Siemens Medium Voltage SWGR

Medium Voltage Equipment
5, 15 & 38 kV GM Metal Clad Switchgear General

Overview Features Tested to ANSI Standards
Siemens switchgear is tested to meet
Siemens 5, 7, 15 and 38kV class medium Floor Rollout the requirements of ANSI standards. A
voltage, one- or two-high vacuum circuit Breakers in the lower cell can be rolled complete design test program including
breaker switchgear is of the metal-clad out directly on the floor in front of the short circuit interruption, load current
type as covered by ANSI standard unit, without a handling device, lift truck, switching, continuous current,
C37.20.2. All parts are completely or hoist for indoor and Shelter-Clad (walk- mechanical endurance, close and latch
enclosed within grounded metal barriers. in) outdoor installations. A lift truck current, short time and momentary
Circuit breakers are the horizontal accessory is optionally available for withstand, impulse with stand, and the
drawout type. Secondary control devices handling circuit breakers in the upper cell other tests required by the standards has
and primary circuits are isolated from of the 5-15kV GM switchgear, or in non- been successfully completed. Certified
each other by shutters or barriers. walk-in outdoor enclosures. test data can be furnished to customers
Primary circuits of different potential are Closed Door Racking upon request. These tests encompass
also separated by barriers. All primary The cell mounted mechanism may be the complete equipment design,
bus work and joints are completely operated with the cell door open or including both the switchgear structure
encased with insulation material to suit closed, through a small opening in the and the circuit breaker removable
the voltage class of the equipment. lower section of each door. For racking, a element.
Each vertical section may contain a main manual drive crank or an optional electric 4000A Rating (5–15kV)
bus bar section and two compartments motor drive may be used. Designs are available to 3000A self-
for auxiliary devices and / or circuit Automatic Shutters cooled, and 4000A fan cooled.
breakers, with primary and secondary Automatically operated grounded steel
disconnects, instrument transformers, 3000A Rating (38kV)
shutters are included to allow or block Designs are available to 2000A self-
instruments and relays, secondary wiring access to the stationary primary
and other necessary components. The cooled and 3000A fan cooled.
disconnects. The shutters are designed
switchgear is designed so that additional to remain closed until they are forced UL listing
vertical sections with circuit breakers open by insertion of the circuit breaker. UL listings to ANSI C37.54/C37.55
and / or auxiliary compartments may be This design maximizes protection for standards is optionally available.
added in the future. maintenance personnel, as compared to cUL Available
The space saving potential of the 5-15kV racking mechanism operated shutters, 50kA Interrupting Rating Available
type GM cubicle and GMI circuit breaker which could be opened with the circuit
designs allows up to two drawout breaker out of the cell thereby exposing Siemens Relays, see Relaying section
elements to be furnished in a single personnel to energized components. on page 13-38
Switchgear
vertical section. The units can be White Interior Standard

furnished with two 2000 ampere
breakers in one unit. For 3000 ampere 5 through 15kV Available in Two-
breakers, one rollout auxiliary can be High Design
located: in the lower cell, with the circuit 38kV Available in One-High Design
13
breaker in the upper cell; or the cell can Only

be left blank, with the circuit breaker
located in the lower cell.
5-15kV two-high CB view
For more information, please visit http://automation.usa.siemens.com/consultant/ or contact your local sales office.
13-2 Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX

38 kV GM Metal Clad Switchgear General/Specifications
▪ Highly reliable vacuum interrupters – ▪ Visible secondary disconnect
MTTF over 38,000 years
▪ One high construction
▪ Up to 50 full-fault interruptions ▪ Pair with Siemens relays to match any
▪ Meets or exceeds the latest ANSI, application
IEEE and NEMA standards
▪ Universal spare circuit breaker
▪ Interlock permits insertion of higher Table 3 Interrupting Capacity
rating vacuum circuit breaker into Auxiliary Switch Contacts
lower rated cell but not vice-versa
Circuit Interrupting
▪ Front accessible circuit breaker Capacity in Amperes
operating mechanism for ease of Control Circuit Voltage
Drawout Indoor Switchgear maintenance Type
Cont.
Current 120 240 48 125 250
Switch Amperes AC AC DC DC DC
▪ Horizontal drawout type 38-3AH ▪ Closed door racking
vacuum circuit breaker Non-inductive
▪ Floor rollout circuit breaker in lower Breaker 10 10 5 10 9.6 4.8
▪ Uses the latest developments in cell without a dolly TOC 15 15 10 0.5 0.5 0.2
vacuum interrupter technology
MOC 20 15 10 10 10 5
Inductive
Ratings Breaker 10 6 3 10 6 3
Circuit Breaker Type TOC 15 15 10 0.5 0.5 0.2
Table 1 Type 38GM-3AH Circuit Breaker Ratings MOC 20 15 10 10 10 5
38-3AH- 38-3AH- 38-3AH-
Measured Parameter 1500 31 40
General Nominal Voltage Class kV 38.0 38.0 38.0 Table 4 Current Transformers/
Nominal 3-Phase MVA Class MVA 1500 — — 60 Hz Metering Accuracy
Max E kV RMS 38.0 38.0 38.0 at Burden Relay
Rated Rated
Values Voltage Voltage Range Factor K 1.65 1.0 1.0 Ratio B0.1 B0.5 B1.0 B2.0 Class
Low Frequency kV RMS 80 80 80 Type MD38 Torroidal Standard Accuracy
Insulation Rated Withstand
Levels Test Voltage Impulse kV Crest 150 150 150 100:5 2.4 0 — — — C 10
150:5 0.6 2.4 — — C 20
1200 1200 1200 200:5 0.6 1.2 — — C 25
Continuous Amperes 2000 2000 2000 250:5 0.6 1.2 2.4 — C 35
3000 3000 3000 300:5 0.6 1.2 1.2 2.4 C 40
Rated
13
Current Short circuit (at rated max. kV) I kA RMS 21 31.5 40 400:5 0.3 0.6 1.2 1.2 C 60
500:5 0.3 0.3 0.6 1.2 C 75
Interrupting Time Cycles 5 5 5 600:5 1
0.3 0.3 0.6 1.2 C100
Switchgear
Permissible Tripping Delay Y Sec. 2 2 2 800:5 0.3 0.3 0.6 0.6 C130
Rated Max. Voltage Divided by K E/K kV RMS 23 38 38 1000:5 0.3 0.3 0.3 0.3 C170
Related 1200:5 1 0.3 0.3 0.3 0.3 C200
Required
Current Max. Sym. Interrupting K Times Rated kA RMS 35 31.5 40 1500:5 0.3 0.3 0.3 0.3 C180
Capa- Short Circuit 2000:5 1
0.3 0.3 0.3 0.3 C210
bilities 3-Sec. Short Time
Current Carrying Current KI kA RMS 35 31.5 40 2500:5 0.3 0.3 0.3 0.3 C300
3000:5 1 0.3 0.3 0.3 0.3 C300
Closing and kA RMS 56 50 62
Latching Type MDD38 High Accuracy
(Momentary) kA Crest 95 85 104 75:.5 2.4 0 4.8 — — C 15
Type 38-3AH-1500 ratings are in accord with ANSI C37.06-1987. Type 38-3AH-31 and 38-3AH-40 ratings conform to
100:5 2.4 0 4.8 — — C 20
150:5 1.2 2.4 4.8 4.8 C 35
C37.06-2000 ratings.
Maximum voltage for which the breaker is designed and the upper limit for operation.
200:5 0.6 1.2 2.4 4.8 C 50
K is the ratio of rated maximum voltage to the lower limit of the range of operating voltage in which the required
250:5 0.6 1.2 1.2 2.4 C 70
300:5 0.3 0.6 1.2 2.4 C 90
symmetrical and asymmetrical interrupting capabilities vary in inverse proportion to the operating voltage.
3000 ampere ratings are achieved using forced air cooling in the switchgear cubicle.
400:5 0.3 0.6 0.6 1.2 C120
To obtain the required symmetrical interrupting capability of a circuit breaker at an operating voltage between 1/K times
500:5 0.3 0.3 0.6 0.6 C150
600:5 1 0.3 0.3 0.6 0.6 C200
rated maximum voltage and rated maximum voltage, the following formula shall be used.
800:5 0.3 0.3 0.3 0.3 C250
Rated Maximum Voltage 1000:5 0.3 0.3 0.3 0.3 C300
Required Symmetrical Interrupting Capacity = Rated Short Circuit Current ×
Operating Voltage 1200:5 1 0.3 0.3 0.3 0.3 C400
For operating voltages below 1/K times rated maximum voltage, the required symmetrical interrupting capability of the 1500:5 0.3 0.3 0.3 0.3 C440
1
circuit breaker shall be equal to K times rated short circuit current. 2000:5 0.3 0.3 0.3 0.3 C450
With the limitations stated in 5.10 of ANSI Standard C37.04-1979, all values apply for polyphase and line-to-line faults. 2500:5 0.3 0.3 0.3 0.3 C550
For single phase-to-ground faults, the specific conditions stated in 5.10.2.3 of ANSI Standard C37.04-1979 apply. 3000:5 1 0.3 0.3 0.3 0.3 C700
Current values in this row are not to be exceeded even for voltages below 1/K times rated maximum voltage.
/ 1-second through-current and momentary current are
For voltages between rated maximum voltage and 1/K times rated maximum voltage, follow 5 above. equal to the ratings of the associated circuit breakers.
Current values in this row are independent of operating voltage up to and including rated maximum voltage.
0 Exceeds ANSI C37.20.2 Accuracy Limit.
Included for reference only—not listed in ANSI C37.06.
1 Multi-ratio current transformers available. The
accuracy
ratings shown apply only to the full secondary winding.
Table 2 Type 38-3AH Circuit Breaker Control Data
Control Voltages, ANSI C37.06 Table 10 Coil Amperes Spring Charging Motor Table 5 Voltage Transformers
Range Amperes Charging VA
Accuracy Thermal
Nominal Close Trip Close Trip Run (Avg.) Inrush (Peak) Seconds Class Rating
48 VDC 38–56 28–56 2.1 20 8 25 10 Volt. at 120V (55°C
125 VDC 100–140 70–140 1.0 5.4 4 18 10 Class Ratio W,X,Y,Z ZZ Amb)
250 VDC 200–280 140–280 0.5 2.1 2 10 10 38kV
1 Bushing 20125:115 0.3 1.2 1000
120 VAC 104–127 — 0.9 — 6 — 10
24000:120
240 VAC 208–254 — 0.4 — 3 — 10 38kV 27600:115 0.3 1.2 1000
Current at nominal voltage.
2 Bushing 34500:115
Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX 13-3

