Manual Torre Grua TC 5512

TC5512 Operation Manual
This manual describes in detail the PT5512 tower crane structure,
installation, operation, maintenance and other users use the necessary
information. Before you use the PT5512 tower crane manufactured by.,
please read this manual carefully. If you are still unclear, please contact
us.
Described as follows:
1 、 The warranty period of the Company's products is strictly in
accordance with the provisions of the sales contract. The tower crane
should be used at the required level of work.
2 、 During the warranty period the company is responsible for
manufacturing defects damaged parts of the warranty.
3 、 The Company is not responsible for the warranty of wearing
parts, but may provide replacement services.
４、The Company shall not be liable for any damage caused by the
failure of the user to operate the equipment according to the procedures
1
described in this manual or to carry out regular maintenance and
maintenance of the tower crane, resulting in damage to the tower crane
and safety accidents.
6、The tower machine working environment temperature: -20 ° C-
40 ° C, wind speed below 6.
CONTENT
CHAPTER 1: MACHINE PERFORMANCE.................................................1
一、PERFORMANCE CHART..................................................................1
二、TOWER CRANE PERFORMANCE PARAMETERS....................................3
三、TOWER CRANE MECHANISM CONFIGURATION PARAMETERS.................4
四、CEMENT FOUNDATION..................................................................5
五、COUNTERWEIGHTS....................................................................10
六、ATTACHING.............................................................................. 13
2
CHAPTER 2: MACHINE INSTALLATION..................................................12
一、TOWER PARTS OF THE SIZE AND WEIGHT........................................12
二、INSTALLATION PROGRAM............................................................17
三、INSTALLING TOWER CRANE..........................................................21
四、WEAR AROUND THE WIRE ROPE...................................................32
CHAPTER 3: JACKING...........................................................................37
一、WORK PREPARATION..................................................................37
二、JACKING GENERAL RULES............................................................38
三、JACKING BALANCE.....................................................................39
四、TOWER CRANE JACKING PROCESS..................................................40
CHAPTER 4 DISASSEMBLY OF THE TOWER CRANE................................51
一、DISASSEMBLY OF TOWER CRANE...................................................52
PART II OPERATION AND MAINTENANCE GUIDE..................................57
CHAPTER 1 TOWER CRANE SAFETY RULES...........................................57
CHAPTER 2 TOWER CRANE ELECTRONIC CONTROL SYSTEM.................70
3
一、TOWER CRANE SUPPLY................................................................70
二、THE DESCRIPTION OF ELECTRONIC SYSTEM......................................75
CHAPTER 3 HOISTING MECHANISM.....................................................81
CHAPTER 4 SLEWING MECHANISM......................................................85
CHAPTER 5 TROLLEYING MECHANISM.................................................90
CHAPTER 6 HYDRAULIC SYSTEM..........................................................94
CHAPTER 7 INTSALLATION INSPECTION REQUIREMENTS OF WIRE ROPE
..........................................................................................................109
CHAPTER 8 SLEWING RING................................................................119
CHAPTER 9 TOWER CRANE MAINTENANCE........................................121
一、TOWER CRANE INSPECTION AND MAINTENANCE：........................121
二、ALL KINDS OF LUBRICATION.......................................................125
三、TOWER CRANE MAINTENANCE...................................................126
4
PT5512
Tower Crane
The first part of the installation

instructions
5
6
Chapter 1：Machine performance

一、Performance Chart
12.08m 56.29m
10m 10m 10m 10m 5m 5m 5m
1 2 3 4 5 6 7
3.08m
5 6
HSC=44m
1 2 3 4
50m
1 2 3 4 5
45m
1 2 3 4
46.73m
40m
3.0m
1.6m
55m Load Diagram
Radius（m） 3-15.4 16 18 20 22 24 26 27.8 30

