HoLE AND SHAT BAI Y CTN

HoLE BASIS SSTEM

in t hole bat te m
hoe
kaph tentot Ord 4 sizu s
vo Ou
Voiedto aive

Jouu dubtion
y Sy ste
in m

hole 2eaD ie oo untskoda

o m a 0 bo ite T hgh mt &
and t imuti Size

shabt OTe tan vared to ge dagird

(o) cleaornat (bhongitbn dtC)

(c)Intfens

H o l e Bagi System fundamuntal duhte

hole 8 tuo

AU mod un Systemy in world aYe

hale bogd ysemy
hole bate Syslem
TT Moin advondoqe d t
 ners and othe
that th
Tea/uurd Veay acCovduirg y Ce
muck Yedic
Auck Tool are veay

SHAFT
BASTS syTem
i
in ty shat bayi System tshott
site o/ t hole are
Cprghant and t
kapt
Varitd to give
vavouy p e t fit
pf duiaton
t
In
thiy System imi
shadt i and tha
bagrc s
Shat t ame
obrainad by Varying le
vany
Var'oy
Vaoy 4 and
are
both umit
dou Limit shaht
Lole

(a) cleaLanfit (b TYoagi Hon 4+ C) Intefexena

SHAFT Bs ySem uppea duwiat

shatt bo i' Sysem ged when
ground ba oY drdwn bar are
 avnlotle Te
Tle bavi do not Yeq/u Ye far t
maturu ng a nd tave ohtaind by Vngin
s
DUteent tandnd amit SyAte mA
Mandad for
Evey Country ha it oon

t But in ordes to
to
eng'ntting limits nd
univeyal intechangeabilty

c3entrol dolbua uni/Om ondoud

wond
thvoughout
(a Btish
standad BS-4S00 -1969
ondod iso:286-
Intexnatonal
(6 The 988
ard Ts-919
( Stand.
Indian
shandasde bat'cally mo u
A tse thre
ellowing
tleanl
tondod
Fundomental Dvation

Tndian standod system im

Fit&TS-919 and 2709)

in w
Tha Indion Mondady ave
Ts s0 (Inte nationa ovganisafin
stordads) te Comimendat.ong
an our Count Yy u are

Inouan AMondaud Sytem IS-919 Tn thy

System ere on e rod of fundamental
Tolon (a Ond 25
rA Fundamantal

davidtcn indicatd buttus, symbols for

bat t haste and hoe
n Indtan tandad syskem ta 18

rada o tleon Value are dasignatad

rode Valu
ITo1
T6

T2
T3
TT4
ITS
IT6 10i
Ta
T8 2si

ITo 64
00
ITh 60

TTIY
ITISLTI6 6 40, 100o
 val t of
O4SX 3/D++0 00ID

Whane D Geo metr'C d th uppu

mLan

and loule,, dametestp in whitk th

diamatu,
Exproked in mcTong and

D iin mm

Th Varouy damot eu Mop peud by

LS-919 are

18 -24
3 3-6, 6-10, 10-4I4-18,
24-30 30-40 40-SO So -6S,6S-80
80 00 00 to 12.0 20 - l40 0-160
60 1& 0 80 200 Mm

Fundamental dviation for

Fomulae
boic si2e Upto S0o mm

SHAFT D
otu miCreng
= -

16 D
0.41
= - ItD

-S S)D

Tha F-D for H-hole

 P Assemblies
to fedut Co o monufaur
in orcle
&lusoyg dsgivable to malu ony
imt
epenund wthin ont ain
mod exacHy
exacHy
2 t part connot be parts madi

to ra/u red cleaon OY

OY

max
min
(Paa/udrd
IntufeAen a)

are poksible anguwen

u a y t fon ,
toch argulu
p y ooemblte
T Three
ov)TYo
Maca to SutAs$emby eTYOY a3embly

9)Intethongeable Asßembly

elective Age mbly

mate t
Sut
Aueob
simply Yq/ury
T tehy Madu"
R sit
Gn par t be economCally eogo nable.

acuTately a n
tun matLind
matlind
oth pat
T n
An ht h
unt i for
gradualy
raduall

Yeo/ui Yed manned

 be uued or
Ti Mthod Ma
Th
J06s 6Y sol Yoom uwor.