38 kV GM Metal Clad Switchgear Dimensions
Enclosure Dimensions
Table 6 Cubicle Dimensions-Per Vertical Section Table 7 38-3AH Circuit Breaker
Weight Weights in lbs. (kg)
in lbs. Dimensions in inches (mm)
Cont.
Type (kg) Width Depth Drawout Aisle Current Circuit Breaker Type
Indoor GM38 5000 (2273) 48 (1219) 110 (2794) 96 (2438) Recommended Amps 38-3AH-1500 38-3AH-31 38-3AH-40
Shelter-Clad 1200 800 (364) 800 (364) 850 (387)
Single-Aisle SGM38 6400 (2909) 48 (1219)햲 132.5 (3366) 96 (2438) Included
2000 900 (409) 900 (409) 950 (432)
Shelter-Clad
SGM38 11700 (5318) 48 (1219)햲 132.5 (3366) 96 (2438) Included 3000 1000 (455) 1000 (455) 1050 (478)
Common-Aisle
Aisle-Less
Non-Walk-In OGM38 5800 (2636) 48 (1219) 130.5 (3315) 96 (2438) Recommended
햲 Add 6 in. (152 mm) to each end of lineup Add for roof overhang Non-Walk-in Shelter-Clad
for aisle extension, 12 in. (305 mm) total. Rear (Cable Side) 3.875 in. (98 mm) 3.875 in. (98 mm)
Front 6.875 in. (175 mm) 1.5 in. (38 mm)
End View of Indoor Switchgear End View of Single Aisle Switchgear

Type GM38 Type SGM38
Switchgear
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End View of Aisle-Less Outdoor Switchgear End View of Common Aisle Switchgear
(Non Walk-In) Type OGM38 Type SGM38

Floor Plans
Indoor GM38 Switchgear
Outdoor SGM38 Shelter-Clad
13
Walk-In Single Aisle Switchgear
Switchgear
Recommended location of conduits for
power cables, top or bottom.
Recommended location of secondary
leads, top or bottom.
Customer conduit not to extend more
than 1 in. (25 mm) above floor line.
Allow 6 in. (152 mm) clearance for lift
truck on each end.
Floor must be level 80 in. (2032 mm) in
Outdoor OGM38 front of switchgear to allow proper Outdoor SGM38 Shelter-Clad
Non Walk-in Switchgear operation of lift truck. Walk-In Common-Aisle Switchgear
Table 8 38kV Switchgear Floor Plan Detail

Dimensions in inches (mm)
A B C D E F G H J K L M N O P Q R S T U V W X
130.0 48.0 40.0 42.5 22.0 4.0 7.5 3.5 4.25 43.75 45.88 0.12 43.12 2.82 43.75 2.13 1.16 45.84 87.06 126.91 6.0 47.5 96.0
(3302) (1219) (1016) (1080) (559) (102) (191) (89) (108) (1111) (1165) (3) (1095) (72) (1111) (54) (29) (1164) (2211) (3224) (152) (1207) (2438)

Side Views — 1200, 2000, 3000A Breakers / Auxiliary
Auxiliary / 1200A-3000A Breaker VT Auxiliary / 1200A or 2000A Breaker

(No drawout auxiliaries in upper cell for (Downfeed Cables)
3000A breaker)
Switchgear
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Auxiliary / 1200A or 2000A Breaker CPT Fuse Truck / Stationary 3쏗 CPT

(Upfeed Cables)
Auxiliary / Bus Tie Breaker Auxiliary / Feeder Breaker

(Adjacent to right side of tie breaker section)

38 kV GIS Metal Clad Switchgear General/Specifications
GIS size of conventional air insulated
Types 8DA10 and 8DB10 Medium switchgear.
Voltage Gas-Insulated Switchgear are MV Vacuum Interrupter GIS
gas insulated, vacuum circuit breaker The 8DA and 8DB – up to 38kV, 2500A,
designs with a voltage range of 4.16kV 40kA, 200kV BIL.
to 38kV. Lightning impulse withstand
voltage ratings up to 200kV BIL and ▪ Inherently arc-resistant
interrupting ratings up to 40kA are ▪ Significantly reduced P.P.E. needs
available. ▪ Compact – 80% smaller than air
The 8DA10 and 8DB10 Medium Voltage insulated switchgear
Gas-Insulated Switchgear designs ▪ 20 year internal maintenance cycle
feature fixed-mounted vacuum circuit
breakers, connectable to the main bus ▪ Meets IEEE and IEC standards
through three-position (closed-open- ▪ UL or C-UL Listing available
ready to ground) switches. The position ▪ Single phase design eliminates phase-
of the switches is externally observable to-phase faults
from the front of the unit using a
convenient camera system. Medium ▪ Meets NEC visible disconnect
requirement
Voltage Gas-Insulated Switchgear is
suitable for systems where small size, ▪ Well suited for contaminated
arc resistance, environmental immunity, environments
or reduced maintenance needs are ▪ Pair with Siemens Protective Relays
important. Depending upon the voltage to match any application
rating Medium Voltage Gas-Insulated
Switchgear is approximately 1/5 the
GIS Specification Sheet
Rated Values 8DA10 3-pole / 8DB10 3-pole
13
Voltage Max. kV 15 27 38
Frequency kV 60 Hz 60 Hz 60 Hz
Switchgear
Short-dur. power-frequency withstand voltage kV 36 60 80
Lightning impulse withstand voltage kV 95 125 170; 200*
Short-circuit breaking current up to 40kA up to 40kA up to 40kA
Short-time withstand current, 3s up to 40kA up to 40kA up to 40kA
Short-circuit making current up to 104kA up to 104kA up to 104kA
Peak withstand current up to 104kA up to 104kA up to 104kA
Normal current of busbar up to 4000A up to 4000A up to 4000A
Normal current of feeders up to 2500A up to 2500A up to 2500A
* On request. Consult factory
8DA Dimensions 8DB Dimensions

Bus2 Bus1
34" 34"
93"
73"
83" 93"
15" 15" 11" 13" 29" 29" 11" 13"

24" 24"
64"
105"
Front view Side view Front view Side view
All statements, technical information and recommendations contained herein are based on information and tests we believe to be reliable. The accuracy or completeness
hereof is not guaranteed. Since conditions of use are outside our control, the user should determine the suitability of the product for its intended use and assumes all risk and
liability whatsoever in connection herewith.

5–15 kV GM Metal Clad Switchgear Specifications
Ratings
Circuit Breaker Type
Table 9 Type GMI Circuit Breaker Ratings
5-GMI 5-GMI 7-GMI 15-GMI 15-GMI 15-GMI
Measured Parameter -250 -350 -500 -500 -750 -1000
General Nominal Voltage Class kV 4.16 4.16 7.2 13.8 13.8 13.8
Nominal 3-Phase MVA Class MVA 250 350 500 500 750 1000
Rated Rated Max E kV RMS 4.76 4.76 8.25 15 15 15
Values Voltage Voltage Range Factor K 1.24 1.19 1.25 1.3 1.3 1.3
Insulation Rated Withstand Low Frequency kV RMS 19 19 36 36 36 36
Levels Test Voltage Impulse kV Crest 60 60 95 95 95 95
1200 1200 1200 1200 1200 1200
Continuous Amperes 2000 2000 2000 2000
2000 2000
3000 3000 3000 3000
Rated
Current Short circuit (at rated max. kV) I kA RMS 29 41 33 18 28 37
Interrupting Time Cycles 5 5 5 5 5 5
Permissible Tripping Delay Y Sec. 2 2 2 2 2 2
Related Rated Max. Voltage Divided by K E/K kV RMS 3.85 4 6.6 11.5 11.5 11.5
Required
Current Max. Sym. Interrupting K Times Rated kA RMS 36 49 41 23 36 48
Capa- Short Circuit
bilities 3-Sec. Short Time
Current Carrying Current KI kA RMS 36 49 41 23 36 48
Closing and 1.6 K Times Rated Short Circuit Current kA RMS 58 & 78 78 66 37 & 58 58 & 77 77
Latching
(Momentary) 2.7 K Times Rated Short Circuit Current kA Crest 97 & 132 132 111 62 & 97 62 & 130 130
High close and latch (momentary) rating available for special application.
Maximum voltage for which the breaker is designed and the upper limit for operation.
K is the ratio of rated maximum voltage to the lower limit of the range of operating voltage in which the required
symmetrical and asymmetrical interrupting capabilities vary in inverse proportion to the operating voltage.
3000 ampere ratings available with increased fan-cooled rating of 4000 amperes. Outdoor requires fans @ 3000 amps.
4000A available in Outdoor.
To obtain the required symmetrical interrupting capability of a circuit breaker at an operating voltage between 1/K times
rated maximum voltage and rated maximum voltage, the following formula shall be used.
Rated Maximum Voltage
Required Symmetrical Interrupting Capacity = Rated Short Circuit Current ×
Operating Voltage Table 13 Current Transformers
For operating voltages below 1/K times rated maximum voltage, the required symmetrical interrupting capability of the
circuit breaker shall be equal to K times rated short circuit current. 60 Hz Metering Accuracy
With the limitations stated in 5.10 of ANSI Standard C37.04-1979, all values apply for polyphase and line-to-line faults. at Burden Relay
For single phase-to-ground faults, the specific conditions stated in 5.10.2.3 of ANSI Standard C37.04-1979 apply.
Switchgear
Current values in this row are not to be exceeded even for voltages below 1/K times rated maximum voltage.
Ratio B0.1 B0.5 B1.0 B2.0 Class
For voltages between rated maximum voltage and 1/K times rated maximum voltage, follow 5 above. Type MD Torroidal Standard Accuracy
Current values in this row are independent of operating voltage up to and including rated maximum voltage.
100:5 2.4 — — — C 15
Included for reference only—not listed in ANSI C37.06.
150:5 0.6 2.4 — — C 20
200:5 0.6 1.2 — — C 25
Table 10 Type GMI Circuit Breaker Control Data 250:5 0.6 1.2 2.4 — C 35
13
300:5 0.6 0.6 1.2 2.4 C 40

Control Voltages, ANSI C37.06 Table 10 Coil Amperes Spring Charging Motor 400:5 0.3 0.6 1.2 2.4 C 60
Range Amperes 500:5 0.3 0.3 0.6 1.2 C 75
Charging 600:5 0.3 0.3 0.6 1.2 C100
Nominal Close Trip Close Trip Run (Avg.) Inrush (Peak) Seconds 800:5 0.3 0.3 0.6 0.6 C130
48 VDC 38–56 28–56 10 10 8.5 15 10 1000:5 0.3 0.3 0.3 0.3 C170
1200:5 0.3 0.3 0.3 0.3 C200
125 VDC 100–140 70–140 4 4 2.7 10.2 8 1500:5 0.3 0.3 0.3 0.3 C200
200–280 140–280 3 3 1.3 2.4 8
250 VDC 2000:5 0.3 0.3 0.3 0.3 C210
120 VAC 104–127 — 4 — 3.3 10.6 8 2500:5 0.3 0.3 0.3 0.3 C300
3000:5 0.3 0.3 0.3 0.3 C240
240 VAC 208–254 — 3 — 1.7 7.1 8
Type MDD Torroidal Special Accuracy
Current at nominal voltage.
75:5 2.4 4.8 — — C 20
100:5 1.2 2.4 — — C 30
150:5 0.6 1.2 2.4 4.8 C 40
Table 12 Voltage Transformers 200:5 0.6 1.2 1.2 2.4 C 60
250:5 0.3 0.6 1.2 2.4 C 80
Table 11 Interrupting Capacity Accuracy Class VA 300:5 0.3 0.6 0.6 1.2 C100
Auxiliary Switch Contacts Volt. at 120V Sec. Thermal 400:5 0.3 0.3 0.6 0.6 C130
Class Ratio W,X,Y Z ZZ Rating 500:5 0.3 0.3 0.3 0.6 C160
Continu- 600:5 0.3 0.3 0.3 0.3 C210
ous Control Circuit Voltage 2400/120 0.3 1.2 — 500 800:5 0.3 0.3 0.3 0.3 C270
Type Current 120 240 48 125 250 5kV 4200/120 0.3 1.2 — 500 1000:5 0.3 0.3 0.3 0.3 C340
Switch Amperes AC AC DC DC DC 4800/120 0.3 1.2 — 500 1200:5 0.3 0.3 0.3 0.3 C425
Breaker 20 20 20 20 10 2 7200/120 0.3 0.3 1.2 1000 1500:5 0.3 0.3 0.3 0.3 C510

8400/120 0.3 0.3 1.2 1000 2000:5 0.3 0.3 0.3 0.3 C460
TOC 15 15 10 0.5 0.5 0.2 15kV 2500:5 0.3 0.3 0.3 0.3 C580
12000/120 0.3 0.3 1.2 1000
MOC 20 15 10 10 10 5 14400/120 0.3 0.3 1.2 1000 3000:5 0.3 0.3 0.3 0.3 C660
1-second through-current and momentary current are
equal to the ratings of the associated circuit breakers.
Exceeds ANSI C37.20.2 Accuracy Limit.
Multi-ratio current transformers available. The accuracy
ratings shown apply only to the full secondary winding.

