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PREMIXED FLAME
One has to pursue
questions earnestly,
Like a faithful shadow meticulousl
One should bear questions in mind,
Like a small innocent child.
inquisitive
-Author
5.1 INTRODUCTION
sen burner, afterburner in jet engine, LPG domestic burner, spark ignition engine, etc. In
It is
be propagated with a particular speed known as burning velocity.
Case,the flame can
which premixed flame
CSTing to note that burning velocity is one of the unique properties by
the premixed flame
characterized. Depending on the velocity of combustion wave,
Co y C broadly divided into two categories, namely, (i) detonation and (ii) detlagrati0n . -
107
108 Fundamentals of Combustion
in the range of 20-340 cm/s depending on the type of fuel-air mixture and equivalence ratio
of combustion wave is much less than
prevailing in the tube. It must be appreciated that velocity
simultaneous conduction of heat
the speed of sound. In this case, transport processes involving
and diffusion of radicals govern the speed of combustion wave. Recall that the
combustion wave
this is termed as
is generally known as flame and if the velocity of flame is subsonic,
deflagration (Figure 5.1a).
mixture is closed at both ends and is ignited, the
Now, if the tube containing fuel-air
kind ot
combustion wave undergoes a transition from subsonic to supersonic speed. Such a
Deflagration Detonation
(a)
(6)
Figure 5.1 Steady one-dimensional combustion wave fixed in the laboratory "
Premixed Flame 109
can
can
consider
consider tthat the propagating combustion wave is opposed by the unburned gases
We
at aa velocity, exactly equal
to its propagation
Laving
owing velocity, exe
velocity. We can analyze this as a steady 1D
mbustion wave by considering the following integrated conservation equations
inviscid comb
and (2) as shown in Figure 5.1b.
betwe en stations (1)
Continuity: pVi = P2V2 = m = constant (5.1)
Momentum: Pi +
plVf =P2+ P2V (5.2)
P Pa
relation. This can be expressed in terms of Mach
Equation (5.7) is known as Rayleigh the
becomes
VyRT|). Then, Eq. (5.7)
V,/c], (C1 speed of sound Vr(RIP)
=
=
umber M =
=
V=(-R)
and
have an expression for downstream velocity, V, by using Eqs. (5.1)
Similarly, we can
-M--PB (5.10)
yPIP2
Let us express q in the energy equation (Eq. 5.3) in terms of P, p, V considering the gas to
behave as a perfect
gas. But we know that for a perfect gas
- C r - y-1P (5.11)
Using these relations in the energy equation (Eq. 5.3), we can get
(5.12)
Combining Eqs. (5.12), (5.8) and (5.9), we can get a relation between the downstream
density and pressure which is given below
-,-P (5.13)
Equation (5.13) is known as the Rankine-Hugoniot relation.
This Rankine-Hugoniot relation is one of the most important relations for both deflagration
and detonation waves and can be used for both flame and explosion phenomena. When there
would not be any heat release (q = 0) due to chemical reactions, this relation can describe the
normal shock wave. The variation of P2 is plotted against 1/p2 for a fixed value heat release per
unit mass q, inlet pressure P1 and inlet density 1/p1, which is known as Hugoniot curve as shown
in Figure 5.2.
I (Strong detonation)
U
(Upper II (Weak detonation)
P2 C-
Point)
IlI (Physically impossible region)
IV (Weak deflagration)
--. Y VStrong detlagration)
(OP,p)
L (Lower C-J point)
EXAMPLE 5.1 Determine the detonation pressure for a gaseous mixture of H2 and O
assuming the product to be only H,O when this mixture at initial pressure of 0.2 MPa and 300K
increases its density by three times due to formation of detonation wave.
