MOTOR REPAIR REPORT

CUSTOMER:
Acme

DATE:
1/7/2013
 Motor Repair Report

Report for:
Customer Name: Location:
Acme Anywhere USA

Motor Description:
Motor HP: Speed (RPM) AC or DC: Manufacturer:
75 1800 AC G.E.

Tristate Armature's Job Info:

Job Number: Repair Date:
#093919 1/7/2013
 TRISTATE ARMATURE
330 GE PATTERSON
MEMPHIS, TN 38126
901-527-8412 FAX: 901-521-1742

AC MOTOR REPAIR SPECIFICATION

DATE 01/07/13 CUSTOMER PO P3-1967
JOB NUMBER #093919 CUSTOMER Acme
CUST MOTOR #

NAMEPLATE INFORMATION
MFGR. G.E. MDL NO 5KE365DTT6009
HP 75 SER. NO. 82094332
SPEED 1800 FRAME L365TP16
STATOR VOLT 460 TYPE 0
AMPS 93 ID NUMBER STK#V3441

# OF ROTOR BARS 40 # OF STATOR SLOTS 48

INITIAL CONDITION
DRV END SHFT T.I.R. KEY WAY OK
TERM. BOX COVER DRV END SHAFT OK
TERM. BOX DRV END BRG JRNL 3.7405
COUPLING /PULLEY OPP END BRG JRNL 2.5594
OTHER ROTOR IMBALANCE BALANCE
DRV END BRG HOUSING FIT 7.8750 OK
OPP. END BRG HOUSING FIT 5.5124 OK
CAUSE OF FAILURE: BLOWN IN TOP ENDTURN OF WINDING

BEARINGS
DRV END BRG REMOVED:SIZE 7319 MANUFACTURER NSK
OPP END BRG REMOVED: SIZE 6313 MANUFACTURER KOYO
NOTE:

WINDING
MEG TEST STATOR 0 WINDING CONDITION SHORTED/GROUNDED
DC HIPOT TEST STATOR FAIL CORE CONDITION
SURGE TEST STATOR FAIL GROWLER TEST ROTOR PASS
 AC MOTOR REPAIR SPECIFICATION PAGE 2
DATE 01/07/13 CUSTOMER PO P3-1967
JOB NUMBER #093919 CUSTOMER Acme

FINAL CONDITION
DRV END SHFT T.I.R. KEY WAY OK
TERM. BOX COVER DRV END SHAFT OK
TERM. BOX OK DRV END BRG JRNL 3.7405
COUPLING /PULLEY N/A OPP END BRG JRNL 2.5594
OTHER N/A ROTOR IMBALANCE OK
DRV END BRG HOUSING FIT 7.875
OPP. END BRG HOUSING FIT 5.5124

BEARINGS
DRV END BRG INSTALLED:SIZE 7319 MANUFACTURER KOYO
OPP END BRG INSTALLED: SIZE 6313 MANUFACTURER NTN
NOTE:

WINDING
CORE LOSS TEST STATOR: OK
CORE REPAIR N/A DC HIPOT TEST OK
CAGE WDG REPAIR N/A SURGE TEST OK
GROWLER TEST ROTOR OK PHASE BALANCE OK
VPI TREATMENT OK REWIND OK
MEG TEST 2000

NO LOAD TEST
VOLTAGE L1 460 AMPS L1 36
VOLTAGE L2 460 AMPS L2 36
VOLTAGE L3 460 AMPS L3 36
VIBRATION DRV END IN SEC RPM 1775
VIBRATION OPP END IN SEC

FULL LOAD TEST

VOLTAGE L1 AMPS L1
VOLTAGE L2 AMPS L2
VOLTAGE L3 AMPS L3
VIBRATION DRV END IN SEC RPM
VIBRATION OPP END IN SEC

OUTPUT HORSE POWER

TORQUE
 Balance Certificate Date: 01-31-2013
Time: 22:46:13
31012013224500148

TriState Armature
330 GE Patterson
Contact: Sales
Phone: (901) 527-8412

Rotor:
Customer: Acme
P.O. Number: P3­1967
Comments:

Left Right
Radius = 4.5 in Radius = 4.5 in

Dimension
A = 0.0 in
B = 0.0394 in

Balancing Speed: 711.0 RPM Service Speed: 0.0 RPM

Left Right
0.1466mil @ 158° 0.1378mil @ 294°
-2.844gin @ 17° -2.084gin @ 103°
Initial: -0.6319g @ 17° -0.4632g @ 103°
0.1466mil @ 158° 0.1378mil @ 294°
-2.844gin @ 17° -2.084gin @ 103°
Final: -0.6319g @ 17° -0.4632g @ 103°

Tolerance: 0.3mil 0.3mil

ISO Grade: USER - In Tolerance Rotor Mass: 0.0 Lb

Key Compensation: OFF Tooling Compensation: OFF

Operator: Checked By:

Signature: Signature:

Balancing Equipment
Instrument: Model 295 Balancing Computer, T Mode S/N: 1212135
Machine: other S/N: 007
 Test report

