JOB SAFETY ANALYSIS

JSA NUMBER NO: DOD-MST-INS-004 Revision: 4

Type of Job being analyzed:Installation of Impulse Line, Air Tubing and Pressure Testing
JSA Members: HSE Department, Construction Manager
Department/Section originating JSA
JOB Performers: Supervisor, Electricians, Riggers, Helpers
Normal approvals: Name Signature DATE GENERAL JOB REQUIREMENTS
JSA By: Johan Moller COMMON PPE
3/29/2009
S. Vijayakumar GENERAL JOB REQUIREMENTS
Additional Approvals (Determined by JOB Supervisor in correlation with CTJV EHSS Manager) 1 CTJV EHSS Inducted workforce
Name Signature Date 2 Dodsal HSE Inducted
3 Daily TBT
4 Adequate supervision
Discipline Superintendent (CTJV) 5 Third Party certified, colour coded lifting
EHSS Representative (CTJV) equipments and lifting tools & tackles.
EHSS Representative (Company) 6 Valid Qatari Licenses for drivers & operators
CTJV I.H. 7 Third Party certified, competent operators,
Other (List Below) electricians, riggers.
PPE
NOMEX Coveralls, Safety shoes, Helmets
Notes: EHSS sign when required for hazardous Safety Goggles , Appropriate Hand gloves
Work details as required by CTJV PTW.

APPROVAL REQUIRED FOR HAZARDOUS WORK DETAILED IN THE CTJV WORK PERMIT PROCEDURE
CHANGING CONDITIONS & EMERGENCY PROCEDURStop Work, Switch Off Equipment, Supervisor Directs Personnel to Nearest and Safest
Muster point Considering Wind direction. Supervisor accounts for all Workers.
Missing persons are reported to CTJV EHSS Dept. When all clear is given check with CTJV EHSS before resuming to work.
EMERGENCY TELEPHONE NO: Ras Gas - 473 8999,JOC NO -474 1999
Note: If any of the tasks involves biological, physical or chemical hazards, then CTJV Industrial Hygienist must also approve the work
Use additional sheets as necessary
Details on safety (PPE, Hazards etc) and environmental requirements can be found in CTJV and Ras Gas Safety and Environmental procedure.

