Alghanim International General

Trading & Contracting Co. W.L.L (Oil

& Gas Division)
Kuwait Oil Company (KOC)
PROJECT : JURASSIC PRODUCTION FACILITY (JPF), EAST
PROJECT NO.: 16052985
RAUDHATAIN

INSPECTION AND TEST PLAN FOR PIPING

Document Title :
PAGE 1 of 13
FABRICATION
SLB Doc. No. : 16052985-V231-QA-PL-0008_01 AI Doc. No.: AI-16052985-MECH-ITP-007, Rev. A

INSPECTION AND TEST PLAN FOR PIPING

FABRICATION

INITIAL ISSUE TO CLIENT FOR REVIEW AND

A
APPROVAL
QA/QC Eng. M-QA/QC P.M 18 JULY 2017

Rev. Description Prepared Checked Approved Date

 Alghanim International General
Trading & Contracting Co. W.L.L
(Oil & Gas Division)
Kuwait Oil Company (KOC)
PROJECT : JURASSIC PRODUCTION FACILITY (JPF), EAST
PROJECT NO.: 16052985
RAUDHATAIN
INSPECTION AND TEST PLAN FOR PIPING
Document Title :
Page 2 of 14
FABRICATION
SLB Doc. No. : 16052985-V231-QA-PL-0008_01 AI Doc. No.: AI-16052985-MECH-ITP-007, Rev. A

REVISION RECORD SHEET

NOTES

i) Changes in the latest revision are denoted by a vertical line in the left hand margin against the
revised text (underlined).

ii) Revision nos. A, B, C etc. are issued for Company approval and implementation after
Company approval is Rev.0. Subsequent revisions are 1, 2, 3 etc.

REV. NO. REV. DATE REVISION DESCRIPTION

A 18 JULY 2017 INITIAL ISSUE TO CLIENT FOR REVIEW AND APPROVAL.

 Alghanim International General Trading & Contracting Co.
W.L.L
(Oil & Gas Division)
Kuwait Oil Company (KOC)
PROJECT : JURASSIC PRODUCTION FACILITY (JPF), EAST RAUDHATAIN PROJECT NO.: 16052985

Document Title : INSPECTION AND TEST PLAN FOR PIPING FABRICATION Page 3 of 14
SLB Doc. No. : 16052985-V231-QA-PL-0008_01 AI Doc. No.: AI-16052985-MECH-ITP-007, Rev. A

Description of Work : PIPING AND MECHANICAL INSTALLATION

Comments: Definition of Inspection & Test Plan Symbols Applicable to All Signatories

Company : Kuwait Oil Company (KOC)

Contractor : Schlumberger.

Sub contractor : Alghanim International General Trading & Contracting Co. W.L.L – Oil & Gas (AI-O&G)

A point beyond which work shall not proceed without formal approval by the appropriate Inspectorate.
“H” Hold :
Achievement of “H” points shall be notified to Company in accordance with the contract.

A point beyond which work may proceed without formal documented approval by Company. Achievement of
“W” Witness :
“W” points shall be notified to Company in accordance with the contract.

A point where Company and others authorized may carry out surveillance of work in progress and
“S” Surveillance : documentation associated on an unscheduled basis, with no notification required by any party and without
amendment to the scheduled production program.

“R” Review : The documents are to be submitted to Company for review.

Where a document or record is subject to Company approval, work shall not proceed until Company approves
“R/A”: Review /Approval :
it.
 Alghanim International General Trading & Contracting Co.
W.L.L
(Oil & Gas Division)
Kuwait Oil Company (KOC)
PROJECT : JURASSIC PRODUCTION FACILITY (JPF), EAST RAUDHATAIN PROJECT NO.: 16052985

Document Title : INSPECTION AND TEST PLAN FOR PIPING FABRICATION Page 4 of 14
SLB Doc. No. : 16052985-V231-QA-PL-0008_01 AI Doc. No.: AI-16052985-MECH-ITP-007, Rev. A