Solution: Given: Stoichiometric H-0, mixture, P = 0.2 MPa, T1 = 300 K, P2= 3p1
Xo =l -An, 0.3334
Yo2 =1- Ya =0.89
AH20=I
YH201
combustion can be expressed as follows:
rate during
The heat release
Yao X Ah,H,0
=
13.273 kl/o
Yo, Ah,o,
-
X
q H,estimate
Yu, Ah an
X +
neea to estimate
density. For this, we need estimate molecular weight
For this, we
m.
we can
estimate density.
ideal gas law,
By using
of mixture as
= 0.666 x 2 + 0.3334 x 32 12.0
=1:
MWH2 t do
X MWo2
MWmix= Xu,
X
PMWmi/R,T1 =0.96
kg/m
P-
Premixed Flame 3
Luminous zone
Dark zone
Mixing tube
Fuel orifice
-::::-Fuel
at the exit of tube. If the flow velocity is considered to be laminar, a parabolic velocity profile can
De atainedat the exit of the burmer provided that suflicient tube length is available. At the tube
mouth, the flame is anchored anda conical flame is established as shown in Figure 5.3. The flame
shape is govermed by the combined effect of velocity profile and heat loss to the burner rim. For
the flame remain
to stationary and steady in a quiescent atmosphere, fuel flow rate must remain
constant.
A photograph of a premixed LPG-air flame is shown in Figure 5.4, which corresponds to the
uminous zone of the flame. More specifically, the luminous zone is that
portion of the flame zone
in which
temperature is high and has several radicals to emit radiation. The flame emits radiation
Over a wide
range of band from 3300 to 4400 Å. Generally, the chemical reaction and its heat
release occur below the luminous conical
region. Luminous zone is very thin (of the order of a
few um). Below this
zone, there is a dark zone within which unburned gases are heated to the
critical temperature at which chemical
reactions are initiated. Above the luminous zone, the
burned gases are diluted and cooled
by the surrounding air. The luminous zone is one of the
important regions the flame in which much of the chemical reactions take place
in
release. As a result, highest
leading to heat
temperature the flame prevails in this zone. The colour of luminous
in
zone depends on the fuel-air ratio
in the mixture [2]. For a
combustion of fuel creates enough energy to excite and ionize
hydrocarbon-air lean flame, complete
gas molecules in the flame,
leading
to ablue appearance. As the air mass fraction is
decreased beyond stoichiometric ratio, the cone
surface of flame zone appears green due to radiation from
excited C2 molecules. With further
decrease in oxygen concentration, the colour of cone surface
becomes deep violet due to the
presence of large concentrations of excited CH radicals in the
and HO at high temperature zone cause a reddish
high temperature zone. The CO
glow radiation. If the fuel-air mixture is made
still richer, an intense yellow flame can be seen which is
continuous and is caused due to the
presence of solid carbon particles, known as soot. Keep in mind that
non-carbon containing fuels
such as hydrogen when burnt with air produce nearly invisible
flame, as it radiates in the invisible
range of electromagnetic spectrum.
Flame
surface
Fuel +air
The flame structure can be characterized by temperature, heat release and species profiles,
as
be divided
shown in Figure 5.6 for a typical hydrocarbon-air premixed flame. The flame can
reaction zone, and
conveniently into three zones, namely: ) preheat zone, (i)
in which heat release is negligibly small.
(i) recombination zone. The preheat zone is the one
the fuel-air mixture to be
However, certain chemical reactions can take place, which prepare
-Visible
region
Reactants
Heat release
rate
Temperature
Reaction
intermediate
Reaction Recombination
Preheat zone
zone zone
premixed flame.
of one-dimensional laminar
Figure 5.6 The structure
T16 Fundamentals of Combustion
burned in the subsequent reaction zone. But the reaction zone is one where most of the chemical
released. In this zone, decomposition of hydrocarbon fuel
energy in the form of heat is being
intermediates like H2, CHO, H, OH, CO, etc.
involving several chemical reactions take place and
consumed. Keep in mind that little or no decomposition/cracking of fuel can occur within the
flame for a simple hydrocarbon, like methane. But for higher hydrocarbon fuels, the
decomposition reactions are predominant leading to the formation of lower hydrocarbons like,
zone is very thin as compared to the
CH4, olefins and several intermediate species. This reaction
preheat zone. Since, major portion ofheat is being released in this zone, the temperature gradient
and concentration gradient of species are very large as shown in Figure 5.6. These gradients
cause the diffusion of heat and radicals species from reaction zone to the preheat zone and make
the flame to be self-sustaining. The recombination zone is one in which recombination reactions
involving radicals occur leading to formation of CO% and HO. Note that almost no heat is
released in this zone.
Assumptions
(1) One-dimensional steady inviscid flow.
(2) The flame is quite thin. As a result, high temperature reaction zone is restricted to the
burnt region of the flame. Hence, major portion of heat release occurs in this zone. The
heat release rate is balanced by heat conduction energy equation in this zone.
