Professional Documents
Culture Documents
Contractor: AMANA
Document No.:
Revision: R00
Date: 12/9/2020
Table of Contents
1. Introduction......................................................................................................................................3
2. Pre-requisites to Procedures.......................................................................................................3
3. Design Parameters.........................................................................................................................3
4. Reference Documents / Drawings..............................................................................................3
5. Pre-Start Checks / Pre-Commissioning.....................................................................................4
6. Commission / Test Procedures / Inspection Plan...................................................................4
6.3. Acceptance Criteria........................................................................................................................4
7. Interface Procedures......................................................................................................................5
8. Documentation................................................................................................................................5
9. Demonstrate Procedures..............................................................................................................5
10. Instrumentation...............................................................................................................................6
11. Staffing..............................................................................................................................................6
12. Safety Aspects and Permit to Work Requirements................................................................7
13. Appendices......................................................................................................................................7
13.1. Appendix 1 – Pre-Commissioning check list...................................................................7
13.2. Appendix 2 – Test Report Format.......................................................................................7
13.3. Appendix 3 – ITP.....................................................................................................................7
13.4. Appendix 4 – HSE risk assessment...................................................................................7
13.5. Appendix 5 - Any Specific manufactures/regulation documents (where
necessary)................................................................................................................................................7
1. Introduction
This method statement is applicable to all activities related to installation of FM200 System installed in LV
room. Works shall be conducted in conformance with relevant project drawings/ specifications, authorities
concerned, Manufacturer Recommendations and good industry practices .
1.1. Purpose
This document includes the procedures for the testing of the FM200 System within the frame of the Mina
Zayed Fish Market (MZFM) project, located in Abu Dhabi.
1.2. Scope
The testing of the FM200 System shall be carried out by Al Rasheediah Safety & Security as per the procedures
set out within this document.
2. Pre-requisites to Procedures
Contractor to list all dependencies in exact detail including when this will be required in the sequence of their
commissioning activities. Consequences of failure to achieve these dependencies should also be highlighted
here. Below samples
2.1. Ensure test and commissioning method statement is approved (as detailed in the attached ITP)
2.2. Ensure material submittals are approved (as detailed in the attached ITP)
2.3. Ensure the shop drawings/schedules are approved (as detailed in the attached ITP)
2.4. Ensure the MIR and installation is complete and approved as per the approved drawings (as detailed
in the attached ITP)
2.5. Ensure the test equipment is provided with valid calibration and in good working order complete
with all necessary equipment.
2.6. Ensure the test equipment has undergone monthly equipment check in line with project HSE
procedures to ensure operational and in safe working order
2.7. Ensure the calibration certificate is present throughout testing and witnessing activities.
2.8. Ensure those responsible for carrying out the test have fully read and understood the test
procedures by the use of tool box talk.
2.9. Ensure all HSE (where necessary) have been met and complied with prior to commencement of
testing.
2.10. Ensure any safety controls are adhered to (such as LOTO, permits etc.)
3. Design Parameters
3.1. FM 200 is a halocarbon agent accepted as an alternative to halon for total flooding fire suppression
systems. After receiving the fire signal, FM 200 is discharged totally from the cylinders within 10
seconds to fill up the space uniformly at the design concentration to extinguish the fire. The agent is
retained at its design concentration in the space for a period-called 'Hold Time'-to extinguish the fire.
3.2. For the design of the system, NFPA Code 2001, "Standard on Clean Agent Fire Extinguishing Systems"
is followed.
3.3. 7% Concentration is considered as per above code.
5. Pre-Commissioning Procedure
5.1. Before start of testing & commissioning the completeness of the system shall be ensured by
physical inspections and interpreting the previously submitted and approved work inspection
reports/records.
5.2. Check all the devices installed as per the approved drawings
5.3. All tools/equipment/instruments required are calibrated and having valid certificate.
5.4. Safe access to work areas shall be provided and shall be approved by the safety person prior to
commencement of works.
5.5. Temporary requirements to be arranged where required.
5.6. Remove Solenoid output cable from control panel Apply AC Power and connect Battery
5.7. Check the control Panel mounted properly
5.8. Check all LEDs status
5.9. Check all detector base mounted properly
5.10. Check installation of Extinguishing devices (Piping, cylinder, LPS, Solenoid) etc.
5.11. Check Auxiliary voltage it should be 24 Volt DC Check zones circuit.
5.12. Check Sounder circuits (First Stage & Second Stage)
6. Commissioning Procedure
6.2.3. Create any fault, like by removing battery terminal or switch off AC power or removing
detectors or removing sounders etc. and observe fault LED and status contacts.
6.2.4. Stimulate fire to zone 1 detector by using spray liquid and observe, the detectors go into fire
(LED) & Corresponding Zone LED in the panel.
6.2.5. Check the fire status contacts to building fire control panel
6.2.6. Check the sounder1 working or not Silence the sounder and reset Check the panel goes into
normal condition after reset it
6.2.7. Repeat above for procedure for all the detectors.
7. Documentation
A list of all required documentation to be used in the procedures detailed is required here, giving test sheet
references and descriptions. A copy of each pro-forma, including check lists, test sheets, responsibility matrix
and authorized signatory, is to be attached to the method statement.
8. Demonstrate Procedures
8.1. Al-Rasheediah to be conducting 100% testing internally prior to offering to witnessing authority and
verified by internal QC.
8.2. All tests shall be offered for witnessing and agreement can be made on the level (percentage) of
witnessing at the time of WIR submission, the percentages below are recommended witnessing
levels for the tests carried out on site.
8.3. FLS systems to be 100% witnessed.
8.4. The recommended level of witnessing for the testing detailed within this document shall be: -
9. Instrumentation
10. Staffing
10.1. Commissioning Manager: - Responsible for overseeing the commissioning activities to ensure all
coherence to the AMANA commissioning standards. The Commissioning Manager shall be
responsible for auditing the commissioning process.
10.2. Project Manager: - Responsible for managing the daily site activities to ensure successful project
delivery. The Project Manager shall be responsible for ensuring that all services installations are
commissionable and handed over for commissioning within the commissioning programme.
10.3. Discipline Engineers: - Responsible for co-ordinating the commissioning activities. The Discipline
Engineers shall be responsible for all deliverables related to engineering, construction,
commissioning and handover of all systems under their designated discipline.
10.4. AMANA Testing technicians: - Responsible for testing of AL-Rasheediah's installations such as the
static/dead testing of the installation.
10.5. AMANA QA/QC – QA/QC engineers shall support the test and commissioning process by conducting
internal witnessing and then prepare/submit the test pack documentation under cover of WIR.
10.6. Al-Rasheediah Testing Technicians – Conducts system pre-commissioning, testing, commissioning,
setting to work and fine tuning of the provided equipment/system in line with this document,
specification, drawings and specialist recommendations.
11.1. All safety precautions shall be followed as per established and approved project safety plan &
Procedure.
11.2. Only experienced and skilled technicians shall be engaged for carrying out above testing work.
11.3. All the operatives / staff involved in the work shall use PPE such as coverall, safety helmets, safety
shoes, high visibility vest, safety harness, hand gloves, safety glasses, etc., as required.
11.4. Safety officer shall check and ensure that all safety procedures are followed.
12. Appendices
12.1. Appendix 1 – Pre-Commissioning check list
12.2. Appendix 2 – Test Report Format
12.3. Appendix 3 – ITP
12.4. Appendix 4 – HSE risk assessment
12.5. Appendix 5 - Any Specific manufactures/regulation documents
(where necessary)
12.6. Appendix 6 – Project Specific testing Organization diagram