AGITATOR DESIGN CREATED BY : PRADEEP NAYAK FROM INDIA, MUM

Vessel MOC SS304

Liquid Density p 1200 kg/m3
Liquid Viscosity µ 50 CP
0.05 N.s/m2
Required Rotation N 200 RPM
3.3333333 RPS

Power Number Np 1.4 (as per graph)

Curve consider 6

Nre 28800

HP CALCULATION

1 Reynolds number for agitated liquids Nre = ( Da² x N x p / µ ) 28800

 Nre is in between 10 & 10000. Hence fluid is Transition Flow.

2 Impeller Tip speed ts

Peripherial Speed of an impeller = π x Da x N 6.28318531 m/s

3 Power Required for Baffled Tank P = Np x p x N^3 x Da^5 4838.4

4.8384
6.488400845

4 Power Loss
a) Losses in mechanical seal (assumed) = 0.5 HP
b) Drive Losses
i) Gear box is used = 0.836 HP
ii) Gear box is not used = 0.209 HP

Approximately power loss in the agitation = 1.336 HP

Total Power required for agitation = 7.82440084 HP

Hence this power is rounded to the standard electric motor rating i.e 8

SHAFT DIA. CALCULATION

YIELD STRESS (Fy) 21.09 kg/mm²

HP 8
OUTSPEED RPM 200
FREE LENGTH 3.55 m
SWEEP DIAMETER 0.6 m
SERVICE FACTOR 1.5

CONTINUOUS TORQUE, Tc
Tc = 716.00 8 = 28.64 kg.m
200

DESIGN TORQUE, Tm
Tm = 28.64 x 1.5 = 42.96 kg.m

MAXIMUM FORCE AT POINT OF JAMMING, Fm

Fm = 42.96 = 190.933333 kgs
0.75 0.3

MAXIMUM BENDING MOMENT, Mm

Mm = 190.9333333333 x 3.55 = 677.813333 kg.m

EQUIVALENT BENDING MOMENT, Mem

Mem = 459430.9148 + 0.75 1849.5616 ### 678.8358314

ds = 3 32 x 678.83583 x 1000
3.142 x 21.09

ds = 68.951543421 mm
RADEEP NAYAK FROM INDIA, MUMBAI VISIT http://www.pvtools
7.82440084 HP REQ. 8 HP

525

2900

525
watt
kw
HP

HP

YIELD STRESS (Fy)

SS304 21.09 kg/mm²
SS316 20.9
C22 31.6
CS 26.51
SS316L 17.33
SS304L 17.33
kg.m

21722747 327817.381 68.9515434

66.26478
http://www.pvtools.weebly.com/

133

2100 ID

200

68.9515434 SHAFT DIA. REQ.

100 SHAFT DIA.

600 SWEEP DIA.

400
 THK 15 50
ø 240

P.C.D 190

PCD 190

THK 30

153
98

THK 20

8
100 ID
131.5 OD

240 ø

170 OD X 3Thk

144 OD

132 ID

100 ø
115 ø

195 ø

275 PCD

310 ø
 4

15

35

65.5

THK 74.5
19

THK 54.5
47.5

12
d SKF D B C T
40 32208 80 23 19 24.75 100
45 32209 85 23 19 24.75 100
50 32210 90 23 19 24.75 100
55 32211 100 25 21 26.75 100
60 32212 110 28 24 29.75 100
65 32213 120 31 27 32.75 150
70 32214 125 31 27 33.25 150
75 32215 130 31 27 33.25 150
80 32216 140 33 28 35.25 150
85 32217 150 36 30 38.5 150
90 32218 160 40 34 42.5 150
95 32219 170 43 37 45.5 150
100 32220 180 46 39 49 200
105 32221 190 50 43 53 200
110 32222 200 53 46 56 200
120 32224 215 58 50 61.5 250
130 32226 230 64 54 67.75 250
140 32228 250 68 58 71.75 250
150 32230 270 73 60 77 300
160 32232 290 80 67 84 300
220 ø
170 ø
135 ø
87
25