(3) The ignition temperature, Tig is very close to the flame temperature, T2.
(4) No heat loss including radiation (adiabatic flame).
(5) The pressure difference across the flame is assumed to be negligibly small. Hence, no
need to consider the momentum equation.
(6) Binary diffusion is assumed.
(7) Fourier and Fick's law are valid.
(8) Unity Lewis number Le 1 D|. This simplities the energy equation.
P-Pp va P Pu
(5.14)
YF
TF
Negligible
reaction
Figure 5.7 The structure of one-dimensional steady premixed for a simplified model.
momentum equation for one-dimensional steady inviscid flame propagation analysis. For
governing
analysis of the one-dimensional steady premixed flame, theconsidered
conservation equations as
ueveloped in Chapter 3 and simplified for 1D flame
now
are
m" dT
CPC dx k "AHe (5.24)
Using the following boundary condition, we can solve the energy equation
x=-oo T=Tui =0 (5.25)
dx
r
in
in Figure
Figure 5.7.
5.7. ItIt can
can also
also be
i s negligibly small as the temperature is region. In contrast, the reaction rate thebe in
c a n be negiected. Then, the quite low. Hence, the reaction rate in the
energy equation can be recasted for
prebeat zone a
(5.27)
hove equation ndicates that heat transfer
due to conduction in the
Comvective heat transfer. We can use preheat zone is
halanced
following boundary conditions,
x = -
T T dx
(5.28)
T=Tig (5.29)
eging E. (527), *e can obtain the temperature gradient at ignition point as given below
(5.30)
Noe that in the reaction zone, convection can be neglected as Ti is almost equal to T
Hece, the energy equation (5.24) for reaction zone can be simplified ass
(5.31)
dx
Renriting the above equation, we can have
(532)
dx
-2.M a (5.33)
C T-T) T
mp" dT (5.34)
flame front
defined as the relative velocity, normal to the
is
Kecall that the burning velocityinto this flame front (combustion wave) and gets consumed.
which the unburnt gas
moves which can be
determine the laminar burning velocity, S
that our main objective is
to
below
ained by using continuity equation as given (5.35)
m"= Pu S
120 Fundamentals of Combustion
PCp3(T; -T,2 n
4
S (5.36)
The mean fuel-burming rate per unit volume can be represented as
(5.37)
But the mean reaction rate of the fuel m" can be evaluated by the following rate equation
laminar burming velocity Sz depends on the air/fuel ratio, v, initial temperature, T,. pressure, P,
thermodynamic properties and type of fuel/oxidizer. The effects of all these variables will be
discussed extensively using the experimental data on burning velocity available in the open
literature in latter sections of this chapter. It must be noted that this simplified analysis predicts
the experimental data qualitatively. However, more sophisticated numerical models are being
devised and used currently for prediction ofburning velocity and structure of ID premixed tlame
[11]. However, this is beyond the scope of this textbook.
dx (5.41)
Using Eq. (5.41) in Eq. (5.40), an expression for flame thickness o is obtained:
as
(5.42)
Tad
T
Figure
Figure 5.8 The temperature profile in 1D
premixed flame to define flame thickness, o.
Using Eq. (5.35), the expression for flame thickness
burning velocity S; as
6, can be recasted in terms of laminar
3S (5.43)
where a kgpCp= thermal diffusivity. Note that all these
thermodynamic properties are with
Tespect to unburnt mixture condition. We can observe from the above
Eqs. (5.39) and (5.43)
that the laminar burning velocity and in turn flame thickness
depend on the fuel-air mixture,
initial temperature and pressure. We shall discuss about these two important features of
premixed
flame in latter sections of this chapter when the available experimental work related to these will
be discussed in detail.
EXAMPLE 5.2 Determine the laminar burning velocity S of stoichiometric CH4-air mixture
considering the single step global kinetics scheme for which the average reaction rate expression
is given below
For single step global reaction, rate constantkgis equal to 1.44 x 10" exp(-15000/T). Take
Tp 2200 K and T= 298 K.
