 15.237 7.360 184.000 K-7 -- 14465.976 0.000 14465.976 6.
7. 350 13.312 5.001 125.025 13.792 6.662 166.550 K-7 -- 18126.780 0.000 18126.780 7.

TABLE 3 - COMPARATIVE STATEMENT OF OVERALL COST OF PUMPING MAIN FOR DIFFERENT PIPE SIZES (Rs.in Thousands) DI Code >
1st stage flow 1.3331 Mld 2nd stage flow 1.7291 Mld Grand Total CONCLUSION
PIPE Cost Annual Capitali- Capital- Cost Annual Capitali- Capital- of Most
Sl. SIZE of Energy sed Energy ised of Energy sed Energy ised Capitalised Economical
No. in pump Charges Charges Total pump Charges Charges Total cost for size of
(mm) sets (Cr1) (Cc1) Cost sets (Cr2) (Cc2) Cost 30 yrs Rising Main is...

1. 100 3519.48 4286.72 32605.16 41383.46 7114.08 8840.62 67242.47 17771.22 59154.67 << 200mm >>
2. 125 1265.00 1540.77 11719.23 20191.25 2499.78 3106.46 23627.96 6244.53 26435.77 DI-K-7
3. 150 589.65 718.20 5462.68 13660.04 1117.53 1388.74 10562.86 2791.61 16451.65
4. 200 233.73 284.69 2165.37 11291.92 389.05 483.47 3677.33 971.87 ----< 12263.79 >---- Water Hammer device not
5. 250 156.65 190.79 1451.14 13579.67 231.25 287.38 2185.87 577.69 14157.36 reqd.

6. 300 133.55 162.66 1237.18 15836.71 184.00 228.64 1739.08 459.62 16296.32
7. 350 125.03 152.27 1158.19 19410.00 166.55 206.96 1574.12 416.02 19826.02
Referance: Manual on Water Supply and Treatment,
Ministry of Urban Development, New Delhi
COMPUTER DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN (Taking Water Hammer Pressure into consideration) 2812 5/13/2015 ###
Scheme : KHERA JAT VILLAGE WATER SUPPLY SCHEME, Agra ###
Line # 1 From : TW1 to OHT D/s Line No. 0 ###
1) Water requirement : Discharge Pumping Design D/s Frictional Losses 0.000 M
Stage Year lpm Mld(Q) Hour(X) Period GL Diff (OHT - TW1) 0.000 M
Initial 2017 400 0.16104 6.71 (n) ###
Middle 2032 400 0.20904 8.71 15 Yrs. PIPE DATA Excavation Rate : Rs. 150.00 /cub.m ###
Ultim. 2047 400 0.26712 11.13 30 Yrs. DI Pipe AC Pipe ###
DIA. Rates per Rm Rates per Rm Excavation
2) Pumping Main DI 30.00 MM. Type Class HWC WrkPr Supply Lay&Jntg Class HWC WrkPr Supply Lay&Jntg Rates/Rm
Length (meters) AC 0.00 30.00 M 80 DI K-9 140.0 300.0 770.00 22.86 0.00 0.00 110.16
3) Static head on Hs 5.00 100 DI K-7 140.0 160.0 945.00 24.50 0.00 0.00 115.50
Hd 49.00 54.00 M 125 DI K-7 140.0 160.0 1302.00 29.68 0.00 0.00 122.34
4) Combined eff. of pump set 60.90 % 150 DI K-7 140.0 160.0 1389.00 36.96 0.00 0.00 129.38
5) Cost of pumping unit Rs. 25000 /KW 200 DI K-7 140.0 160.0 1771.00 54.04 0.00 0.00 144.00
6) Interest rate (r) 10.00 % 250 DI K-7 140.0 160.0 2301.00 72.80 0.00 0.00 159.38
7) Life of elec.motors & PumpSets 15.00 yr. 300 DI K-7 140.0 160.0 2918.00 94.08 0.00 0.00 175.50
8) Energy charges (Ec) Rs. 6.00 /KWH Unit ###
Data for Water Hammer Calculation
COMPUTER DESIGN FOR ECONOMIC SIZE OF PUMPING MAIN (Taking Wat
1st 15 years 2nd 15 years k= 2.07E+8 Kg/sqm. E(CI)
1) Average Discharge (Qa) 0.1850 mld 0.2381 mld E(CI)= 7.50E+9 Kg/sqm. ###
2) Average hours of pumping for Avg.Discharge (Xa) 7.7100 hrs 9.9200 hrs E(DI) = 1.70E+10 Kg/sqm. ###
3) KW reqd.at 61% combined eff.of pumping set (KW) 0.1073 * H1 0.1073 * H2 E(AC) = 3.00E+9 Kg/sqm. ###
4) Ave.annual energy charges in Rs. (Cr) 16896.00 * KW1 21739.08 * KW2 g= 9.81 m/sec/sec ###
5) Capitalised Energy Charges (Cc) 7.606 * Cr1 7.606 * Cr2 1425 V0 ###
Hmax=
Kd * g
6) Present worth of sum required after 15Yrs for pump 0.239 * Cost of Pump 1+ ###
E Ct
15Yrs for energy 0.239 * Cc2

