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E E
E IR I R
R I
E IR
E
I
R
E
R
I
D 2
2
D
A R
2
2 4
D = Diameter of Circle ( cm ) D = 10.00 cm
R = Radius of Circle ( cm ) R = 5.00 cm
A = Area of Circle ( cm² ) A = 78.54 cm²
DO2 DI2
2 2
DO DI
A RO RI
2 2
2 2 4 4
DO = Outer Diameter of Circle ( cm ) DO = 10.00 cm
DI = Inner Diameter of Circle ( cm ) DI = 9.75 cm
RO = Outer Radius of Circle ( cm ) RO = 5.00 cm
RI = Inner Diameter of Circle ( cm ) RI = 4.88 cm
A = Area of Pipe Cross-Section ( cm² ) A = 3.88 cm²
S 2RL DL
D = Diameter of Cylinder ( cm ) D = 10.00 cm
L = Length of Cylinder ( cm ) L = 300.00 cm
S = Surface Area of Cylinder ( cm² ) S = 9424.78 cm²
which is S = 0.9425 m²
RT R1 R2 R3
Parallel Circuit
1
RT
1 1 1
R1 R2 R3
Power Formula
P EI ( IR) I I 2 R
E = Voltage ( volts ) E = 10.00 V
I = Current ( amps ) I = 20.00 A
P = Power ( watts ) P = 200.00 W
OR
I = Current ( amps ) I = 20.00 A
R = Resistance ( ohms ) R = 0.50 Ω
P = Power ( watts ) P = 200.00 W
Color Code For Resistors
Values
Band A Band B Band C Band D
1st Figure 2nd Figure Multiplier Tolerance
Black 0 Black 0 Silver 0.01 Red ±2%
Brown 1 Brown 1 Gold 0.1 Gold ±5%
Red 2 Red 2 Silver ± 10 %
Orange 3 Orange 3 Black 1 None ± 20 %
Yellow 4 Yellow 4 Brown 10
Green 5 Green 5 Red 100
Blue 6 Blue 6 Orange 1,000
Purple 7 Purple 7 Yellow 10,000
Example
Resistor Calculator
Band A = 3 Orange
Band B = 6 Blue Resistor Value = 3,600 Ω ± 10 %
Band C = 100 Red
Band D = ± 10 % Silver or between 3,240 Ω and 3,960 Ω
Reference Electrode Conversions
to:
Electrode Conversion Table
Converted To Electrode:
CSE Ag-AgCl SCE Zn
CSE -0.567 V -0.517 V -0.497 V 0.533 V
Reference Ag-AgCl -0.617 V -0.567 V -0.547 V 0.483 V
Electrode SCE -0.637 V -0.587 V -0.567 V 0.463 V
Zn -1.667 V -1.617 V -1.597 V -0.567 V
Sacrificial Anode Efficiency and Utilization Factor
Magnesium :
0.256WEU F
LM
I
W = Weight of Anode ( kg ) W = 109.00 kg
E = Current Efficiency E = 0.50
UF = Utilization Factor UF = 0.85
I = Current ( amps ) I = 2.0 A
LM = Life of Magnesium Anode ( yrs ) LM = 5.93 yrs
Zinc :
0.0935WEU F
LZ
I
W = Weight of Anode ( kg ) W = 109 kg
E = Current Efficiency E = 0.90
UF = Utilization Factor UF = 0.85
I = Current ( amps ) I = 2.0 A
LZ = Life of Magnesium Anode ( yrs ) LZ = 3.90 yrs
8L
RV ln 1
2L d
= Soil Resistivity ( ohm-cm ) = 10,000 Ω-cm
L = Length of Anode ( cm ) L = 1200.00 cm
d = Diameter of Anode ( cm ) d = 20.30 cm
Rv = Resistance of Single Vertical Anode to Remote Earth ( ohms ) Rv = 6.84 Ω
Dwight's Equation for Distributed Multiple Vertical Anodes Resistance to Earth - centimeters
8 L 2L
Rv ln 1 ln(0.656 N )
2NL d S
= Soil Resistivity ( ohm-cm ) = 10,000 Ω-cm
L = Length of Anode ( cm ) L = 213.36 cm
S = Spacing between Anodes ( cm ) S = 300.00 cm
N = Number of Anodes N = 10 anodes
d = Diameter of Anode ( cm ) d = 20.00 cm
Rv = Resistance of Multiple Vertical Anodes to Remote Earth ( ohms ) Rv = 4.57 Ω
Dwight's Equation for Single Horizontal Vertical Anode (or Pipe) Resistance to Earth - centimeters
4L2 4L S 2 L2 S S 2 L2
RH ln 1
2L dS L L
= Soil Resistivity ( ohm-cm ) = 10,000 Ω-cm