5–15 kV GM Metal Clad Switchgear Dimensions
Enclosure Dimensions
Weights and Dimensions are Approximate
Table 14 Cubicle Dimensions — Per Vertical Section
Dimensions in Inches (mm)
Weight in
Type Height Width Depth Drawout Aisle lbs. (kg)
Indoor 95.25 (2419) 36.0 (914) 94.0 (2388) 76.0 (1930) 3000 (1364)
GM Recommended
Shelter-Clad 76.0 (1930)
Single-Aisle SGM 114.75 (2915) 36.0 (914) 173.0 (4394) 4550 (2069)
Included
Shelter-Clad 76.0 (1930)
Common Aisle SGM 114.75 (2915) 36.0 (914) 264.0 (6706) 8100 (3683)
Included
Aisle-Less 76.0 (1930)
Non-Walk-In OGM 113.62 (2886) 36.0 (914) 94.0 (2388) 3600 (1637)
Recommended
Table 15 GMI Circuit Breaker Weights in lbs. (kg)

Circuit Breaker Type
Cont.
Current 5-GMI 5-GMI 7-GMI 15-GMI 15-GMI 15-GMI
Amps -250 -350 -500 -500 -750 -1000
1200 385 (175) 440 (200) 425 (193) 415 (189) 425 (193) 440 (200)
2000 425 (193) 480 (218) 465 (211) 455 (207) 465 (211) 480 (218)
3000 — 575 (261) 560 (255) — 560 (255) 575 (261)
Add 6 in. (152 mm) to each end of linup for aisle 76 in. (1930 mm) aisle space recommended allows room Add for roof overhang Non-Walk-In Shelter Clad
extension 12.0 in. (305 mm) total) for interchange of breakers. Minimum aisle space Rear (Cable Side) 3.62 (92 mm) 3.62 in. (92mm)
required for handling circuit breaker with lift truck is Front 5.37 (136 mm) 1.5 in. (38 mm)
61 in. (1549 mm). Minimum aisle space required if all
breakers are af floor level is 50 in. (1270 mm)
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Switchgear
End View of Type GM
Indoor Switchgear
End View of Non-Walk-In
Type OGM Outdoor Switchgear
End View of Single Aisle End View of Common Aisle

Type SGM Outdoor Switchgear Type SGM Outdoor Switchgear

Floor Plans
Notes:
1. Main bus sizes 1200A, 2000A, 3000A, or 4000A.
2. No rollout auxiliaries allowed in upper cell if lower cell has 3000A breaker. If 3000A breaker is located in upper cell, one roll
out auxiliary may be located in the lower cell.
3. Auxiliary cells may each contain 2 rollouts (except as indicated in notes 2 and 5).
4. Fuse rollout for stationary control power transformer must be located in lower rollout position in lower auxiliary cell.
5. For fan cooled 4000A rating, breaker (3000A self-cooled, 4000A fan-cooled) is located in lower cell and fan cooling equipment
is located in upper cell.
6. Stacking arrangements are available as shown. Total circuit breaker loading in a vertical unit may not exceed main bus rating.
Consult Siemens for specific application assistance regarding total load limits in each unit.
Switchgear
13
Indoor Switchgear Non-Walk-In Outdoor Switchgear

Side Views
1200, 2000, 3000A Breakers / Auxiliary
1200A or 2000A Breaker / 1200A or 2000A Breaker 1200A or 2000A Breaker / Auxiliary / 1200A or 2000A Breaker
Auxiliary
Blank / 3000A Breaker 3000A / Auxiliary Auxiliary / Auxiliary

(4000A with fan cooling) VTs or CPT in position F
13
Bus Tie Breakers
Switchgear
Auxiliary Positions:
쎻
C For VTs
쎻
D For VTs or CPT
쎻
E For VTs
쎻
F For VTs, CPT or Rollout Fuses for
Stationary CTP
Application Notes Regarding Bus Tie

Breakers
1. Bus tie breaker (1200A, 2000A, or
3000A) may be in upper or lower
compartment, as desired. 3000A bus
tie breaker must not have another
circuit breaker in the unit which has
Unit with Bus Tie Breaker Unit Adjacent to Lower Bus Tie the 3000A breaker.
in Lower Compartment NOTE: Position “F” suitable for VTs or CPT only 2. Adjacent unit must normally have
auxiliary compartment at same level
as bus tie breaker to accommodate
transition bus. Consult Siemens if
auxiliary compartment at same level
as bus tie breaker is not available.
3. Units with 1200A or 2000A bus tie
breakers may have a feeder breaker
1200A or 2000A located in the same
unit.
4. Units with 3000A bus tie breaker in
lower cell must have a vented
auxiliary compartment (no rollout
auxiliaries) above the breaker. Units
with 3000A bus tie breaker in upper
Unit with Bus Tie Breaker Unit Adjacent to Lower Bus Tie cell may have one rollout auxiliary in
in Upper Compartment position “F”.
5. Maximum main bus size 4000A.
5–15 kV Standard AIS Load Interrupter Switch General
General Features
Type QR metal-enclosed load interrupter ▪ Quick-make, quick-break stored
switchgear has been designed for use energy operation
as primary disconnect means in unit
▪ Operator safety and high reliability
substation applications. It is designed,
manufactured and tested in accordance ▪ Easy maintenance inspection
with ANSI C37.20.3. Type QR is available and accessibility
in indoor and non-walk-in outdoor ▪ Outside access to heaters and
construction. Either fused or unfused vent filters
arrangements are available. Single, ▪ Simplicity of operation
duplex or selector switch arrangements
are available. Ratings are shown below. ▪ Clean uncluttered appearance
UL listing to ANSI C37.57/C37.20.3 is ▪ Full height front door with
optional. 3-point latch
Typical Duplex Interrupter Switch
Switch Ratings
Load Interrupter
kV Amperes Fault Bil
Maximum Continuous Instantaneous Moment Closing kV
4.76 600 600 40,000 40,000 60
4.76 600 600 61,000 61,000 60
4.76 600 600 80,000 80,000 60
15.0 600 600 40,000 40,000 95
15.0 600 600 61,000 61,000 95
15.0 600 600 80,000 80,000 95
4.76 1200 1200 61,000 61,000 60
Switchgear
4.76 1200 1200 80,000 61,000 60

15.0 1200 1200 61,000 61,000 95
15.0 1200 1200 80,000 61,000 95
Selector Switch
4.76 600 — 40,000 — 60
13
15.0 600 — 40,000 — 95

5–15–27 kV GM SIMOSEC Narrow Profile GIS Switch General/Specifications
SIMOSEC ▪ Fuses and outgoing cables front
Medium voltage metal-enclosed load accessible
interrupter indoor switchgear up to ▪ Standard viewing window for visible
27.6kV. verification of isolating distance
▪ Standard capacitive voltage presence
▪ Extremely compact footprint indicator
▪ Meets ANSI / IEEE C37.20.3
▪ Integrated mechanical interlocking
▪ UL or C-uL listing available
▪ Animated mimic diagram
▪ Seismic up to Zone 4 (optional)
▪ Main bus at top or bottom to suit
▪ High switching capacity – 100 application
operations @ 600A
▪ Configurations: individual feeder
▪ Gas insulated three-position switch- switches, transformer primary switches
disconnector, hermetically sealed for & switch lineups
life inside the stainless steel vessel
▪ Ideal for utility, construction & industrial
▪ Switch-disconnector combines the applications
function of a load interrupter switch
▪ Over 20 years experience and more
(with CLOSED-OPEN indication) and a than 350,000 switch-disconnector units
grounding switch (with OPENGROUND installed
indication)
▪ HV HRC fuses and cable terminations
accessible only if the feeder grounding
switch is in the grounded position
13
Switchgear
Cable Switch Fused Switch Metering Cable Connection
CS FS MT CC
SIMOSEC Specification Sheet

Dimensions
Cable Switch Fused Switch Metering Cable Connection
CS FS MT CC
1
Single cable or fuse 1
14.8” (375mm)
1
14.8” (375mm)
3
19.7” (500mm)
1
14.8” (375mm)
Width 2
Two cables or double-barrel fuse 2 2 3 2
19.7” (500mm) 19.7” (500mm) 29.5” (750mm) 19.7” (500mm)
3
Width depends on equipment arrangement
Depth 48.4” (1230mm)
Height 88.6 - 100.4” (2250 - 2850mm) depending on arrangement
Ratings
Rated voltage Up to 5kV 8.25kV & 15kV 27.6kV
Rated frequency 50 / 60 50 / 60 50 / 60
Rated short-duration power-frequency withstand voltage 19kV 36kV 60kV
Rated lightning impulse withstand voltage (BIL) 60kV 95kV 125kV
Rated normal current of busbar (max.) 1200A 1200A 1200A
Rated short-time withstand current
2 Sec Up to 25kA Up to 25kA Up to 20kA
tk = rated duration of short
Single fuse FS-1 325A 165A 65A
Maximum fused continuous current
(not fuse E rating) Double fuse FS-2 575A 305A 117A
Triple fuse FS-3 600A 430A 156A
Main bus continuous 600A, 1200A 600A, 1200A 600A, 1200A
Continuous 600A 600A 600A
Switch-disconnector
Interrupting 1200A 1200A 1200A
Capacitive voltage indicator Cable discharge switch (1.6kA 1-sec) (optional)

