SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SATR NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO TEST REPORT
UPS Static Switch, Pre-Commissioning & Functional
SATR-P-3106 ELECT-
Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

A. TEST PROCEDURE AND CHECKLIST

Perform a visual inspection to ensure that the equipment or assembly is

correctly built and, so far as can be ascertained, meets all the specified
SAES-P-100
A1 requirements. Before starting a test, perform a visual inspection to check
Sec. 5.2
features such as adequacy of labeling, accessibility for maintenance,
safety, etc. (IEC 60146-2 7.3.1)

SAES-P-100
A2 Perform insulation resistance test. (IEC 60146-2 7.3.3)
Sec. 5.2

Perform function test of auxiliary devices such as contactors, pumps,

SAES-P-100
A3 sequencing equipment, fans, etc. If convenient, this can be done in
Sec. 5.2
conjunction with the light load test. (IEC 60146-2 7.3.2)

Perform routine tests to check the operation of protective devices. It is,

however, not intended that the operation of devices such as fuses, etc., SAES-P-100
A4
where the operation is based on destruction of the operating component, Sec. 5.2
required checking. (IEC 60146-2 7.3.4)

Check all the supervisory and remote signaling circuits. SAES-P-100

A5
(IEC 60146-2 6.2.3 d) Sec. 5.2

SAES-P-100
A6 Check all the measuring devices. (IEC 60146-2 6.2.3 e)
Sec. 5.2

Perform light load test to verify that all parts of the electrical circuit and
SAES-P-100
A7 the cooling of the converter operate properly together with the main
Sec. 5.2
circuit. (IEC 60146-2 7.3.4)

Check the bypass AC line connection to the static switch and to a 17-SAMSS-516
A8
mechanical bypass switch. Sec. 6.4.2

Select in Bypass mode and check, in the event of high inrush current
demanded by the load, or a short circuit condition on the load side, or the
17-SAMSS-516
A9 inverter malfunction or failure, the static switch automatically transfers
Sec. 6.4.4
the load to the bypass AC line without an interruption of power to the
load.

Test the transfer scheme as follows:

If an out-of-limit condition of any kind is sensed on inverter "A", the static
switch shall transfer the load from UPS "A" to the bypass AC line. While
the load is fed from inverter "B", and if an out of limit condition of any kind 17-SAMSS-516
A10
is sensed on inverter "B", the static switch shall transfer the connected Sec. 6.5.5
load to bypass AC line in one step, provided the AC line is within normal
specification and in synch with inverter "B", otherwise the transfer shall
be inhibited.

Perform test that the static switch retransfers the load back to the
17-SAMSS-516
A11 designated preferred inverter after that inverter has returned to normal
Sec. 6.5.5
voltage.

Page 1 of 10
 Perform test that UPS has fully discharged its battery to the final voltage
programmed into the UPS, the inverter shall turn off automatically to 17-SAMSS-516
A12
prevent further battery discharge, and the static switch has Sec. 6.5.6
instantaneously transferred the load to the bypass AC line.

Page 2 of 10
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
UPS Static Switch, Pre-Commissioning & Functional
SATR-P-3106 ELECT-
Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Check that the utility power is connected to each rectifier/charger through

17-SAMSS-516
A13 dry-type input isolation transformers. The bypass AC line AC is
Sec. 6.5.3
connected to the static bypass input of both UPS units.
Check the performance requirement of Static Switch nameplate data.

SAES-P-101
A14
Sec. 6.4

Check that upon restoration of utility AC power to one or both units, the
rectifier/chargers shall automatically restart, gradually assume the load of
17-SAMSS-516
A15 the inverters and battery charging, and then the static switch shall
Sec. 6.5.7
automatically retransfer the load from the bypass AC line to the
inverter(s).

Check that each UPS has a static bypass AC line switch for automatic 17-SAMSS-516
A16
transfers to the bypass AC line source. Sec. 6.6.4

Check Static Switch Performance Requirements:

Transfer Time: either direction including logic sensing time 4 milliseconds

17-SAMSS-516
A17
Sec. 7

Check that the UPS system test includes a test, demonstrating the
integrity of the output waveform during the operation of the static switch.
17-SAMSS-516
A18 This demonstration shall be performed by simulating a simultaneous loss
Sec. 11.3
of the battery supply and the rectifier output while the inverter is
delivering its rated capacity.

Check that a solid state make-before-break switch, rated at a minimum of

125% of the UPS rating, is connected between the inverter and the load
and also between the bypass AC line and the load. The static switch 17-SAMSS-516
A19
shall be a naturally commutated high-speed SCR type device. The Sec. 6.7.6.1
inverter side static switch function may be integrated into the inverter's
IGBT switching devices.