Legends

ABBREVIATIONS DESCRIPTION
 KOC Kuwait Oil Company
 AI-O&G Alghanim International General Trading & Contracting Company W.L.L (Oil & Gas Division)
 SLB Schlumberger
 ITP Inspection & Test Plan
 QA/QC Quality Assurance and Quality Control
 PQR Procedure Qualification Record
 WPS Welding Procedure Specification
 ASME American Society for Mechanical Engineers
 BHN Brinell Hardness Number
 NDT Non-Destructive Testing
 LPT Liquid Penetrant Testing
 MPT Magnetic Particle Testing
 RT Radiographic Testing
 Qty Quantity
 Alghanim International General Trading & Contracting Co.
W.L.L
(Oil & Gas Division)
Kuwait Oil Company (KOC)
PROJECT : JURASSIC PRODUCTION FACILITY (JPF), EAST RAUDHATAIN PROJECT NO.: 16052985

Document Title : INSPECTION AND TEST PLAN FOR PIPING FABRICATION Page 5 of 14
SLB Doc. No. : 16052985-V231-QA-PL-0008_01 AI Doc. No.: AI-16052985-MECH-ITP-007, Rev. A

Legends

ABBREVIATIONS DESCRIPTION

 SCH Schedule

 BPVC Boiler & Pressure Vessel Code

Standard for References

# Document No. Document Title
01  Contract No. 16052985 KOC Contract Specification
02  015-WH-1001 Welding Procedure Approval and Welding Quality Requirement
03  015-WH-1002 Field Welding Requirement
04  KOC-MP-010 KOC standard for piping material classes
05  ASME B 31.3 Process Piping
07  BPVC ASME SEC IX BPVC Welding and Brazing Qualification.
08  BPVC ASME Section V BPVC Non-Destructive Examination
Contractor Ref. Documents:
01  AI- 16052985-MECH-PRO-006 Procedure for Hydro Test for Piping
02  AI-16052985-MECH-PRO-013-SC Welding Procedure Specification (Subcon )
 Alghanim International General Trading & Contracting Co.
W.L.L
(Oil & Gas Division)
Kuwait Oil Company (KOC)
PROJECT : JURASSIC PRODUCTION FACILITY (JPF), EAST RAUDHATAIN PROJECT NO.: 16052985

Document Title : INSPECTION AND TEST PLAN FOR PIPING FABRICATION Page 6 of 14
SLB Doc. No. : 16052985-V231-QA-PL-0008_01 AI Doc. No.: AI-16052985-MECH-ITP-007, Rev. A

Standard for References

# Document No. Document Title
03  AI-16052985-MECH-PRO-014-SC Post Weld Heat Treatment Procedure (Subcon )
04  AI-16052985-MECH-PRO-015-SC Hardness Testing Procedure(Subcon )
05  AI-16052985-MECH-PRO-016-SC Pickling & Passivation Procedure(Subcon )
06  AI-16052985-MECH-PRO-017-SC Radiographic Test Procedure(Subcon )
07  AI-16052985-MECH-PRO-018-SC Magnetic Particle Test Procedure(Subcon )
08  AI-16052985-MECH-PRO-019-SC Liquid Penetrant Test Procedure(Subcon )
09  AI-16052985-MECH-PRO-020-SC Positive Material Identification Procedure(Subcon )
10  AI-16052985-MECH-PRO-021 Piping Fabrication & Erection Procedure
11  AI- 16052985-MECH-PRO-022 Procedure for Welding Repair
12  AI- 16052985-MECH-PRO-023 Procedure for Pneumatic Testing of Piping
13  AI- 16052985-MECH-PRO-024 Welding Consumable Control Procedure
14  AI- 16052985-MECH-PRO-025 Material Receipt, Preservation & Control Procedure
15  AI- 16052985-MECH-PRO-026 Calibration & Control of Monitoring & Measuring Equipment Procedure
16  AI- 16052985-MECH-PRO-027 Procedure for General field welding
 Alghanim International General Trading & Contracting Co.
W.L.L
(Oil & Gas Division)
Kuwait Oil Company (KOC)
PROJECT : JURASSIC PRODUCTION FACILITY (JPF), EAST RAUDHATAIN PROJECT NO.: 16052985

Document Title : INSPECTION AND TEST PLAN FOR PIPING FABRICATION Page 7 of 14
SLB Doc. No. : 16052985-V231-QA-PL-0008_01 AI Doc. No.: AI-16052985-MECH-ITP-007, Rev. A