5–15 kV MV Controllers (MVC) General
General E2 (Fused) Contactors — To meet
The design and manufacture of the Series interrupting capability required for NEMA
81000™ meduim voltage controller unit is Class E2 controllers, the 97H3 and 90H6
based on our experience as a leading contactors are provided with primary
manufacturer of motors worldwide. The current limiting fuses in all three phases.
benefits of this experience result in control The resulting interrupting ratings are
scheme flexibility and increased safety, shown in the Table 16.
while simplifying operations, maintenance,
and minimizing installation costs. Typical
applications include:
▪ Squirrel-Cage Induction Motors (non-
reversing, reversing, and multi-speed) Drawout
▪ Reduced Voltage Starters
(autotransformer reactor or solidstate Stationary
type)
▪ Synchronous motors (brush or brush- Controllers and Load Break Switches Selection Table
less type)
Controller
▪ Wound Rotor Motors — with or without Type 2.3kV 4.16kV 6.9kV 13.8kV
secondary control Stationary to 1500HP to 2500HP to 4000HP —
Maximum
▪ Transformer Feeders Motor Drawout to 3000HP to 5500HP to 4000HP —
Size
▪ Capacitor Bank Feeders SSRV to 3000HP to 5500HP to 4000HP to 9500HP
▪ Power Bus Feeders (Tie) Load Break
600A Fused Fused — —
Unfused Unfused Unfused —
The utilization voltage range for the Switch
controllers is 2300 through 7200 volts AC. (LBS) 1200A Fused Fused — —
Unfused Unfused Unfused —
The Siemens Series 81000 medium
voltage controller allows the user to
combine vacuum contactors, latched Table 16 Series 81000™ Ratings
contactors and load break switches in one Interrupting Motor Horsepower Rating Transformer
lineup. The user can also connect directly Capacity (3 Phase) Loads
to Siemens GM Medium Voltage Enclosed Maxi-
switchgear without additional transition Contin- Synchronous mum Maxi- Maxi-
uous Induc- Motor mum mum
Switchgear
sections. This provides extreme flexibility System Ampere Unfused Fused

Motors
tion Fuse 3-Phase Fuse
in systems design. Voltage Rating Class E1 Class E2 0.8 PF 1.0 PF Motors Rating kVA Rating
Stationary Controllers: 2300 360 5kA 200 MVA 1500 1750 1500 24R 1500 450E
2300 720 10kA 200 MVA 3000 3500 3000 57X 2000 600E
▪ Full Voltage (FVNR) 4000 360 5kA 350 MVA 2500 3000 2500 24R 2500 450E
▪ Reduced Voltage Primary
13
4000 720 10kA 350 MVA 5500 6000 5500 57X 3500 600E
Reactor (RVPR) 4600 360 5kA 400 MVA 2500 3000 2500 24R 2500 450E
▪ Reduced Voltage 4600 720 10kA 400 MVA 5500 6000 5500 57X 4000 600E
Autotransformer (RVAT) 360 7.2kA 570 MVA 4000 5000 4000 24R 1500 200E
Load Break Switches (LBS) Nominal motor voltage 6600V.
Drawout Controllers:
▪ Full Voltage (FVNR)
▪ Reduced Voltage Primary Reactor
(RVPR)
▪ Reduced Voltage Autotransformer
(RVAT)
▪ Reduced Voltage Solid State (SSRV)
▪ Brushless Synchronous (BL-SYNCH)
▪ Brushtype Synchronous (BT-SYNCH)
▪ Two Speed Two Winding (2S2W)
▪ Two Speed One Winding (2S1W)
▪ Wound Rotor (WR)
▪ Reversing

Stationary
The Siemens Series 81000™ MVC is also
offered in a stationary contactor design.
The one high stationary starters can be
configured in a reduced height (75") and
reduced width (24") stand-alone enclosure
facilitating a smaller footprint and reduced
shipping cost.
Contactors are available with up to tree
high mounting for 5kV and 360A.
Main and Vertical Bus Construction (shown
with optional insulation) Solid State Reduced Voltage
Power Bus Controller (SSRVC) Solid State Reduced Voltage
All power bus is isolated behind grounded Soft Start Advantages
steel barriers. Automatic shutters are
provided to cover the line-side bus stabs ▪ Minimize system maintenance and Standard Adjustment Capabilities
whenever a starter door is opened. repair
▪ Soft start and stop
Horizontal bus ratings range from 600 ▪ Reduce system downtime
through 3000 amperes and are further ▪ Voltage and current ramp
detailed in Table 17. Vertical tap buses in ▪ Increase productivity Starting Methods (settable)
each section are rated 360, 540, or 720 ▪ Minimize mechanical wear and tear
amperes, depending on the application. ▪ Current limit and dual ramp
Insulated bus with boots are available as ▪ Reduce inrush currents
▪ Learned acceleration curve or user
options. ▪ Reduce motor torque for prolonged defined (custom) acceleration curve
Drawout motor life
▪ Kick start and jog
The Siemens Series 81000 Drawout Standard Features
Optional Features
Medium Voltage Motor Controller is a ▪ Drawout main fused contactor (360A)
modular design consisting of up to three ▪ Zero sequence ground fault protection
vacuum contactors per vertical section ▪ Drawout main fuses with fixed-mounted
each with three current limiting fuses, all main contactor (720A) ▪ Profibus communications
housed in a free-standing sheet steel Flexibility
▪ Bypass contactor
enclosure. ▪ Available in lineups with up to 3000A
▪ Heavy duty soft start module
13
The completely drawout contactor main bus directly connected with Metal-
carriage (360A) includes all major power ▪ 125% continuous duty rating (on soft Clad Switchgear, Load Interrupter
Switchgear
components (vacuum contactor, power start module only) Switches, or other Class E-2 Controllers
fuses, CPT, CPT fuses) on one wheeled, ▪ Digital microprocessor control with non-
drawout carriage. The drawout contactor Safety
volatile memory
carriage includes a quick disconnect plug ▪ Full drawout construction means power
for secondary connections. Drawout fuse ▪ Fiber optic isolation fuse changes are done outside of the
carriages are used when loads require ▪ Advanced electronic motor protection enclosure
720A vacuum contactors.
Contactors are available in up to three ▪ Metering Reliability
high mounting for 5kV and 360A. ▪ Alphanumeric LCD display ▪ Made under ISO9001 Quality System
standards
The drawout controllers are available in a ▪ Keypad programming
wide range of starter types, including Dependability
Solid State Reduced Voltage. ▪ Modbus RTU communications
▪ Series 81000 Controllers have been in
production for over 20 years
Table 17 Series 81000 Bus Ratings UL Listed
Conductor Current
Continuous Size in Conductor Density
Type Bus Amperes Inches (mm) Material (Amps/in2)
Main 600 0.25 (6) x 3.0 (76) 800
Horizontal 1000 0.375 (10) x 3.0 (76) Aluminum 889
1200 0.50 (13) x 3.0 (76) 800
1000 0.25 (6) x 3.0 (76) 1333
1200 0.375 (10) x 3.0 (76) 1067
2000 2 x 0.375 (10) x 3.0 (76) 889
3000 3 x 0.50 (13) x 3.0 (76) Copper 667
Vertical 360 0.25 x (6) x 1.0 (25) 1440
540 0.25 (6) x 1.5 (38) 1440
720 0.50 (13) x 2.0 (51) 720
Ground 600 0.25 (6) x 2.0 (51) 1200
3000A bus must be located on top of unit.

Fuse Application
Table 18 Type FM Fuse Data
Maximum Continuous Minimum Interrupting
Designed Current Current Interrupting Rating
Voltage Designation at 40°C Capability 50/60 Hz
5080 2R (1 barrel) 70 190
3R 100 225
4R 130 330
6R 170 500 Single Phase
9R 200 740 80kA RMS
Asymmetrical
12R 230 955 (210MVA at 2.4kV)
18R (2 barrel) 390 1440 (415MVA at 4.8kV)
24R 450 1910
38R 600 3000
57X (3 barrel) 900 4500
7200 2R (1 barrel) 70 190
3R 100 225
4R 130 330 Single Phase
6R 170 500 80kA RMS
Asymmetrical
9R 200 740 (620MVA at 7.2kV)
12R 230 955
18R (2 barrel) 390 1440
24R 450 1910
Type FM Fuses Installed on 97H3 Contactor
For Non-Motor Loads However, this table is accurate for most used to identify medium voltage fuses,
The principal application for ANSI “E” typical transformer feeder applications. since fuse selection involves many
rated fuses in Series 81000 controllers is The “E” rated fuses have the same different variables. Among these are
for non-rotating loads, such as interrupting current ratings as the type motor locked rotor and running current,
transformer feeders. The following FM or A720R “R” rated fuses. Both are acceleration time, and the time current
tabulation may be used for estimating rated at 50kA symmetrical and 80kA characteristics of the overload relay used.
which “E” rated fuse is appropriate for a asymmetrical interrupting. The fuses are installed on the top of the
particular 3 phase transformer 97H3 vacuum contactor or on the draw-
All medium voltage controllers employ
Switchgear
application. out fuse carriage used with the 90H6

current limiting fuses for short circuit
contactor. No fuse pullers or special tools
Table 19 Typical Fuse Sizes protection. The term “current limiting”
for Transformer Protection derives from the operating characteristics are required to install or replace the fuses.
Trans- Fuse Size at: of the fuse. Figure 1 shows graphically
13
former how, for maximum fault levels, the fuse

kVA 2.4kV 4.16kV 4.8kV 6.9kV
operates within the first 1/4 cycle of short
45 25E 10E 10E —
75 30E 15E 15E 10E
circuit current. This limits the energy “let-
112.5 40E 20E 20E 15E thru” well below peak values, thus
150 50E 30E 25E 20E providing “current limitation.”
225 80E 40E 40E 25E
300 100E 65E 50E 40E
500 200E 100E 80E 65E
750 250E 150E 125E 100E
1000 400E 200E 200E 125E
1500 450E 300E 250E 200E
2000 — 400E 350E —
2500 — 450E 400E —
3000 — — 450E —
Note: Fuse sizes are based on 133% overload capacity,
except 1500kVA at 2.4kV. 2500kVA at 4.16kV. and
3000kVA at 4.8kV.
Figure 1. Current Limiting Effect
A mechanical indicator “pops-out” of the
Fuse ratings higher or lower than those end of the fuse if the fuse has operated.
listed in Table 19 may need to be This provides a visual means for checking
employed if the transformer has unusual the condition of the fuse, and also acts to
magnetizing (inrush) current engage the optional blown fuse trip bar
characteristics, or for proper coordination on the 97H3 contactor.
with the secondary protective device Current designations 2R through 24R
(secondary fuse, low voltage circuit (38R and 57X (“X” rated) for fuses on
breaker trip device, overcurrent relay, 720A) are used to distinguish one fuse
etc.). Transformer overload capability may size from another within the same
also have a bearing on fuse selection. voltage rating. Ampere ratings are not