Naturall y i any Gn T
Part in t t ole oRmby
Tepdtad

Tntethong eoble ARennbly

i n b e c h a r q t o b e I n t e x c h o n g e a b t l s y

wlih tan be dubt? uted fer

An,pat One

Oim?lau part monutakured t h oma

drouing
Tneachongabity i obvfoully duperd

(i T neu8ory for tha yelayand mafirg

inCorporotr
povt ta be designat ed) dugntd
peitied mi{ sze
múufackured whin
Th pavt mut be
mut he
specaied imta se, uhiik
tonbvollad
in pratsi dipua
totes changeob ity for. Ttona ivecol and
huthongabi
Co aumed that
In thstirst
d>ived om any Ourt in
imilan pot intuthanqeable
woTld
8ecend Coe,i oz a mod
In a
 o Apeciic Jourt for exam ple in a

but
Portiula ackory) ave intuchangea ble,
Jut port Ove not ne ce{ary iuhang ealole
uc
wit ti parta moda dhy uh olyo.

Example we haue 00 par cat

wit a hole wheh hoe ta

into tae holeg

We hou ihuthangeobilky
C moc (00
Lnwe
H into any hole be uTe
skayty 4 ft
hat t Yea/ured At Con be obtaind
EXAny MG bot w t to any M6 nut
Tandemdy eluked
screoed
x k oupligd, pin joinks,
Gear clukeha
fatane

Selective Aembly
Ln Contaan Componerd durd
dion t
tolesan
dtkuminad o
morimum peumAible
eauremerd moy be be
bytaundtionalAmallhon
ttat Con b
Contfanabl y t
monfacturirg pro M
ackioved by ta
duired ta ue
 inea MeatUre ment -

inea Meaguve mert dofinuol og a

Meaure met
loreth
An sxomple ointa meagus irg
tu lorgt a tabe.
aud stick do tind ouc

L Atandaud:
magured a
th diytana
Alngtk may be
T
betoeern
diylanabettween
or a
betudeen Tuo na ingtrumentd t
o paralledfatag So, tha
binca dimensiGm f a
divect a g uremert

fnto d Cotegores
standaids
)Line
)End ctandonds .
Line standods a Tte
Meagareo
wh t gth
tuo ehgrayed
lina, t
ling,
betuleen
Cavtve o Abandads
dytana matir Atondad
tondad.
Batt
calledint meit
malt
andads
k andods.
metre are nt meng iis th
ment tho
yaud gd
qnd majun
mafure
o i ine
ne moked
masked nOn
Common
example
shouwn a
shouon ine
Lineg
dlivisiong
wit
Yule

EndMandaude: t
esprash ed af
whn lrtk
a aaf ,
it
flot povallel
betoaen uco
dtana ed atandand.
Knouin a
Cxamples Mootuc ment by alip uuge, od ba
enol aaf micvomutes anvils, Veanuet talupens ttc.
Tk end faay are hodened, lopped, 4lat å
paallel tea vey high dugpur accuray

SBp Gouq:
block n
or gauga
SGp gouLge tardaol
ungt
end
ungall acceptd inkroducG.d by
are

indu Yy Thaje and a alo

engineer
ueedsh
Sohangon a

CaUed Tohanjen g
ore rectangula bloths
Sip 9oug toleran
u lw t xapton &ly clos
ig gadl h
uitablyha ra
dd u
ur ir
add
thonouo
oogh
are
Thee blocle
Thae maximum yyitan to wea.
Out engure
out to ond Cooirg
They ave thn Makilized by hiating
Sutceively tn Mogj o tiat kodading trei
are movedl

Afte being hadlanud hay aye (auully

finishad by kghod Jopping ta kah

Platnek and aCCuracy s
dugfus finish are alo
om
mode o m

SUip exteml ha
n g t u n cobioe
and wea gitona.
 OY block are Udfor
meaguement wh t
Lvect preci Ce 0OYkpieCo osmound t
acCLYa t
Veanie Callipes,
Fov ckactirg oCCuTaty
meotuYr'ng
and Such ot
micYometeus
ingtrument.

