Culvert Design Calculations for Ulubelu Geothermal Power Plant

ULUBELU
PT. PLN (PERSERO)
ULUBELU GEOTHERMAL
POWER PLANT PROJECT
CONTRACT NO. : 050.PJ/041/DIR/2010
DOCUMENT NO. : 1308 0-S-02M1-013-01
TITLE :
CALCULATION SHEET
FOR INTERNAL CROSS ROAD
CULVERT
PURPOSE :
For Approval
Rev. Description Prepared Checked Approved Date

0 Issued for Approval NIT/GS NIEL/AV MIB 1 Apr 2011
1 Revised as per CCR 000383 9 Mei 2011
INTERNAL DOCUMENT NO. :
Sumitomo Corporation
PT. REKAYASA INDUSTRI ULB-E-3-C6-CS-040

ENGINEERING & CONSTRUCTION
JOB NO. : 10-2402 REV
1
CALCULATION SHEET FOR DOC. NO. : ULB-E-3-C6-CS-040
CROSS ROAD CULVERT DATE BY CHKD APVD

09/05/11 NIT NIEL / AV MIB
REVISION HISTORICAL SHEET
Rev No Date Description
0 01 Apr 11 Issued for Approval

1 09 Mei 11 Revised as per CCR 000383
DISTRIBUTION LIST
REKAYASA FUJI ELECTRIC PLN (PERSERO)

Project Manager Project Manager Project Manager
Project Control Manager
Procurement Manager
Construction Manager
QC-SHE Manager SUMITOMO
Admin & Finance Manager Project Manager
Engineering Manager
Project Engineer
Mechanical Lead Engineer
Piping Lead Engineer
Process Lead Engineer
Civil Lead Engineer
Electrical Lead Engineer
Instrument Lead Engineer
P.T. R E K A Y A S A INDUSTRI
Page 2 of 52
CONTENTS
Subject Page
A. SINGLE TYPE CULVERT 6
1. GENERAL 7
1.1 Outline of Structure 7

1.2 Design Philosopy 7
1.3 Unit of Measurement 7
1.4 Use of Computer Software 7
1.5 Code and Standard 7
1.6 Used Material and Allowable Stress 7
2. OUTLINE OF STRUCTURE 8
3. SAMPLE CALCULATION FOR CULVERT ON CUT AREA 11
3.1 LOADING ANALYSIS 11
3.1.1 Selfweight Load 11

3.1.2 Lateral Earth Pressure 12
3.1.3 Pressure Due to Vehicle Load 14
3.1.4 Piping Load 15
3.2 STABILITY ANALYSIS 16
3.2.1 Bearing Capacity Analysis 16

3.2.2 Deflection of Concrete Cover 17
3.3 REINFORCEMENT DESIGN 18
3.3.1 Wall Reinforcement 18

3.3.2 Bottom Slab Reinforcement 19
3.3.3 Concrete Cover Reinforcement 21
Page 3 of 52
4. SAMPLE CALCULATION FOR CULVERT ON FILL AREA 23
4.1 LOADING ANALYSIS 23
4.1.1 Selfweight Load 23

4.1.2 Lateral Earth Pressure 23
4.1.3 Pressure Due to Vehicle Load 24
4.1.4 Piping Load 27
4.2 STABILITY ANALYSIS 28
4.2.1 Bearing Capacity Analysis 28

4.2.2 Deflection of Concrete Cover 28
4.3 REINFORCEMENT DESIGN 29
4.3.1 Wall Reinforcement 29

4.3.2 Bottom Slab Reinforcement 31
4.3.3 Concrete Cover Reinforcement 33
Page 4 of 52
CONTENTS
Subject Page
B. DOUBLE TYPE CULVERT (CULVERT C-12 TO C-13) 35
1. GENERAL 36
1.1 Outline of Structure 36
1.2 Design Philosopy 36
1.3 Unit of Measurement 36
1.4 Use of Computer Software 36
1.5 Code and Standard 36
1.6 Used Material and Allowable Stress 36
2. OUTLINE OF STRUCTURE 37
3. LOADING ANALYSIS 40
3.1 Selfweight Load 40
3.2 Lateral Earth Pressure 41
3.3 Hydrostatic Water Pressure Ground Water 42
3.4 Hydrostatic Load for Uplift Condition 42
3.5 Pressure Due to Vehicle Load 43
4. STABILITY ANALYSIS 44
4.1 Bearing Capacity Analysis 44
4.2 Deflection of Concrete Cover 45
4.3 Buoyancy Check 46
5. REINFORCEMENT DESIGN 46
5.1 Outside Wall Reinforcement 46

5.2 Partition Wall Reinforcement 48
5.3 Bottom Slab Reinforcement 49
5.4 Concrete Cover Reinforcement 51
ATTACHMENT - CALCULATION RESULT
ATTACHMENT - UNDERGROUND FACILITY LAYOUT AND SECTION DRAWING
ATTACHMENT - PIPING MECHANICAL DATA
Page 5 of 52
A. SINGLE TYPE CULVERT
Page 6 of 52
1. GENERAL
1.1 OUTLINE OF STRUCTURE
Project : ULUBELU GEOTHERMAL POWER PLANT PROJECT
Client : PT. PLN (Persero)
Location : ULUBELU, LAMPUNG, SUMATERA
Foundation type : Cross Road Culvert
1.2 DESIGN PHILOSOPHY

This calculation covers the design of internal cross road culvert on Ulubelu Geothermal
Power Plant site area. The culvert is used for piping line that crossed under the road (cross
road culvert).
The calculation consists of two types of culvert design analysis, which are: single type
culvert (culvert C-01 to C-11) and double type culvert (culvert C-12 to C-13).
These culverts are designed to carry lateral load due to soil pressure and all vertical load
above it such as vehicle load, soil cover, surcharge and pipe inside culvert.
1.3 UNIT OF MEASUREMENT

Unit of measurement in design shall be in metric system.
1.4 USED OF COMPUTER SOFTWARE

Used of Computer Software used in design analysis, as follow :
Math Cad and Ms. Excel
1.5 CODE AND STANDARD

General codes and standard
-SNI-03-1727-1989
Indonesian Loading Code for Building
-ACI 318-2002
Requirement for Reinforced Concrete
-Project Specification
ULB-E-3-C0-GS-001 : Design Specification for Civil and Structural
-AASHTO - 1996
American Association of State Highway and Transport Official
1.6 USED MATERIAL AND ALLOWABLE STRESS