Solution: Given: Stoichiometric CH4-air mixture at 0.1 MPa and 298 K
kg 1.44 x10 exp(-15000/T)
To find: Laminar
burning velocity S
Analysis:
we Will have to evaluate laminar burning velocity Sz using Eq. (5.39)
1/2
320 (y +1) in
tne above expression, we
S9P
will have to evaluate basically average
mass burning rate of fuel
thickness
m""F assumed to occur in the second half of flame
and a. As the reaction is
122 Fundamentals of Combustion
(see Figure 5.7), we will evaluate the average mass burning rate of fuel, at mean temperature, TT
by
T 1/2 [1/2 (Ta + T,) + Tadl- 1724,.5 K
In order to estimate average mass burning rate of CH4, balanced equation for combustion of
methane with air is given by
For this reaction, the mass fraction of CH and oxygen are given by
CH4 16 = 0.055
16+2(32 +3.76 x 28)
2x 32
Yo 16+2(32 +3.76 x 28)
= 0.22
FCH,= (0+0.055)
2 0,0275
=
Fo, (0+0.22)
2
- 0.11
The mass burning rate of fuel inp" is given by
m"=-MWCH4 kg CcH G
-0.3
-MWCHA X3 x 1014exp500022YH,
1724.5Pavg
MWCH
(To
,
MWo
Using ideal gas law, the average density of mixture can be estimated at T =1724.5 K as
P 101325 = 0.174 kg/m'
Pavg (8314/24.7)1724.5
(R/MW)T
Substituting the values in the expression of mass burning rate of fuel, m, we can have
(-15000(0.174)2:2(0,0275 0.11)25
m-16 1,44 x10 exp 1724.5
x
16 32 -38.38 kg/m'.s
For evaluating, laminar burning velocity St, we need to evaluate density of air p, at 298 K
conductivity kg and specific heat Cp at 1724.5 K as given below
nd thermal
114.7x 103
,T) =
7.64x
7.64 X m?s
10 m/s
1.18x1271.5
Pu,298K Cp(T)
Premixed Flame 123
that the
that the above thermopnysical properties
.
Note
NOnerature.
e m p e r a t u r e . .Now we can estimate the
corresponding to flue gas are obtained at
eraget
laminar burning velocity S, as
verag given below
S - 32y+1)n¥
9 32 x 7.64x10 -(17.16+1-38.38) /2 = 0.4 m/s= 40 cm/s
S 9P 9x1.18
an be noted that the burming velocity for stoichiometric CH4-air mixture predicted by this
t can
roximate theory seems to be quite closer to experimental data.
nydrocarbonflame is shown in Figure 5.9. lt can be noted that in luminous photography, the
luminous part of the flame is observed which occurs more towards burnt side (recombination
zone) of the flame. Hence, this method may not provide accurate burning velocity data as the
fundamental burning velocity is defined as the speed of the flame front with respect to unburned
gas. But shadowgraph and schlieren are two special flame photographic methods which use basic
physical phenomena. Recall that a flame front causes non-uniform density fields due to
temperature and composition gradient which are used to identify the flame front. In
shadowgraph, flame is located corresponding to the second derivative of the density which
124 Fundamentals of Combustion
attains a highest value closer to the inflexion point of temperature profile. Therefore, the
shadowgraph measures the variation of flame front but does not specify a surface precisely.
Interestingly, this point corresponds more closely to the ignition temperature for most
hydrocarbon-air flames. In summary, shadowgraph and direct photograph methods produce
larger and erroneous flame surface but they have the advantage of simpler optical set-up.
However, in schlieren nmethod the flame surface corresponds to the maximum gradient of density,
which is closest to the unburnt mixture. That is the reason why most investigators prefer schlieren
method for locating the flame surface.
Luminous
2one
Shadowgraph
Schlieren
Zone
Tube Method
This is one of the simplest and oldest methods, used first by Mallard and Le Chatelier, way back
in 1883. In this method, the combustible mixture is filled in a tubeas shown in Figure 5.10. The
inner diameter of the tube must be greater than critical diameter below which the flame is
quenched. If the mixture is ignited at one end of the tube, by using a spark, a flame is initiated
which propagates through the tube (see Figure 5.10). Note that the tlame will be planar in the
early stage and becomes curved as it moves further downstream towards unburnt mixture due to
buoyancy effect.
It can be readily observed from Figure 5.10 that the Tlame attains a parabolic flame shape,
() Natural convection distorts the planar flame tront, due to the ditference in densities of
-V A, Fuel +air
estimated easily from the movement of the soap bubble front at the end of the tube.