125 ø
150 ø
160 ø
195 PCD
220 ø
160 ø

150 NB x Sch40 x 270 Lg.

145 ø
335 ø
305 PCD

399
125 ø
275 ø
97 ø

182.5

170 ø
195 PCD SKF d D B
220 ø P No. 9 32218 90 160 40
170 ø P No. 8 32219 95 170 43
124 ø

16 THK
101 ø
 RF PCD OD
100 114 220 250 280
150 168 275 305 335
200 220 330 360 390
250 273 380 410 440
300 355 465 495 525

KM Series Dimensions
Lock Nut Part
No. D3 D4 g D1 C S
10 KM00 18 13 14 M10 x 0.75 4 3

12 KM01 22 17 18 M12 x 1.00 4 3

15 KM02 25 21 21 M15 x 1.00 5 4

17 KM03 28 24 24 M17 x 1.00 5 4

20 KM04 32 26 26 M20 x 1.00 6 4

25 KM05 38 32 34 M25 x 1.50 7 5

30 KM06 45 38 41 M30 x 1.50 7 5

35 KM07 52 44 48 M35 x 1.50 8 5

 40 KM08 58 50 53 M40 x 1.50 9 6

45 KM09 65 56 60 M45 x 1.50 10 6

50 KM10 70 61 65 M50 x 1.50 11 6

55 KM11 75 67 69 M55 x 2.00 11 7

60 KM12 80 73 74 M60 x 2.00 11 7

65 KM13 85 79 79 M65 x 2.00 12 7

70 KM14 95 85 85 M70 x 2.00 12 8

75 KM15 98 90 91 M75 x 2.00 13 8

80 KM16 105 95 98 M80 x 2.00 15 8

85 KM17 110 102 103 M85 x 2.00 16 8

90 KM18 120 108 112 M90 x 2.00 16 10

95 KM19 125 113 117 M95 x 2.00 17 10

100 KM20 130 120 122 M100 x 2.00 18 10

105 KM21 140 126 130 M105 x 2.00 18 12

110 KM22 145 133 135 M110 x 2.00 19 12

115 KM23 150 137 140 M115 x 2.00 19 12

120 KM24 155 138 145 M120 x 2.00 20 12

125 KM25 160 148 150 M125 x 2.00 21 12

130 KM26 165 149 155 M130 x 2.00 21 12

135 KM27 175 160 163 M135 x 2.00 22 14

140 KM28 180 160 168 M140 x 2.00 22 14

145 KM29 190 171 178 M145 x 2.00 24 14

150 KM30 195 172 183 M150 x 2.00 24 14

155 KM31 200 182 186 M155 x 3.00 25 16

160 KM32 210 182 196 M160 x 3.00 25 16

165 KM33 210 193 196 M165 x 3.00 26 16

170 KM34 220 193 206 M170 x 3.00 26 16

180 KM36 230 203 214 M180 x 3.00 27 18

190 KM38 240 214 224 M190 x 3.00 28 18

200 KM40 250 226 234 M200 x 3.00 29 18

C T
34 42.5
37 45.5
Dimensions
Wt. kg
T D6
2 10.5 0.005

2 12.5 0.007
2 15.5 0.01
2 17.5 0.01
2 20.5 0.02
2 25.8 0.03
2 30.8 0.04
2 35.8 0.05
2.5 40.8 0.09
2.5 45.8 0.12
2.5 50.8 0.15
3 56 0.16
3 61 0.17
3 66 0.2
3.5 71 0.24
3.5 76 0.29
3.5 81 0.4
3.5 86 0.45
4 91 0.56
4 96 0.66
4 101 0.7
5 106 0.85
5 111 0.97
5 116 1.01
5 121 1.08
5 126 1.19
5 131 1.25
6 136 1.55
6 141 1.56
6 146 2
6 151 2.03
7 156.5 2.21
7 161.5 2.59
7 166.5 2.43
7 171.5 2.8
8 181.5 3.07
8 191.5 3.39
8 201.5 3.69
 16 THK 441 230 ø