L = Length of Anode ( cm ) L = 213.36 cm
S = Twice the Depth of Anode ( cm ) S = 370.00 cm
d = Diameter of Anode ( cm ) d = 20.32 cm
RH = Resistance of Multiple Vertical Anodes to Remote Earth ( ohms ) RH = 22.52 Ω
Dwight's Equation for Distributed Multiple Horizontal Anodes Resistance to Earth - centimeters
R
RN F where F 1 ln( 0.66 N )
N SR
= Soil Resistivity ( ohm-cm ) = 10,000 Ω-cm
S = Spacing between Anodes ( cm ) S = 0.203 cm
N = Number of Anodes N = 10 anodes
R = Resistance of One Anode ( ohms ) R = 203.20 Ω
F = Multiple Anode Factor F = 146.48
R N = Resistance of Multiple Vertical Anodes to Remote Earth ( ohms ) RN = 2976.39 Ω
Cable Resistance
RCable LCable
RC
1000
RCable = Resistance per kilometer ( ohm/km) RCable = 0.833 Ω/km
LCable = Length of Cable - Sum of Positive and Negative Leads ( m ) LCable = 116.89 m
RC = Resistance of Cable ( ohms ) RC = 0.097 Ω
RT RGbed RC RS
RGbed = Ground Bed Resistance ( ohms ) RGbed = 3.08 Ω
RC = Resistance of Cable ( ohms ) RC = 0.10 Ω
RS = Structure/Pipeline-to-Earth Resistance ( ohms ) RS = 7.53 Ω
RT = Total Circuit Resistance ( ohms ) RT = 10.71 Ω
3600 KN
PAC V AC I AC OR PAC
T
% Efficiency
PDC
PAC
100
PDC VDC I DC
Vaccross Vaccross
shunt = Voltage Reading Measured Across Shunt ( mV ) shunt = 25 mV
S factor = Shunt Factor from Chart ( amp/mV ) S factor = 0.10 A/mV
I Out = Current Output of Rectifier ( amps ) I Out = 2.50 A
Faraday's Law
Wt KIT
K = Consumption Rate - Electrochemical Equivalent ( kg/amp-yr ) K = 9.10 kg/A-yr
I = Current ( amps ) I = 0.875 A
T = Time ( yrs ) T = 4.0 yrs
Wt = Weight Loss of Product ( kg ) Wt = 31.9 kg
KLDesired I Re quired
# Anodes
U FactorW Anode
K = Consumption Rate ( kg/amp-yr ) K = 0.34 kg/A-yr
LDesired = Desired Lifetime ( yrs ) LDesired = 20 yrs
I Re quired = Current Required ( amps ) I Re quired = 15.00 A
U Factor = Utilization Factor U Factor = 0.60
WAnode = Weight per Anode ( kg ) WAnode = 27.2 kg
# Anodes = # of Anodes to Use # Anodes = 6.25 anodes
rounding up - use # Anodes = 7 anodes
I Re quired
# Anodes
MD *
I Re quired = Current Required ( amps ) I Re quired = 14.70 A
MD * = Maximum Discharge per Anode ( amps ) MD * = 2.50 A
* From Anode Manufacturer Data
# Anodes = # of Anodes to Use # Anodes = 5.88 anodes
rounding up - use # Anodes = 6 anodes
Coating Resistance Calculations
RCE AS RP / S
where
AS DL
E PS
I PS where RPS LPS RP
RPS
D = Diameter of Pipe ( cm ) D = 76.20 cm
t = Thickness of Pipe Wall ( cm ) t = 0.953 cm
L PS = Length of Pipe Test Span ( m ) L PS = 60.96 m
RP = Resistance of Pipe per meter from Table ( µohm/m ) RP = 6.66 µΩ/m
R PS = Resistance of Pipe Test Span ( ohms ) R PS = 0.00040599 Ω
E PS = Measured Voltage Drop over Pipe Test Span ( volts ) E PS = 0.00017 V
I PS = Calculated Current over Pipe Test Span ( amps ) I PS = 0.419 A
IA
I PS K E PS where K
EON EOFF
1
C
units are in Siemens ( S ) or microSiemens ( µS )
R 1
units of Siemen ( S ) =
Resistivity Calculations
* Area may be Cross - Sectional Area of any material ( i.e. Pipe, Soil, Electrolye, etc. )
* For Soil Box Measurements A & L are made to be the same so they cancel out.
