UNITROL

STANDARD THYRISTOR CONVERTER CABINET

ASEA BROWN BOVERI
UNL133
Data Sheet

MAIN FEATURES
• Maximum input voltage: 1080 V AC
• Maximum output current IdmN:
natural convection cooling Ta = 45°C 1227 A DC
forced cooling Ta = 35°C
without isolator (limited by fuse): 2400 A DC
with isolator 1800A/2000A1 2000 A DC
• Fully controled three-phase bridge
• Thyristors 3" Si
• Modular construction
• Alternative cooling systems:
Rectifier module UNS 4680 with natural convection cooling:
without air inlet filter, roof grid IP20 UNL133 V1051
without air inlet filter, roof grid IP21 UNL133 V2061
with air inlet filter pads, roof grid IP30 UNL133 V3031

Rectifier module UNS 4680 with forced cooling:

without inlet filter, roof grid IP20 UNL133 V105
without inlet filter, roof hood without flaps IP21 UNL133 V206
with inlet filter pads IP31, roof hood w/o flaps IP31 UNL133 V408
with inlet filter pads IP43, roof hood with flaps IP43 UNL133 V407
with inlet filter pads IP54, roof hood with flaps IP54 UNL133 V509
• Optional items:
Isolator
Current flow monitoring and automatic equalization of current sharing

1 The isolator can be used for 2000Adc with forced cooling.

Issued: Doc.- Form Language Page No. of

Rev. A 7.4.03 / Mo C 7.6.04 / Mo 01-10-03 T.G. Type Pages

Rev. Check. 1:
B 2.9.03 / Mo D 09.02.05/TK 01-10-05 G.M.
Off. resp Rec. off Check. 2.: TA A4 E 1 18
Der. from: HIER457075E01 Released.:
01-10-05 G.M.
ATPE Replaces:
3BHS121826 ZAB E01
 -2- UNL133

CONTENTS

MAIN FEATURES.................................................................................................................... 1
CONTENTS.............................................................................................................................. 2
1. BRIEF DESCRIPTION .......................................................................................... 3
2. TYPE DESIGNATION ........................................................................................... 4
3. METHOD OF COOLING ....................................................................................... 5
4. CIRCUIT AND LAYOUT DIAGRAMS ................................................................... 7
4.1. Circuit diagram....................................................................................................... 7
4.2. Cubicle layout ........................................................................................................ 8
5. FUNCTIONAL DESCRIPTION .............................................................................. 9
5.1. Rectifier module UNS 4680 ................................................................................... 9
5.2. Overvoltage protection circuit (snubber circuit) UNS 4681 .................................... 9
6. TECHNICAL DATA ............................................................................................. 10
6.1. Basic data ............................................................................................................ 10
6.1.1. System data UNL 133.. with 3" Si thyristors ........................................................ 10
6.1.2. Component data .................................................................................................. 10
6.2. Calculation of output current ratings and power losses ( general )...................... 11
6.2.1. Data of UNL 133.. with 3" Si thyristors................................................................. 14
6.2.2. Transient thermal resistance ............................................................................... 16
6.2.3. Characteristics for fan break down ...................................................................... 16
6.3. Fan data............................................................................................................... 17
6.4. Signalling circuits ................................................................................................. 17
6.5. Noise level of the complete rectifier..................................................................... 18
6.6. Test voltage ......................................................................................................... 18
7. MECHANICAL DESIGN ...................................................................................... 18
7.1. Weight.................................................................................................................. 18
7.2. Dimensions .......................................................................................................... 18
7.3. Terminals ............................................................................................................. 18
8. STANDARDS ...................................................................................................... 18

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1. BRIEF DESCRIPTION
The rectifier UNL 133 is of modular design and comprises the following units:

Part of system El. term Typ ABB-part number

- Rectifier module G01 UNS 4680 Var… 3BHB005885R00xy

- Overvoltage protection F01 UNS 4681 Var 51x 3BHB004074R051x

- Resistor for overvoltage- R01 HIER 465107P000x

protection HIER 465106P0001

- Ventilation unit E01 OPTION see chapters 2 & 3

- Isolator 2000A / 1000V Q01 OPTION 3BHE016774R0001

- Transducers for current flow- OPTION UNS 0884 a Var.1 3BHE004385R0001

monitoring T02, T03

The modular design enables the rectifier to be installed in any cubicle system and for this reason
all of the above units are available as separate components.

