Professional Documents
Culture Documents
L a w r e n c e C. B a n k
Department of Civil Engineering, Rensselaer Polytechnic Institute,
Troy, NY 12180-3590,USA
ABSTRACT
1 INTRODUCTION
2 P R O P E R T I E S OF T H E B E A M
The beam lies with its major axis in the z-direction. The loading is assumed
to be in the x z plane with the beam deflection in the x-direction. It is assumed
that the loading, the geometry and the material properties of the cross-
section are symmetric with respect to the x z plane.
The geometry of the cross-section in the x y plane is described by an arc
length coordinate s, which follows the contour and by the angle 0 which
describes the slope of the contour. The positive direction of the arc length s
laminated
composite
n 9 /rpanels
w"
Y
,,, -r = , sir
,=
is chosen arbitrarily (see Fig. 1) and is related to the angle 0 which is taken as
positive when it is measured from the positive x-direction to the positive
s-direction in a counter-clockwise direction.
The thin-walled composite beam is constructed of laminated composite
material panels which have orthotropic in-plane material properties and are
oriented in the beam such that one of the orthotropic axes is parallel to beam
axis. The laminated panels which are symmetric about their mid-planes are
thin with respect to the overall dimensions of the beam cross-section. It is
assumed that a shear stress exists and that it follows the contour of the
cross-section. This shear stress, according to the usual assumptions of thin-
walled beam theory, is uniform across the thickness of the laminates which
form the cross-section. In addition there exists an axial stress in the cross-
section which acts in the plane of the laminates which form the beam. For
the thin-walled beam it is assumed that all other stress components are
negligible. These assumptions do not preclude the consideration of in-plane
warping of the laminated panels of the cross-section which is known to be a
factor in the determination of the shear coefficient for the thin-walled
composite beam.
The in-plane material properties of the orthotropic laminated panels
which form the thin-walled composite beam are given in a generalized form
with respect to the orthotropic axes, s and z, of the panel. The thickness
coordinate of the panel is designated by the letter n. The in-plane stress-
50 LawrenceC. Bank
strain relation for a generic laminated panel is given below following Tsai
and Hahn. 9
1 - - 17SZ
0
Ez Ez
--b'zs 1
(l)
E, E,
l
0 ,Ts
Gsz --
where
E~ = in-plane longitudinal modulus
E, = in-plane transverse modulus
G,z = in-plane shear modulus
v,. v~, = in-plane Poisson's ratios
The relationship between the local panel coordinate system (n, s, z) and the
global beam coordinate system (x, y, z) is shown in Fig, 1. In the derivation
that follows the in-plane material properties will be sufficient to describe the
behavior of the composite beam.
*:lIxudY
w=ll I uxdxdy (2)
(3)
Q= I I o-dxdy (5)
M= I f Xtrzzdxdy (6)
Oz A- ~ 0x ] dxdy (10)
where E~, Gxz, v~, and vy~ are the material properties of a generally
orthotropic beam. The relationship between these material properties and
the properties of a laminated panel, eqn (1), is shown in what follows.
As noted by Cowper, so far no approximations beyond the linear theory
of elasticity have been made. At this stage two assumptions regarding the
stress distribution in the beam are introduced.
(1) The stresses o-,~and cryyare assumed to be negligible compared with the
axial stress or= and are therefore set to zero. For the thin-walled beam this
assumption is particularly well founded and concurs with what has pre-
viously been assumed. This reduces the moment-curvature relationship,
eqn (9), to its usual form
E~IOcb= M (11)
Oz
52 Lawrence C. Bank
(2) In order to evaluate the integral in eqn (10) the residual displacement in
the axial direction, v~, must be calculated. For the thin-walled beam
considered here the following method is used. It is assumed that the shear
stress in the thin-walled cross-section can be represented by a shear flow
which follows the contour of the cross-section and is uniform across the
thickness. This shear flow and the corresponding shear stress distribution
can be found directly from equilibrium by using standard methods for
thin-walled sections. 10The shear stress distribution found in this manner is
then used to find the residual displacement by assuming that it can be
equated with the shear stress distribution for a special case of a beam for
which the exact solution is known from Saint-Venant flexure theory. The
special case considered here is that of an anisotropic cantilever beam
subjected to a single transverse load at the tip. The solution to this problem
in terms of a flexure function is given by Love. n The use of the shear stress
distribution for this special case to analyze the bending problem is discussed
in detail by Cowper 5 and Stephen. 4 The relationship between the shear
stress, rsz, which is assumed to be uniform across the thickness of the
laminated panels, and the 'exact' shear stresses is given as
rsz = O'xzCOS0 + O-yzSinO (12)
Using Love's solution for the anisotropic beam the expressions for the shear
stresses and the axial displacement of the beam are given in terms of a
flexure function, X, as
GxzQ[Ox~ y2 ]
tr= - Ezl --~-X + VxzX2+ 2Gyz ( E z - G x z v * z - 2 G y z v Y z ) (13)
Cryz- GyzQ[
Ezl OX
cgy + X~(Ez_Gx~v=) ] (14)
The function f(z) depends on the end conditions of the beam and is not
required in the derivation. The solution proceeds in the following manner.