5–15 kV MV Controllers (MVC) Dimensions/Specification
MV Controllers Dimensions and Specification Sheet
Enclosure Dimensions in Inches
NEMA 1, 1A or 12 N3R-WI N3RNWI
Drawout or Number of 107” 103”
Type Stationary Rating Contactors Height Width Depth Width Width
5kV 360A 30
Drawout 5kV 720A 1 90 36 36 42 42
Induction Full Voltage
7kV 360A 90
Non-Reversing (FVNR)
Stationary 5kV 360A 1 75/90 24 36 42 42
7kV 360A
5kV 360A 60/72 78 78
Reduced Voltage Primary Drawout 5kV 720A 2 90 96/108 36 114 120
Reactor Non-Reversing 7kV 360A 72/96 78/114 120
(RVPR) 5kV 360A
Stationary 2 75/90 60 36 78 78
7kV 360A
5kV 360A 60/72 78 78
Reduced Voltage- Drawout 5kV 720A 3 90 96/108 36 114 120
Autotransformer 7kV 360A 72/96 78/114 120
Non-Reversing (RVAT) 5kV 360A
Stationary 3 75/90 60 78 78
7kV 360A
5kV 360A 36 42 42
Induction Full
Voltage Reversing (FVR) Drawout 5kV 720A 3 90 72 36 78 78
7kV 360A 36 42 42
5kV 360A 60/72 78 78
Synchronous Full Voltage
Non-Reversing (FVNRS) Drawout 5kV 720A 1 90 72/84 36 78/114 78/120
7kV 360A 72/84 78/114 78/120
Synchronous Reduced 5kV 360A 84/108 114 120
Voltage-Autotransformer Drawout 5kV 720A 3 90 132/144 36 150 156
Non-Reversing (RVATS) 7kV 360A 132 150 156
5kV 360A 36 42 42
Induction Full Voltage 2-Speed
Drawout 5kV 720A 2 90 72 36 78 78
2-Winding (2S2W)
7kV 360A 72 78 78
5kV 360A 36 42 42
Induction Full Voltage 2-Speed
Drawout 5kV 720A 3 90 36
1-Winding (2S1W)
7kV 360A 72 78 78
5kV 360A 30
13
Latched Contactor Drawout 5kV 720A 1 90 36 36 42 42
7kV 360A 90
Switchgear
5kV 360A 36 36 42 42
Solid State Reduced Voltage Drawout 5kV 720A 2 90 72 36 78 78
Non-Reversing (SSRV) 7kV 360A 72 36 78 78
15kV 300A 126 48 – –
LBS Unfused 600A or 1200A – 5kV / 7kV – 90 36 36 42 42
LBS 600A Fused or – 5kV – 90 72 36 78 78
1200A/900E Fused
18
Incoming Line Main Lugs Only – 5kV / 7kV – 90 24 36 42 42
36
Also available in 45” construction for 2-high arrangement, Consult factory.
requires top mounted bus.
Typical Floor Plan Details for Class E2 Medium Voltage Controllers
Detail A — Floor Plan View — Bottom Conduit Entry Detail B — Floor Plan View — Conduit Entry Top
Table 20 — MVC Floor Plan Dimensions in Inches (mm)

A B C D E F G H J
90.00 36.00 32.75 31.00 21.88 1.12 4.68 2.13 34.94
(2286) (914) (832) (787) (556) (28) (119) (54) (887)
K L M N O P Q R
10.06 6.06 4.42 3.50 2.87 29.50 68.50 32.50
(256) (154) (112) (89) (73) (749) (1740) (826)

5–15 kV MV Controllers (MVC) Protective Relaying
Motor Protection Options winding faults. The spectrum extends
Drive motors often play a decisive role in from small low-voltage motors with an
the functioning of a production process. output of a few kW to highvoltage
Motor damage and breakdowns not motors with outputs measured in MW.
infrequently lead also to consequential Protection system design must be based
damage and production shutdowns, the on the rating of the motor, the
cost of which significantly exceeds the importance of the drive for the
cost of repairing the motor. Optimum technological process, the operating
design of the motor protection ensures conditions and the requirements of the
that damage following thermal overload motor manufacturer.
is prevented, meaning that there is no Common motor protection functions and
reduction to the normal service life. SIPROTEC motor protective relay
Secondary faults are minimized in the selection tables are provided below.
event of shortcircuits, earth faults and
Protection functions for various types of motor faults
Fault Protection ANSI Number

Stator thermal overload Stator thermal overload protection 49
Rotor thermal overload during start 2 Protection principles for the rotor overload protection
too long or blocked Motor starting time supervision 48
too frequent Restart inhibit 66, 49R
Earth-fault Earth-fault protection (I0>;U0>;<(U0,I0)) 50G, 64G, 67G
Short-Circuit Overcurrent time protection 50, 51
Current differential protection 87
Loss of phase Negative sequence protection (I2/IN) 46
Bearing overload Temperature sensors (RTD’s) 38
Overheating of plant on unloaded drives Undercurrent protection, 37
(pumps, compressors) Active power protection (P<) 32U
Undervoltage Undervoltage protection 27
(starting torque not reached M ~ U2 or start too long
Switchgear
Asynchronous operation Underexcitation protection 40

(of a synchronous motor)
Motor Protection Selection Table

Asynchronous Motor Synchronous Motor
13
100 kW – 500 kW < 2 MW

7SJ60 7SJ61 7UM61
Basic device + more I/O’s (Option: Generator Basic)
+ control functions
+ flexible serial interfaces
+ better local HMI
(4line display; digital keyboard
500 kW – (1-2) MW < 10 MW
7SJ62 7UM61 7UM62
Basic device + more I/O’s (7UM612) (Option: Generator Basic)
+ control functions + control functions
+ high accuracy
+ high sensitivity
+ operating range in a wide
frequency band (11Hz - 68Hz)
or with control functions via bay mimic diagram in graphic display
7SJ63 7SJ64
Basic device + Synchro check function
+ high sensitivity
+ extensive control function
+ 1 serial interface more
> 2 MW > 10 MW
7UM62 7UM61
+ differential protection + (Option: Generator Basic)
+ control functions 7UM62
+ high accuracy (Option: Generator Basic)
+ high sensitivity or with control functions via bay mimic diagram in graphic display
+ operating range in a wide 7SJ64
frequency band (11Hz - 68Hz) + (Option: Generator Basic)

Arc Flash Solutions General
NXAIR Arc-Vented Switchgear
History
ANSI metal-clad switchgear has remained
virtually unchanged for the past 20 years.
Siemens saw the need for a new kind of
switchgear that takes advantage of the
latest technologies available today. So,
we asked our American customers what
they wanted, and we designed the
NXAIR P based on their input.
Arc-Vented
The NXAIR P design has been tested
to meet the Type 2 requirements of
ANSI/ IEEE C37.20.7 “Guide For
Testing Medium-Voltage Metal Enclosed
Switchgear for Internal Arcing Faults”
for the ANSI market and the IEC 60298.
The C37.20.7 test guide is intended to
replace the Canadian EEMAC G14-1
1987 test guide, which is no longer
supported following the dissolution of
EEMAC. Non-arc-vented equipment can
also be provided.
Global Compliance
NXAIR P can be configured to meet all
applicable requirements for the American
National Standards Institute (ANSI) and
the International Electrotechnical
Commission (IEC). It is also available
13
with third-party listings to CSA (cUL) or
Underwriters Laboratories (UL) (pending).
Switchgear
This enables users to source and maintain
identical equipment for all their facilities Arc-Vented Non-Arc-Vented
worldwide.
Small Footprint Standards 5. ANSI/IEEE C37.20.7 – Guide for
The NXAIR P is a compact one-high The NXAIR P equipment meets or Testing Medium Voltage Metal-
circuit breaker design. When arranged exceeds the latest applicable standards Enclosed Switchgear for Internal
for bottom cable entry, the NXAIR P is of ANSI, IEEE, NEMA and IEC: Arcing Faults (optional).
63 inches deep by 31.5 inches wide 6. ANSI/NFPA 70, National Electrical
compared to traditional switchgear 1. ANSI/IEEE C37.20.2 – Standard for
Metal-Clad Switchgear. Code.
that is approximately 94 inches deep
by 36 inches wide. 2. ANSI/IEEE C37.04 – Standard Rating 7. IEC 60298, Annex AA optional.
Structure for AC High Voltage Circuit 8. UL and CSA (cUL) listings are available
Front Cable Access Breakers. where the arrangements allow.
The primary cables on the NXAIR P are 3. ANSI C37.06 – AC High Voltage Circuit Also, the switchgear is capable of
accessible from the front of the equipment Breakers Rated on a Symmetrical maintaining structural integrity during
as well as from the rear. With bottom cable Current Basis – Preferred Ratings and and after seismic disturbances as
entry, this feature allows the equipment to Related Required Capabilities. applicable for the specified UBC zone.
be located against the wall or in a back-to-
back configuration. Front primary main bus 4. ANSI/IEEE C37.90 – Relays and Relay Maintenance Interval
access is also provided. Systems associated with Electric If applied under ANSI “usual service”
Power Apparatus. conditions, maintenance is only needed
at 10-year intervals.

Arc-Venting (Optional) the circuit breaker and the door may not
Unlike a three-phase bolted fault, an Figure 2 Interlocking Door Design be opened until the circuit breaker is in the
arching fault creates an enormous amount disconnected position (See Figure 2).
of heat, which results in an extreme The arc-vented option is offered for
pressure buildup within a switchgear lineups having three or more sections.
section. The NXAIR P switchgear is
designed to vent the hot gases and arc Test Criteria
byproducts up and away from the operator The following criteria must be met to
(See Figure 3). Siemens has chosen the qualify as Type 2 arc-resistant equipment
more descriptive “Arc-Venting” term to as defined in ANSI/IEEE C37.20.7 “Guide
better explain the design of the equipment For Testing Medium-Voltage Metal-
rather than the more familiar but less Enclosed Switchgear For Internal Arcing
descriptive “Arc- Resistant” or “Arc- Faults”.
Proof” terms. Siemens has been 1. Correctly secured doors and covers do
performing internal arcing tests for more not open.
than 25 years with numerous products in 2. Parts that can be a hazard do not fly
service throughout the world. off.
3. Arcing does not cause holes in the
The NXAIR P design meets the Type 2 freely accessible areas of the
requirements of the new ANSI/IEEE enclosure.
C37.20.7 guide for internal arcing tests for 4. Indicators do not ignite.
the ANSI market and the IEC 60298 5. Grounding connections remain effetive.
(Annex AA) arc-resistant standard for IEC
market.
Description of Phenomena
During an arcing fault, a significant amount
of energy is released due to the voltage
drop in the arc. This energy is manifested
in the form of heat. Arc temperatures in
excess of 20,000 degrees K are possible
and materials in the immediate vicinity of Figure 3 Side View of Venting System
the arc are readily vaporized. The result of
Switchgear
this heating and vaporization of materials

is a rapid pressure build up in the
compartment. As a result, the panels and
doors of the switchgear will experience
multi-ton forces. The NXAIR P is designed
13
to withstand this rapid pressure rise and to

vent the overpressure in a controlled
manner
Key Features
The NXAIR P has a number of features to
meet the arc-vented requirements.
Internal compartments are channeled to a
top mounted pressure relief channel (See
Figure 3). This channel allows the pressure
to be absorbed in the pressure relief
channel, which extends over multiple
switchgear sections, and to be vented
through an outlet over one of the units.
Additionally, the top venting is selectable
from unit to unit. This allows the user to
vent through the top at an appropriate
point away from overhead obstructions,
such as cable trays or bus duct. Arc-
venting installations require 10” (250mm)
of clearance above the equipment in the
area of the vent outlet.
The NXAIR P utilizes a lift and lock door
design in the front of the circuit breaker
compartment. Unlike bolted door designs,
the lift/lock design is quick and easy to
operate. The door must be closed to rack