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2. TYPE DESIGNATION
The type designation UNL 133Var. defines the rectifier, i.e. the individual units installed in
a standard cubicle 1000 x 1000 x 2000mm (with isolator highth 2200mm).
The last two digits of the type designation UNL 133 define the thyristor type and the related
overvoltage protection circuit.
The variant Var. defines the methode of cooling and the protection class.

UNL133 Var. for UN-5000 applications with CIN & GDI boards

Methode of cooling
1 natural convection cooling (w/o fans)
2 Ventilation unit (2 fans)
3 redundant ventilation (2+2 fans)
4 forced ventilation (4 fans)

Air inlets- / outlets, door fans:

00 customer defined
03 4 air inlets with filter pads IP31 / roof grid IP30
04 4 air inlets with filter pads IP54 / roof hood IP54
05 2 air inlet without filter pads / roof grid IP20
06 2 air inlets without filter / roof hood without flaps
07 2 air inlets with filter pads IP43 / roof hood with flaps
08 2 air inlets with filter pads IP31 / roof hood w/o flaps
09 2 air inlets with filter pads IP54 / roof hood with flaps

Protection class:
0 IP00 or customer defined
1 IP20
2 IP21
3 IP30
4 IP31/IP43
5 IP54

Systems with forced cooling

Thyristor: Rectifier module: overvolt.prot. circuit: Resistor:
00 customer defined
87 3BHS126937 UNS 4680 Var.87 UNS4681 Var.512 HIER465106P1
88 3BHS126938 UNS 4680 Var.88 UNS4681 Var.511 HIER465107P1
89 3BHS126939 UNS 4680 Var.89 UNS4681 Var.511 HIER465107P3

Systems with natural cooling

Thyristor: Rectifier module: overvolt.prot. circuit: Resistor:
20 customer defined
97 3BHS126937 UNS 4680 Var.97 UNS4681 Var.512 HIER465107P1
98 3BHS126938 UNS 4680 Var.98 UNS4681 Var.511 HIER465107P1

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3. METHOD OF COOLING
Cubicle without door fans (natural convection cooling)
Var. Protection Air inlets / - outlets

3031 IP30 4 air inlets with filter pads IP31/ roof grid IP30
1051 IP20 4 air inlets without filter / roof grid IP20
2061 IP21 4 air inlets without filter / roof hood without flaps

Cubicle with ventilation unit (forced ventilation)

Var. Protection Air inlets / - outlets Ventilation unit

1052 IP20 2 air inlets without filter / IP20 grid on the roof HIER329036P3 (2 fans)
1053 IP20 2 air inlets without filter / IP20 grid on the roof HIER329036P4 (2+2 fans)
1054 IP20 2 air inlets without filter / IP20 grid on the roof HIER329036P4 (4 fans)

1062 IP21 2 air inlets without filter / roof hood without flaps HIER329036P3 (2 fans)
1063 IP21 2 air inlets without filter / roof hood without flaps HIER329036P4 (2+2 fans)
1064 IP21 2 air inlets without filter / roof hood without flaps HIER329036P4 (4 fans)

4082 IP31 2 air inlets with filter IP31 / roof hood without flaps HIER329036P3 (2 fans)
4083 IP31 2 air inlets with filter IP31 / roof hood without flaps HIER329036P4 (2+2 fans)
4084 IP312 4 air inlets with filter IP31 / roof hood without flaps HIER329036P4 (4 fans)

4072 IP43 2 air inlets with filter pads IP43 / roof hood with flaps IP54 HIER329036P3 (2 fans)
4073 IP43 2 air inlets with filter pads IP43 / roof hood with flaps IP54 HIER329036P4 (2+2 fans)
4074 IP432 4 air inlets with filter pads IP43 / roof hood with flaps IP54 HIER329036P4 (4 fans)