In the case of a solid cross-section the solution for the flexure function can be
found for certain regular cross-sections 12and the necessary terms in eqn (10)
can be evaluated immediately at this stage. For the thin-walled cross-section
the flexure function cannot be found directly and, therefore, we use the
equilibrium shear stress distribution to find the flexure function. To do this
we introduce a modified flexure function, 0, defined as
xy2 E
0 = - X- ~ ( z - G = v x z - Gyzvyz) (16)
~¢ayz
Shear coefficients for thin-walled composite beams 53
and substitute expressions for Otk/Ox and OqJ/~y into the expressions for o'x~
and o-y~. Using eqn (12) the relationship between the modified flexure
function and the shear stress distribution is found as
Ox cos O + Gy dqSsin0
G x~ °O ay = -E- f~t 7 sz + -'-~-(
GX~ Vxzffc2 - Vyzy2) cos 0 + G y~vy~xy sin 0
(17)
We are now in a position to evaluate eqn (10) which reduces to the second
static equation of Timoshenko beam theory. Substituting for v~ and o-~, as
demonstrated by Cowper 5leads to,
oW Q
+• - (18)
c~z K* AEz
G , z ~0 _ Eft _~
~ Q cos~ rsz + (vs~x2) (19)
aO Ezl
Gsz a~ - Q sinO zsz + Gs~v,zXy (20)
TABLE 1
Comparison between the Predicted Values of the Shear Coefficient K for Various
Thin-Walled Isotropic Beams
1
K* = (21)
-2~
1 +~
+-Vszs2t ds 1 ~ r0tds
= ~5 +vszs2tds (22)
Ezl =M (23)
az
aW Q
+~ - - - (24)
oz KAGs~
, E~
K = K -~--with K* defined in eqn (21) (25)
Shear coefficients for thin-walled composite beams 55
4 T R A N S F O R M E D SECTION
The above procedure can be used to find the shear coefficient K* for the
general case of a thin-walled composite beam constructed of laminated
panels having different material properties. For example, consider a
rectangular box beam in which the horizontal panels consist of 0 ° plies and
the vertical panels consist of ---45° plies. In this case the in-plane material
properties will be different for the different layups and a 'transformed
section' approach is used to facilitate the calculation of K*.
The section is transformed with respect to the in-plane longitudinal
modulus of the laminated panels. A representative longitudinal modulus, E,
is chosen and the transformed section properties (written with the subscript
t) I, and A, are calculated and used in place of I and A in the expression for
K*. The in-plane shear modulus and the in-plane Poisson's ratios are
incorporated in the calculation of K* when the flexure function is found by
integration around the cross-section. The transformed thickness of each
laminated panel is used in the integration around the contour in the
calculation of K*.
Justification for the use of such a transformed section is provided by the
previous assumption relating to the shear stress flow around the cross-
section. As mentioned earlier the shear stress is calculated by using ordinary
strength of materials theory. Inherent in this theory is the assumption that
the shear flow is found from the solution to the beam bending problem.
Consequently the rationale behind the use of the transformed section in the
analysis of beams of several materials (which are often referred to as
'composite beams' in the literature) is equally applicable here. 1~ It is
important to keep in mind that the shear stress calculated in this manner acts
over the actual thickness of the cross-section and not over the 'transformed'
thickness. The classical shear formula for bending about the y-axis, for
thin-walled sections, is therefore written as,
- Q xttds (26)
7"sz ittact s,
where tactis the actual thickness of the cross-section and t, is the transformed
thickness of the cross-section.