TRISTATE ARMATURE

330 G.E. PATTERSON

MEMPHIS

Test system SCHLEICH MTC2-15kV | 8129

Test program tsa standard 480 volt
Result PASS
Test date 2/6/2013 8:00:43 PM
Job no. 93919
Customer Acme

Summary
Resistance 1-2 57.91 mOhm (74.0°F) Tested
Resistance 2-3 57.87 mOhm (74.0°F) Tested
Resistance 3-1 58.05 mOhm (74.0°F) Tested
Deviation 0.307 % PASS
MegaOhm Test 504.7V, 93.983 GOhm, Imax1=2.533µA, PASS
Imax2=0.005µA
hi-pot 504.6V, >100.000 GOhm, Imax1=2.533µA, PASS
Imax2=0.004µA
Surge Compare 1-2-3 960V, Cor.=0.6%, Attenuate=0.0% PASS
Surge 1-2 2100V, EAR=0.0%, Cor.=0.0%, Attenuate=0.0% PASS
Surge 2-3 2110V, EAR=4.0%, Cor.=0.2%, Attenuate=1.9% PASS
Surge 3-1 2117V, EAR=3.5%, Cor.=0.1%, Attenuate=2.1% PASS

/ 2/6/2013 8:00:43 PM 1/4

 Resistance test
Test step Set value(s) Real value(s)
Resistance 1-2 --- 57.91 mOhm (74.0°F) Tested
Resistance 2-3 --- 57.87 mOhm (74.0°F) Tested
Resistance 3-1 --- 58.05 mOhm (74.0°F) Tested
Deviation 5.000 % 0.307 % PASS

Insulation test DC
Test step Set value(s) Real value(s)
MegaOhm Test 500.0V, 2.000 MOhm 504.7V, 93.983 GOhm, PASS
Imax1=2.533µA, Imax2=0.005µA

Resistance in GOhm MegaOhm Test

110.00

100.00

90.00

80.00

70.00

60.00
Legend
Resistance
50.00

40.00

30.00

20.00

10.00

0.00
0.0s 1.0s 2.0s 3.0s 4.0s 5.0s 6.0s 7.0s 8.0s 9.0s 10.0s 11.0s 12.0s 13.0s 14.0s 15.0s 16.0s 17.0s 18.0s 19.0s 20.0s

hi-pot 500.0V, 2.000 MOhm 504.6V, >100.000 GOhm, PASS

Imax1=2.533µA, Imax2=0.004µA

Current in µA hi-pot
10.00

1.00

Legend
0.10
Current

0.01

0.00
0.0s 1.0s 2.0s 3.0s 4.0s 5.0s 6.0s 7.0s 8.0s 9.0s 10.0s

/ 2/6/2013 8:00:43 PM 2/4

 Surge test
Test step Set value(s) Real value(s)
Surge Compare 1-2-3 1000V, Cor.=10.0%, 960V, Cor.=0.6%, PASS
Att.=10.0% Attenuate=0.0%

Voltage in V Surge Compare 1-2-3

1000.00

800.00

600.00

400.00

200.00
Legend
Voltage 2-3 , 1-2
0.00 Voltage 3-1 , 1-2
10.0µs 20.0µs 30.0µs 40.0µs 50.0µs 60.0µs 70.0µs 80.0µs 90.0µs 100.0µs 110.0µs 120.0µs 130.0µs 140.0µs 150.0µs 160.0µs 170.0µs 180.0µs 190.0µs 200.0µs 210.0µs 220.0µs

-200.00

-400.00

-600.00

-800.00

Surge 1-2 2000V, EAR=15.0%, 2100V, EAR=0.0%, Cor.=0.0%, PASS

Cor.=10.0%, Att.=10.0% Attenuate=0.0%

Voltage in V Surge 1-2

3000.00

2000.00

1000.00

Legend
Voltage 1-2

0.00
10.0µs 20.0µs 30.0µs 40.0µs 50.0µs 60.0µs 70.0µs 80.0µs 90.0µs 100.0µs 110.0µs 120.0µs 130.0µs 140.0µs 150.0µs 160.0µs 170.0µs 180.0µs 190.0µs 200.0µs 210.0µs 220.0µs

-1000.00

-2000.00

/ 2/6/2013 8:00:43 PM 3/4

 Test step Set value(s) Real value(s)
Surge 2-3 2000V, EAR=20.0%, 2110V, EAR=4.0%, Cor.=0.2%, PASS
Cor.=10.0%, Att.=10.0% Attenuate=1.9%

Voltage in V Surge 2-3

3000.00

2000.00

1000.00

Legend
Voltage 2-3
Voltage Ref.1-2

0.00
10.0µs 20.0µs 30.0µs 40.0µs 50.0µs 60.0µs 70.0µs 80.0µs 90.0µs 100.0µs 110.0µs 120.0µs 130.0µs 140.0µs 150.0µs 160.0µs 170.0µs 180.0µs 190.0µs 200.0µs 210.0µs 220.0µs