5092 IP54 2 air inlets with filter pads IP54 / roof hood with flaps IP54 HIER329036P3 (2 fans)
5093 IP54 2 air inlets with filter pads IP54 / roof hood with flaps IP54 HIER329036P4 (2+2 fans)
5094 IP543 2 4 air inlets with filter pads IP54 / roof hood with flaps IP54 HIER329036P4 (4 fans)

2 Without fan redundancy.

3 Warning: The air flow with 4 running fans is limited to 3000m3/h.

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Cubicle versions

UNL133xx V_ _ _ _

Danger High Voltage Danger High Voltage Danger High Voltage

1051 3031 2061

Roof grid IP20 Roof grid IP30 Roof hood w/o flaps

Danger High Voltage Danger High Voltage Danger High Voltage Danger High Voltage

1052/53/54 2062/63/64 4082/83 4072/73

Roof grid IP20 Roof hood w/o flaps Roof hood w/o flaps Roof hood with flaps
Without inlet filter Without inlet filter Inlet filter IP31 Inlet filter IP43

Danger High Voltage Danger High Voltage Danger High Voltage

Danger High Voltage

5092/93 4084 4074 5094

Roof hood with flaps Roof hood w/o flaps Roof hood with flaps Roof hood with flaps
Inlet filter IP54 Inlet filter IP31 Inelt filter IP43 Inlet filter IP54

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4. CIRCUIT AND LAYOUT DIAGRAMS

4.1. Circuit diagram

Standard rectifier cabinet (all options included)

-G01 UNS 4680a-G, V87, 88, 89, 98

-T02 -Q01
+

3
2 2 2
-F1 -F3 -F5 -R01
1 2
1 1 1

-F01

C1_2
C1_1

UNS 4681a-Z, Var. 511

-X113 RD
-X113
B X22

-C1
+
X21

-
-V1
WH

X42 RD

D
X41
-V3
WH

-F02
X62 RD

F2_7

F2_9

F2_2

F2_1

F2_4
F2_5
F
X61
-A01 CIN -A02 -V5
WH
GDI AK1
L1

1
RD AK2
L2

6
X12

5
A
X11
-V4
WH
AK3
RD L3

10
X32

9
C
X31
-V6
WH

X52 RD
E
X51 Q -V2
WH

-X22_1
-X22_3
-R57 2 2 2
T
-F4 -F6 -F2
1 1 1 -T03

-
8

-X7_2
7

-X7_1
NC

X3
C

NO

X2

-E01
9 8 7 6 5 4

M M M M

-M4 -M3 -M2 -M1 3

2
-S4 -S3 -S2 -S1

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4.2. Cubicle layout (for information only)

Standard rectifier cabinet w/o isolator:

Standard rectifier cabinet with isolator

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5. FUNCTIONAL DESCRIPTION

5.1. Rectifier module UNS 4680

The rectifier module UNS 4680 (-G01) is a fully controled three-phase rectifier bridge comprising
six thyristors (-V1 to -V6) which are cooled on both sides.
The module is available with two different thyristor types (see type designation section 2 and
technical data section 6. Further, the converter cubicle can be equipped with an isolator on
demand:

1. Cubicle version with isolator 2000A

2. Cubicle version without isolator
Firing of the thyristors is controlled by the CIN and GDI control boards which are directly mounted
inside the module:
CIN (UNS 0880a-P, Var.1): fan control and thyristor monitoring
GDI (UNS 0881a-P, Var.1): pulse amplifier circuit
High speed fuses (-F1 to -F6) equipped with fuse failure indicator switches are mounted in every
thyristor branch to protect the converter module against over currents resulting from internal or
external short circuits (for fuse data see tables on pages 10 and 11). The fuses are rated to the I2t
of the thyristors and not to the IdmN.