−2
Compressive concrete strength : fc := 350 ⋅ kg⋅ cm
−2
Minimum yield strenght for structural steel : Fy := 2400⋅ kg⋅ cm
−2
Yield steel strength for main bar : fy := 3900⋅ kg⋅ cm
−2
Yield steel strength for secondary bar : fys := 2400⋅ kg⋅ cm
Page 7 of 52
−3
Specific gravity of reinf. concrete : γ c := 2400⋅ kg⋅ m
−3
Specific gravity of pavement : γ pv := 2200⋅ kg⋅ m
−3
Specific gravity of steel : γ st := 7850⋅ kg⋅ m
−3
Specific gravity of soil : γ soil := 1600⋅ kg⋅ m
−3
Specific gravity of water : γ water := 982kg⋅ m
−3
Specific gravity of sand : γ sand := 1500kg⋅ m
2. OUTLINE OF STRUCTURE
For more detail of Internal Cross Road Culvert Layout, see attachment.
Layout of Culvert C-01 to C-11
Page 8 of 52
Top View
Section View
The concrete cover slab will be pre cast type.
Page 9 of 52
The summary of design analysis for Culvert C-01 to C-11 can be seen on the following table.
The calculation below covers the analysis for culvert C-03 (represents the cut area) and
followed by culvert C-11 (represents fill area).
Page 10 of 52
3. SAMPLE CALCULATION FOR CULVERT ON CUT AREA
Culvert C-03
Refer to Soil Investigation Report from Sofoco, soil parameter from BH15 :
−2
Cohession of soil : c := 3.2tonne⋅ m
Angle of Internal friction : φ := 16deg
Height of soil : hso := 1.18m

Length of Culvert : ld := 9m
Height of Culvert hd ::= 0.7m
Width inside Culvert : bd1 := 1.31m
Thickness of Bottom Slab : hs := 0.3m
Thickness of Wall : tw := 0.2m
Total width of Culvert : bd := bd1 + 2 ⋅ tw bd = 1.71 m
Span of Cover Slab : bc := 1.71m
Thickness of Cover Slab : hc := 0.2m
Thickness of Pavement : tp := 0.2m
Width of Pavement : lv := 6m
3.1 LOADING ANALYSIS

Overall working load can be shown on diagram in section 3.2.
3.1.1 SELFWEIGHT LOAD
Weight of Concrete
Weight of bottom slab : Ws := ld bd⋅ hs ⋅ γ c Ws = 11.081 tonne
Weight of wall : (
Ww := 2 hd⋅ ld⋅ tw⋅ γ c ) Ww = 6.048 tonne
Weight of Cover Slab : Wcc := bd⋅ ld⋅ hc⋅ γ c Wcc = 7.387 tonne
Total Concrete weight :
Wc := Ws + Ww + Wcc Wc = 24.516 tonne
Page 11 of 52
Weight of sandfill
⎛ hd ⋅ bd1 ⋅ ld⋅ γ ⎞
Wsf1 := ⎜2 sand⎟ Wsf1 = 6.19 tonne
⎝ ⎠
Wsf2 := ⎛⎜ ⋅ bd1 ⋅ ld⋅ γ soil⎞⎟
hd
Wsf2 = 6.602 tonne
⎝2 ⎠
Wsf := Wsf1 + Wsf2 Wsf = 12.792 tonne
Weight of soil above culvert
Wsa := ld⋅ bd⋅ hso⋅ γ soil Wsa = 29.056 tonne
Weight of pavement above culvert
Wca := lv⋅ bd⋅ tp⋅ γ pv Wca = 4.514 tonne
Total Self Weight
Sw := Wc + Wsa + Wca + Wsf Sw = 70.879 tonne
3.1.2 LATERAL EARTH PRESSURE
Pv = point load due to vehicle

q1 = surcharge load
P1t = lateral earth pressure at rest (at top of culvert elevation)
P1b = lateral earth pressure at rest (at bottom of culvert elevation)
P2 = lateral earth pressure due to surcharge
Page 12 of 52
3.1.2.1 LATERAL EARTH PRESSURE AT REST
Coefficient of earth pressure at rest : K0 := ( 1 − sin( φ) ) K0 = 0.724
Effective width per 1 m : b := 1m
Lateral earth pressure
For Wall Reinforcement :

−1
P1twall := γ soil⋅ K0 ⋅ ( hso + hc) ⋅ ( hd + hs ) P1twall = 1.599 tonne⋅ m
1 2 −1
P1bwall := γ soil⋅ K0 ⋅ ( hd + hs ) P1bwall = 0.579 tonne⋅ m
2
−1
P1 := P1twall + P1bwall P1 = 2.179 tonne⋅ m
Moment due to earth pressure for Wall Reinforcement
⎡ 1 ( hd + hs) ⋅ P1t⋅ b⎤ + ⎡ 1 ⋅ ( hd + hs) ⋅ P1b⋅ b⎤

M1 := ⎢2 ⎥ ⎢3 ⎥ M1 = 1.099 tonne⋅ m
⎣ ⎦ ⎣ ⎦
3.1.2.2 LATERAL EARTH PRESSURE DUE TO SURCHARGE
−2
Surcharge Load : := 1tonne⋅ m
q1
Pavement Load
Wca −2
weight of pavement per m2: Wp1 := Wp1 = 0.44 tonne⋅ m
( lv⋅ bd)
Earth Pressure due to surcharge
For wall Reinforcement :

−1
P2b := ( q1 + Wp1) ⋅ K0 ⋅ hd P2b = 0.73 tonne⋅ m
Moment due to surcharge for Wall Reinforcement

1
M2 := ⋅ ( hd) ⋅ P2b⋅ b M2 = 0.256 tonne⋅ m
2
Page 13 of 52
3.1.3 PRESSURE DUE TO VEHICLE LOAD
vehicle load
wheel load
Based on Boussinesq:
B := ld L := bd z := hso
B
m1 := m1 = 7.627
z
L
n := n = 1.449
z
Page 14 of 52
⎡ 0.5 ⎤ ⎤ ⎤
−1
⎢ 2 ⋅ m ⋅ n ⋅ ⎛ m 2 + n 2 + 1⎞
0.5 ⎡ ⎡
⎡ ( m ) + n + 2⎤ ⎢ ⎢ 2 ⋅ m ⋅ n ⋅ ⎛ m + n + 1⎞
2 2 2 2 ⎥⎥ ⎥
1 ⎢ 1 ⎝ 1 ⎠ ⎢ ⎥ 1 ⎝ 1 ⎠
I := ⋅ ⋅
1
+ ⎢ tan⎢ ⎥⎥ ⎥
4⋅ π ⎡⎢ ⎛ ⎞ ⎤ ⎢ ⎥ ⎢ ⎢⎡ ⎛ ⎞ ⎤ ⎥⎥ ⎥
⎣ ⎣m1 + n + ⎝ m1 ⋅ n ⎠ + 1⎦ ⎣ m1 + n + 1 ⎦ ⎣ ⎣ ⎣( m1) + n − ⎝ m1 ⋅ n ⎠ + 1⎦ ⎦ ⎦ ⎦
2 2 2 2 2 2 2 2 2 2
I = 0.334
Point Load From Vehicle : Pv := 20tonne
Impact Load (increased 20%) : Pi := 1.2⋅ Pv Pi = 24 tonne