Circuit Breaker
Figure 4 Interrupter
Siemens has been manufacturing medium
voltage vacuum circuit breakers for over
40 years and currently has more than
400,000 vacuum circuit breakers in service Fixed Stem
worldwide. The 3AK1 is the latest in a
long heritage of Siemens circuit breakers, Ceramic Insulator
which have their heritage in the 3AF circuit
breaker introduced in 1976. The NXAIR P Internal Arc Shield
uses the 3AK1 circuit breaker, a variant of
the tried and true 3AH circuit breaker. The
Fixed Contact
stored energy operator and all manual
controls are located on the front of the
Chrome-Copper Contacts
3AK1 breaker (See Figure 5).
Interrupters
Moving Contact
At the heart of any medium voltage circuit
breaker are the vacuum interrupters.
Siemens interrupters use chrome-copper
contact material, which keeps the Metal Bellows
chopping currents to 5 amperes or less
and thereby keeps overvoltages to a
minimum. For interrupting ratings up to
40kA, radial magnetic field contacts are Guide
used to force high current (>10kA) arcs to Movable Stem
rotate rapidly around the contact surfaces
to reduce contact erosion (See Figure 4).
For interrupting ratings over 40kA, axial
magnetic field contacts force the arc to
remain diffuse, spreading arcing across
the entire contact surface for long life. The
contact-wear indicator is readily accessible
13
to field maintenance personnel. Figure 5 3AK1 Breaker on Dolly
Primary Disconnects & “Universal”
Switchgear
Spare Circuit Breakers
Manual Primary
The primary connection between the Spring Pole
circuit breaker and the cubicle is made of Charging Supports
multiple sets of silver-plated copper finger Port
contacts radially arranged, which engage Stored
with silver-plated copper circular stationary Charge-
Energy
contacts. The diameter of the disconnects Discharge
Operator
is the same for all current ratings so that a Indicator
larger circuit breaker can be used as a Manual
universal spare for any compartment Close Button
requiring equal or lower ratings.
Manual
Open- Open Button
Closed
Indicator
Operations Shutter
Counter Operator
Racking
Mechanism
Dolly

Arc Flash Solutions Specifications
Table 21 3AK1 Circuit Breaker Ratings, K-factor=1.0 (In Accordance with ANSI C37.06-2000 Tables 1 and 4)
Circuit Breaker Type 3AK1
Rated Values Units
5/25 5/40 5/50 7/40 15/25 15/40 15/50
Max Design Voltage (V)햲 kV rms 4.76 4.76 4.76 8.25 15 15 15
Withstand Voltage Power Frequency kV rms 19 19 19 36 36 36 36
Levels Lightning Impulse (BIL) kV crest 60 60 60 95 95 95 95
1200 1200 1200 1200 1200 1200 1200
Continuous햳 A 2000 2000 2000 2000 2000 2000 2000
— 3000 3000 3000 — 3000 3000
— 4000FC 4000FC 4000FC — 4000FC 4000FC
Short-Circuit (I)햴햵 kA rms-sym 25 40 50 40 25 40 50
Interrupting Time ms 83 83 83 83 83 83 83
Cycles 5 5 5 5 5 5 5
Permissible Tripping Delay (Y) Seconds 2 2 2 2 2 2 2
Mas. Sym. Interrupting (I) kA rms-sym 25 40 50 40 25 40 50
dc Component % 38 38 38 38 38 38 38
Short-Curcuit (I) (3-seconds) kA rms 25 40 50 40 25 40 50
Closing & Latching Asymmetrical (1.55 x 1) kA rms 39 62 78 62 39 62 78
(Momentary) Symmetrical (2.6 x 1) kA crest 65 104 130 104 65 104 130
햲 Maximum voltage for which the circuit breaker is 햴 All values apply to polyphase and line-to-line faults.
designed, and the upper limit for operation. 햵 Standard duty cycle is CO-15s-CO for all ratings, and O
햳 4000FC indicates that fan-cooling is included in the – 0.3s – CO – 15s – CO for ratings up to 31.5kA.
switchgear structure for this rating.
Table 22 3AK1 Circuit Breaker Control Data

Control Voltage Amperes햶
Range Charge Motor
Nominal Close Coil Trip Coil
Charge/Close Trip Peak In-Rush Running Charging Time
48 VDC 38-56 28-56 2.7 3.8 40 16.0 12 seconds
125 VDC 90-140 70-140 1.2 1.4 20 6.5 12 seconds
Switchgear
250 VDC 180-280 140-280 0.8 0.7 9 3.3 12 seconds

120 VAC 104-127 104-127 1.1 — 햷 20 7.8 12 seconds
240 VAC 208-254 208-254 0.7 — 햷 9 3.7 12 seconds
햶 Atnominal voltage.
13
햷 Use Capacitor Trip.
Table 23 Auxiliary Contact Capacities (Amperes)햻

Switch Type Continuous Current 120 VAC 240 VAC 48 VAC 125 VAC 250 VAC
Resistive-Load Circuit Interrupting Capacity
Breaker Aux. Switch햸 10 10 5 10 5 2.5
TOC햹 15 15 10 0.5 0.5 0.2
MOC햺 20 15 10 10 10 5
Inductive-Load Circuit Interrupting Capacity
Breaker Aux. Switch햸 10 10 5 9 4 2
TOC햹 15 15 10 0.5 0.5 0.2
MOC햺 20 15 10 10 10 5
햸 Making capacity for Breaker Auxiliary Switch is 50A. 햺 Up to 8 NO and 12 NC mechanism operated cell (MOC)
햹 Up to 6 NO and 6 NC truck operated cell (TOC) switch switch contacts are available.
contacts are available. 햻 All contacts are non-convertible.

SIEMENS Protective Relays and Therefore, lowering the first cost of
Figure 6 NXAIR P with 7SJ63 Relay
NXAIR P installation. Performing the scheme in
The compact size and modular design of software also makes the engineering
the low voltage compartment of the design time, the drawing scheme easy
NXAIR P switchgear requires the to customize and modify in the field.
implementation of a protection and Field modifications are complete with
control scheme that is simple, flexible, auto-documentation from the relay. Test
reliable, and adaptable. The Siemens and commissioning is simple, with a
SIPROTEC 4 7SJ62, 7SJ63, and 7SJ64 graphical test report that precisely
Multifunction Overcurrent Relays and documents element operation, and
Baycontrollers are designed to meet the allows easy troubleshooting of
challenge of NXAIR P. misoperations. Result: lower operating
7SJ62, 7SJ63, 7SJ64 Relay Features and maintenance costs.
Elimination of Panel Switches,
▪ Comprehensive Protection (Current
and Voltage Based, Including Lockout) Control Devices and Hard Mimic Bus
SIPROTEC 4 relays can eliminate control
▪ Comprehensive Metering
(Instantaneous, Min/Max, Demand, devices and control switches. The
Power, and Energy) function keys may be programmed to
perform breaker trip, breaker close,
▪ RTU Functionality (SCADA operating grounding switches, and
Communications and Control) settings group changes – any function a
▪ Continuous Function Chart (CFC) physical switch can do. The LEDs can
(Programmable Logic Controller indicate protection status, control status,
Capability for Protection and Control or breaker status. The customizable
Applications) dynamic mimic display of the 7SJ63 and
▪ Equipment Monitor 7SJ64 replaces hard mimic diagrams,
dynamically indicates breaker status and
▪ Local Annunciator and Controller controls multiple devices.
(Programmable LEDs, Displays, and
Function Keys) Sample Protection and Control
Applications with SIPROTEC 4
▪ Fault Recorder
13
The flexibility of SIPROTEC 4 allow the
Applying SIPROTEC 4 Relays in the
implementation of many possible
NXAIR P
Switchgear
applications, such as:
SIPROTEC 4 relays are designed for
simplified wiring for protection and ▪ Reverse Interlock Bus
control, by providing logic capabilities in ▪ Breaker Failure
the CFC that include Boolean operators, ▪ Disabled Relay Backup
timers, flip-flops, and specific device
control commands that check ▪ Automatic Transfer Schemes
interlocking conditions, issue breaker ▪ Cold Load Pickup (Feeder and Bus)
open and close commands, and provide Figure 7 NXAIR P with 7SJ63 Relay ▪ Custom Time-Current Characteristics
feedback on breaker status. If you can
▪ Thermal Overload Protection
do it in hard-wired control logic, a
SIPROTEC 4 relay can do it in CFC. This ▪ Dynamic Settings
allows the standardization of wiring, with ▪ Sympathetic Feeder Trip
flexible and easy-to-repeat control ▪ Trip Prevention Circuit Monitoring
schemes.
▪ Load Shedding
The 7SJ62 and 7SJ63 relays provide
CFC functionality for the circuit breaker ▪ Power Alarming
control and indication. The 7SJ64 relay ▪ Breaker Monitoring
includes a much more powerful ▪ Instrument Transformer Monitoring
processor, allowing CFC functionality
limited only by the number of available ▪ Synchronization Check (7SJ64 Only)
inputs and outputs. ▪ SIPROTEC 4 Relays and NXAIR P
The comprehensive protection and ▪ Low Cost, standard design
control scheme in an SIPROTEC 4 relay ▪ Modular capabilities
has many benefits. Because the scheme
▪ Easy to design and wire
is performed in the software, the
number of auxiliary devices, the time, ▪ Simple, flexible, reliable, adaptable
and the amount of wiring is reduced.

Arc Flash Solutions Dimensions
Figure 8 Compact Depth Side View Figure 9 Standard Depth Side View Figure 10 Front View
Table 24 Weight and Dimensions 햹햺
Dimensions in Inches (mm) Weight with breaker

Breaker Height in lbs (kg)
Continuous Over LV Compt.
Current Over Over Non-
Switchgear
(with 38.6" Width Depth

and rest of panel rest of panel Arc-Vented Arc-Vented
(980mm)
Enclosure Non-Arc-Vented Arc-Vented (without (with PRC)
LV Compt.)
Depth PRC)
H1햲햳햴 H2햴햵햷 H3햴햵햷 W햸 D햶
1200A 97.8 87.6 100.4 31.5 63.0 1900 2000
Compact Depth (2485) (2225) (2550) (800) (1600) (862) (907)
13
2000A 97.8 87.6 100.4 31.5 63.0 2150 2250

Compact Depth (2485) (2225) (2550) (800) (1600) (975) (1021)
3000A 100.4 39.4 63.0 2850 2950
Compact Depth Not Available Not Available (2550) (1000) (1600) (1293) (1338)
4000A 109.1 39.4 63.0 2900 3000
Compact Depth Not Available Not Available (2770) (1000) (1600) (1315) (1361)
1200A 97.8 87.6 100.4 31.5 80.0 2100 2200
Standard Depth (2485) (2225) (2550) (800) (2032) (953) (998)
2000A 97.8 87.6 100.4 31.5 80.0 2400 2500
Standard Depth (2485) (2225) (2550) (800) (2032) (1089) (1134)
3000A 100.4 39.4 80.0 3150 3250
Standard Depth Not Available Not Available (2550) (1000) (2032) (1429) (1474)
4000A 109.1 39.4 80.0 3250 3350
Standard Depth Not Available Not Available (2770) (1000) (2032) (1474) (1520)
햲 Height H1 for non-arc-vented gear is only available for 햵 For non-arc-vented panels with a 3000A or 4000A circuit 햸 Add 1.2" (30.5mm) to each end of the lineup for side
switchgear lineups with 1200A and / or 2000A circuit breaker panel in the switchgear lineup, a Pressure sheets and end trim panels.
breaker panels only. Relief Channel (PRC) is required throughout the entire 햹 Shipping groups may be one, two or three vertical
햳 Height H1 is height over LV Compt, and data in the switchgear lineup and the H3 height dimensions apply. sections per shipping group for 1200A or 2000A circuit
table is for the 38.6” (980mm) high LV Compt. If the 햶 Depth of operating aisle required in front of switchgear breaker panels or auxiliary panels. 3000A or 4000A
standard 28.4” (720mm) high LV Compt. is furnished, is 57" (1450 mm) minimum, but not less than required circuit breaker panels (39.4" (1000mm) wide) are
H1 height is reduced 10.2” (260mm). LV Compt. is the by regulations. shipped as individual units.
abbreviation for Low Voltage Compartment. 햷 Minimum ceiling height above the equipment H2 (non- 햺 If shipped separately, shipping weight of circuit
햴 Depending on arrangement, the maximum height of arc-vented) or H3 (arc-vented) height dimension is 10" breakers is approximately 650 lbs. (295 kg.) each
the lineup may be either H1 or H2 (for non-arc-vented (250mm). including packaging.
panels), or H1 or H3 (for arc-vented panels).