Formats for References

# Formats / Report # Document Title
1  QF-16052985-003 Document Register
2  QF-16052985-004 Engineering Document Register
3  QF-16052985-028 Material Inspection Report
4  QF-16052985-212 Welding Electrode Baking Record
5  QF-16052985-215 List of Monitoring & Measuring Equipment &Calibration Register
6  QF-16052985-307 Welder Performance Certificate
7  QF-16052985-310 Welding Procedure Specification (WPS)
8  QF-16052985-335 Material Traceability Report
9  QF-16052985-336 Fit-up Inspection Report (Piping)
10  QF-16052985-337 Weld visual Inspection Report
11  QF-16052985-341 Welder Identity Card
12  QF-16052985-342 Hydro test Report
13  QF-16052985-343 Welding Procedure Qualification Record (WPQR)
14  QF -16052985-345 Pneumatic Test Report
15  QF-16052985-347 Piping Pre pressure Test Check list
16  QF-16052985-348 Punch list
17  QF-16052985-349 Checklist for Pressurization of Hydro/Pneumatic Testing
18  QF -16052985-350 Post Test and Reinstatement Checklist
19  QF-16052985-513 Welder Performance Summary
20  QF-16052985-514 Piping Spool Release Note for Piping
 Alghanim International General Trading & Contracting Co.
W.L.L
(Oil & Gas Division)
Kuwait Oil Company (KOC)
PROJECT : JURASSIC PRODUCTION FACILITY (JPF), EAST RAUDHATAIN PROJECT NO.: 16052985

Document Title : INSPECTION AND TEST PLAN FOR PIPING FABRICATION Page 8 of 14
SLB Doc. No. : 16052985-V231-QA-PL-0008_01 AI Doc. No.: AI-16052985-MECH-ITP-007, Rev. A

Formats for References

# Formats / Report # Document Title
21  QF-16052985-524 Weld Inspection Summary Report

Item Inspection Activity and Acceptance Criteria Codes, Verifying INSPECTION

No. Specific Check Point Area Standards & Procedures Document AI-O&G SLB KOC

1.0 PRIOR TO FABRICATION & MECHANICAL INSTALLATION.

 Document Register
Ensure all relevant drawings are at the latest  Relevant Drawings (QF-16052985-003)
1.1 revision and required approval obtained for  Relevant Procedures R R R
construction.  Relevant Specifications  Engineering Document
Register (QF-16052985-004)

 Material Inspection Report

 AI- 16052985-MECH-PRO-
025(Material receipt
1.2 Material Receiving & Identification / Checking
preservation & control
procedure)
(QF-16052985-028 )
 Material Traceability Report W S R
(QF-16052985-335 )

 WPS (QF-16052985-310)
Welding Procedure Qualification  ASME Sec IX
 WPQR(QF-16052985-343)
1.3  015-WH-1001 H H S
(WPS / WPQR)  NACE MR0175/ISO 15156  Approved Subcon Wps
copies
 Alghanim International General Trading & Contracting Co.
W.L.L
(Oil & Gas Division)
Kuwait Oil Company (KOC)
PROJECT : JURASSIC PRODUCTION FACILITY (JPF), EAST RAUDHATAIN PROJECT NO.: 16052985

Document Title : INSPECTION AND TEST PLAN FOR PIPING FABRICATION Page 9 of 14
SLB Doc. No. : 16052985-V231-QA-PL-0008_01 AI Doc. No.: AI-16052985-MECH-ITP-007, Rev. A

Item Inspection Activity and Acceptance Criteria Codes, Verifying INSPECTION

No. Specific Check Point Area Standards & Procedures Document AI-O&G SLB KOC

 AI-16052985-PRO- List of Monitoring &

026(Calibration & Control of Measuring Equipment
1.4 Calibrationof all Measuring & Testing Equipment &Calibration Register. R R R
Monitoring & Measuring
Equipment Procedure) (QF-16052985-215)

 Welder Identity Card QF-

16052985-341)
Welder Performance Qualification (For applicable  ASME Sec IX
1.5  Welder Performance W S R
pipe sizes )  WPS
Certificate(QF-16052985-
307)
2.0 SHOP FABRICATION

Fit-up check.  Approved Shop Drawings

 AI-16052985-MECH-PRO-
2.1 Material Traceability, Dimension, Joint
021, (Procedure for Piping
Preparation. Fabrication & Erection)
 Manufacture’s Instruction
2.2  AI- 16052985-MECH-PRO-
Baking of electrodes
024, (Procedure for Welding
Consumable Control)
 Fit-up Inspection Report
W R R
(Piping)(QF-16052985-336)
 Welding Electrode Baking
Record (QF-16052985-212)
W S S