DOD MST-INS-004 Page 1 of 6

 JOB SAFETY ANALYSIS FOR: Installation of Impulse Line, Air Tubing and Pressure Testing
Doc. #: DOD-MST-INS-004
SEQUENCE OF BASIC
ACTIVITY STEPS
Obtain Method Statement and
1.0 HSE Documents & Job specific
Tool Box Talk (S.T.A.R.T Card)
2.0 Obtain PTW.
Welding operation/ Drilling
3.0
operation
DOD-MST-INS-004 INSTALLATION OF IMPULSE LINE, AIR TUBING AND PRESSURE TESTING (REV-4)
SAFETY ANALYSIS
Hazard assessment and safety
precautions are not identified
1.1
Assessed and required control
measures not communicated
Necessary information not
2.1 communicated to the Area
authority
Working with Welding
machine/Drilling machine
Electricity
Damaged/ uninsulated power
3.1
cables
Rotating Parts.
Fire, electrocution
Hand injury, thermal burn
SAFETY ANALYSIS CONTROL RESPONSIBLE PARTY
Method statement to be explained to all employees and it must be
made available at the site during the activities.
Job specific JHA to be made available at the site & control measures
Civil Engineer,
1.1.1 to be communicated to all personnel involved in the job by using
Site Supervisor
START Card.
START Card to be filled up prior to the commencement of work and
to be kept in the site.
Obtain PTW for Hot work/Cold work prior to the commencement of
the work and to be made available at the work site during all the
activities.
Site Mandatory PPE to be used by all employees.
Civil Engineer,
2.1.1 Ensure civil workers and concrete spraying pump operators are using
Site Supervisor
well respiratory protection while working with cement.
All access shall be maintained tidy and debris free.
Ensure the MSDS of all chemicals are available and attached with the
permit or Method Statement.
Ensure welding /drilling machines inspected and approved, grounded.
Use fire blanket to cotrol sparks.
Ensure trained and experienced operators are assigned to the job
Keep loose material away from rotating parts.
3.1.1 Site supervisor
Ensure machines are checked for their good working condition prior
to the start of the job by operators
Provide fire extinguisher, fire watch, deadman switch for electric
drill, use leather gloves
"NO WATER NO WORK" Page 2 of 6
Doc. #: DOD-MST-INS-004
SEQUENCE OF BASIC
ACTIVITY STEPS
4.0 Tools and Equipment
5.0 Area Preparation & Barricading
Placing safety sign board and
6.0 controlling vehicular/personnel
movement if required
Lifting and Placing of Equipment,
7.0 Tray
Working at height
DOD-MST-INS-004 INSTALLATION OF IMPULSE LINE, AIR TUBING AND PRESSURE TESTING (REV-4)
SAFETY ANALYSIS SAFETY ANALYSIS CONTROL RESPONSIBLE PARTY
Working with hand tools Ensure all hand tools are inspected and approved
(steel/plastic lead hammer, Ensure trained and experienced operators are assigned to the job
4.1 4.1.1 Site supervisor
pliers, screw drivers, tools for Ensure all hand tools are checked for their good working condition
hand excavation) prior to the start of the job by operators
Ensure area is barricaded and no unwanted personnel movement.
Unwanted
Ensure the compressor is inspected and approved by CTJV.
disturbance/personnel
Ensure the pressure compressor is placed in a safe location.
movement in the work area
Whip arrestors should be implemented on compressor.
Working at height/unsecured
5.1 5.1.1 Place fire extinguishers near the compressor. Site supervisor
tools kept at height
Ensure use black and orange warning tape for pressure testing and
No toe boards.
posted sign board(DO NOT ENTER)Pressure testing is on going.
Bad housekeeping
Area proper access / egress
Poor stacking
Provide sign indicating responsible person and contect number.
Unwanted disturbance in the Ensure safety sign board is provided and no unwanted
6.1 work area 6.1.1 vehicular/personnel movement in the work site Site supervisor
No access Ensure access and egress are available.
Ensure personnel working at height are using Fall protection
appliances and all are 100% fall protection trained.
Lifting equipment, tools & All lifting plant and lifting tackle shall be certified and colour
tackle not inspected/color coded, all operators of lifting plant shall be certified by Third party.
coded No load shall be lifted over personnel.
7.1 7.1.1 Site supervisor
Overhead lifting Signaler must be visible and wear bright colours.
Inexperienced banks man All equipment must be isolated before any work commences.
Falling objects If work is required on any piece of equipment that is live, a specific
START talk must be conducted at work site and must be recorded
Secure materials from falling
"NO WATER NO WORK" Page 3 of 6
Doc. #: DOD-MST-INS-004
SEQUENCE OF BASIC
ACTIVITY STEPS
Fitting of tray support to the
structure
8.0
Working at height
Welding/drilling & bolting
Installation of Cable tray and
9.0
cover
Installation of Air /Impulse
10.0 tubing along with tubing tray and
supports
Linking of cable tray with earth