Floor Plans - Standard Depth
Figure 11 Standard Depth < 2000A Figure 12 Standard Depth < 2000A
Bottom Entry Cable Top Cable Entry
(Dimensions are in inches with millimeters shown in (Dimensions are in inches with millimeters shown in
parenthesis.) parenthesis.)
13
Switchgear
Figure 13 Standard Depth > 3000A Figure 14 Standard Depth > 3000A
Bottom Entry Cable Top Cable Entry

Floor Plans - Compact Depth
Figure 15 Compact Depth < 2000A Figure 16 Compact Depth > 3000A
Bottom Entry Cable Bottom Cable Entry
Switchgear
13

boundary, they are still at considerable Breaker Safety
risk to intense heat, concussion forces
▪ Utilizes state-of-the-art SIMATIC S7-
®
and airborne debris should a fault 200 PLC from Siemens

explosion occur. Now, by allowing
operators to remotely perform racking – Digital position control for consistent
procedures from a distance of up to 40 and accurate breaker engagement
feet, SARRACS™ safety breaker system – Customized position-torque control
from Siemens provides increased provides protection to minimize
protection for your most important equipment damage
investments: your personnel and your – Auto reverse (optional)
equipment.
– Speed control
SARRACS (with Custom – Ramp up/ramp down
Torque) provides the following: – Interface options
SARRACS Remote Breaker Operator Safety Flexibility
Racking ▪ Remote operation ▪ Programmable to allow for varying
Protection for you most important – Personnel safely operate breaker torque profiles and mechanical
investments: your personnel and your racking system from a distance of up to requirements of individual breakers in
equipment! 40 feet a lineup
Incidents of serious and sometimes fatal ▪ Eliminates need for special personal ▪ Mechanically adjustable to allow for
injury have become and all too common protective equipment (PPE) during different breakers in the same line-up
occurrence when circuit breakers fault or racking ▪ Portable and self-contained
malfunction while being racked in or out – Since operator is outside the flash – Easy to store and transport
on a live bus. NFPA 70E-2004 (referenced boundary, a full-body flash suit is not
in OSHA 29CFR-1910-S Appendix “A”) – Strong but light (approx. 200 lb.)
required
requires that personnel wear full-body ▪ Designs available for most breakers
flash suits during racking procedures on ▪ Completely portable
Siemens Industrial Services can provide
an energized system. However, as – Ball bearing wheels, casters, and
training and on-site modificaions if
operators must stand within the flash transport handle for easy maneuvering
required.
13
Switchgear
Remote Circuit Breaker communication link. All necessary security above) allows for breaker operation and
measures are available to prevent racking without being in front of any
Controller System unauthorized usage. breaker during the trip/close function or
Alternate to Arc-Resistant switchgear the racking in/out procedure.
Siemens will configure the system
Siemens can offer a cost effective completely and test all communication When operated correctly, a breaker can
solution that satisfies the NFPA-70E functionality and relay data. be tripped and racked out without being
requirements which provides improved in the flash hazard zone.
The above solution in conjunction with
personnel safety when coupled with
remote breaker racking (see SARRACS
conventional switchgear.
With the Siemens CB Controller (C7)
there is no longer a need to stand in front Typical scheme
of the circuit breaker cell to view breaker
status, operate the breaker or view
metering information. All of this can be
done from a safe distance from the
switchgear.
This places the operator or maintenance
personnel at a safe distance while they
perform these necessary functions.
Each lineup would be supplied with its
own controller as follows.
The system consists of two hardware
components. They are the Siemens
SIPROTEC protective relays installed in
the switchgear and the touch screen CB
Controller C7 mounted remote. The two
components are connected via a Profibus

Special Applications & Technical Information General
negative ions, which do not move fast. SF6 Usage:
This prevents (or at least retards) electron SF6 has been used extensively in non-
avalanche that precedes a flashover. electrical applications. Since SF6 is inert, it
SF6 is a “self-healing” dielectric, in that it is very attractive to the magnesium
is largely undamaged by breakdown. This industry. Magnesium reacts
makes it highly suitable as an interrupting spontaneously in the presence of oxygen,
medium. The dielectric strength of the so a heavier-than-air cover gas is used to
gas does not decrease due to isolate the molten magnesium from
decomposition, such as occurs with oxygen as the magnesium cools. The
arcing or arc interruption. It has excellent aluminum industry has used SF6 gas in
cooling properties at temperatures casting operations, to reduce the porosity
associated with arc extinguishing, as the of cast aluminum parts by exclusion of
gas uses energy when it dissociates, hydrogen during the manufacturing
which provides the significant cooling process. The semiconductor industry uses
effect. The process is reversible, so that SF6 gas in plasma etching and to clean
nearly all of the SF6 recombines after chemical vapor deposition tools. SF6 has
interruption. Thus, very little of the SF6 is been used, usually together with argon,
“used up” during interruption, particularly as a filler gas in thermally-insulated
for interruption of moderate (load) windows. Finally, in what seems a bizarre
Use of SF6 Gas in Medium currents. use, SF6 was used for the “gas cushion”
Voltage Switchgear SF6 dissociates during arcing into its in a number of sports footwear products,
atomic constituents, one sulfur atom and including some endorsed by widely-
In this issue, we discuss the use of SF6
six fluorine atoms. There are secondary known sports figures.
(sulfur hexafluoride) gas in medium
voltage switchgear. SF6 has been widely reactions with contacts and insulation In electrical equipment, SF6 is used for
used in high voltage circuit breakers for exposed to the arc, but such secondary nearly all high voltage (over 38kV) circuit
decades, but its use in medium voltage is reactions are relatively minor for load breakers worldwide. It is also used in gas-
relatively recent. In the medium voltage current interruptions, increasing in insulated substations (GIS) and gas-
arena, Siemens uses SF6 gas in the load significance when very high currents are insulated lines (GIL), highly suited to
interrupting switch and switch- interrupted, such as at the full rating of a urban power transmission applications. In
disconnector in SIMOSEC metal-enclosed high voltage circuit breaker. the medium voltage realm (up to 38kV),
load interrupter switchgear rated up to While pure SF6 is odorless, contaminated SF6 has been used outside the US for
Switchgear
27.6kV. SF6 has a pungent or unpleasant odor. circuit breakers having relatively low
The fumes irritate the nose, mouth, and interrupting ratings. The market for high
Characteristics and Properties:
eyes. The irritation occurs in seconds, interrupting capacity circuit breakers (such
A few physical properties of SF6 include: as used in metal-clad switchgear) is
well in advance of any danger from
▪ Colorless, odorless, non-toxic, and non- poisoning. As mentioned previously, this dominated by vacuum circuit breakers.
13
flammable degree of contamination of the SF6 gas SF6 is used extensively worldwide for low
would not be expected in a device that switching capacity switches. In these
▪ Inert applications, SF6 allows for extremely
switches moderate load currents (e.g., a
▪ Non-corrosive load interrupter switch or a switch- compact switching devices, sealed-for-life
▪ Thermally stable (decomposition does disconnector), but would be expected in a construction, and very low maintenance.
not occur below 500 °C) circuit breaker that interrupts short-circuit Environmental Issues:
▪ Density approximately 5 times that of currents. In recent years, SF6 has been widely
air History: discussed in the environmental arena.
The SF6 molecule, shown above, has six SF6 first became available in the late SF6 is recognized as a very potent
fluorine atoms placed symmetrically 1940s in laboratory quantities. Large scale greenhouse gas. The US EPA reports that
around a sulfur atom. The symmetrical industrial production began about 1953. SF6 has an atmospheric lifetime of around
arrangement leads to extreme stability, a By the 1960s, a number of designs of 3200 years, and a global warming
very desirable characteristic for an high voltage SF6 circuit breakers were potential (100-year horizon) of 23,900
insulating gas. This gives the gas a very available. Predominantly, these were so- times that of CO2. The EPA does not
high dielectric capability, approximately called “two-pressure” designs, in which a report emissions of SF6 separately, but
three times the dielectric strength of air at relatively low-pressure was used for instead reports a group of gases,
atmospheric pressure. As a result, insulation purposes, and a high-pressure including hydrofluorocarbons (HFCs),
equipment using SF6 as an insulating system was used to interrupt the current. perfluorocarbons (PFCs), and SF6. The
medium can be considerably more These early units experienced relatively emissions of HFCs, PFCs, and SF6 for
compact than equipment using air as the high gas leakage. As the experience with 2000 are shown in the EPA report as
insulating medium. SF6 in high voltage circuit breakers grew, having 2% of the global warming potential
SF6 is a highly electronegative gas, an the manufacturers introduced “single- of all greenhouse gas emissions. A CIGRE
advantage for both dielectric performance pressure” designs and improved sealing working group WG23.02 studied SF6 use
and interruption capability. This means techniques, greatly reducing the leakage in the electric industry, and estimated that
that the molecule has a strong electron rate. Today’s high voltage SF6 circuit the electrical emissions of SF6 gas into
affinity, so that the gas molecule tends to breakers have leakage rates below 1% the atmosphere accounted for
catch free electrons and build heavily per year. approximately 0.1% of the total global