5.2. Overvoltage protection circuit (snubber circuit) UNS 4681

The overvoltage protection circuit UNS 4681 is used to protect the six thyristors in the rectifier
module against inadmissibly high over voltages. This circuit comprises the module -F01 with the
components (-V1 to -V6 and -C1), and a separate resistor (-R01).
In each of the three phases of this circuit there is a fuse (-F02) on the input side . These fuses are
also equipped with fuse failure switches.
In systems equipped with an isolator for on-line maintenance, the overvoltage protection circuit is
connected to the external side of the isolator (see circuit diagramm on page 7). This is due to the
fact, that thyristor redundancy and snubber redundany must be independent from each other. Work
on the snubber circuit may not be carried out when the system is energized, even when the isolator
is open.

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6. TECHNICAL DATA

6.1. Basic data

6.1.1. System data UNL 133.. with 3" Si thyristors

standard rectifier cabinet T→ UNL 133.. ...87 ...88/...98 ...89
max. rated input voltage c ULN [VAC] 463 720 1080d
max. output voltage Udi [VDC] ULN * 1.35
max. input current IL [ADC] 0.816 * IdN
max. output current IdN [ADC] data see sect. 6.2.1
frequency [Hz] rated value: 50/60e
maximum value (max. 30 s): 100
ventilation / protection class Var.... see sect. 3 & data sect. 6.3

thyristor: specification I→ 3BHS ... ... 126 937 126 938 126 939
ID No. 3BHE…… 013707R1 013707R2 013707R2
reverse breakdown volt. VRRM V 1800 2800 4200
Non repetit. breakdown volt. VRSM V 1900 2900 4300
size (ØSi/Øcase/highth) mm 75/120/26
clamping force kN 50

6.1.2. Component data

recitfier modul T→ UNS 4680 D→ -G01
I→ 3BHB005885 R87 R88/98 R89
branch fuses D→ -F1...-F6 I→ HIER465095P3
[A/V] 1400/1100

overvoltage protection T→ UNS 4681 D→ -F01

circuit I→ 3BHE004074 R512 R511
fuse holder D→ -F02 I→ HIER319862P1 3BHE002966R3
fuses 3 pcs I→ HETT401475P109 HETT401476P14
[A/V] 40/660 50/1500
rectifier diodes D→ -V. I→ LGV452578P4418 LGV452578P4418 (6pcs)
(3pcs)
capacitor D→ -C1 I→ HIER464918P1 HEIS413794P2
[µF/V] 32/1800 32/2800

resistor D→ -R01 I→ HIER465106P1 HIER465107P1 HIER465107P3

(mounted separately) [Ω/W] 1240/800 1133/2400 1500/2400

current sensor CUS T→ UNS 0884 D→ -T02/03

I→ 3BHE004385 R1
[A/V] +/-2000A => +/-4V

D→ Component Designation I→ ABB-Identification (Part No.) T→ Type

c with a safety factor of 2,75
d Combined snubber VRRM = 3600V, VRSM = 3800V
e For higher frequencies contact the manufacturer

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6.2. Calculation of output current ratings and power losses ( general )

VT0 Thyristor on state threshold-voltage

rT on state slope resistance
Rthja Thermal resistance junction to ambient
= Rthjc + Rthca (thyristor-junction-case + case-ambient)
Tjm Max. operating junction-temperature = 125°C
Ta Ambient temperature
IdmN Max. continuous output current without consideration of switching losses Pvs and site
altitude. For calculation see formula below and the ERRSYS calculating program. The
output current may be further limited by the max. fuse current IfmaxF and the maximum
current of the isolator IdmaxT.
( Tjm − Ta )
− VT0 + VT0 2 + 12 rT Rthj a
IdmN =
2 rT
Rthi,Ti Factor for analytical calculation of the thermal resistance Rth(t) between thyristor case
and ambient
Rthca Thermal resistance thyristor case to ambient
3
R thca = ∑R
i=1
thi

Rth(tpl) Thermal resistance between thyristor junction and ambient.