Pi
Point Load per 1 wheel : P := P = 12 tonne
2
Uniform Load per meter due to vehicle :
2⋅ P
q2 := I⋅ ⎛⎜ ⎞ −2
⎟ q2 = 0.52 tonne⋅ m
⎝ ld⋅ bd ⎠
3.1.4 PIPING LOAD
For more detail of piping load, see attachment
from piping:
−1
Piping load on Culvert C-03: qp := 58kg⋅ m
Page 15 of 52
3.2 STABILITY ANALYSIS
3.2.1 BEARING CAPACITY ANALYSIS
minimum N-value on top layer : N := 7
Based on Soil Investigation Report from Sofoco, the allowable bearing capacity formula using
N-value:
( 12⋅ N⋅ 1.2) −2
qall := ⋅ tonne⋅ m −2
10 qall = 10.08 tonne⋅ m
Maximum axial load:

Sw + q2⋅ ( ld⋅ bd) + qp⋅ bd −2
qact := qact = 5.132 tonne⋅ m
( ld⋅ bd)
−2
Axial load : qact = 5.132 tonne⋅ m
−2
Allowable bearing capacity : qall = 10.08 tonne⋅ m
Status := "qact< qall ---> OK" if qact < qall

"qact> qall ---> NOT OK" if qact > qall
Status = "qact< qall ---> OK"
Page 16 of 52
3.2.2 DEFLECTION OF CONCRETE COVER SLAB
It is assumed that soil fill inside culvert does not support the concrete cover slab directly.
Cover slab span : bc = 1.71 m hc = 0.2 m

width : b = 1m
Selfweight Load
Wcc
weight of cover slab per m2 : q sc := −2
( bd⋅ ld) q sc = 0.48 tonne⋅ m
Soil Load above cover

Wsa −2
weight of soil per m2 : Ws1 := Ws1 = 1.888 tonne⋅ m
( ld⋅ bd)
−2
Pavement load above cover : Wp1 = 0.44 tonne⋅ m
Total load occured on cover slab

−1
(
qc := q2 + Wp1 + Ws1 + q sc ⋅ b ) qc = 3.328 tonne⋅ m
1 3 −3 4
I := ⋅ bc⋅ hc I = 1.14 × 10 m
12
6 −2
E := 2.2⋅ 10 ⋅ tonne⋅ m
bc
δ all := δ all = 5.7 mm
300
4
5 qc⋅ bc
δ c := δ c = 0.148 mm
384 E⋅ I
Status := "deflection ---> OK" if δ c < δ all
"deflection ---> NOT OK" if δ c > δ all Status = "deflection ---> OK"
Page 17 of 52
3.3 REINFORCEMENT DESIGN
3.3.1 WALL REINFORCEMENT
Mult1 := 1.7⋅ ( M1 + M2) Mult1 = 2.302 tonne⋅ m
inside outside
Wall Vertical Reinforcement
φ := 13mm b := 100cm tw = 0.2 m
concrete cover : c := 5.5cm
φ
d := tw − c − d = 13.85 cm
2
Calculations :
Mult1 5 −2
Rn := Rn = 1.5 × 10 kg⋅ m
2
0.8⋅ b ⋅ d
0.85⋅ fc⋅ 0.85 ⎛ 600 kg⋅ cm− 2 ⎞

ρb := ⋅⎜ ⎟ ρb = 0.0086
fy ⎜ −2 ⎟
⎝ 600 kg⋅ cm + fy ⎠
0.85⋅ fc ⎛ 2 ⋅ Rn ⎞
ρreq := ⋅⎜1 − 1− ⎟ −3
fy ⎝ 0.85⋅ fc ⎠ ρreq = 3.949 × 10
ρmax := ρb ⋅ 0.75 ρmax = 0.0065
ρmin := 0.0015
ρ := "Change Footing Thickness" if ρreq > ρmax

ρreq if ρmax > ρreq > ρmin
4
ρmin if ρreq > ρmin > ρreq
3 −3
ρ = 3.949 × 10
4 4
ρreq if ρmin > ρreq > 0.5ρmin
3 3
0.5ρmin otherwise
Page 18 of 52
As required per meter length b = 1m
2
As := ρ ⋅ b ⋅ d As = 546.939 mm
π 2 b 2
Try D13 @ 200: Asteel := ⋅φ ⋅ Asteel = 663.661 mm
4 200mm
Status := "OK" if Asteel ≥ As

Status = "OK"
"Not OK" otherwise
Wall Horizontal Reinforcement

2
Asmin := 0.0025⋅ b ⋅ tw Asmin = 500 mm
Diameter of bar : φbar := 13mm
Distance of bar : S := 200mm
2 b 2
Asteel := 0.25⋅ π ⋅ φbar ⋅ Asteel = 663.661 mm
Try D13 @ 200 : S
Status := "OK" if Asteel ≥ Asmin Status = "OK"

"Not OK" otherwise
• For Vertical reinforcement use D13 @ 200

• For Horizontal reinforcement use D13 @ 200
3.3.2 BOTTOM SLAB REINFORCEMENT
bc = 1.71 m b = 1m
Total load occured on bottom slab

−1
qs := ( qact − Wsf ) ⋅ b qs = 4.607 tonne⋅ m
Moment at bottom slab :
Mwall := M1 + M2 Mwall = 1.354 tonne⋅ m
Mbott := 1.4⋅ ⎡⎢⎛⎜

1⎞ 2⎤
⎟ ⋅ ( qs) ⋅ bc ⎥ + 1.7Mwall Mbott = 4.66 m tonne
⎣⎝ 8 ⎠ ⎦
Page 19 of 52
Transversal Reinforcement
φ := 16mm b := 100cm hs = 0.3 m

φ
d := hs − c − d = 21.7 cm
2
Calculations :
Mbott 5 −2
Rn := Rn = 1.237 × 10 kg m
2
0.8⋅ b ⋅ d
0.85⋅ fc⋅ 0.85 ⎛ 600 kg⋅ cm− 2 ⎞

ρb := ⋅⎜ ⎟ ρb = 0.0086
fy ⎜ −2 ⎟
⎝ 600 kg⋅ cm + fy ⎠
0.85⋅ fc ⎛ 2 ⋅ Rn ⎞
ρreq := ⋅⎜1 − 1− ⎟ −3
fy ⎝ 0.85⋅ fc ⎠ ρreq = 3.241 × 10
ρmax := ρb ⋅ 0.75
ρmax = 0.0065
ρmin := 0.0018

