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SRS

1. SRS Airbag
2. Electrical Active Head Rest

Copyright by Hyundai Motor Company. All rights reserved.


SRS

To know the SRS airbag system of BH


Objective To know the Electrical Active Head Rest system of BH
To know the proper diagnosis
2 and repair methods
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SRS

AB9 Delphi-Bosch Airbag system is applied for Genesis. This airbag system is already
applied for Azera (TG). This airbag has 2 types, one is advanced and another is smart
type. Several components are different between 2 types.
And Electrical Active Head Rest is applied for Genesis. This is first time in HMC
In this training manual, Difference between mechanical and electrical type items and
repair method will be mentioned.
For more detail information or specifications, please refer to the relevant workshop
manual and electrical troubleshooting manual.

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1. SRS AIRBAG (AB9 Delphi-BOSCH)

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1.1 Application

Option General M/East USA/CAN


Driver SMART S S -
Advanced - - S
Passenger SMART S S -
Advanced - - S
Curtain airbag S S O
SAB FF S S S
FR O O O

O: Option
S: Standard

Memo

1.2 System Components

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SIS SIS
Sensor
CAB
BTS SAB RPT SAB Squib

PAB
PODS Lamp
FIS

TL
BS
ACU

WL
BS
FIS

DAB
SAB RPT SAB
CAB
SIS SIS

Part DAB PAB ACU FIS PODS BTS


Passive Belt
Driver Air Passenger Air Airbag Control Frontal Impact
Description Occupant Tension
Bag Bag Unit Sensor
Detection Sensor Sensor
Quantity 1 1 1 2 1 1
No. of
2 2 - - - -
Squib
Advance
Remark Dual Stage Dual Stage Max. 12 Loops Advance Only
Only

Part SIS CAB SAB BS PT TL


Side Impact Curtain Air Side Air Buckle Retractor Pre- Telltale
Description
Sensor Bag Bag Switch tensioner Lamp
Quantity 4 2 2 or 4 2 4 1
No. of
- 2 4 - 2 -
Squib
Advance Advance
Remark
Only Only

1.3 Changed item - Belt Tension Sensor (Advanced only)

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Load(N) Voltage Max, Min


0 1.0V 1.25, 0.9V
5 1.11V 1.36, 0.9V
● Size of BTS slot 15 1.33V 1.58, 1.08V
- 20 × 10 mm Slot 130 3.86V 4.1, 3.61V
● Operation range 133 3.926V 4.1, 3.68V
- 5 ~ 25 lbs (2.27 ~ 11.35kg) 140 3.95V 4.1, 3.80V
150 3.96V 4.1, 3.81V

PODS-B can be found in advanced airbag systems. An additional seat belt tension sensor is installed.
This sensor is for the CRS (Child Restraint System). If the child seat is installed on the front passenger
seat, the load sensed value would probably be misinterpreted by the bladder due to the pressure caused
by the seatbelt tension exerted to the seat. To compensate this pre-load by the child seat, this initial
tension value is substituted by PODS-B ECU for gaining a higher accuracy. In such cases, and also if the
passenger seat is not occupied, a passenger airbag off indicator light will be illuminated
- Consist of 3 terminals (Ground, Sensor output, 5V-Reference Voltage)
- Output: 1.0V ∼ 4.0V

1.4 Reference
Passive Occupant Detection System (PODS)
Car seat occupants come in all shapes and sizes. Airbag systems that have access to detailed
information on the morphology of the seat occupant can adapt airbag inflation appropriately, minimizing
risk to restrained and unrestrained infants, children and small stature adults while still providing full
protection to average stature and large adults. Two variants of Passive Occupant Detection System
(PODS) are offered by Hyundai. The systems are referred to as PODS-A and PODS-B. In general the
Passive Occupant Detection System (PODS) is designed to classify the occupant seated in the front
passenger seat for potential airbag suppression.
- Class 0: Seat not occupied
- Class 1: Seat occupied, more than 30kg
It consists of a pressure sensor, a fluid filled bladder assembly, and an ECU. The sensing system detects
loading force on the front passenger seat and classifies the seat as empty, or occupied. The ECU
processes the sensor data and provides a deployment-allowed output to the Supplemental Restraint
System Control Module (SRSCM) when a defined threshold is met.
The PODS system algorithm compensates for vehicle and road dynamics as well as for seated weigh

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loss caused by the support from the backrest, armrest etc. by comparing the seat load values during
various time intervals.
A POD is used to suppress passenger airbag deployment if the passenger seat is not occupied.
On certain systems additionally the side airbag deployment is suppressed if the passenger seat is not
occupied or occupied by a child seat

Memo

1.5 Airbag Warning Lamp on/off Logic


Case 1)
The warning lamp continuously turns on for 6 seconds after ignition on and off for 1 second and turn
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on continuously. When the active fault(s) is(are) qualified (crash entry is also one of the active faults
that is not erasable) or historic fault conditions (maximum storage number of external faults are
reached)
SRS

ON

OFF

Ignition ON 6 sec 1 sec


s
e
c
Case 2)
Normal and history external fault(s) is stored in its non-volatile memory

6 sec

ON

OFF

Ignition ON

As soon as operating voltage is applied to the Supplemental Restraint System Control Module
(SRSCM), the Warning Lamp is turned on for a bulb check.
The Warning Lamp should remain on constantly for 6 seconds. The Warning Lamp should be turned
off once the initialization process is finished.
During the initialization phase, the SRSCM will not be ready to detect a crash and deployment will be
inhibited until the signals in the SRSCM circuitry stabilize.