549

995.5

446.5
385 ø

8 THK
12
24 THK
461
24 THK

12 THK 20
461 PCD

24 THK

12

461 PCD

501 ø
360 200 ø

8
275

105 ID

175 ø

501 ø

175 OD 145 ID
d 600 390 140

hv 480
h 72
H2 33

80
h 160
hv 600 40

h 60

h 120
I 150
d1 450

h 120

h 120
h 120

h 132
R 240
R1 38.4

h 60
d2 480
OD

70
25

12 THK

100 ID
 BOTTOM SHAFT TOP SHAFT
260 ø

215 KM18
THK 32 170 ø MB18

130 ø 85
95 ø M 90
140 ø
ø 90

ø 93

ø 95

ø 100

3045

ø 100

ø 95

110
380
20 THK 32

140 ø

Part No.
D1 k E t S D4 D5 Tangs
 MB00 10 8.5 3 1 3 13 21 9
10
12 MB01 12 10.5 3 1 3 17 25 9

15 MB02 15 13.5 4 1 4 21 28 13

17 MB03 17 15.5 4 1 4 24 32 13

20 MB04 20 18.5 4 1 4 26 36 13

25 MB05 25 23 5 1.2 5 32 42 13

30 MB06 30 27.5 5 1.2 5 38 49 13

35 MB07 35 32.5 6 1.2 5 44 57 15

40 MB08 40 37.5 6 1.2 6 50 62 15

45 MB09 45 42.5 6 1.2 6 56 69 17

50 MB10 50 47.5 6 1.2 6 61 74 17

55 MB11 55 52.5 8 1.2 7 67 81 17

60 MB12 60 57.5 8 1.5 7 73 86 17

65 MB13 65 62.5 8 1.5 7 79 92 19

70 MB14 70 66.5 8 1.5 8 85 98 19

75 MB15 75 71.5 8 1.5 8 90 104 19

80 MB16 80 76.5 10 1.8 8 95 112 19

85 MB17 85 81.5 10 1.8 8 102 119 19

90 MB18 90 86.5 10 1.8 10 108 126 19

95 MB19 95 91.5 10 1.8 10 113 133 19

100 MB20 100 96.5 12 1.8 10 120 142 19

105 MB21 105 100.5 12 1.8 12 126 145 19

110 MB22 110 105.5 12 1.8 12 133 154 19

115 MB23 115 110.5 12 2 12 137 159 19

120 MB24 120 115 14 2 12 138 164 19

125 MB25 125 120 14 2 12 148 170 19

130 MB26 130 125 14 2 12 149 175 19

135 MB27 135 130 14 2 14 160 185 19

140 MB28 140 135 16 2 14 160 192 19

145 MB29 145 140 16 2 14 172 202 19

150 MB30 150 145 16 2 14 171 205 19

155 MB31 155 147.5 16 2.5 16 182 212 19

160 MB32 160 154 18 2.5 16 182 217 19

165 MB33 165 157.5 18 2.5 16 193 222 19

170 MB34 170 164 18 2.5 16 193 232 19

180 MB36 180 174 20 2.5 18 203 242 19

190 MB38 190 184 20 2.5 18 214 252 19

200 MB40 200 194 20 2.5 18 226 262 19

 75 40

50

75
47.5
42.5

288

LOCK NUT
45.5 KM18 P NO. 10
1321.5 D3 120 g 112
D1 M90 x 2.00 C 16
D6 91 S 10
D4 108 T 4

773

25
125 ø
140 ø
170 ø

260 ø MB18 P NO. 11 LOCK WASHER

D1 90 D4 108 D5 126

Use with Lock Wt. kg/1000 KM Dimensions

Nut Pcs Series
KM00 0.13 Lock Nut
Part No. D3 D4 g D1 C S T