conductor and bonding tray joints
with earth bonding wires
11.0
(Cutting cables with cable,
Cutting tools, Using crimping
tools, Hand excavation)
DOD-MST-INS-004 INSTALLATION OF IMPULSE LINE, AIR TUBING AND PRESSURE TESTING (REV-4)
SAFETY ANALYSIS
Working with power operated
equipment
Damaged/ uninsulated power
8.1 cables
Fire, Electrocution
Personnel injury
Thermal burn
Working at height
9.1 Loose gears/tools at height
Falling objects/ personnel
Working at height
10.1
Falling objects/ personnel
11.1 Hand injury
SAFETY ANALYSIS CONTROL RESPONSIBLE PARTY
Ensure personnel working at height are using fall protection
equipment
Ensure welding /drilling machines inspected and approved
Ensure trained and experienced operators are assigned to the job
Use fire blankets during welding.
8.1.1 Site supervisor
Have fire extinguisher nearby.
Ensure machines are checked for their good working condition prior
to the start of the job by operators
Appoint the Trained fire watchman.
Use leather gloves
Ensure personnel working at height are using Fall protection
9.1.1 appliances Site supervisor
100% tie off during hazards tasks.
Tools need to be inspected including safety harness
Permit in place with all safety requirements
10.1.1 Safe lifting technices (Cable tray) Site supervisor
Proper storage of material at higher elevation
4
100% tie off required
Ensure personnel are using hand gloves of correct type and size.
11.1.1 Ensure JSA for manual excavation is referred Site supervisor
Do all cutting away from body parts.
"NO WATER NO WORK" Page 4 of 6
Doc. #: DOD-MST-INS-004
SEQUENCE OF BASIC
ACTIVITY STEPS
12.0 Cutting cables
13.0 Housekeeping
14.0 Heat stress Management
DOD-MST-INS-004 INSTALLATION OF IMPULSE LINE, AIR TUBING AND PRESSURE TESTING (REV-4)
SAFETY ANALYSIS SAFETY ANALYSIS CONTROL RESPONSIBLE PARTY
Ensure all tools are inspected and approved before use
Improper hand tools Ensure the area is clear from any under foot obstacles.
12.1 12.1.1 All
Personnel injury Use proper hand protection
Clear up all off cuts and tools before leaving the work place
Tripping hazards Remove all the debris from site. All members
13.1 13.1.1
Fire hazards. Maintain periodical housekeeping. in the crew
Ensure plenty of cool drinking water is available at site and all
employees are drinking water periodically
Ensure the availability of appropriate rest shelters and employees
Lack of drinking water
are taking periodical rest as per the requirements
14.1 Unavailability of rest shelter 14.1.1 Site Supervisor
Ensure all employees are provided with water flasks and all are having
Heat stress
it during working.
Ensure all employee's water flasks are filled with cool water.
Ensure 'NO WATER - NO WORK'
"NO WATER NO WORK" Page 5 of 6
Doc. #: DOD-MST-INS-004
SEQUENCE OF BASIC
ACTIVITY STEPS
15.0 Night shift work
16.0 Pressure Testing
EMERGENCY CONTACT NOS.
DOD-MST-INS-004 INSTALLATION OF IMPULSE LINE, AIR TUBING AND PRESSURE TESTING (REV-4)
SAFETY ANALYSIS
Strong wind/rain
Type of activities performed
Location of the activity
Insufficient light
Insufficient work place access
and egress
Poor visibility
15.1
Lack of supervision
Lack of Emergency
preparedness
Human fatigue
Insects, Animals, Reptiles etc
Bad Climatic condition( cold,
rain, dust etc )
Damage to Equipment
16.1 Rupture of Testing line
Injury to personnel
SAFETY ANALYSIS CONTROL RESPONSIBLE PARTY
Ensure implementation of PTW system.
Ensure personnel are adequately trained for safe working practices
during night hours
Ensure areas are identified where night shift works are to be carried
out and adequate safety arrangements are made including the lighting
arrangements.
Ensure all equipments are equipped with flickering light reverse alarm
etc. (cranes, various plant and mobile equipment).
Ensure no lifting activities are carried out at night.
Ensure all banks men are provided with highly visible jackets/ Electrical Supervisor,
15.1.1
overalls. Civil Supervisor
Ensure proper housekeeping is maintained.
Ensure access/pathways are adequately illuminated.
Ensure effective night shift supervision.
Ensure in the event of adverse climatic condition (high wind, rain,
dust etc.) the work is stopped.
Ensure personnel are trained to meet any emergency situation and
emergency mock drills may be conducted to evaluate the emergency
preparedness.
Ensure night shift personnel get proper sleep/rest at day time.
[General outdoor area-54 Lux,General construction area-108
HSE
Lux,Area of Technical work-216 Lux] to be recorded.
Tested and approved equipments and tools shall be used
Experienced and skilled workers shall be deputed for the job.
16.1.1 Site Supervisor
Barricade and evacuate the area, install hazard warning signage.
Follow and provide proper PPE's.
EMS 4738999
DODSAL HSE (M) 588 2734 All
JOC NO 474 1999
"NO WATER NO WORK" Page 6 of 6