4
ρmin if ρreq > ρmin > ρreq −3
3 ρ = 3.241 × 10
4 4
3 3
0.5ρmin otherwise
2
As := ρ ⋅ b ⋅ d As = 703.205 mm
π 2 b 3 2
Try D16 @ 200 : Asteel := ⋅φ ⋅ Asteel = 1.005 × 10 mm
4 200mm

Status = "OK"
"Not OK" otherwise
Longitudinal Reinforcement
2
Asmin := 0.0018⋅ b ⋅ hs Asmin = 540 mm
Page 20 of 52
2 b 2
Try D13 @ 200 : S
Status := "OK" if Asteel ≥ Asmin

Status = "OK"
"Not OK" otherwise
• For transversal reinforcement use D16 @ 200

• For longitudinal reinforcement use D13 @ 200
3.3.3 CONCRETE COVER SLAB REINFORCEMENT
Width of cover slab : bc = 1.71 m
Concrete cover span : lc := 1m

−1
Total load occured on cover slab : qc = 3.328 tonne⋅ m
qc −1
Total load per cover slab span : qc1 := ⋅ lc qc1 = 3.328 tonne⋅ m
b
Moment occured
Mcover := 1.4⋅ ⎛⎜ qc1⎞⎟ ⋅ bc

1 2
Mcover = 1.703 m tonne
⎝8 ⎠
φ := 13mm b = 1m hc = 0.2 m

φ
d := hc − c − d = 13.85 cm
2
Calculations :
Mcover 5 −2
Rn := Rn = 1.11 × 10 kg m
2
0.8⋅ b ⋅ d
0.85⋅ fc⋅ 0.85 ⎛ 600 kg⋅ cm− 2 ⎞

ρb := ⋅⎜ ⎟ ρb = 0.0086
fy ⎜ −2 ⎟
⎝ 600 kg⋅ cm + fy ⎠
Page 21 of 52
0.85⋅ fc ⎛ 2 ⋅ Rn ⎞
ρreq := ⋅⎜1 − 1− ⎟
fy ⎝ 0.85⋅ fc ⎠ ρreq = 0.0029
ρmax := ρb ⋅ 0.75 ρmax = 0.0065
ρmin := 0.0018

4
3 ρ = 2.901 × 10
4 4
3 3
0.5ρmin otherwise
2
As := ρ ⋅ bc⋅ d As = 687.031 mm
π 2 bc
Try D13 @ 200 : Asteel := ⋅φ ⋅ 3 2
4 200mm Asteel = 1.135 × 10 mm

"Not OK" otherwise Status = "OK"
−4
ρ := 0.5⋅ ρmin ρ = 9 × 10
2
Asmin := ρ ⋅ b ⋅ hc Asmin = 180 mm
2 b 2
Try D13 @ 200 : S

Status = "OK"
"Not OK" otherwise
Page 22 of 52
4. SAMPLE CALCULATION FOR CULVERT ON FILL AREA
Culvert C-11
Refer to Soil Investigation Report from Sofoco, the plate bearing test :
−2
qall := 3.75tonne⋅ m
Width inside Culvert : bd1 := 0.7m
Thickness of Bottom Slab : hs := 0.2m
Total width of Culvert : bd := bd1 + 2 ⋅ tw bd = 1.1 m
Span of Cover Slab : bc := 1.1m
4.1 LOADING ANALYSIS

4.1.1 SELFWEIGHT LOAD
Weight of Concrete
Weight of wall : (
Weight of Cover Slab : Wcc := bd⋅ ld⋅ hc⋅ γ c Wcc = 4.752 tonne
Wc := Ws + Ww + Wcc Wc = 19.152 tonne
Page 23 of 52
Weight of sandfill
⎛ hd ⋅ bd1 ⋅ ld⋅ γ ⎞
Wsf1 := ⎜2 sand⎟ Wsf1 = 4.41 tonne
⎝ ⎠
Wsf2 := ⎛⎜ ⋅ bd1 ⋅ ld⋅ γ soil⎞⎟
hd
Wsf2 = 4.704 tonne
⎝2 ⎠
Wsf := Wsf1 + Wsf2 Wsf = 9.114 tonne
Total Self Weight
Sw := Wc + Wsa + Wca + Wsf Sw = 44.264 tonne
4.1.2 LATERAL EARTH PRESSURE

q1 = surcharge load
Page 24 of 52
4.1.2.1 LATERAL EARTH PRESSURE AT REST
Coefficient of earth pressure at rest : K0 := ( 1 − sin( φ) ) K0 = 0.895
Lateral earth pressure

−1
P1t := γ soil⋅ K0 ⋅ ( hso + hc) ⋅ ( hd + hs ) P1t = 0.993 tonne⋅ m
1 2 −1
P1b := γ ⋅ K ⋅ ( hd + hs ) P1b = 0.58 tonne⋅ m
2 soil 0
−1
P1 := P1t + P1b P1 = 1.573 tonne⋅ m
⎡ 1 ( hd + hs) ⋅ P1t⋅ b⎤ + ⎡ 1 ⋅ ( hd + hs) ⋅ P1b⋅ b⎤

M1 := ⎢2 ⎥ ⎢3 ⎥ M1 = 0.621 tonne⋅ m
⎣ ⎦ ⎣ ⎦
4.1.2.2 LATERAL EARTH PRESSURE DUE TO SURCHARGE
−2
q1
Pavement Load
Wca −2
( lv⋅ bd)

−1
Moment due to surcharge for Wall Reinforcement

1
M2 := ⋅ ( hd) ⋅ P2b⋅ b M2 = 0.316 tonne⋅ m
2
Page 25 of 52
4.1.3 PRESSURE DUE TO VEHICLE LOAD
vehicle load
wheel load
B
m1 := m1 = 19.355
z
L
n := n = 1.774
z
Page 26 of 52
⎡ − 1⎤
⎢ 2⋅ m ⋅ n⋅ ⎛ m 2 + n 2 + 1⎞ ⎡ m 2 + n 2 + 2⎤ ⎡⎢ ⎡⎢ 2⋅ m ⋅ n⋅ ⎛ m 2 + n 2 + 1⎞ ⎥⎤ ⎤⎥ ⎥
0.5 0.5
I :=
1 ⎢
⋅
1 ⎝ 1 ⎠ ⋅ ⎢ ( 1) ⎥ + ⎢ tan⎢ 1 ⎝ 1 ⎠ ⎥⎥ ⎥
4⋅ π ⎢ ⎛ 2 ⎞ ⎢ 2 2 ⎥ ⎢ ⎢⎡ ⎤ ⎥⎥ ⎥
⎣ ⎝ m1 + n + m1 ⋅ n + 1⎠ ⎣ m1 + n + 1 ⎦ ⎣ ⎣ ⎣( m1) + n − m1 ⋅ n + 1⎦ ⎦ ⎦ ⎦
2 2 2 2 2 2 2
I = 0.076