For calculation of overload cycles with duration tpl, the value can be calculated according
to the formula below. For cycle times tpl ≥ 10s, the thermal resistance Rthjc of the thyristor
itself is considered to be constant.
⎛ tpl ⎞
3
⎜ − ⎟
Rth(tpl) = ∑Rthi ⎜1 − e Ti ⎟ + Rthjc
i=1 ⎜ ⎟
⎝ ⎠
In the ERRSYS calculation program the transient thermal resistance for the thyristor is
calculated as follows:
-t1
n
1− e k
T
R thjc =3 ⋅ ∑ R thk -t2
k =1
1− e k
T

t1 = thyristor on-time 50 Hz = 6.66.. ms 60 Hz = 5.55.. ms

t2 = cycle time 50 Hz = 20 ms 60 Hz = 16.66.. ms

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For calculation of the pre-load current IdN for any over load cycle with ceiling current kpl *
IdN and duration tpl see the following formula and the ERRSYS calculation program.
Reductions for switching losses PvsN and for increased site altitude are neglected. In the
tables 6.3.1, 6.3.2, 6.4, and 6.5 IdN is given for an over load cycle with ceiling factor
kpl = 1.6 and tpl = 10s.

− B + B2 − 4AC
IdN =
2A
(
A= rT Rthja + (kpl 2 -1) ⋅ Rth(t) )
B= VT0( Rthja + (kpl-1)Rth(t) )
C= 3 ( Tjm − Ta )
In extreme cases, the switching losses PvsN must be considered and also the reduction
factor for the site altitude. The reduction of IdN is calculated as follows:
6 ⋅ PvthN + 6 ⋅ PvsN TjN-Ta
=
kH Rthja
kH = 1- 85.7 E-6 ( H - 1000m)
PvthN Thyristor on state power losses at pre load
PvsN Thyristor switching losses at pre load
kH Reduction factor for site altitude > 1000 m
H site altitude above sea level [m]
TjN Junction temperature at pre load

Calculation of the peak current IdFoff during fan breakdown dependent on the duration of
the breakdown tFoff. The duration is limited to 1200 s = 20 min.

− VT0 + VT0 2 − 4rTC

IdFoff =
2rT
⎛ Tjm − TjN TjN − Ta ⎞
C = 3⎜ + ⎟
⎝ RthFoff(tFoff) RthFoff ⎠
3
R thcaFoff = ∑ R thiFoff = R th1 + R th2 + R th3Foff
i=1

⎛ tFoff ⎞
3
⎜ − ⎟
RthFoff(tFoff) = ∑RthiFoff ⎜1 − e TiFoff ⎟ + Rthjc
i=1 ⎜ ⎟
⎝ ⎠
wobei T1Foff = T1 , T2Foff = T2 , und T3Foff = siehe Tabellen

PvIdN Σ of the power losses at pre-load current IdN

PvIdN = 6 ⋅ PvthN + 6 ⋅ PvsN + 6 ⋅ PvfuN + PvcN + Pvfan + PvOVP

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PvthN On-state power losses per thyristor

PvthN =
1
3
(
IdN ⋅ VTO + IdN 2 ⋅ rT )
PvsN Switching losses Pon + Poff (see thyristor data sheet and ERRSYS)

PvfuN Losses in the fuses

2.4
⎛ IdN ⎞
PvfuN = ⎜ ⎟ ⋅ PvfuN
⎝ 3 IfuN ⎠
where IfuN is the nominal fuse current and PvfuN the losses in the fuse at INfu

PvcN Losses in the copper bars inside the standard rectifier cabinet
PvcN = IdN 2 ⋅ Requ
Requ = 0.1 mΩ / 0.2433 mΩ Rectifier cabinet with / without isolator

Pvfan Fan losses:

120 W Rectifier cabinet with door fans UNL133.. V.02/04.
380/700 W Rectifier cabinet with 2/4 fans UNL133.. V...2...3/4

PvOVP Losses in the overvoltage protection circuit protection:

Qc e−τ Qc Qc
U c1 = ⋅ −τ
+ U c2 = U L ⋅ 2 +
32µF 1 − e 2 ⋅ 32µF 2 ⋅ 32µF
U c = max {U c1;U c 2 }
Uc 2 1
POVP = τ=
ROVP 6 f N ⋅ R OVP ⋅ 32µF
Uc Mean voltage across capacitor C1
Qc Charge into capacitor C1 at every commutation = 1/3 Qrr
(for values of Qrr see table)
ROVP Discharge resistor -R01 (see Chapt. 6.1)
fN Nominal frequency (see Chapt. 6.1)
UL Input voltage of the rectifier module (see Chapt. 6.1)

Qo air flow rate [m3/h]

∆To Temperature rise of air outlet against ambient temperature at IdN
For different values of the air flow rate QL, the temperature rise can be calculated as
follows:
3600 ⋅ PvIdN
∆TL = PvIdN [W], QL [m3/h]
1100 ⋅ Q L

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6.2.1. Data of UNL 133.. with 3" Si thyristors

Thyristor and fuse data required for the calculation of power losses and current ratings
converter type UNL133.. 87 88/98 89

thyristor data 3BHS 126... 937 938 939

VTO [V] .880 .850 .960
rT [mOhm] .100 .160 .280
Rthjc [K/W] .012 .012 .012
Qc [uAs] 1133 1666 2833

fuse data IfuN [A] 1500 1400 1400

PvfuN [W] 160 150 150

Cooling data required for the calculation of power losses and current ratings
VAR Rth1 T1 Rth2 T2 Rth3 T3 Tu Rthca Rth
K/kW s K/kW s K/kW s °C K/kW 10s
1051 16.4 13.9 29.7 697 128.9 2763 45 175.0 9.31
2061 16.4 13.9 29.7 697 128.9 2763 45 175.0 9.31
3031 16.4 13.9 29.7 697 128.9 2763 45 175.0 9.31
1052 17.1 16.4 35.3 444 21.6 4008 35 74.0 8.65
1053 17.1 16.4 35.3 444 25.4 4722 35 77.8 8.65
1054 17.1 16.4 35.3 444 12.6 2335 35 65.0 8.65
1062 17.1 16.4 35.3 444 21.6 4008 35 74.0 8.65
1063 17.1 16.4 35.3 444 25.4 4722 35 77.8 8.65
1064 17.1 16.4 35.3 444 12.6 2335 35 65.0 8.65
4082 17.1 16.4 35.3 444 21.6 4008 35 74.0 8.65
4083 17.1 16.4 35.3 444 25.4 4722 35 77.8 8.65
4084 17.1 16.4 35.3 444 12.6 2335 35 65.0 8.65
4072 17.1 16.4 35.3 444 21.6 4008 35 74.0 8.65
4073 17.1 16.4 35.3 444 25.4 4722 35 77.8 8.65
4074 17.1 16.4 35.3 444 12.6 2335 35 65.0 8.65
5092 17.1 16.4 35.3 444 21.6 4008 35 74.0 8.65
5093 17.1 16.4 35.3 444 25.4 4722 35 77.8 8.65
5094 17.1 16.4 35.3 444 12.6 2335 35 65.0 8.65

Max. continuous output current and max. rated output current for a ceiling ratio of 1.6 (duration
10s), transient thermal impedances:
UNL133.. 87 88/98 89 87 88 89 98 87 88 89
isolator NO NO NO NO 2000A 2000A 2000A
VAR IdmN Rth IdN
A 10s A (kpl=1.6 / tpl =10s)
1051 1274 1227 1028 9.31
2061 1274 1227 1028 9.31
3031 1274 1227 1028 9.31 1142
1062 2724 2509 2048 8.65 2359 2167 1766 2000 2000
1063 2629 2427 1983 8.65 2290 2108 1720 2000 2000
1064 2977 2726 2218 8.65 2457 2318 1883 2000 2000 1883
4082 2724 2509 2048 8.65 2359 2167 1766 2000 2000
4083 2629 2427 1983 8.65 2290 2108 1720 2000 2000
4084 2977 2726 2218 8.65 2457 2318 1883 2000 2000 1883
4072 2724 2509 2048 8.65 2359 2167 1766 2000 2000
4073 2629 2427 1983 8.65 2290 2108 1720 2000 2000
4074 2977 2726 2218 8.65 2457 2318 1883 2000 2000 1883

