MASJED SOLEYMAN

PETROCHEMICAL INDUSTRIES COMPANY CHINA NATIONAL CHEMICAL

ENGINEERING No.7
CONSTRUCTION CO.,LTD

MIS FERTILIZER PROJECT Project

WUHUAN (PHASE I) Rev. 0A
Management
ENGINEERING 10048-06200-EQ-A04-0012
CO.,LTD LIFTING PLAN

E-6501
Lifting Method Statement

0A For Approval
REV. DESCRIPTION DEGND CHEKD APPRD DATE
MUST NOT BE COPIED, TRANSMITTED TO OTHERS OR USED WITHOUT PERMISSION OF WUHUAN ENGINEERING CO. LTD

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一、吊装方法 Lifting Method
E-6501 吊装，1250T 吊车主臂长度 84 米，SHL 工况，配置 400T 超起,作业半径 26
米，吊装最大负荷为 471t。E-6501lifting, with 84m length of 1250T crane main arm, SHL
working condition, allocating 400T pallet, operating radius 84m, pallet radius 26m, the
maximum load of lifting is 471T.

二、吊装平面图 Heavy lifting drawing(Crane Location)

三、 吊装立面图 Heavy lifting drawing(Elevation view)

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四、吊装组织机构图 Lifting Organization

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五、吊装参数表 Lifting Parameter Sheet

需用索具
设备位号 外型参数(m) 基础标高(mm) Required rigging
Equipment Appearance Foundation
item No. parameter(m) elevation(mm) 主吊绳 辅吊绳
Main hoisting rope Minor hoisting rope
220 吨级 24 米 2 根
27.4m×4.1m×
E-6501 24.2m 159 吨级 12 米 2 根 98 吨级 12 米 2 根
5.3m
98 吨级 6 米 4 根
主吊车 辅吊车
Main crane Auxiliary crane
CC-6800 SL-6000
设备重量(t) 吊具重量(t) 最大抬吊载荷(t) 吊具重量 t
钩重(t) 钩重 t
Equipment Hoisting Maximum hoisting Hoisting component
Hook weight Hook weight
weight component weight load weight

406T 19T 8T 220 8 2

吊装计算载荷(t) 吊装计算载荷(t)
433T 230
Hoisting calculated load Hoisting calculated load
需用臂长、半径 需用臂长、半径
84/26 48/18
Required boom length、 radius Required boom length、 radius
吊车额定吊装负荷(t) 吊车额定吊装负荷(t)
471 246.4
Rated hoisting load Rated hoisting load
吊车负荷率 吊车负荷率
91.93% 93.34%
Loading rate Loading rate

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六、1250 吨吊车性能参数表 The Parameter Sheet of Crane(E-6501) Performance

七、550 吨吊车性能参数表

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八、JHA

JHA about heavy Equipment lifting

Varity
Evaluation Risk
Activities Danger Elements Hazards/result base Measures
grade
I～V L E C D
Normal Check and guard a pass by
1 Short of lifting plan or don’t get approval Lifting incidents Ⅰ 3 3 6 54
risk standard
Make a detailed checking list and
2 Don’t prepare the lifting check list Lifting incidents Ⅳ 3 2 40 240 High risk
check all items
Middle Get the quality test of crane and
3 Crane and its facilities not check and approved Lifting incidents Ⅲ 3 2 15 90
risk its facilities
Middle Confirm the lifting operators
4 Lifting operators and riggers without certificate Lifting incidents Ⅲ 3 2 15 90
risk based on the certificates
Middle
5 Not effective instructions transfer ways Lifting incidents Ⅲ 10 2 7 140 Using red and green signal flags.
risk

Middle Make waring line for lifting and

6 Cross-operation under the lifting areas Personal injury Ⅲ 10 2 7 140
risk set security guards
Normal Calculated and get the certificates
7 Strength of rope is not enough or meets requirement lifting incidents Ⅱ 6 3 1 18
Lifting work risk of the rope
Serious Calculated and get the certificates
8 Shackle and lugs strength is not enough lifting incidents Ⅴ 10 1 40 400
risk of the shackle

Keep the objects stay on air for long time and personal cross Make an available plan and
9 Lifting incidents Ⅳ 6 6 7 252 High risk
under it implement it strictly
Middle Check all lifting facilities in
10 Steel wire ropes, coiling block and pulley have problem Lifting incidents Ⅲ 10 2 7 140
risk advanced
Normal Concerning the weather condition
11 Grade of wind ≥6 (Speed 10.8m/s) Lifting danger Ⅱ 3 1 15 45
risk previously.

Normal Concern the weather situation

12 Raining while lifting Lifting danger Ⅱ 3 1 15 45
risk previously, choose a well date
Serious Calculate and control the lifting
13 Over loading (length, width, height and weight) Lifting accident Ⅴ 3 3 40 360
risk weight strictly
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 Lifting danger Normal Make a training of safety and
1 Operators no study the lifting plan and safety measures Ⅱ 3 3 7 63
Personal injury risk technical before lifting
Lifting danger Middle Give a safety training and show
2 Workers are short of safety awareness Ⅲ 6 6 3 108
Personal injury risk all the risks to workers
Personal
operation Lifting danger Middle Ensure the body health of
3 Operators health situation not well Ⅲ 6 0.5 40 120
Personal injury risk operators well
Commanders and operators
Lifting danger Middle
4 Without exactly understanding the instruction signals Ⅲ 6 0.5 40 120 should make enough practices
Personal injury risk
and communication
Replace and backfill the ground
Serious
1 Ground slope and its bearing capacity not qualified Lifting danger Ⅴ 10 1 40 400 of lifting support areas and get
risk
the test-qualified result.
Not implement the loading test of equipment before official Loading test should be
2 Lifting danger Ⅳ 6 1 40 240 High risk
lifting implemented at least 15 min
Other unsafe
No safety device or the safety device is incomplete in the Normal All the safety facilities should be
elements 3 Lifting danger Ⅱ 6 1 7 42
crane. risk checked and approved
Crane performance should be
4 Arrange a unsuitable crane performance Lifting danger Ⅳ 6 1 40 240 High risk
calculated and tested
Normal Any kind of faults should be
5 Repairing the fault during equipment lifting Lifting danger Ⅱ 3 1 7 21
risk solved while lifting paused

八、Checking List

See annex 3 for details.