Warning Lamp on conditions:


 Loss of ignition voltage supply to the SRSCM: lamp turned on continuously.
 Loss of internal operating voltage: lamp turned on continuously.
 SRSCM not connected: lamp turned on through shorting bar in wiring harness connector.
Internal functions of the SRSCM as well as external airbag system components, such as for example
Driver Airbag (DAB), Passenger Airbag (PAB) or Buckle switches, are constantly monitored. The
SRSCM turns on the Warning Lamp in case a fault occurs, or more than specified amount of historical
faults are present in the system.

Historical faults
The SRSCM will only qualify a Diagnostic Trouble Code (DTC) and turn on the Warning Lamp, if the
trouble has occurred several times during the system monitoring test. In certain cases it is also
possible that the fault is de-qualified by the SRSCM. In these cases, the Warning Lamp operation
during initialization is changed.

2. Electrical Active Head Rest

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※ Application
General M/East USA/CAN
Standard Standard Option

Memo

2.1 Electrical Active Head Rest

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It is for reducing injury of neck from back crash. Sensor detects to crash from behind and then
Concept It is for reducing injury of neck from back crash. Sensor detects to crash from behind and then
head rest move to forward (65mm) and upward (30mm).
head rest move to forward (65mm) and upward (30mm).

④ Head Rest Movement


30mm

CRASH
POSITIO
N
65mm
③ Release lock
NORMAL
POSITION
Const
-ruction

① Back Crash

② Sensor
detect

Rear-end collisions even at relatively low impact speeds can result in back or neck injuries and in
some cases lead to subsequent discomfort such as whiplash injuries.
The mechanism of whiplash injuries closely involves two factors resulting from the impact: the force
acting to bend the neck backward and the force that causes the head to tilt rearward. Because the
Active Head Restraint is effective in controlling these two factors, it can help reduce the load on the
neck at the moment of the collision. The symptoms of whiplash injury are neck pains, stiffness,
headache, dizziness, tingling in the arms and so on. Just how whiplash actually occurs has not yet
been precisely established. What is likely is that damage to ligaments, muscles, discs, facet joints and
the nerve system occurs during the neck's three movement sequences - the initial S-shaped
movement (retraction) between the head and upper spine, followed by the rearward motion
(extension) of the head, and the final forward movement of the head (flexion).

The fact that WHIPS tends to show a higher protection rating for women is an interesting reason for
continued investigation. It is widely known that women represent the largest risk group for whiplash
injuries. Just why this is so is not known with any degree of certainty.
Motion during a collision (75msec)
At this point in the collision the car seat rapidly pushing the occupant’s torso forward while the head
remains stationary due to inertia. The difference in motion between the neck and torso result in an S-
shaped curve, where nearly all of the bending in the cervical spine takes place in the lower cervical
spine. This rapid bending in just a few joints can result in ligament damage in the lower spine.

Working procedure of Electrical Active Head Rest


1. Sensor detects the back crash.
2. 12V voltage is applied to actuator through sensor.
3. Released lock in head rest
4. Head rest move to 30mm upward and 65 mm forward.
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2.2 Comparison (Mechanical / Electrical)

Mechanical type Electrical type


→ →
Back Crash Sensor detect crash
① Back Crash → ② Force by body
Working actuator → LOCK-OFF (in H/R)

③ H/Rest upward → ④ Reduced Backset → Protect neck Projected active H/R (upward/forward) → Protect neck
④ Reduced Backset

③ H/REST upward

Locking device
(magnetic type)

② Force by body

① Back Crash
② Sensor detect
① Back Crash
crash
Standard test speed
: 16Kmh (10 mph)

Mechanical Active Head Rest Operating Principle


The Active Head Restraint effectively helps reduce the force (moment) acting to bend the neck backward
in a rear-end collision. It reduces the resultant bending force by approximately 45%.
The Active Head Restraint uses the force of the occupant's body against the seatback in a rear-end
collision to move the head restraint forward instantaneously to support the head, thereby helping to
reduce the impact to the neck of a front-seat occupant

Electrical Active Head Rest Operating Principle


Sensor detects back crash and operates actuator of active head rest. In this system, response is faster
than mechanical type system. Also the gap (between neck and head rest) can be reduce than
mechanical type at back crash.

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Condition of sensor operation


Sensor can detect crash as following figures

※ Except as following conditions


○ Crash at low speed (ex; under 5Km/h – Vehicle isn’t damaged)
○ Crash to boundary stone or projection
○ Wheel is fallen into hole

Memo

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2.3 Reversible procedure after active H/Rest fire

CRASH HANDLE

1. Before firing condition 2. After firing condition 3. Turn over H/REST 4. Push the crash handle
of ACTIVE H/REST of ACTIVE H/REST into cover by finger.

×

No GAP

5. Push the cover 6. Push until no gap 7. Give force to arrow 8. Arrangement
direction.

2.4 Release ‘Trigger’ lock condition

If trigger is locked, head rest can’t reversible


assembly

※ Usually trigger is unlocking condition.


※ After firing head rest, If trigger is locked by impact or
forced, it is impossible to return unlocking condition
by hands.

※ Locking Condition ※ Unlocking Condition

CASE
CYLINDER
BOBBIN ASM
HOUSING COMPRESSION
S/P
PLATE

“A”
TRIGGER

In order to return unlocking condition, connect 12V to “A” parts and


push by hands

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