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FURNACE PROCEDURE |
METHOD STATEMENT
1.0 PURPOSE:
1.1 This method statement shall provide minimum guidelines
in accordance with international codes, standards, project
drawings and specification to erect Reformer Furnace in
plants and Refinery.
2.0 SCOPE:
2.1 This specification covers the minimum requirements for
erection of reformer furnace to be applied in in plants and
Refinery.
5.0 MANPOWER
5.1 The Mechanical Supervisor shall control the overall
activity of Fitter and pipe support machine Erection . The
basic manpower under him shall consist but not limited to the
following:
5.1 .1 Supervisor Mechanical
5.1.2 Foreman mechanical
5.1 .3 Rigger 1 (certified)
5.1.4 Rigger ( certified)
5.1.5 Welder
5.1.6 Millwright
5.1.7 Mechanical Fitter
5.1.8 Masons/Carpenters
5.1.9 Crane Operator (certified)
5.1.10 Safety Engineer/supervisor
5.1.11 Truck driver
5.1 .12 QC Inspector
5.1.13 Surveyor
5.1.14 Helper/ Fire watcher
7.6 Padding
7.6.1 Pads and liners shall be machined flat parallel and larger
than the foot of base frame.
7.6.2 Pads material shall be in accordance with ASTM A283
Gr. C,D or equivalent.
7.6.3 Pad shall be hot dip galvanized in accordance with
ASTM A123 or coated with zinc rich epoxy primer in APCS-1C
of SAES-H-101Vas applicable.
7.6.4 In general, the distance between pads shall not exceed
800 mm. If the distance becomes more than 800 mm, an
additional pad shall be added in between.
7.6.5 Pad size shall be selected as per the anchor bolt size as
follows:
7.6.5.1 Bolt diameter M 24 or 1 inch and below Pad width 50
mm
7.6.5.2 Bolt diameter M 30-M 48 or 1-1/4 to 2 inches Pad
width 75 mm.
7.6.5.3 Bolts diameter M 56 or 2-1/4 inches and above Pad
width 100 mm.
7.6.6 Number of pads shall be determined so the load
pressure will be less than 30 kg/cm².
L=W/NxAxB
L: Load supported by liner (kg/cm2)
W: Lifting load of equipment (kg)
N: Number of pads
A: Width of base plate for equipment (cm)
B: Width of liner (cm).
7.12 Grouting:
7.12.1 Water for mixing grout non-shrink material must be
fresh and clean, and free from Injurious of oil acid alkali, salt
or organic as per SAES-Q-010 Cement Based, Non-Shrink
Grout for structural and Equipment Grouting.
7.12.2 This grout shall meet the requirement of STS 03600
when used in high fluidity range. Compressive strength shall
be in excess of 34 .5 Mpa (5000 psi) when mixed according to
manufacturer instructions.
7.12.3 Grout shall be mixed in accordance’s with grout
manufacture’s instruction. Shall prepare sufficient quality of
grouting material, clean tools and equipment and suitable
water mixture at site to complete the job.
7.12.4 Grout inside skirt for vertical vessel must be filled with
slope, and an all opening for Drainages must be provided
under the base plate to be toward the nearest surface drain.
Instruction will be issue for item by item by
Subcontractor/Contractor.
10.0 ATTACHMENT
Vendor Erection Sequence