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Energy Audit – Field Report

Information

Name of the Company or Industry or VENNILA FOODS


Institute
Address, Phone number and Email-ID 45/45A, II Street, Anandham Nagar,
Velichanatham, Madurai - 625014
Name of the Owner / MD and Phone G.Arulprakash
Number S/o. Santhosh Kumar
Ph.No.: 8220661555
Name of the Manager / Electrical D.Gnanasekaran Arulraj
supervisor and Phone Number Ph.No.: 9488991022, 9443077744
Udyog Aadar Memorandum Number
Instruments involved onsite during 1. Power Analyzer Krycard ALM36
Energy Audit 2. Phase sequence meter
3. Clamp meter, Ammeter cum
Voltmeter
4. Earth resistance tester
5. Tachometer
6. Lux meter
7. Instruments related to
Machineries of the Industries
8. Etc
Name of the business they involved Papad Manufacturing
Date of Energy audit 23.07.2018
EB service number 05-109-008-1838
Date of service connection
Connected Load 71kW, Tariff III B
Voltage Measurement in single phase and
Three phase
Current measurement in each phase,
neutral and leakage current

EB Earth pit details Not Good


Any penalty they faced No
Generator details, Make RPM, Capacity, Powerol by Mahendra
Howmany hours/ day operating etc 125KVA
UPS details 1000VA
Whether Batteries are maintained Yes
properly
List of Equipments
Persons conducting audit: S.Sivakumar
Cleaning times

Executive Summary

(Points to be noted)

1. Proper earth need for generator, motor


2. Earth wires are removed and they are copper wires
3. Need lightning arrestor
4. Clean all the motors and machines

3. List of Equipments:

Sl.N Name of the Qty HP Kilo No. of Total Kilo


o Equipment Watts Workin Watts
g Hours consumed/da
y
1. Heater M/C 1 10 7.5 9 67.5
2. Roller Unit 1 5 3.7 9 33.3
(403 RPM)
3. Cutter Unit - 1 3 2.2 9 19.8
Conveyor
Motor
4. Vibrator 1 2 1.5 9 13.5
Motor
5. Dryer, Blower 1 5 3.7 9 33.3
6. Conveyor 1 5 3.7 9 33.3
Motor
7. Heater 1 30 22 9 198
8. Pulverized 1 20 15 9 135
9. Powder Mixing 1 7 5 9 45
Machine
10. Lighting Load 5 - 0.04 9 1.8
11. Ceiling Fans 5 0.33 0.24 9 10.8
Total
Generator 1 125
KVA KVA

4. Boiler
Model Make - -
Fuel Type - -

5. Generator Details

Generator Details, Mahindra Powered 125


Make, Model, KVA, kVA, 3 phase
Current Ratings etc
Engine details
No. of Working Hours /
Day
No. of Liters per hour

6. Field Report

S.No. Details
1. Name of the Industry VENNILA FOODS
2. Email ID
3. Name of the equipment to be tested
4. Rating of the motor Total HP:
5. Input voltage RY YB BR
375 V 360 V 365 V
7. Input voltage RN YN BN NE
216 V 207 V 210 V 1.5V
9. Input voltage RE YE BE NE
215V 206V 209V 1.5V
11. RPM at no load and full load
12. Type of starter is used
13. APFC / MD controller available or
not
14. Wires are fixed or hanging Wires are not properly fixed
15. Condition of earth Not bad (Not good)
16. Any suggestions by the energy team  Need dedicated earth.
member  Use copper wires
 Remove ordinary wires
17. Name of the operator/ Engineer  Supply voltage is low.
and signature who is assisted of  Use stabilizer
handling this unit
18. Signature of Energy consultant

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