Pi
2
2⋅ P
q2 := I⋅ ⎛⎜ ⎞ −2
⎟ q2 = 0.139 tonne⋅ m
⎝ ld⋅ bd ⎠
4.1.4 PIPING LOAD
For more detail of piping load, see attachment
from piping:
−1
Piping load on Culvert C-11: qp := 30kg⋅ m
Page 27 of 52
4.2 STABILITY ANALYSIS
4.2.1 BEARING CAPACITY ANALYSIS
Based on Soil Investigation Report from Sofoco, the allowable bearing capacity from plate
bearing test:
−2
qall := 3.75⋅ tonne⋅ m
Maximum axial load:

Sw + q2⋅ ( ld⋅ bd) + qp⋅ bd −2
( ld⋅ bd)
−2
−2

"qact> qall ---> NOT OK" if qact > qall
Status = "qact< qall ---> OK"
4.2.2 DEFLECTION OF CONCRETE COVER SLAB
It is assumed that soil fill inside culvert does not support the concrete cover slab directly.
Cover slab span : bc = 1.1 m hc = 0.15 m

width : b = 1m
Selfweight Load
Wcc
weight of cover slab per m2 : q sc := −2

Wsa −2
( ld⋅ bd)
−2
Pavement load above cover : Wp1 = 0.44 tonne⋅ m
Total load occured on cover slab

−1
(
Page 28 of 52
1 3 −4 4
I := ⋅ bc⋅ hc I = 3.094 × 10 m
12
6 −2
E := 2.2⋅ 10 ⋅ tonne⋅ m
bc
δ all := δ all = 3.667 mm
300
4
5 qc⋅ bc
δ c := δ c = 0.054 mm
384 E⋅ I
4.3 REINFORCEMENT DESIGN
4.3.1 WALL REINFORCEMENT
Mult1 := 1.7⋅ ( M1 + M2) Mult1 = 1.593 tonne⋅ m
inside outside
φ := 13mm b := 100cm tw = 0.2 m
φ
d := tw − c − d = 13.85 cm
2
Calculations :
Mult1 5 −2
Rn := Rn = 1.038 × 10 kg⋅ m
2
0.8⋅ b ⋅ d
0.85⋅ fc⋅ 0.85 ⎛ 600 kg⋅ cm− 2 ⎞

ρb := ⋅⎜ ⎟ ρb = 0.0086
fy ⎜ −2 ⎟
⎝ 600 kg⋅ cm + fy ⎠
Page 29 of 52
0.85⋅ fc ⎛ 2 ⋅ Rn ⎞
ρreq := ⋅⎜1 − 1− ⎟ −3
fy ⎝ 0.85⋅ fc ⎠ ρreq = 2.709 × 10
ρmax := ρb ⋅ 0.75 ρmax = 0.0065
ρmin := 0.0015

4
3 −3
ρ = 2.709 × 10
4 4
3 3
0.5ρmin otherwise

2
As := ρ ⋅ b ⋅ d As = 375.211 mm
π 2 b 2
Try D13 @ 200: Asteel := ⋅φ ⋅ Asteel = 663.661 mm
4 200mm

Status = "OK"
"Not OK" otherwise
2
Asmin := 0.0025⋅ b ⋅ tw Asmin = 500 mm
2 b 2
Try D13 @ 200 : S
Status := "OK" if Asteel ≥ Asmin Status = "OK"

"Not OK" otherwise
Page 30 of 52
4.3.2 BOTTOM SLAB REINFORCEMENT
bc = 1.1 m b = 1m
Total load occured on bottom slab
qs := ⎛⎜ qact − ⎞ ⋅b
Wsf −1
⎟ qs = 2.804 tonne⋅ m
⎝ bd⋅ ld ⎠
Mwall := M1 + M2 Mwall = 0.937 tonne⋅ m
Mbott := 1.4⋅ ⎡⎢⎛⎜

1⎞
⋅ ( qs ) ⋅ bc ⎤⎥ + 1.7Mwall
2
⎟ Mbott = 2.186 m tonne
⎣⎝ 8 ⎠ ⎦
φ := 16mm b := 100cm hs = 0.2 m
φ
d := hs − c − d = 11.7 cm
2
Calculations :
Mbott 5 −2
Rn := Rn = 1.996 × 10 kg m
2
0.8⋅ b ⋅ d
0.85⋅ fc⋅ 0.85 ⎛ 600 kg⋅ cm− 2 ⎞

ρb := ⋅⎜ ⎟ ρb = 0.0086
fy ⎜ −2 ⎟
⎝ 600 kg⋅ cm + fy ⎠
0.85⋅ fc ⎛ 2 ⋅ Rn ⎞
ρreq := ⋅⎜1 − 1− ⎟ −3
fy ⎝ 0.85⋅ fc ⎠ ρreq = 5.304 × 10
ρmax := ρb ⋅ 0.75
ρmax = 0.0065
ρmin := 0.0018
Page 31 of 52
4
3 ρ = 5.304 × 10
4 4
3 3
0.5ρmin otherwise
2
As := ρ ⋅ b ⋅ d As = 620.51 mm
π 2 b 3 2
4 200mm

Status = "OK"
"Not OK" otherwise
2
2 b 2
Try D13 @ 200 : S

Status = "OK"
"Not OK" otherwise
Page 32 of 52
4.3.3 CONCRETE COVER SLAB REINFORCEMENT
Concrete cover span : lc := 1m

−1
qc −1
b
Moment occured
Mcover := 1.4⋅ ⎛⎜ qc1⎞⎟ ⋅ bc

1 2
⎝8 ⎠
φ := 13mm b = 1m hc = 0.15 m
φ
d := hc − c − d = 8.85 cm
2
Calculations :
Mcover 4 −2
Rn := Rn = 6.525 × 10 kg m
2
0.8⋅ b ⋅ d
0.85⋅ fc⋅ 0.85 ⎛ 600 kg⋅ cm− 2 ⎞

ρb := ⋅⎜ ⎟ ρb = 0.0086
fy ⎜ −2 ⎟
⎝ 600 kg⋅ cm + fy ⎠
0.85⋅ fc ⎛ 2 ⋅ Rn ⎞
ρreq := ⋅⎜1 − 1− ⎟
fy ⎝ 0.85⋅ fc ⎠ ρreq = 0.00169
ρmax := ρb ⋅ 0.75 ρmax = 0.0065
ρmin := 0.0018
Page 33 of 52
4
3 ρ = 1.8 × 10
4 4
3 3
0.5ρmin otherwise
2
As := ρ ⋅ bc⋅ d As = 175.23 mm
π 2 bc
Try D13 @ 200 : Asteel := ⋅φ ⋅ 2
4 200mm Asteel = 730.028 mm