It must be noted that this is not very accurate method due to wall effects and distortion of
flame surface as a resilt of buoyancy effect. Of course, The buoyancy effect can be reduced
considerably by using a vertical tube, particularly when the flame is allowed to move from top to
bottom. If the tlame travels from bottom to top vertically, the flame will be accelerated due to gas
expansion and buoyancy effect. Note that flame propagation in a vertical tube used routinely for
determining the flammability limits of fuel-air mixture.
Pressure
gauge
Flame front
Igniter
Inlet
S dR
d PPr -v, Pu (5.45)
of gas mixture burned at
where Rr is the instantaneous radius of spherical flame, p, is the density
based on the following assumptions.
state, P, is the density of unburnt mixture. Equation (5.45) is
The effect of flame front thickness and curvature are negligibly small. Hence, the flame
front remains smooth, spherical and centred on the point of ignition.
is uniform throughout the vessel.
(ii) The pressure at any instant
(ii) No heat loss including radiation.
iv) Chemical equilibrium is achieved behind the flame.
|- (5.46)
Igniter
Spherical
flame front
Unburned gas mixture
time = 0 Time t
The density ratio Pb/Pu can be estimated from temperature measurement. But a large
ertainty in measuring the temperature ratio T,/T, is generally incurred and is difficult to avoid
u n c e r t a i n t y
unher. Besides this, one should estimate the initial and final size of the bubble urately. But
altogether. Besid
hefinal size of the soap bubble is difticult to measure as it bursts instantly. Apart from these twe
roblems, the soap bubble method has several disadvantages, viz:
) The method cannot be used for measurement of burning velocity of the dry mixture.
The flame front may not retain its spherical shape during its propagation.
(it) The flame front would not be smooth for fast flames.
Gv) Heat loss to the electrodes and ambient environment incurs error in measurement.
Bunsen Burner
the velocity profile at the exit of the burner tube and heat losses to the tube wall. In order
to
maintain the same velocity profile, higher tube length must be used in the Bunsen burner,
which
is sufficient to ensure fully developed flow at its exit. For the stationary flame, a mass balance
as given below:
across the flame can provide an expression for burning velocity Sz,
S V Ap (5.47)
cross-sectional area and Ap is the
where V, is the average flow velocity in the tube, A, is the tube
Conical surface area of the flame, which can be determined using flame visualization technique.
This method is known as area method. Note that uniform burning velocity and negligible edge
Cects are being assumed for the above expression, which may not be true in practice.
S =
V, sin a (5.48)
CTe u is the velocity of the unburnt mixture and a is the flame cone half angle.
128 Fundamentals of Combustion
Flame
cone A Flame cone
S
A
(b) Nozzle
(a) Tube
vector.
Figure 5.13 Schematic diagram of Bunsen burner flame with velocity
Note that the Bunsen burner is simple and easy to fabricate. Apart
from this, it can be used
for the measurement of flame stability and flammability limits,
etc. by varying fuel-air
easily
ratio, tenmperature and pressure. However, it has several disadvantages,
viz:
g a sr
reases, flame attains a conical shape as in Bunsen burner. It must be noted that this
.a t ei n c r e a s e s ,
kindof
burner
uTDer is generally suitable for mixture having low burning velocity, particularly in the
ange o f 15
15 cm/s or less. However, this burner can also be used for higher burning velocity
measurement ploying water-cooled porous plug burner as shown in Figure 5.14.
EXAMPLE
APLE 5.3 n order to detemmine the laminar buring velocity S, of stoichiometric CH
ire a conicalflameof Mame height of 5.I cm is established using a Bunsen burner with
ar dameter of 10 mm. If it consumes 19 LPM of fuel-air mixture, determine its burning
area
method.
velocity by
Given: h tlame hei
flame height = 5.1 cm, d - diameter of tube = 10 mm, Qm = fuel-air
S o l u t i o n :
Gven: hp =
flow rate
=
19 LPM.
mixture
S V Af
4.Area of tube
=
t/4 di =
t/4 (1)? =
3.14 cm2
Assuming the flame cone to be right angle circular with the base diameter equal to the burner
nort diameter, the flame surface area Ap can be estimated as
Ap Trr+hh =
8.05 cm?
The burning velocity S can be estimated as