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5092 2724 2509 2048 8.65 2359 2167 1766 2000 2000
5093 2629 2427 1983 8.65 2290 2108 1720 2000 2000
5094 2977 2726 2218 8.65 2457 2318 1883 2000 2000 1883

Power losses, required cooling air volume and related temperature rise of the cooling air; thermal
impedances for loss of fans:
UNL133.. 87 88 89 98 87 88 89 98 loss of fans
isolator NO NO NO NO 2000A 2000A 2000A 2000A Qo Rth3 T3 Rthca
VAR PvIdN Foff Foff Foff
lW m3/h K/kW s K/kW
1051 3.67 3.86 450
2061 3.67 3.86 450
3031 3.67 3.86 450
1052 7.37 7.75 7.62 5.04 5.91 7.21 1600 254 4964 300
1053 7.10 7.51 7.40 5.04 5.91 7.21 1600 254 4964 300
1054 8.08 8.74 8.52 5.36 6.23 7.53 9.2 3000 254 4964 300
1062 7.37 7.75 7.62 5.04 5.91 7.21 1600 254 4964 300
1063 7.10 7.51 7.40 5.04 5.91 7.21 1600 254 4964 300
1064 8.08 8.74 8.52 5.36 6.23 7.53 9.2 3000 254 4964 300
4082 7.37 7.75 7.62 5.04 5.91 7.21 1600 254 4964 300
4083 7.10 7.51 7.40 5.04 5.91 7.21 1600 254 4964 300
4084 8.08 8.74 8.52 5.36 6.23 7.53 9.2 3000 254 4964 300
4072 7.37 7.75 7.62 5.04 5.91 7.21 1600 254 4964 300
4073 7.10 7.51 7.40 5.04 5.91 7.21 1600 254 4964 300
4074 8.08 8.74 8.52 5.36 6.23 7.53 9.2 3000 254 4964 300
5092 7.37 7.75 7.62 5.04 5.91 7.21 1600 254 4964 300
5093 7.10 7.51 7.40 5.04 5.91 7.21 1600 254 4964 300
5094 8.08 8.74 8.52 5.36 6.23 7.53 9.2 3000 254 4964 300
VAR deltaTO
K K
1051 26.7 28.0
2061 26.7 28.0
3031 26.7 28.0
1052 15.1 15.9 15.6 10.3 12.1 14.8
1053 14.1 15.4 15.1 10.3 12.1 14.8
1054 8.5 9.2 9.0 5.7 6.6 8.0 9.5
1062 15.1 15.9 15.6 10.3 12.1 14.8
1063 14.1 15.4 15.1 10.3 12.1 14.8
1064 8.5 9.2 9.0 5.7 6.6 8.0 9.5
4082 15.1 15.9 15.6 10.3 12.1 14.8
4083 14.1 15.4 15.1 10.3 12.1 14.8
4084 8.5 9.2 9.0 5.7 6.6 8.0 9.5
4072 15.1 15.9 15.6 10.3 12.1 14.8
4073 14.1 15.4 15.1 10.3 12.1 14.8
4074 8.5 9.2 9.0 5.7 6.6 8.0 9.5
5092 15.1 15.9 15.6 10.3 12.1 14.8
5093 14.1 15.4 15.1 10.3 12.1 14.8
5094 8.5 9.2 9.0 5.7 6.6 8.0 9.5

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6.2.2. Transient thermal resistance

Ref.: 133z(t)_un5000.XLS

180

170

160

150
Var. 1051/2061/3031
140
Var. 1052/1062/4082/4072/5092
130 Var. 1053/1063/4083/4073/5093
Var. 1054/1064/4084/4074/5094
120