−4
ρ := 0.5⋅ ρmin ρ = 9 × 10
2
2 b 2
Try D13 @ 200 : S

Status = "OK"
"Not OK" otherwise
Page 34 of 52
B. DOUBLE TYPE CULVERT (C-12 TO C-13)
Page 35 of 52
1. GENERAL
1.1 OUTLINE OF STRUCTURE
Project : ULUBELU GEOTHERMAL POWER PLANT PROJECT
Client : PT. PLN (Persero)
Location : ULUBELU, LAMPUNG, SUMATERA
Foundation type : Cross Road Culvert
1.2 DESIGN PHILOSOPHY

This calculation covers the design of internal cross road culvert on Ulubelu Geothermal
Power Plant site area. The culvert is used for piping line that crossed under the road (cross
road culvert). The calculation consists of two types of culvert design analysis, which are:
single type culvert (culvert C-01 to C-11) and double type culvert (culvert C-12 to C-13).
These culverts are designed to carry lateral load due to soil pressure and all vertical load
above it such as vehicle load, soil cover, surcharge and pipe inside culvert.
1.3 UNIT OF MEASUREMENT

Unit of measurement in design shall be in metric system.
1.4 USED OF COMPUTER SOFTWARE

Used of Computer Software used in design analysis, as follow :
Math Cad and Ms. Excel
1.5 CODE AND STANDARD

General codes and standard
-SNI-03-1727-1989
Indonesian Loading Code for Building
-ACI 318-2002
Requirement for Reinforced Concrete
-Project Specification
ULB-E-3-C0-GS-001 : Design Specification for Civil and Structural
-AASHTO - 1996
American Association of State Highway and Transport Official
1.6 USED MATERIAL AND ALLOWABLE STRESS

−2
Compressive concrete strength : fc := 350 ⋅ kg⋅ cm
−2
Minimum yield strenght for structural steel : Fy := 2400⋅ kg⋅ cm
−2
Yield steel strength for main bar : fy := 3900⋅ kg⋅ cm
−2
Yield steel strength for secondary bar : fys := 2400⋅ kg⋅ cm
−3
Specific gravity of reinf. concrete : γ c := 2400⋅ kg⋅ m
Page 36 of 52
−3
Specific gravity of pavement : γ pv := 2200⋅ kg⋅ m
−3
Specific gravity of steel : γ st := 7850⋅ kg⋅ m
−3
Specific gravity of soil : γ soil := 1600⋅ kg⋅ m
−3
Specific gravity of water : γ water := 982kg⋅ m
−3
Specific gravity of sand : γ sand := 1500kg⋅ m
2. OUTLINE OF STRUCTURE
For more detail of Cross Road Culvert Layout, see attachment.
Layout of Culvert-12 to Culvert-13
Page 37 of 52
Top View
Section View
The concrete slab will be pre-cast type.
Page 38 of 52
The summary of design analysis for Culvert C-12 to C-13 can be seen on the following table:
−2
Cohession of soil : c := 1.5tonne⋅ m
Angle of Internal friction : φ := 23.5deg
Width of Culvert bd1: := 3.5m

bd2 := 3.35m
Total width of Culvert : bd := bd1 + bd2 bd = 6.85 m
Thickness of Slab : hs := 0.45m
Thickness of Separator Wall : tw1 := 0.3m
Width of Cover Slab : dc1 := 3.5m

dc2 := 3.35m
Span of Cover Slab : bc := max( bd1 , bd2 ) bc = 3.5 m

Page 39 of 52
3. LOADING ANALYSIS
3.1. SELFWEIGHT LOAD
Weight of Concrete
Weight of side wall : (

Weight of separator wall : Wsw1 := hd⋅ ld⋅ tw1 ⋅ γ c Wsw1 = 14.112 tonne
Weight of cover slab : Wcc := bd⋅ ld⋅ hc⋅ γ c Wcc = 23.016 tonne
Wc := Ws + Ww + Wsw1 + Wcc Wc = 131.25 tonne
Weight of sandfill
height of sandfill below pipe : hsf := 750mm
(
Wsf := hsf ⋅ bd⋅ ld⋅ γ sand ) Wsf = 53.944 tonne
Total Self Weight
Sw := Wc + Wsf + Wsa + Wca Sw = 287.67 tonne
Page 40 of 52
3.2. LATERAL EARTH PRESSURE

q1 = surcharge load
P3 = lateral pressure due to ground water level
P4 = bouyancy pressure due to ground water level
3.2.1. LATERAL EARTH PRESSURE AT REST
Coeffisient of earth pressure at rest : K0 := ( 1 − sin( φ) ) K0 = 0.601
Active lateral earth pressure

−1
P1t := γ soil⋅ K0 ⋅ ( hso + hc) ⋅ hd P1t = 3.502 tonne⋅ m
1 2 −1
P1b := γ ⋅ K ⋅ ( hd) P1b = 3.771 tonne⋅ m
2 soil 0
−1
P1 := P1t + P1b P1 = 9.376 tonne⋅ m
Page 41 of 52
⎡ 1 ( hd) ⋅ P1t⋅ b⎤ + ⎡ 1 ⋅ ( hd) ⋅ P1b⋅ b⎤

M1 := ⎢2 ⎥ ⎢3 ⎥ M1 = 10.455 tonne⋅ m
⎣ ⎦ ⎣ ⎦
3.2.2. ACTIVE LATERAL EARTH PRESSURE DUE TO SURCHARGE

−2
q1
Pavement Load
Wca −2
( lv⋅ bd)

−1
Moment due to surcharge for wall Reinforcement

1
M2 := ⋅ ( hd) ⋅ P2b⋅ b M2 = 3.394 tonne⋅ m
2
3.3. HYDROSTATIC WATER PRESSURE GROUND WATER
Height of ground water : hw := 2.9m

Water pressure per 1 meter : b := 1m
Water Pressure

−1
P3b := γ water⋅ ( hso + hc + hd + hs − hw) ⋅ b P3b = 1.62 tonne⋅ m
Moment due to Water Pressure