to
to aa specihic
speic
Comparator
iy stting up
unyepie co and
dimeXgr'on
angle
Conyunttron

eting in
meauring
For
V Onquo
olgp fov
with a sinebar S p h o t s ,e k c . on

diskanay q Pug, est meaurRd

Th
T
Q/ten

fixkure end bove for

or
wtt slip g g a
d i m e n g i ' o n .
locotion
porallel
a g o r between two
betueen
tuoo
chack gop
To
uc tn
r o t r patg. a
tiih
c o n
Con
MiauTementk
MLaguTemantk

mary
itha alona or
are
(hA slip gouga apparatu
simple apparatty
mad witt sinple
be oith olkin stnaho
Cony'unttion
oley ,
bolly
in edgt
Stuth o4
night

et

Fi-Dmttion aelp_Gaga
Wringin9 e stp
Buccesd q¢ oreton moajureMtrst
ip gou9 deperd en the phanomenon
are Urung
of oringing. Thalip gaugy
hond through a Combino lidig
toqthu b
tuoo
and otling mottorn. The90p betuoeen
p Only a thordes af
O:006 35 micreng (o.63Sxt6'mm) whch
hialigible

p1oCecure
are clearad
(D Beta sing, Mip qoug
int fvee lot, à
chamots
a
sing
afh or a cleanging isgue
then oscillated
8ip gouge
Ctr) ene ge wtk a
ightly OveA h othi
igkt prejg ure.
phad at qto
i One fhen
and Then
Sgt pregguve
Cthn by uying brought
Totated undll a blockg ae one

tn one n e .
expelled out
In thy uwoy a
C o u ging th
Coug ing th
tom berudeen th Gauge

blotkgt adhe Th achg ton is

9
 attraction oand
Couged potly by moletulo
atmelphne pre8ure ukan tuwo
povy iexoctty
e uruing in thi manne
90Lge
thaiv individua dimengiong
h um
can be hand led a a

wyung all e
heed fov elamprry
piea to qetha.

ste
-Cal brodion S i p
ompaakor.¢
Eden- Rolt -
MUl:onth
aljo Called a m{lonth Compoator.
T Cum optical CcompaLa.kor
t a Mechan cal
mechonital optical
tkick utilae bo:tk
u i t a b l e ' in Stand.and
mpentotion System
rooMpor Coabrotion 90g unda vgpralu
aratteng. t ' s dksign stmple and economical
n ovdun to
urdawand t Wovting , it
tongidu uo0 systam
magniication
otea to
Methan cal magnificot.oN System
Sepexotely. anvi, a
a fired Onv? o vihg anv
CbnkA Block
bloce (m).
movi ngond a
fred blo (Ë) blocs
blocko
block and tte md t moving
Th iRed
Tu
connecked togtis by parallel
Hin a
ave blolks are tonneched t
tvips.The
peintea arm by mean o peinte paLallol
trips. T pointeu am casvu' at its
OfA end a rng acYol uheh tvetk
o Apldn web.
Scale

FiXed

o h t

Y o d

eh

pi

Eden-Rolt Coop
Ths
Tha yeferenCL guiuqa Rg i placad bw th
AiRed anv?and tha moving " onv(tonnected to mov ir
Ty Caug a smal naa movement block.)-
at blok M
veladiveh to bleF' t pouallel atr?pP
H
Suppat,
aav MOVemend dthu movi
ng block M
Coutey a defuehion pointe T peide
movement i magnified aho ut 00 ttmey at
web.
o
in opticalsstem h pldan web
tha end d th peinte am not Vieweo
direky but it &piojeckod Thvough an op bica

Sustem e a Scale. T optical magnitol

Henca tha Mag niicao
oveva magniica lo
geneallo.
enaaly
 Orouno 0 0 x SO = 20,00o.