110

100
ZthCA

90

80

70

60

50

40

30

20

10

0
1.0E+00 1.0E+01 1.0E+02 1.0E+03 1.0E+04 1.0E+05
Zeit [s]

6.2.3. Characteristics for fan break down

IdFoff: admissible current after a fan break down of duration tFoff

100%

95%

90%

85%

80%
IdFof/IdN

75%

70%

65%

60%

55%

50%
30 s 60 s 2 min 5 min 10 min 20 min
tFoff [s]

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6.3. Fan data

Single fan ID No. HIER 465117 P0001

Function Ventilation unit for forced cooling
Circuit designation -E01
-M1 -M2 -M3 -M4
-E01
Supply terminals 4, 8 5, 8 6, 8 7, 8
Rated supply voltage UN 230 VAC
Max. permissible for 15 min
supply voltage continuous 1.1 UN
Min. supply voltage necessary to maintain 0.94 UN
the technial data of the controller
Rated frequency 50/60 Hz
Current at UN during start-up 1.15/1.2 A
(50/60 Hz) continuous ≤1.15/1.2 A
Power (50/60 Hz) ≤250/260 W
Capacitor-Capacity 8 µF
Noise level (50/60 Hz) ≤62 dB (A)
Life time Lh10 38’000h

6.4. Signalling circuits

Circuit designation Terminal type Max. contact ratings

of of Switching- Switching power
components terminals voltage AC DC*
Thyristor fuse failure switch -G01 Faston
-F1...-F6 F2_2, F5_1 6.3 × 0.8 mm
Fuse failure switch of the -F01 Faston
overvoltage protection circuit -F02 F2_1...F2_4 6.3 × 0.8 mm
Fan monitor switch -E01 See 250 V 500 VA 50 W
-S1...-S4 1, 2, 3 7.3
Isolator auxillary contacts -Q01 screw terminals
- 1_13,1_14 1.5mm2

* resistive load or inductive load with overvoltage protection circuit

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6.5. Noise level of the complete rectifier

Var. …2, …3 Forced cooling with two fans in operation ≤61dB(A)

Var. …4 Forced cooling with four fans in operation ≤66dB(A)

6.6. Test voltage

Power components to frame (ground): 5 kV/ 50 Hz, 60 s

7. MECHANICAL DESIGN

7.1. Weight
Rectifier module (-G01) 3BHB005885R00xy ca. 225 kg
Overvolt. protection circuit (-F01, without -R01) 3BHE004074R0511/512 < 7 kg
Resistor (-R01) for overvoltage protection circuit HIER 465107P1/P3 ca. 13 kg
HIER 465106P1
Ventilation unit HIER 329 036 P3/P4 ca. 40 kg
Isolator (-Q01) 1800A/2000A4 3BHE016774R0001 ca. 49 kg

Current sensor CUS (-T02/03) 3BHE004385R0001 1.8 kg

Converter Interface CIN (-A01) (UNS 0880a-P,V1) 3BHB005922R0001 <1 kg
Gate Driver Unit GDI (-A02) (UNS 0881a-P, V1) 3BHB006338R0001 <1 kg

7.2. Dimensions
See mechanical drawings 3BHB005885 D01/D02/D03

7.3. Terminals
Fuse (F02) of overvoltage protection circuit (F01), terminals 5, 7, 9:
• Screw terminals for max. wire gauge 25 mm2
Capacitor C1 of overvoltage protection circuit, terminals 1 and 2:
• Terminal post M12 for spade terminals
Resistor (-R01) of overvolt. protection circuit:
• Screw terminals M4/M6 for spade terminals
Ventilation unit HIER 392036 P3/4 (-E01):
• WAGO terminals, Type 231-639/ 019-000 mounted to the unit
Type 231-309/ 026-000 to be inserted.
See Chapt 6.4 for the different types of terminals of the signalling switches

8. STANDARDS
IEC 146-1-1
IEC 146-1-2

4 The isolator can be used for 2000Adc with forced cooling.

3BHS121826 ZAB E01