Ball mill power consumption Proj.

Date:
Sign.:
Plant Name: Lakshmi Cement Mill-1
Mill Size: 4.2X13
Nom. diameter: 4.2 Mill RPM: 15.5

Ball mill system: Closed

1 Roller press: No 1

Clinker type: SP/wet

2

Comp. 1 Comp 2 Comp. 3

4.2 4.2 4.2
Comp. length eff. m 1 5 8
Lining thickness mm 0 95 35
Torque factor 0 0.73 0.66
Media bulk weight t/m³ 0 4.3 4.5
Degree of filling q 0 25 28
Diameter eff. m 0.00 4.01 4.13
Critical speed % 0.00 73.38 74.47
Compartment volume m³ 13.9 63.1 107.17
Media weight t 0 68 135
Comp. power consumption kW 0 1031 1824
Distance media - mill center 0.00 0.81 0.73
Total Power Consumption 2854 kW (net)

Remarks:

MillkW.XLT/OSR Ver. 4 of 1-10-99 BRS-IN 8/31/2004

 DATE: 30-12-99

GRINDING MEDIA SIGN: CPP

SPECIFICATION FORM PROJ. NO.: 0

"M"- NO.:
PLANT: Lakshmi Cement Mill-1
MILL: 4.2X13 15.5 RPM
73.4 % Crit

GRINDING MEDIA FOR RUNNING IN AND FOR COMPENSATION FOR WEAR

DURING THE FIRST 6 MONTH.

COMPARTMENT TYPE SIZE MM INITIAL T CORRECT. T COMPENSAT. MEDIA TOTAL

NO.: 1 BALLS 100 0.0 #VALUE! #VALUE!
L= BALLS 90 #VALUE! #VALUE! #VALUE! #VALUE!
L(eff)= 1.00 BALLS 80 #VALUE! #VALUE! #VALUE! #VALUE!
D(eff)= 0.00 BALLS 70 #VALUE! #VALUE! #VALUE! #VALUE!
Q(eff)= 13.9 BALLS 60 #VALUE! #VALUE! #VALUE!
kW(nt)= 0 BALLS 50 #VALUE! #VALUE! #VALUE!
BALLS 40 #VALUE! #VALUE!

TOTAL AMOUNT COMP. 1 0.0 #VALUE! #VALUE! #VALUE!

NO.: 2 BALLS 30 0.0 0.0
L= BALLS 25 27.2 2.7 7.2 37.1
L(eff)= 5.00 BALLS 20 13.6 1.4 14.9
D(eff)= 4.01 BALLS 15 27.2 2.7 29.9
Q(eff)= 63.1 BALLS 0.0 0.0
kW(nt)= 1031 BALLS 0.0 0.0

TOTAL AMOUNT COMP. 2 67.9 6.8 7.2 81.9

NO.: 3
L=
L(eff)= 8.00
D(eff)= 4.13
Q(eff)= 107.2
kW(nt)= 1824

TOTAL AMOUNT COMP. 3 135.0 0.0 0.0 0.0

TOTAL IN ALL CHAMBERS 202.9 #VALUE! #VALUE! #VALUE!

THE INITIAL CHARGES CORRESPOND TO THE SPECIFIC CHARGES AND THE DISTANCES
FROM MEDIA TO MILL CENTERLINE AS MENTIONED BELOW.
COMP.1: 0.0 %, AND 0 MM CALCULATED POWER CONSUMPTION AT:
COMP.2: 25.0 %, AND 810 MM 15.50 RPM
COMP.3: 28.0 %, AND 729 MM 2854 KW (motor output)

HARDNESS OF GRINDING MEDIA: Compartment 1: RC 55 - 60 Compartment 2: RC 60 - 66