Perform test that the static switch transfer the UPS load to the bypass
AC line when the transfer logic senses any of the following conditions.
However, the transfer shall not be permitted unless the bypass AC line is
in synch with the inverter and within normal specifications.
a) Inverter overload capacity exceeded. 17-SAMSS-516
A20 b) UPS load over voltage or under voltage. Sec. 6.7.6.5
c) Battery low voltage disconnect activated.
d) UPS failure or "out-of-limit" condition.
e) Manual signal.

Check that the static switch is braced for the fault current of the bypass 17-SAMSS-516
A21
AC line transformer. Sec. 6.7.6.8

Page 3 of 10
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
UPS Static Switch, Pre-Commissioning & Functional
SATR-P-3106 ELECT-
Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Check that as a minimum, the UPS is included with the following

controls. The operating set points may be user programmed by
password protected key pad entries, or software programmable:
g) Static switch AC transfer point adjustments: 17-SAMSS-516
A22 1. UPS inverter over voltage Sec. 6.7.12.2
2. UPS inverter under voltage
h) Static switch Normal/Bypass Mode

Perform following alarm tests annunciated at the UPS unit with audible
and visual display of an alarm condition. All alarms are displayed on the
LCD monitoring panel. These alarms shall remain latched until manually
reset after the alarm condition has cleared. 17-SAMSS-516
A23
b) Bypass AC line voltage/synch source not available at the static switch Sec. 6.7.10.1
c) Critical load supplied power through the static transfer switch

B. TEST EQUIPMENT AND MATERIALS CRITERIA

1. The instruments used for voltage measurement shall be voltmeters of an accuracy class equal to 0,5 or better. The resistance of the voltmeters
used shall be at least 1 kΩ/V (see IEC 60051 or IEC 60485).

2. The instruments used for current measurement shall be ammeters of an accuracy class equal to 0,5 or better. The entire assembly of ammeter,
shunt and leads shall be of an accuracy class of 0,5 or better (see IEC 60051 or refer to IEC 60359).

3. For measuring temperature, thermometers shall be used having a suitable measuring range in which the value of each graduated division is not in
excess of 1 °C. The absolute accuracy of the instruments shall be at least 1 °C.

4. For measurement of time, the instruments’ accuracy shall be ±1% or better.

5. The test equipment calibration cycle shall not exceed twelve months.
Schedule Q, Att. IV, Sec. 7

C. TEST RESULTS

D. CONCLUSIONS

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Page 4 of 10
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
UPS Static Switch, Pre-Commissioning & Functional
SATR-P-3106 ELECT-
Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

NETA ATS 2007

D1 Compare bolted connection resistance to values of similar connections.
7.22.3.3.1

Bolt-torque levels should be in accordance with Table 100.12 unless NETA ATS 2007
D2
otherwise specified by the manufacturer. 7.22.3.3.1.2

Minimum insulation resistance shall be in accordance with NETA ATS 2007

D3
manufacturer's published data or Table 100.1 7.22.3.2.2

Microhm or milliviolt values shall not exceed the high levels of the normal
range as indicated in the manufacturer's published data. If NETA ATS 2007
D4
manufacturer's data is not available, investigate any values which deviate 7.22.3.3.2.3
from similar connections by more than 50% of the lowest value.

Test results are acceptable and in accordance with Saudi Aramco Schedule Q
D5
Engineering Standards and contractual requirements. Att. II

REMARKS:

REFERENCE DOCUMENTS:
1. Schedule Q Quality Requirements (Pro Forma Contract), February 2008
2. Acceptance Testing Specifications - NETA (2007)
3. IEC 60146-2 Self-commutated semiconductor converters including direct d.c. converters, 2000 Edition
4. IEC 62040-3 Method of specifying the performance and test requirements, 2001 Edition
5. 17-SAMSS-516 Uninterruptible Power Supply System, 13 August 2007
6. SAES-P-100 Basic Power System Design Criteria, 25 June 2007
7. SAES-P-101 Regulated Vendor's List for Electrical Equipment, 09 June 2007

ATTACHMENT(S):
1. Attachment - 1 UPS Systems Schematics, Figures 1-4 (17-SAMSS-516)

NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
states
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
concerned
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the manufacturer
indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Technician Performing Test*
Name, Title, Department,
Company, Initials and
Date:
QC Inspector
Name, Initials and Date:
PMT Representative
Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
PID Representative
Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

Page 5 of 10
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
UPS Static Switch, Pre-Commissioning & Functional
SATR-P-3106 ELECT-
Testing
Attachment - 1

Page 6 of 10
Page 7 of 10
Page 8 of 10
Page 9 of 10
Page 10 of 10