-1000.00

-2000.00

Surge 3-1 2000V, EAR=20.0%, 2117V, EAR=3.5%, Cor.=0.1%, PASS

Cor.=10.0%, Att.=10.0% Attenuate=2.1%

Voltage in V Surge 3-1

3000.00

2000.00

1000.00

Legend
Voltage 3-1
Voltage Ref.1-2

0.00
10.0µs 20.0µs 30.0µs 40.0µs 50.0µs 60.0µs 70.0µs 80.0µs 90.0µs 100.0µs 110.0µs 120.0µs 130.0µs 140.0µs 150.0µs 160.0µs 170.0µs 180.0µs 190.0µs 200.0µs 210.0µs 220.0µs

-1000.00

-2000.00

Insulation test explanations:

Imax1: maximum current during the ramp up
Imax2: maximum current after the test voltage has been reached

Surge test explanations:

Cor.: (Correlation) Being a mathematical procedure to the inquiry of the resemblance of two signals.
EAR.: (Difference surface) determines the originating surface between two curves and compares this.
AREA: the surface is calculated between signal and the zero line and is compared to the reference.
Zero Crossing: with the help of the zero passageways the frequency is determined and compared
Attenuate: Damping of the curve oscillation
Ue: PD start voltage
Ua: PD stop voltage

/ 2/6/2013 8:00:43 PM 4/4

 Stator Core Loss Test Report
Core Test: 01/31/13 04:16:35 PM
HotSpot Test: / /
TRISTATE ARMATURE
Customer: Acme
330 G.E. PATTERSON
Job 93919
MEMPHIS Phase: Preburnout
TN 38126 Technician: STRICKLAND, RONNIE
PH:901-527-8412 Report Date: 01/31/13 04:20:44 PM
Tested with Lexseco Model:2060B-R Nameplate Data
Description..... Frame........... DEFAULT
Manufacturer.... GENERAL ELECTRIC Frame Type...... DEFAULT
Rated Power..... 75.00 HP Temp. Amb....... 0
Speed........... 1775 Duty Cycle......
Rated Voltage... Serial #........
Rated Current... Model...........
Phase...........
Style...........
Frequency....... 60
Attachments.....
Enclosure.......
Rated Efficiency 0.00 Insul. Class....

Dimensions
Core Length..... 8.250 Slot Depth...... 1.500
Core Inner Dia. 9.500 # Ducts/Width... 0 0.000
Back Iron Depth. 1.250 # Holes/Diameter 0 0.000
CoreLoss Data
Test Setup
Target Tap...... 30.0 Actual Tap...... 30.0 Target Flux..... 815
Meter Data
Flux...... 814.000 Amps...... 117.000 Watts..... 289.200
Results
Loss,Watts/lb... 2.529 Maximum Limit... 10.000
BackIron Flux... 84874 Marginal Limit.. 6.000 Used Dual Cables... No
Recommendations

Coreloss is within normal range.Check for and mark hot spots by raising amps to between 234 and 351. If
no hot spots are found, the core is O.K.

Notes

Hot Spot Data

A Hot Spot test was not completed on this component.

 Stator Core Loss Test Report
Core Test: 02/04/13 06:32:39 PM
HotSpot Test: 02/04/13 06:33:41 PM
TRISTATE ARMATURE
Customer: Acme
330 G.E. PATTERSON
Job 93919
MEMPHIS Phase: Postburnout
TN 38126 Technician: PITTMAN, DURBAN
PH:901-527-8412 Report Date: 02/04/13 06:35:33 PM
Tested with Lexseco Model:2060B-R Nameplate Data
Description..... Frame........... DEFAULT
Manufacturer.... GENERAL ELECTRIC Frame Type...... DEFAULT
Rated Power..... 75.00 HP Temp. Amb....... 0
Speed........... 1775 Duty Cycle......
Rated Voltage... Serial #........
Rated Current... Model...........
Phase...........
Style...........
Frequency....... 60
Attachments.....
Enclosure.......
Rated Efficiency 0.00 Insul. Class....

Dimensions
Core Length..... 8.250 Slot Depth...... 1.500
Core Inner Dia. 9.500 # Ducts/Width... 0 0.000
Back Iron Depth. 1.250 # Holes/Diameter 0 0.000
CoreLoss Data
Test Setup
Target Tap...... 30.0 Actual Tap...... 30.0 Target Flux..... 815
Meter Data
Flux...... 812.000 Amps...... 117.000 Watts..... 292.700
Results
Loss,Watts/lb... 2.560 Maximum Limit... 10.000
BackIron Flux... 84666 Marginal Limit.. 6.000 Used Dual Cables... No
Recommendations

Coreloss is within normal range.Check for and mark hot spots by raising amps to between 234 and 351. If
no hot spots are found, the core is O.K.

Notes

Hot Spot Data

Test Setup
Target Tap...... Target Amp Range 234 to 351

Results
Actual Amps..... 291.0 Duration,secs... 69
 Tri-State Armature Inc
330 GE Patterson Ave
Memphis, TN 38126
Phone 901-527-8412

Job Related Photographs Photo Page

 Tri-State Armature Inc
330 GE Patterson Ave
Memphis, TN 38126
Phone 901-527-8412

Job Related Photographs Photo Page