2.3 Inter pass cleaning and temperature  Approved WPS  WPS (QF-16052985-310) W S S
 Alghanim International General Trading & Contracting Co.
W.L.L
(Oil & Gas Division)
Kuwait Oil Company (KOC)
PROJECT : JURASSIC PRODUCTION FACILITY (JPF), EAST RAUDHATAIN PROJECT NO.: 16052985

Document Title : INSPECTION AND TEST PLAN FOR PIPING FABRICATION Page 10 of 14
SLB Doc. No. : 16052985-V231-QA-PL-0008_01 AI Doc. No.: AI-16052985-MECH-ITP-007, Rev. A

Item Inspection Activity and Acceptance Criteria Codes, Verifying INSPECTION

No. Specific Check Point Area Standards & Procedures Document AI-O&G SLB KOC
 ASME B31.3
 AI-16052985-MECH-PRO-  Weld visual Inspection
2.4 Weld visual Inspection & Control of defects
027 , (Procedure for General
W S R
Report (QF-16052985-337)
field welding)
 ASME B31.3  Welder Performance
 AI- 16052985-MECH-PRO- Summary(QF-16052985-
2.5 Repair welding control & Welder's performance 513)
022, (Procedure for welding W R R
repair)
LPT/ MPT of Butt welds/fillet welds /branch welds
2.6 W R R
UT of Branch Welds

2.7 Radiography of Butt weld joints  ASME B31.3 R R R

 ASME Sec V
2.8 Hardness Test maximum 235 BHN.  Subcontractor's NDT W R R
Procedures  Subcontractor's NDT Reports
 KOC-MP-010 Appendix. 1
2.9 Post Weld Heat Treatment  16052985-V999-PI-IN- R R R
0002_01

2.10 Positive Material identification W R R

2.11 Preparation of Partial test package for Prefabricated  Test Pack  Material Inspection Report H R R
Spools (Without Hydro test – For Spools Release)  Approved Shop Drawings (QF-16052985-028 )
 Material Traceability Report
(QF-16052985-335)
 Alghanim International General Trading & Contracting Co.
W.L.L
(Oil & Gas Division)
Kuwait Oil Company (KOC)
PROJECT : JURASSIC PRODUCTION FACILITY (JPF), EAST RAUDHATAIN PROJECT NO.: 16052985

Document Title : INSPECTION AND TEST PLAN FOR PIPING FABRICATION Page 11 of 14
SLB Doc. No. : 16052985-V231-QA-PL-0008_01 AI Doc. No.: AI-16052985-MECH-ITP-007, Rev. A

Item Inspection Activity and Acceptance Criteria Codes, Verifying INSPECTION

No. Specific Check Point Area Standards & Procedures Document AI-O&G SLB KOC
 Fit-up Inspection Report
(Piping)(QF-16052985-336)

 Weld visual Inspection

Report (QF-16052985-337)
 Subcontractor's NDT Reports
 Weld Inspection Summary
Report(QF-16052985-524)
 Spools Release Format(QF-
2.12 Spools Release for Painting  Approved Test pack H R R
16052985-514)

3.0 ERECTION

Fit-up check.  Approved Shop Drawings

 AI-16052985-MECH-PRO-  Fit-up Inspection Report
3.1 Material Traceability, Dimension, Joint W R R
021, (Procedure for Piping (Piping)(QF-16052985-336)
Preparation. Fabrication & Erection)
 Manufacture’s Instruction
 AI- 16052985-MECH-PRO-  Welding Electrode Baking
3.2 Baking of electrodes W S S
024, (Procedure for Welding Record (QF-16052985-212)
Consumable Control)
3.3 Inter pass cleaning and temperature  Approved WPS  WPS (QF-16052985-310) W S S

 ASME B31.3
 AI-16052985-MECH-PRO-
3.4 Weld visual Inspection & Control of defects
027 , (Procedure for General
field welding)
 Weld visual Inspection
W S R
Report (QF-16052985-337)
 Alghanim International General Trading & Contracting Co.
W.L.L
(Oil & Gas Division)
Kuwait Oil Company (KOC)
PROJECT : JURASSIC PRODUCTION FACILITY (JPF), EAST RAUDHATAIN PROJECT NO.: 16052985

Document Title : INSPECTION AND TEST PLAN FOR PIPING FABRICATION Page 12 of 14
SLB Doc. No. : 16052985-V231-QA-PL-0008_01 AI Doc. No.: AI-16052985-MECH-ITP-007, Rev. A