1
M3 := ⋅ ( hso + hc + hd + hs − hw) b ⋅ P3b
3 M3 = 0.891 tonne⋅ m
3.4. HYDROSTATIC LOAD FOR UPLIFT CONDITION

hw = 2.9 m
Height of ground water below ground level :
Uplift Pressure :
−2
P4 := γ water⋅ ( hd + hs + hso − hw) P4 = 1.424 tonne⋅ m
Page 42 of 52
3.5. PRESSURE DUE TO VEHICLE LOAD
vehicle load
wheel load
B
m1 := m1 = 6.364
z
L
n := n = 6.227
z
Page 43 of 52
⎡ 0.5 ⎤ ⎤ ⎤
−1
⎢
0.5 ⎡ ⎡
⎛ 2 2 ⎞ ⎡ ( m ) + n + 2⎤ ⎢ ⎢ 2 ⋅ m ⋅ n ⋅ ⎛ m + n + 1⎞
2 2 2 2 ⎥⎥ ⎥
1 ⎢ 2 ⋅ m1 ⋅ n ⋅ ⎝ m1 + n + 1⎠ ⎢ ⎥ 1 ⎝ 1 ⎠
I := ⋅ ⋅
1
⎢
+ tan ⎢ ⎥⎥ ⎥
4⋅ π ⎢ ⎛ 2 ⎞ ⎢ ⎥ ⎢ ⎢ ⎡ 2 ⎛ 2 2⎞ ⎤ ⎥⎥ ⎥
⎣ ⎝ m1 + n + m1 ⋅ n + 1⎠ ⎣ m1 + n + 1 ⎦ ⎣ ⎣ ⎣( m1) + n − ⎝ m1 ⋅ n ⎠ + 1⎦ ⎦ ⎦ ⎦
2 2 2 2 2 2
I = −0.119

Pi
2
2⋅ P
q2 := I⋅ ⎛⎜ ⎞ −2
⎟ q2 = −0.06 tonne⋅ m
⎝ ld⋅ bd ⎠
4. STABILITY ANALYSIS
4.1. BEARING CAPACITY ANALYSIS
average N-value on top layer : N := 4.5
Based on Soil Investigation Report from Sofoco, the allowable bearing capacity formula using
N-value:
( 12⋅ N⋅ 1.2) −2
qall := ⋅ tonne⋅ m −2
10 qall = 6.48 tonne⋅ m
Maximum axial load:

Sw + q2⋅ ( ld⋅ bd) −2
( ld⋅ bd)
Page 44 of 52
−2
−2

"qact> qall ---> NOT OK" if qact > qall Status = "qact< qall ---> OK"
4.2. DEFLECTION OF CONCRETE COVER
Precast concrete cover width : bc = 3.5 m hc = 0.2 m
Selfweight Load
Wcc
weight of concrete cover per m2 : q sc := −2
Wsa −2
( ld⋅ bd)
Total load occured on concrete cover
−1
(
1 3 −3 4
I := ⋅ bc⋅ hc I = 2.333 × 10 m
12
6 −2
E := 2.2⋅ 10 ⋅ tonne⋅ m
bc
δ all := δ all = 11.667 mm
300
4
5 qc⋅ bc
δ c := δ c = 0.997 mm
384 E⋅ I
Page 45 of 52
4.3. BOUYANCY CHECK
−2
Buoyancy effect : Q1 := P4 Q1 = 1.424 tonne⋅ m
2
Area of Foundation : Af := ld⋅ bd Af = 47.95 m
SelfWeight : Sw = 287.67 tonne
Sw −2
Vertical Load (empty condition) : Q2 := Q2 = 5.999 tonne⋅ m
Af
Q2
Sf := Sf = 4.213
Q1
Status = "SF > 1.2 ---> OK"
5. REINFORCEMENT DESIGN
5.1. OUTSIDE WALL REINFORCEMENT
Mult1 := 1.7⋅ ( M1 + M2 + M3) Mult1 = 25.057 tonne⋅ m
φ := 25mm b := 100cm tw = 0.45 m

φ
d := tw − c − d = 38.25 cm
2
Calculations :
Mult1 5 −2
Rn := Rn = 2.141 × 10 kg⋅ m
2
0.8⋅ b ⋅ d
0.85⋅ fc⋅ 0.85 ⎛ 600 kg⋅ cm− 2 ⎞

ρb := ⋅⎜ ⎟ ρb = 0.0086
fy ⎜ −2 ⎟
⎝ 600 kg⋅ cm + fy ⎠
Page 46 of 52
0.85⋅ fc ⎛ 2 ⋅ Rn ⎞
ρreq := ⋅⎜1 − 1− ⎟ −3
fy ⎝ 0.85⋅ fc ⎠ ρreq = 5.702 × 10
−3
ρmax := ρb ⋅ 0.75 ρmax = 6.484 × 10
ρmin := 0.0015

4
3 −3
ρ = 5.702 × 10
4 4
3 3
0.5ρmin otherwise

3 2
As := ρ ⋅ b ⋅ d As = 2.181 × 10 mm
π 2 b 3 2
Try D25 @ 200 Asteel := ⋅φ ⋅ Asteel = 2.454 × 10 mm
4 200mm

Status = "OK"
"Not OK" otherwise
3 2
Asmin := 0.0025⋅ b ⋅ tw Asmin = 1.125 × 10 mm
2 b 3 2
Asteel := 0.25⋅ π ⋅ φbar ⋅ Asteel = 1.34 × 10 mm
Try D16 @ 150 : S

Status = "OK"
"Not OK" otherwise
Page 47 of 52
5.2. PARTITION WALL REINFORCEMENT
Mult2 := 1.7M2
φ := 16mm b := 100cm tw1 = 0.3 m

φ
d := tw1 − c − d = 23.7 cm
2
Calculations :
Mult2 5 −2
Rn := Rn = 1.284 × 10 kg m
2
0.8⋅ b ⋅ d
0.85⋅ fc⋅ 0.85 ⎛ 600 kg⋅ cm− 2 ⎞

ρb := ⋅⎜ ⎟ ρb = 0.0086
fy ⎜ −2 ⎟
⎝ 600 kg⋅ cm + fy ⎠
0.85⋅ fc ⎛ 2 ⋅ Rn ⎞
ρreq := ⋅⎜1 − 1− ⎟ −3
fy ⎝ 0.85⋅ fc ⎠ ρreq = 3.367 × 10
ρmax := ρb ⋅ 0.75
ρmax = 0.0065
ρmin := 0.0018

4
3 ρ = 3.367 × 10
4 4
3 3
0.5ρmin otherwise
2
As := ρ ⋅ b ⋅ d As = 797.887 mm
π 2 1000 3 2
4 200

Page 48 of 52
2
Asmin := 0.0025⋅ b ⋅ tw1 Asmin = 750 mm
2 b 3 2
Try D16 @ 200 : S

Status = "OK"
"Not OK" otherwise
5.3. BOTTOM SLAB REINFORCEMENT
bc = 3.5 m b = 1m
Total load occured on slab

−1
qs := qact⋅ b qs = 5.94 tonne⋅ m
Mwall := M1 + M2 + M3 Mwall = 14.74 tonne⋅ m
Mbott := max⎡⎢1.4⋅ ⎡⎢⎛⎜

1⎞ 2⎤ ⎤
⎟ ⋅ ( qs) ⋅ bc ⎥ , 1.7⋅ Mwall⎥ Mbott = 25.057 m tonne
⎣ ⎣⎝ 8 ⎠ ⎦ ⎦
φ := 25mm b := 100cm hs = 0.45 m
φ
d := hs − c − d = 36.25 cm
2
Page 49 of 52
Calculations :
Mbott 5 −2
Rn := Rn = 2.384 × 10 kg m
2
0.8⋅ b ⋅ d
0.85⋅ fc⋅ 0.85 ⎛ 600 kg⋅ cm− 2 ⎞