TABLE 1 - VELOCITY AND HEADLOSSES (in Meters) FOR DIFFERENT PIPE SIZES
Pipe Velocity DI Pipe AC Pipe
Friction Losses for 30m DI Friction Losses for 0m AC Ratio
Size in M/sec pipe including 10% other pipe including 10% other Max Head
losses in meters losses in meters Max Water Max Head Max Water Max Head including Hmax to
in (Vo) Wall Wall
hammer prs'r in Loss + Hd + hammer prs'r in Loss + Hd + Internal Design Pressure
Thickness Thickness
mm 1st 2nd 1st 2nd 1st 2nd meters D/S Losses + meters D/S Losses
(Ct) (Ct)
(Hmax) Hmax (Hmax) + Hmax
(d) stage stage stage stage stage stage DI AC
80 1.327 1.327 0.756 0.756 0.000 0.000 0.0058 178.358 228.114 0.0000 0.000 0.000 0.76 0.0
100 0.849 0.849 0.255 0.255 0.000 0.000 0.0054 111.437 160.692 0.0000 0.000 0.000 1.00 0.0
125 0.544 0.544 0.086 0.086 0.000 0.000 0.0056 70.009 119.095 0.0000 0.000 0.000 0.74 0.0
150 0.377 0.377 0.035 0.035 0.000 0.000 0.0059 47.911 96.946 0.0000 0.000 0.000 0.61 0.0
200 0.212 0.212 0.009 0.009 0.000 0.000 0.0063 26.191 75.200 0.0000 0.000 0.000 0.47 0.0
250 0.136 0.136 0.003 0.003 0.000 0.000 0.0068 16.405 65.408 0.0000 0.000 0.000 0.41 0.0
300 0.094 0.094 0.001 0.001 0.000 0.000 0.0072 11.164 60.165 0.0000 0.000 0.000 0.38 0.0
###
TABLE 2 - KILOWATTS & COST OF PUMP SETS REQUIRED FOR DIFFERENT PIPE SIZES AND PIPE COST (Rs.in Thousands) ###
1st stage flow 0.2090 Mld 2nd stage flow 0.2671 Mld Cost of pipe line (Supply +
Pipe H1 Kw Pump H2 Kw Pump Class of Pipes 10% for Spls. + excavation +
Sl. Size Total reqd + Cost@Rs Total reqd+ Cost@Rs laying and jointing)
No. in head 0.00% 25000 head 0.00% 25000 DI AC Total
DI AC
mm (meter) standby per kw (meter) standby per kw 30.00m 0.00m 30.00m
1. 80 54.756 5.877 146.925 54.756 5.877 146.925 K-9 -- 29.401 0.000 29.401 1.
2. 100 54.255 5.823 145.575 54.255 5.823 145.575 K-7 -- 35.385 0.000 35.385 2.
3. 125 54.086 5.805 145.125 54.086 5.805 145.125 K-7 -- 47.527 0.000 47.527 3.
4. 150 54.035 5.800 145.000 54.035 5.800 145.000 K-7 -- 50.827 0.000 50.827 4.
5. 200 54.009 5.797 144.925 54.009 5.797 144.925 K-7 -- 64.384 0.000 64.384 5.
6. 250 54.003 5.796 144.900 54.003 5.796 144.900 K-7 -- 82.898 0.000 82.898 6.
7. 300 54.001 5.796 144.900 54.001 5.796 144.900 K-7 -- 104.381 0.000 104.381 7.

TABLE 3 - COMPARATIVE STATEMENT OF OVERALL COST OF PUMPING MAIN FOR DIFFERENT PIPE SIZES (Rs.in Thousands) DI Code >
1st stage flow 0.2090 Mld 2nd stage flow 0.2671 Mld Grand Total CONCLUSION
PIPE Cost Annual Capitali- Capital- Cost Annual Capitali- Capital- of Most
Sl. SIZE of Energy sed Energy ised of Energy sed Energy ised Capitalised Economical
No. in pump Charges Charges Total pump Charges Charges Total cost for size of
(mm) sets (Cr1) (Cc1) Cost sets (Cr2) (Cc2) Cost 30 yrs Rising Main is...

1. 80 146.93 99.30 755.28 931.60 146.93 127.76 971.77 267.37 1198.97 << 100mm >>
2. 100 145.58 98.39 748.37 929.33 145.58 126.59 962.88 264.92 ----< 1194.25 >---- DI-K-7
3. 125 145.13 98.08 746.04 938.69 145.13 126.20 959.88 264.10 1202.78
4. 150 145.00 97.99 745.34 941.17 145.00 126.08 958.98 263.85 1205.02 Water Hammer device not
5. 200 144.93 97.94 744.97 1454.28 144.93 126.02 958.51 263.72 1718.00 reqd.

6. 250 144.90 97.93 744.89 972.69 144.90 126.01 958.40 263.69 1236.38
7. 300 144.90 97.93 744.87 994.15 144.90 126.00 958.37 263.68 1257.83
Referance: Manual on Water Supply and Treatment,
Ministry of Urban Development, New Delhi