warming potential of gases in the substitute gas for SF6 does not exist” (L. The annual leakage rate is below 0.1%
atmosphere (as of 1999). By contrast, Niemeyer: “A systematic search for per year, so no replenishment of the gas
CO2 contributes around 60% of the total insulation gases and the environmental is needed over the life of the switchgear.
global warming potential in the same time evaluation”, Gaseous Dielectrics VIII, The switch enclosure is sealed-for-life, so
period. Plenum, NY, 1998). NIST also indicated there is no need to provide for periodic
The major reason that the electrical use of that there are significant questions maintenance of the gas. A gas density
SF6 has such a low impact on global concerning the performance of gases indicator, essentially a “go / no-go”
warming is that electrical usage is on the other than pure SF6. In short, it appears device, is provided, indicating whether the
basis of a “closed system”. In part due to that use of SF6 will continue into the amount of gas in the switch is acceptable
the cost of the gas, and primarily to foreseeable future in electrical equipment. or if the switch is “not ready for service”.
reduce environmental impact, the gas is At this time, there is no indication that the As discussed in the section of this issue
carefully “protected” at all stages during US EPA will restrict the use of SF6 in relative to “characteristics and
the lifecycle. Processes are controlled electrical equipment. properties”, the SF6 gas in the switch is
during manufacture to assure that gas SF6 Use in SIMOSEC Switchgear: largely free of degradation over the entire
losses are held to a minimum. The SF6 is used in the SIMOSEC switchgear life of the switch.
switchgear is designed so that leakage of design for the load interrupting switch and The switch also includes a viewing
gas over the life of the switchgear is for the switch-disconnector in a variety of window or port, so that the position of
minimal. At the end-of-life condition, there configurations. This design takes the switch blades can be visibly verified
are widely available service firms who advantage of the main characteristics of as required by certain US regulations and
specialize in recovering used SF6 gas for SF6 and minimizes the environmental codes.
shipment to gas reprocessing firms. issues associated with the gas.
These service firms also keep up-to-date Summary:
on the proper handling procedures and The switch is enclosed in a welded SF6 has excellent dielectric properties,
regulations for the handling of SF6 gas stainless-steel vessel or enclosure. The and is well suited for use in interrupting
and byproducts. Used SF6 gas can be enclosure is sealed-for-life, so there is no devices for relatively low switching
recovered and reprocessed for reuse. need to periodically replenish the gas. The ratings, such as for load interrupter
Nearly all of the SF6 gas in use in switch mechanism itself is maintenance- switches as used in the SIMOSEC
electrical equipment will ultimately be free, with no need to perform contact switchgear line. Use of SF6 reduces the
recovered and reused. alignment, contact adjustment, or similar space requirements for the switchgear,
functions. Since the switch is sealed, it is isolates the switching elements from
Significant research has been conducted isolated from contaminants in the
to find a substitute for SF6 gas in environmental contamination, and allows
atmosphere, further prolonging life of the significant reduction of maintenance.
13
electrical products. A lengthy report has switch.
been issued by NIST on potential
The filling pressure of the gas is low, 7.25
Switchgear
alternatives to pure SF6 for insulation and T. W. (Ted) Olsen
arc interruption, concluding that there is psig, and only a small quantity of gas is
used. The enclosure is welded and a Manager, Technology
no replacement gas immediately available
to use as an SF6 substitute. Separately, L. stainless steel bellows is used to transfer Siemens Power Transmission & Distribution
Niemeyer studied the issue and mechanical motion, eliminating the need
concluded that “a functionally equivalent for sliding or rotating seals and gaskets.

Application of a Baycontroller The scheme must differentiate between a ▪ Prevention of parallel operation under all
system fault and a loss of source. conditions by physical interlocking
for Main-Tie-Main Automatic Automatic transfer is normally blocked if
▪ Disabling of automatic transfer scheme
Transfer Schemes the other incoming main also detects a unless all breakers are racked in (for
Introduction loss of source. Loss of source is cubicle switchgear)
determined by a time-delayed
Many industry and utility distribution undervoltage relay. The auxiliary relay ▪ Verifying opposite main is closed before
substations use a Main-Tie-Main bus (27X) starts the transfer by tripping the transfer begins
arrangement, where two load buses, main breaker, and closing the tie breaker ▪ Verifying first main is open before
supplied by different sources, are linked (after verifying the main breaker has closing tie breaker
by a normally open tie breaker. On the tripped), but only if no other protection
loss of one source, closing the tie breaker ▪ Closed transition automatic transfer (the
function (50/51, 87B) has operated, and tie breaker is closed first, then the main
allows the other source to carry the entire the other main breaker instantaneous breaker is open)
load. It is also common practice to undervoltage relay has not operated. The
implement an Automatic Transfer general arrangement of this basic scheme ▪ Blocking tie breaker close for a set time
scheme, where if one source is delay, or until the bus voltage decays, to
is shown in Figure 17.
interrupted, a control scheme will move allow motor loads to run down before
all load to the other source by There are many variations on this basic restarting
automatically closing the tie breaker. scheme. Typical ones include:
Traditional automatic transfer schemes
Figure 17: One Line Diagram – Traditional Main-Tie-Main Station
link protective relays, selector switches,
breaker control switches, auxiliary relays,
and timers through a complicated contact
logic arrangement. These schemes are
time-consuming (and therefore expensive)
to design, wire, and maintain. The
schemes are also difficult to test,
maintain, and verify, as many discrete
elements are involved.
This application note describes the use of
Siemens 7SJ63 Multifunction Overcurrent
Relay and Baycontroller to perform a 27-1 27I-1 27-2 27I-2
Switchgear
typical automatic transfer scheme. By

using the protective elements and
programmable logic capabilities of the 50/51 50/51
baycontroller, all auxiliary devices,
including switches, timers, and relays, can
13
be eliminated. By performing all the logic

in software, design time is reduced,
replication of schemes is simplified, and 52 M-1 Discrete Relay
Control Logic 52 M-2
modifications are quickly performed, as
the physical system remains constant.
The use of the 7SJ63 Baycontroller also
permits complete annunciation of the
transfer scheme operation, simple testing,
and graphical test verification reports, as Tie Bkr
well as a dynamic display of the system
status. 52
Current Practices
The typical main-tie-main automatic
transfer scheme in use combines
protective relays, breaker control 52 52 52 52
switches, auxiliary relays, and timers in a
contact logic design. This requires a
separate control logic design for each
incoming main breaker and the tie
breaker.
A typical automatic transfer scheme
works in the following manner. When the
scheme is in automatic mode, loss of
source at one incoming main initiates
automatic transfer. The scheme opens the
main breaker, then closes the tie breaker.

Control Logic Table 25: Discrete Devices Required – Traditional Scheme
The control logic of the basic automatic Main Breaker M-1 Main Breaker M-2 Tie Breaker
transfer scheme for the M-1 breaker, M-2 27 Undervoltage 43 Manual/Automatice
27 Protective Relay
Protective Relay Selector Switch
breaker, and Tie breaker, is shown in
27I Instantaneous
Figure 18. Table 25 lists all the discrete Udervoltage Protective Relay
27I Protective Relay 01 Control Switch
elements necessary for the automatic 01 Control Switch 01 Control Switch
transfer scheme, excluding the normal 27X Auxiliary Relay 27X Auxiliary Relay
overcurrent protection, and normal control 86 Lockout Relay 86 Lockout Relay
elements.
Figure 18: Control Logic - Traditional Main- of the scheme must be manually Conclusions
Tie-Main Automatic Transfer Scheme researched, and each element must be Performing a Main-Tie-Main automatic
tested separately. Correcting any transfer scheme in the 7SJ63 Numerical
problems with the scheme requires a Overcurrent Relay and Baycontroller has
01 01 51's, 43
C T
27X-1 86-1
ETC A physical change to the elements involved. many benefits. Because the scheme is
43
86-1
M
Modification performed in software, the number of
27-1
86-1
The traditional automatic transfer scheme auxiliary devices, the engineering design
86-2
is a physical control logic design. time, drawing time, and amount of wiring
27I-2
Therefore, modifications are difficult after is reduced, lowering the first cost of
86-1
CC TC 27X-1 the scheme is designed, wired, and installation. Performing the scheme in
installed. This requires engineering time, software also makes the scheme easy to
Main Breaker M-1
physical device and wiring changes, and customize and modify in the field. Field
testing time. All changes must be modifications are complete with auto-
01 01
27X-2 86-2
51's, 43 manually documented in as-built documentation from the relay. Test and
C T ETC A
43
86-2 drawings. These steps make any change commissioning is simple, with a graphical
M
27-2 to an existing design very time consuming test report that precisely documents
86-2
86-1 and expensive. element operation, and allows easy

troubleshooting of misoperations. Result:
27I-1 New Application Concept lower operating and maintenance costs.
86-1
CC TC 27X-2 The PLC programming capabilities of a And in addition, the baycontroller can be
numerical feeder protection relay used as a bus overcurrent relay, and also
Main Breaker M-2 (baycontroller) allow a simplification of a applied in a disabled relay backup
13
main-tie-main automatic transfer scheme. scheme.
01 01
The control logic, including auxiliary
Switchgear
MOC MOC
M-1 M-2 ETC
C b b
T
43
27X-1 27X-2
devices, is in the programmable logic
M
software of the relay. This method leads
to lower installed cost: fewer physical
devices, less engineering and drawing,
and less wiring is required. The control
CC TC
logic is implemented in software, making
Tie Breaker
customization simple. Field modifications
do not require physical changes and the
associated design, drawing, and wiring
Testing changes. Testing is simplified: testing of
the scheme logic can be performed with
Field testing of the completed automatic a bench test before actual wiring takes
transfer scheme is necessary before the place. Commissioning tests need only
system is put into service. Loss of voltage verify the limited switchgear or breaker
is normally simulated by physically wiring involved. And since the control
interrupting the secondary voltage to one logic is performed in software, replicating
of the undervoltage relays. Test reports the scheme is simply a matter of
are generated manually, by test engineers downloading files into the relays for each
noting the successful operation of the new installation.
scheme. All problems with the operation

Siemens Medium Voltage SWGR

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Siemens Medium Voltage SWGR

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Medium Voltage Equipment

5, 15 & 38 kV GM Metal Clad Switchgear General

vertical section. The units can be White Interior Standard

breaker in the upper cell; or the cell can Only

5-15kV two-high CB view

13-2 Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX

Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX 13-3

End View of Indoor Switchgear End View of Single Aisle Switchgear

13-4 Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX

Indoor GM38 Switchgear

Outdoor SGM38 Shelter-Clad

Table 8 38kV Switchgear Floor Plan Detail

Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX 13-5

Auxiliary / 1200A-3000A Breaker VT Auxiliary / 1200A or 2000A Breaker

Auxiliary / 1200A or 2000A Breaker CPT Fuse Truck / Stationary 3쏗 CPT

Auxiliary / Bus Tie Breaker Auxiliary / Feeder Breaker

13-6 Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX

GIS Specification Sheet

Rated Values 8DA10 3-pole / 8DB10 3-pole

8DA Dimensions 8DB Dimensions

15" 15" 11" 13" 29" 29" 11" 13"

Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX 13-7

300:5 0.6 0.6 1.2 2.4 C 40

13-8 Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX

Table 15 GMI Circuit Breaker Weights in lbs. (kg)

End View of Single Aisle End View of Common Aisle

Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX 13-9

Indoor Switchgear Non-Walk-In Outdoor Switchgear

13-10 Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX

Blank / 3000A Breaker 3000A / Auxiliary Auxiliary / Auxiliary

Application Notes Regarding Bus Tie

Typical Duplex Interrupter Switch

4.76 1200 1200 80,000 61,000 60

15.0 600 — 40,000 — 95

13-12 Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX

SIMOSEC Specification Sheet

Capacitive voltage indicator Cable discharge switch (1.6kA 1-sec) (optional)

Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX 13-13

sections. This provides extreme flexibility System Ampere Unfused Fused

13-14 Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX

Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX 13-15

Type FM Fuses Installed on 97H3 Contactor

application. out fuse carriage used with the 90H6

former how, for maximum fault levels, the fuse

13-16 Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX

Typical Floor Plan Details for Class E2 Medium Voltage Controllers

Table 20 — MVC Floor Plan Dimensions in Inches (mm)

Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX 13-17

Protection functions for various types of motor faults

Fault Protection ANSI Number

Asynchronous operation Underexcitation protection 40

Motor Protection Selection Table

100 kW – 500 kW < 2 MW

13-18 Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX

Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX 13-19

this heating and vaporization of materials

to withstand this rapid pressure rise and to

13-20 Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX

Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX 13-21

Table 22 3AK1 Circuit Breaker Control Data

250 VDC 180-280 140-280 0.8 0.7 9 3.3 12 seconds

햷 Use Capacitor Trip.

Table 23 Auxiliary Contact Capacities (Amperes)햻

13-22 Siemens Electrical Distribution Products Catalog 2006 SPEEDFAX