INTERNATIONAL INSTITUTE FOR AEROSPACE

ENGINEERING AND MANAGEMENT

Global Campus
Jakkasandra Post, Kanakapura Taluk, Ramanagara District - Pin Code: 562 112

Aerospace Engineering Department

USN
B.Tech.4th semester (AS) I TEST
Subject: Engineering materials and Session: Feb –Jun 2021
manufacturing processes
Subject Code: 18AS43 Duration: 3Hrs
Date of Examination: 24-3-2021 Max Marks: 100
Note:
 Answer all questions

1 Multiple choice questions Blooms Co’s mark

level s
A Aluminum will have melting point L1 CO1 1
a 9500C b 650 0C
0
c 150 C d 350 0C
B Which of the following is brittle materials L1 CO1 1
a steel b cast iron
c aluminum d none of these
C Low carbon steels will have carbon L1 CO1 1
a 3.5% b 0.15%
c 1.5% d 2.75%
D Which of the following is used for cutting tools L1 CO1 1
a aluminum b cast iron
c high speed steels d copper
E Which one of the following belongs to primary manufacturing L1 CO2 1
process
a grinding b machining
c heat treatment d casting
F AZ 56 is a L1 CO3 1
a aluminum alloy b titanium alloy
c magnesium alloy d steel alloy
G Which part of the gating system acts as emergency reservoir of L1 CO2 1
molten metal during solidification
a sprue b gate
c runner d riser
H The property of sand allowing gases to escape during casting is CO2 1
called L1
a collapsibility b compressibility
c permeability d wettability
I Most of the sand molds are made with L1 CO2 1
a cast iron b steel
c silica sand d none of these
J Which of the following is an elastomer L1 CO2 1
a bakelite b epoxy
c polyester d rubber

2 Explain sand casting process with a neat process flow chart. L2 CO2 10
List any eight desirable properties of molding sand

Page 1 of 2
3 What is a pattern? List different pattern materials. Explain any L2 CO2 10
four types of patterns with neat sketches
4 Explain classification of manufacturing processes with examples L2,L4 CO1 10
Differentiate manufacturing and production process

5 Explain with a neat sketch a sand mold with elements of gating L2 CO2 10
system and their functions.

6 Explain aluminum alloys classification, coding, properties and L3 CO1 10

applications
7 What are polymers? Differentiate thermosets and L4 CO1 10
thermoplastics. Write short note on vulcanization of rubber and
its significance.
8 Explain any three types of tests for aircraft grade glass L2 CO1 10
Write short notes on laminated glass and tempered glass
9 Explain general classification of materials with reference to L2 CO1 10
properties and applications
10 Illustrate any five types of casting defects with their nature L3 CO2 10
,reasons and suitable remedies preferably with schematic
sketches

Course Outcomes:
CO-1 Illustrate basics of materials, its properties and potential applications in Aircraft and
Aerospace.
CO-2 Completely understand of casting and special casting processes
CO-3 Demonstrate sheet metal fabrication relating to aircraft and space craft applications
CO-4 Exposure to welding processes preferably used in aircraft and space craft applications
CO-5 Plan for manufacturing simple components used in aircraft applications by forging and
rolling operations
CO-6 Outline the requirements for drawing and extrusion processes with respect to
fabrication of different components

L1 L2 L3 L4 L5 L6
Rememberin Understanding Applying Analyzin Evaluatin Creating
g g g

CO/PO: Mapping
(3/2/1 indicates strength of correlation) 3Substantial (High), 2Moderate (Medium), 1Slight (Low)
Course Program Outcome (POs)
Outcome
PO-1 PO-2 PO-3 PO-4 PO-5 PO-6 PO-7 PO-8 PO-9 PO-10 PO-11 PO-12
(COs)
CO-1 3 - 2 - 1 1 - - - - 1 2
CO-2 3 - 2 - 1 1 - - - - 1 2
CO-3 3 - 2 - 1 1 - - - - 1 2
CO-4 3 - 2 - 1 1 - - - - 1 2
CO-5 3 - 2 - 1 1 - - - - 1 2
CO-6 3 - 2 - 1 1 - - - - 1 2

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