ECRS - Worksheet

Color Code Operation E = Eliminate A = Searching /waiting time

Before Movement C = Combine B = Cleaning & Disinfection
After Red - Operator 1 Inspection R = Reduce/Reorganize C = Internal Setup (to be done externally)
Blue - Operator 2 Delay S = Simplify D = Access time ( e.g.. Removing guard etc)
Yellow - Operator 3 Storage E = Fastening / Unfastening Time
Green - Two operators Together F = Setup / Adjustment Time
G = Removing / Fixing of Parts

Time Time
SL No. Activity UST (for Video) Time Taken (Min) A B C D E F G E C R S Kaizen Program / No.
(before) (after)
 Summary : ECRS

Time Time
Summary Before After Before After
Standardization A Searching /waiting time
Jigs & Fixtime B Cleaning & Disinfection
Tools C Internal Setup (take done externally)
D Access time ( e.g.. Removing guard etc)
E Fastening / Unfastening Time
Design Of Trolley F Setup / Adjustment Time
Spare Parts G Removing / Fixing of Parts
Tools

Tool Stand / Location

Next to M/C

Manpower Load Balance

No of Activities No off Before

Eliminate After

Combine
Time

Reorganize

Simplify

Operator 1 Operator 2 Operator 3