Item Inspection Activity and Acceptance Criteria Codes, Verifying INSPECTION

No. Specific Check Point Area Standards & Procedures Document AI-O&G SLB KOC
 ASME B31.3  Welder Performance
 AI- 16052985-MECH-PRO- Summary(QF-16052985-
3.5 Repair welding control & Welder's performance 307)
022, (Procedure for welding W R R
repair)
LPT/ MPT of Butt welds/fillet welds /branch welds
3.6 W R R
UT of Branch Welds
 ASME B31.3
3.7 Radiography of Butt weld joints  ASME Sec V R R R
 Subcontractor's NDT
3.8 Hardness Test maximum 235 BHN. Procedures  Subcontractor's NDT Reports W R R
 KOC-MP-010 Appendix. 1
3.9 Post Weld Heat Treatment  16052985-V999-PI-IN- R R R
0002_01
3.10 Positive Material identification W R R
 Material Inspection Report
(QF-16052985-028 )
 Material Traceability Report
 Test Pack (QF-16052985-335)
 Approved Shop Drawings
 GA Drawings  Fit-up Inspection Report
3.11 Preparation of Hydro Test Package (QF-16052985-336) H R R
 PEFS Drawings with Test
pack limits  Weld visual Inspection
Report (QF-16052985-337)
 Subcontractor's NDT Reports
 Weld Inspection Summary
Report(QF-16052985-524)
 Alghanim International General Trading & Contracting Co.
W.L.L
(Oil & Gas Division)
Kuwait Oil Company (KOC)
PROJECT : JURASSIC PRODUCTION FACILITY (JPF), EAST RAUDHATAIN PROJECT NO.: 16052985

Document Title : INSPECTION AND TEST PLAN FOR PIPING FABRICATION Page 13 of 14
SLB Doc. No. : 16052985-V231-QA-PL-0008_01 AI Doc. No.: AI-16052985-MECH-ITP-007, Rev. A

Item Inspection Activity and Acceptance Criteria Codes, Verifying INSPECTION

No. Specific Check Point Area Standards & Procedures Document AI-O&G SLB KOC

4.0 Hydro testing of Piping Loops

4.1 Line Check before Hydro/Pneumatic Test  Approved Drawings H W S

 Approved Drawings
 ASME B31.3
Punch list preparation  AI- 16052985-MECH-PRO-
4.2
006, (Procedure for Hydro
Testing of Piping)
 AI- 16052985-MECH-PRO-
023 (Procedure for
Pneumatic Test for Piping)
 Line List - 16052985-V999-
4.3 Water filling/Pressurization PI-IN-0002_01
 Contractor’s/ Subcontractor's
NDT Reports
 Punch list(QF-16052985-
348)
H W R
 Piping Pre-Pressure Test
checklist
(QF-16052985-347)
 Checklist for Pressurization W S R
of Hydro/Pneumatic Testing
(QF-16052985-349)

 Hydro/Pneumatic Test Report

(QF-16052985-342)/
4.4 Hydrostatic/Pneumatic Test W W S
(QF-16052985-345)
 Alghanim International General Trading & Contracting Co.
W.L.L
(Oil & Gas Division)
Kuwait Oil Company (KOC)
PROJECT : JURASSIC PRODUCTION FACILITY (JPF), EAST RAUDHATAIN PROJECT NO.: 16052985

Document Title : INSPECTION AND TEST PLAN FOR PIPING FABRICATION Page 14 of 14
SLB Doc. No. : 16052985-V231-QA-PL-0008_01 AI Doc. No.: AI-16052985-MECH-ITP-007, Rev. A

Item Inspection Activity and Acceptance Criteria Codes, Verifying INSPECTION

No. Specific Check Point Area Standards & Procedures Document AI-O&G SLB KOC
 Approved Drawings
 ASME B31.3
 AI- 16052985-MECH-PRO-
006,
(Procedure for Hydro
Testing of Piping)
 Post Test & Reinstatement
 AI- 16052985-MECH-PRO- Checklist
4.5 Depressurization/Draining/Drying W S S
023 (QF-16052985-350)
(Procedure for Pneumatic
Test for Piping)

 Line List - 16052985-V999-

PI-IN-0002_01

5.0 FINAL DOCUMENTATION

 Approved Field test Pack

 Hydro /Pneumatic Test
 Relevant ITP and QC
5.1 Final Review of Quality Documentation reports with checklists H H R
Procedures
 Punchlists