RA
L
Wenner Method
2aR
a = Spacing of the Pins ( cm ) a = 4.00 cm
R = Resistance Measured - shown on Instrument ( ohms ) R = 450.00 Ω
= Resistivity of Measured Medium ( ohm-cm ) = 11309.734 Ω-cm
Layer Resistivity Calculations
Ra Rb
Rc
Ra Rb
Layer 1 Layer 2 Layer 3
Shunt Shunt
Shunt Rating
Value Factor
Amps mV Ohms A/mV
Holloway Type
RS 5 50 0.01 0.1
SS 25 25 0.001 1
SO 50 50 0.001 1
SW or CP 1 50 0.05 0.02
SW or CP 2 50 0.025 0.04
SW or CP 3 50 0.017 0.06
SW or CP 4 50 0.0125 0.08
SW or CP 5 50 0.01 0.1
SW or CP 10 50 0.005 0.2
SW 15 50 0.0033 0.3
SW 20 50 0.0025 0.4
SW 25 50 0.002 0.5
SW 30 50 0.0017 0.6
SW 50 50 0.001 1
SW 60 50 0.0008 1.2
SW 75 50 0.00067 1.5
SW 100 50 0.0005 2
J.B Type
Agra - Mesa 5 50 0.01 0.1
Cott or MCM
Red ( MCM ) 2 200 0.1 0.01
Red ( Cott ) 0.5 50 0.1 0.01
Yellow ( MCM ) 8 80 0.01 0.1
Orange ( MCM ) 25 25 0.001 1
Rudenberg Formula
0.038I y y 2 x 2 0.0052 I
Vx log 10 Vx
y x if x > 10y then
x
EE
RT a M
0
ln
ne
nF a M
E 0 = Standard State Half - Cell Electrode Potential - from table ( volts ) E0 = -0.763 V
R = Universal Gas Constant = 8.31434 ( J/mol·K ) R = 8.31434 J/mol·K
T = Absolute Temperature ( K ) ¹ T = 298.15 K
n = Number of Valence Electrons Transferred - from table n = 2
F = Faraday's Constant = 96,485.309 ( C/g·mol ) F = 96485.31 C/g·mol
ne ne
aM = Activity of Metal Ions in Solution ² aM = 0.71
aM = Activity of the Metal ( a M = 1 for pure metal ) aM = 1
E = Electrode Potential in Existing Solution ( volts ) E = -0.827 V
¹ Absolute Temperature is -273.15 ºC. Standard Conditions for pure metals in the emf series
are based on one unit activity of metal ions in the electrolyte at 25 ºC with no impurities
in the metal or electrolyte and with reference to a standard hydrogen electrode.
Standard Electrode
Half-Cell Metal Potential Eº Metal Valence
( volts ) vs. SHE*
Au/Au++ -1.60 to -1.75 -1.55 to -1.70 Aluminum 3
Pt/Pt++ -1.10 -1.05 Copper 2
Cu/Cu++ -1.05 -1.00 Copper 1
H2/2H++ -0.50 to -0.80 -0.45 to -0.75 Iron 3
Pb/Pb++ -0.20 to -0.50 -0.015 to -0.45 Iron 2
Ni/Ni++ -0.50 -0.45 Lead 4
Fe/Fe++ -0.50 -0.45 Lead 2
Zn/Zn++ -0.20 -0.15 Zinc 2
Al/Al++ -0.20 -0.15
Mg/Mg++ -0.20 -0.15
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