Wb _ A~2(Gsz~ g (27)
ws 31 A~Ez]
In Fig. 2 the deflection ratio (wdws) at the cantilever tip is plotted against
the shear coefficient K for different values of E~/Gsz. In this example the
I0 /1 /
//
/ //
it ,//
/
/ /1
~6
iI /
// /,// j- E/G=2 6
• ------ E/G=25
/////~J ..... E/G =50
///~' ----- E / G =100
o
o o2 o, o16 o18
SHEAR COEFFICIENT- K
Fig. 2. Deflection ratio (Wb/Ws)versus the shear coefficient K for different values of E/G.
K*=20(ot+3m)2/[~-~1(60m2n2+60amn2 )
E1 3
+ --G--~2( 180m + 300otm 2+ 144a2m + 24ct 3)
VszGsz ]
~zz ( - 30m2 + 50mn2 + 30m2n2 - 6m + 4) (29)
20
K = { x,s~G,~] (30)
48-3\ Ez ]
~'-EIGivl
hl E2G~ ~2
i,X
I
t-- L~ -~
5.2 I b e a m
(a) General case of different thickness flange and web of different material
properties, Fig. 4. The transformed section is used to give,
F E1
K* = 20(c~+ 3m)2//--~--(60m 2n 2 + 60o~mn2)
LU,
b
I
EIG ,z/,
E2 G2 z/2
I
TABLE 2
Values of K for Thin-Walled Rectangular Composite Beams Constructed from Different
Lay-ups of Graphite/Epoxy T300/5208
T300/5208 Properties K
lay-up
Ez Gsz vs~ b/h = 0"25 b/h = 1"0 b/h = 4"0
(GPa) (GPa)
TABLE 3
Values of the Modified Shear Coefficient K* for a Rectangular Composite Beam with
Varying Percentages of ---45° Plies in the Vertical Panels
c l e a r l y b e a d v a n t a g e o u s to c o m b i n e these t w o effects in a c o m p o s i t e b e a m to
utilize t h e c o m p o s i t e m a t e r i a l efficiently.
In o r d e r to i n v e s t i g a t e the effect o f c o m b i n i n g d i f f e r e n t lay-ups in the
l a m i n a t e d p a n e l s within a b e a m , K* values are c a l c u l a t e d for a r e c t a n g u l a r
( b / h = 4.0) c r o s s - s e c t i o n with c o n s t a n t wall thickness. T h e h o r i z o n t a l
p a n e l s a r e c o n s t r u c t e d f r o m u n i d i r e c t i o n a l 0 ° plies while the vertical p a n e l s
h a v e v a r y i n g p e r c e n t a g e s o f ---45° plies. T h e values o f K* a n d the m a t e r i a l
p r o p e r t i e s f o r t h e vertical p a n e l s (written with subscript 2) f o r the d i f f e r e n t
l a y - u p s a r e g i v e n in T a b l e 3.
U s i n g t h e v a l u e s o f the m a t e r i a l p r o p e r t i e s a n d o f K* in T a b l e 3 the
d e f l e c t i o n r a t i o (Wb/Ws) is p l o t t e d in Fig. 5, a l o n g the length o f a c a n t i l e v e r
b e a m w i t h d i m e n s i o n s ~ = 1000 r a m , b = 100 r a m , h = 25 r a m , t = c o n -
s t a n t . A s t h e p e r c e n t a g e o f ---45° plies in the vertical p a n e l s is i n c r e a s e d the
60 Lawrence C. Bank
18
,/
16 /
/"
14
t2
./ / /
6 Z ; " / / / / _ 0% ± 45*
, , , - / ~ - f - - - Io*/. ± 4s*
4
,//,/~j/-- ..... 50*/. +_ 4 5 °
100% +-45*
2
0 I I I I
0 zoo 400 6oo Boo ~ooo
DISTANCE FROM SUPPORT ( m m )
Fig. 5. Variation of the deflection ratio (wb/ws) along the length of a cantilever beam. Curves
show the effect of increasing the percentage of -+45° plies in the vertical panels of a
rectangular cross-section (b/h = 4.0).
6 CONCLUSION
ACKNOWLEDGEMENT
REFERENCES