Mognifcat on t
between the pointe
Let, d Distant
parallotrips.
arm
pointeu
L= Lungth
o
tmovable movoble hlock-
block
Movement o
of Pomte
PointerskripA
trip
ongulas deplection
Th
Tk
Sld radiong .
web
displo
merd of
Linto
xL
TSL
ThAoTe magnifi
calonn-

mehani Ca

mag nifi (ation

magnifiaf ron
optltal
Nob
Noto niA
calu On
mag
han ovena

Drolndicator-
indico.koT
are Amall inditatin
Dio Uch aoag
sulch ge.0
ymaon
naon N
Meckani cal
deviay
devio uging magnificoaf.on
Syshen
ond pinong Y
leweu for and
mala ng9
bag/coly ged for
Ore many
TChaccing nea mouremen

COMpaAat6y.
oCompanat
te
yed o
alo ed
timy Hy ah Aimplest pe
infact i
o

Dialindicotor
Mehanitol Companautd.
 Tndicator-
Q Dial
A
indicafor 0n
On any
any
a dial indicator
By mounting
yoouou
Vauou atach meat,
atochmhtg
and oit
suitable bage pupoe
og

+Con be uged to Veiety

olleos.
erroin
geometri cal foYmg,
petemining etc.
out o ouundiexd, tape
9 Oval&4y
uxfaal,
po?lonal edy o
) Detumining aliynment ehe.
in sa/uaranuH, poralllt
am,
C
0CCuratu m a uve merl o
3Takinq
or Compreftion)
in
dsdmotiom (ertension,
Ceprejgen tating matuioly.
n i e n ana

kaag ky or digranay yo
Compaung t0o
naoooud miti (os a Copanat 8)

-Applitat.ong
)Tochuck allgnment o lotha Gctret by
ing a Auitabe aCurst ba b/u antres.
2) To Chuck ouena miling me
asbour
3 TO chack ponallelio o th shape ram
witt table Sufat or a
claa-/icot ens
Anditako
May be tlasidied
Dial
shofe a () sectov shaped
aCtovding thalr

Dial sectorpe n t r u ments, h

mito and hana afe
Yange Vuy muh
acCurate
acurat

are tged tor ext re me

ngruments
Maguem n t
dlal indt totorg
are
T Cirulo pe
meu Commenly ged

Dio inditators Can also be

classiud
a) Botk plugt
paralel to fta plane
plunge
ial
9Lave pe
plugen Mamght
In back plungr Hpe
angly o t r o t wdely used
dial
L w e n Meckanism
Dial ndicat
leve mackanim ed in goma
Simple
th indicatog ig ghown in FigN .1i n
whit
whh ABC Tepye!eta
Simple m a

mgnityia leven, pvoted ot B

 Dralindicator w loves mechani Km

bvioutly t magnifcatien t o e 5

Scale
D

F ( Compound leve Mechanism,

Simple leve Mehanism

A Simple diol Tndicatô i Censtructed

A pri nel pla. T gouuge ' Yegtvcted to
degreag en ettkn sid euO 8ut
Veyeul witin it Yanee
Tobayt
orCompaslkjon pup3

Tnoicokor wh COmpound nd we
Dial
Mahari
hihtn magncolion a Compoud
fo
wa Jytem ig "ustol. n ytoge h
ED BC
magnd4ioton TOdio i AB Houeye
p e lwe is mdu diplt t ongtruet
du to the dtficulty ot mating a Jark 10int at
C. also iom dnudwantoga lou
aCCuYOC and Yorga
 Dal indicator w Go Ond penion
Mettordym
Ta prinuple qf operat on ao diol
ndicotor i Haot. a Vey kroat puond praßue
t pinoo t etact point
Gn

multipliad thvtugh a Jytem geo /

andinditat Cn bose o t dial by a
Movabl pinte Usual, t diol ka a Scale
daw igton alu o
OolMm- For eexy aCCuyotu
wor dil rdicatorg wh O Oofmm accuYo ty
ave algo avoilable.
Te Mocbanigm o instrument i
houged in a mera Cage for protection
age dia Scale groduat ed into (00
diviien TKA mall hond ndcafe th numbea
of
of eluhiong th ange hand Th dal
ndicalor lomped to a nlde etHhu by
hea o tral g n t bat d t . core
Or by Mian o a clamp
SCaleL o i

SCTe

1 diviien

YCNOluion
" Sc
Sa lle
ca e

which i I

M o i n C a l e
Fo:-Tial nditotor
diol
plurge