ρb := ⋅⎜ ⎟ ρb = 0.0086
fy ⎜ −2 ⎟
⎝ 600 kg⋅ cm + fy ⎠
0.85⋅ fc ⎛ 2 ⋅ Rn ⎞
ρreq := ⋅⎜1 − 1− ⎟
fy ⎝ 0.85⋅ fc ⎠ ρreq = 0.00638
ρmax := ρb ⋅ 0.75 ρmax = 0.0065
ρmin := 0.0018

4
3 ρ = 6.378 × 10
4 4
3 3
0.5ρmin otherwise
3 2
As := ρ ⋅ b ⋅ d As = 2.312 × 10 mm
π 2 b 3 2
4 200mm

2

2 b 3 2
Try D16 @ 200 : S

Status = "OK"
"Not OK" otherwise
Page 50 of 52
• For top and bottom reinforcement use D25 @ 200
5.4. CONCRETE COVER SLAB REINFORCEMENT
Concrete cover span : lc := 0.5m

−1
qc −1
b
Moment occured
Mcover := 1.4⋅ ⎛⎜ qc1⎞⎟ ⋅ bc

1 2
⎝ 8 ⎠
φ := 13mm b = 1m hc = 0.2 m
φ
d := hc − c − d = 13.85 cm
2
Calculations :
Mcover 5 −2
Rn := Rn = 1.83 × 10 kg m
2
0.8⋅ b ⋅ d
0.85⋅ fc⋅ 0.85 ⎛ 600 kg⋅ cm− 2 ⎞

ρb := ⋅⎜ ⎟ ρb = 0.0086
fy ⎜ −2 ⎟
⎝ 600 kg⋅ cm + fy ⎠
0.85⋅ fc ⎛ 2 ⋅ Rn ⎞
ρreq := ⋅⎜1 − 1− ⎟
fy ⎝ 0.85⋅ fc ⎠ ρreq = 0.00485
ρmax := ρb ⋅ 0.75 ρmax = 0.0065
ρmin := 0.0018
Page 51 of 52
4
3 ρ = 4.847 × 10
4 4
3 3
0.5ρmin otherwise
2
As := ρ ⋅ b ⋅ d As = 671.264 mm
π 2 bc 3 2
4 200mm

−4
ρ := 0.5⋅ ρmin ρ = 9 × 10
2
2 b 2
Try D13 @ 200 : S

Status = "OK"
"Not OK" otherwise
Page 52 of 52
JOB NO. : 10-2402 REV
1

ATTACHMENT
CALCULATION RESULT
JOB NO. : 10-2402 REV
1

A. SINGLE TYPE CULVERT
JOB NO. : 10-2402 REV
1

B. DOUBLE TYPE CULVERT
JOB NO. : 10-2402 REV
1

ATTACHMENT
UNDERGROUND FACILITY
LAYOUT DRAWING
PT. PLN (PERSERO)
ULUBELU GEOTHERMAL
POWER PLANT PROJECT
JOB NO. : 10-2402 REV
1

ATTACHMENT
PIPING MECHANICAL DATA

Culvert Design Calculations for Ulubelu Geothermal Power Plant

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Culvert Design Calculations for Ulubelu Geothermal Power Plant

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ULUBELU

PT. PLN (PERSERO)

CONTRACT NO. : 050.PJ/041/DIR/2010

DOCUMENT NO. : 1308 0-S-02M1-013-01

Rev. Description Prepared Checked Approved Date

INTERNAL DOCUMENT NO. :

PT. REKAYASA INDUSTRI ULB-E-3-C6-CS-040

CROSS ROAD CULVERT DATE BY CHKD APVD

REVISION HISTORICAL SHEET

Rev No Date Description

0 01 Apr 11 Issued for Approval

REKAYASA FUJI ELECTRIC PLN (PERSERO)

A. SINGLE TYPE CULVERT 6

1.1 Outline of Structure 7

3. SAMPLE CALCULATION FOR CULVERT ON CUT AREA 11

3.1 LOADING ANALYSIS 11

3.1.1 Selfweight Load 11

3.2 STABILITY ANALYSIS 16

3.2.1 Bearing Capacity Analysis 16

3.3 REINFORCEMENT DESIGN 18

3.3.1 Wall Reinforcement 18

4.1 LOADING ANALYSIS 23

4.1.1 Selfweight Load 23

4.2 STABILITY ANALYSIS 28

4.2.1 Bearing Capacity Analysis 28

4.3 REINFORCEMENT DESIGN 29

4.3.1 Wall Reinforcement 29

B. DOUBLE TYPE CULVERT (CULVERT C-12 TO C-13) 35

5.1 Outside Wall Reinforcement 46

ATTACHMENT - CALCULATION RESULT

ATTACHMENT - UNDERGROUND FACILITY LAYOUT AND SECTION DRAWING

ATTACHMENT - PIPING MECHANICAL DATA

1.2 DESIGN PHILOSOPHY

1.3 UNIT OF MEASUREMENT

1.4 USED OF COMPUTER SOFTWARE

1.5 CODE AND STANDARD

1.6 USED MATERIAL AND ALLOWABLE STRESS

Layout of Culvert C-01 to C-11

The concrete cover slab will be pre cast type.

Height of soil : hso := 1.18m

Height of Culvert hd ::= 0.7m

Width inside Culvert : bd1 := 1.31m

Thickness of Bottom Slab : hs := 0.3m

Thickness of Wall : tw := 0.2m

Total width of Culvert : bd := bd1 + 2 ⋅ tw bd = 1.71 m

Span of Cover Slab : bc := 1.71m

Thickness of Cover Slab : hc := 0.2m

Thickness of Pavement : tp := 0.2m

3.1 LOADING ANALYSIS

3.1.1 SELFWEIGHT LOAD

Weight of bottom slab : Ws := ld bd⋅ hs ⋅ γ c Ws = 11.081 tonne

Total Concrete weight :

Wc := Ws + Ww + Wcc Wc = 24.516 tonne

Wsf := Wsf1 + Wsf2 Wsf = 12.792 tonne

Weight of soil above culvert

Wsa := ld⋅ bd⋅ hso⋅ γ soil Wsa = 29.056 tonne

Weight of pavement above culvert

Wca := lv⋅ bd⋅ tp⋅ γ pv Wca = 4.514 tonne

Total Self Weight

Sw := Wc + Wsa + Wca + Wsf Sw = 70.879 tonne

3.1.2 LATERAL EARTH PRESSURE

Pv = point load due to vehicle