KM01 0.2 10 KM00 18 13 14 M10 x 0.75 4 3 2
KM02 0.26 12 KM01 22 17 18 M12 x 1.00 4 3 2
KM03 0.32 15 KM02 25 21 21 M15 x 1.00 5 4 2
KM04 0.35 17 KM03 28 24 24 M17 x 1.00 5 4 2
KM05 0.64 20 KM04 32 26 26 M20 x 1.00 6 4 2
KM06 0.78 25 KM05 38 32 34 M25 x 1.50 7 5 2
KM07 1.04 30 KM06 45 38 41 M30 x 1.50 7 5 2
KM08 1.23 35 KM07 52 44 48 M35 x 1.50 8 5 2
KM09 1.52 40 KM08 58 50 53 M40 x 1.50 9 6 2.5
KM10 1.6 45 KM09 65 56 60 M45 x 1.50 10 6 2.5
KM11 1.96 50 KM10 70 61 65 M50 x 1.50 11 6 2.5
KM12 2.53 55 KM11 75 67 69 M55 x 2.00 11 7 3
KM13 2.9 60 KM12 80 73 74 M60 x 2.00 11 7 3
KM14 3.34 65 KM13 85 79 79 M65 x 2.00 12 7 3
KM15 3.56 70 KM14 95 85 85 M70 x 2.00 12 8 3.5
KM16 4.64 75 KM15 98 90 91 M75 x 2.00 13 8 3.5
KM17 5.24 80 KM16 105 95 98 M80 x 2.00 15 8 3.5
KM18 6.23 85 KM17 110 102 103 M85 x 2.00 16 8 3.5
KM19 6.7 90 KM18 120 108 112 M90 x 2.00 16 10 4
KM20 7.65 95 KM19 125 113 117 M95 x 2.00 17 10 4
KM21 8.26 100 KM20 130 120 122 M100 x 2.00 18 10 4
KM22 9.4 105 KM21 140 126 130 M105 x 2.00 18 12 5
KM23 10.8 110 KM22 145 133 135 M110 x 2.00 19 12 5
KM24 10.5 115 KM23 150 137 140 M115 x 2.00 19 12 5
KM25 11.8 120 KM24 155 138 145 M120 x 2.00 20 12 5
KM26 11.3 125 KM25 160 148 150 M125 x 2.00 21 12 5
KM27 14.4 130 KM26 165 149 155 M130 x 2.00 21 12 5
KM28 14.2 135 KM27 175 160 163 M135 x 2.00 22 14 6
KM29 16.8 140 KM28 180 160 168 M140 x 2.00 22 14 6
KM30 15.5 145 KM29 190 171 178 M145 x 2.00 24 14 6
KM31 20.9 150 KM30 195 172 183 M150 x 2.00 24 14 6
KM32 22.2 155 KM31 200 182 186 M155 x 3.00 25 16 7
KM33 24.1 160 KM32 210 182 196 M160 x 3.00 25 16 7
KM34 24.7 165 KM33 210 193 196 M165 x 3.00 26 16 7
KM36 26.8 170 KM34 220 193 206 M170 x 3.00 26 16 7
KM38 27.8 180 KM36 230 203 214 M180 x 3.00 27 18 8
KM40 29.3 190 KM38 240 214 224 M190 x 3.00 28 18 8

200 KM40 250 226 234 M200 x 3.00 29 18 8

E 10 S 10
 Wt. kg
D6
10.5 0.005
12.5 0.007
15.5 0.01
17.5 0.01
20.5 0.02
25.8 0.03
30.8 0.04
35.8 0.05
40.8 0.09
45.8 0.12
50.8 0.15
56 0.16
61 0.17
66 0.2
71 0.24
76 0.29
81 0.4
86 0.45
91 0.56
96 0.66
101 0.7
106 0.85
111 0.97
116 1.01
121 1.08
126 1.19
131 1.25
136 1.55
141 1.56
146 2
151 2.03
156.5 2.21
161.5 2.59
166.5 2.43
171.5 2.8
181.5 3.07
191.5 3.39
201.5 3.69