Load 2 fall 3.0 2.73
capacit
y 4 fall 6.0 5.76 5.01 4.42 3.94 3.54 3.21 2.95 2.68
t
7
Radius（m） 32 35 40 42 45 48 50 52 55
Load 2 fall 2.52 2.25 1.88 1.76 1.6 1.47 1.38 1.3 1.2
capacit
y 4 fall 2.47 2.2 1.84 1.72 1.56 1.42 1.33 1.26 1.15
t
50m Load Diagram
Radius（m） 3-16.3 18 20 22 24 26 28 29.4 30

Load 2 fall 3 2.93
capacit
y 4 fall 6 5.35 4.73 4.22 3.8 3.45 3.15 2.95 2.89
t
Radius（m） 32 34 35 38 40 42 45 48 50
Load 2 fall 2.71 2.51 2.42 2.18 2.03 1.91 1.74 1.59 1.5
capacit
y 4 fall 2.66 2.46 2.37 2.13 1.99 1.86 1.69 1.54 1.45
t
45m Load Diagram
Radius（m） 3-16.7 18 20 22 24 26 28 30.2

Load 2 fall 3.0
capacity
4 fall 6.0 5.52 4.87 4.35 3.92 3.56 3.25 2.96
t
Radius（m） 32 35 36 38 40 42 45
Load 2 fall 2.8 2.5 2.41 2.25 2.11 1.98 1.8 /
capacity
4 fall 2.75 2.45 2.36 2.2 2.06 1.93 1.75
t
40m Load Diagram
Radius（m） 3-17.3 18 20 22 24 26 28
Load 2 fall 3.0
capacit
y 4 fall 6.0 5.73 5.06 4.52 4.08 3.7 3.38
t
Radius（m） 30 31.2 32 35 36 38 40
Load 2 fall 3.0 2.91 2.61 2.52 2.35 2.2
8
capacit
y 4 fall 3.11 2.96 2.87 2.56 2.47 2.3 2.15
t
二、Tower crane performance parameters
Use level U5 The maximum installation height of the wind level ≤4

Load state Q2 Working state wind level ≤6
Working A5 Non-working state wind level ≤11
level u
Parameter name Value
ni
Rated load moment t. 80
Max load capacity m
t 6
The max rated load weight allows m 15.4
max ratings
Working 幅度
range (min / max) m 3/55
Lifting height (fixed / attached) m 44/200
Fall / 2 4
Hoisting
height
speed m 0~40 0~80 0~20 0~40

Hoisting
load /t 3 1.5 6 3
capacity
Motor model / YTLVFE180M2-4
Power K 24
Motor speed w
r/ 1450
m
sle
Slewing speed r/ 0-0.6

m
9
Motor model / YTRVFW132M1-4F1/F2
wing power K 2×5.5
speed w
r/ 1190
Trolleying speed m
m 0~58
trolleying
Motor model // YTDVF112M1-4

power k 4
speed W
r/ 1445
Jacking speed m
m 0.5
Hydraulic system rated /M 25
Jacking
work model
Motor 压力 P
/ YE2-132M-4
power k 7.5
speed W
r/ 1470
Hydraulic cylinder by / m
m 160/110
平 piston
Loadrod 直径
radius m
m 55 50 45 40
衡
重 Counterweight t 13.6 12.5 11.4 10.3
Total power(not include jacking) K 39
Operating temperature w
℃ -20~+40
三、Tower crane mechanism configuration parameters

name unit
model / YTLVFE180M2-4
power Kw 24
motor speed r/min 1478
Hoist mechanism
Brake torque N.M 300
reducer Speed ratio / 36

Wire rope 6×29+FC-∅12
Rated single rope tension KN 15
2 times the lowest rate of steady decline≤9m/min
model / YTRVFW132M1-4F1/F2
Motor power Kw 2×5.5
Slewing mechanism
speed r/min 1190

model / QTH100
Reducer Speed ratio / 195
Output torque N.M 10000
Output gear Modulus M 12
parameters Gear number Z 16
10
Displacement
X +0.5
coefficient
model / 011.45.1250
slewing ring
Modulus M 12
Single row four
Gear number Z 118
point contact ball
Displacement
X +0.5
coefficient
model / YTDVF112M1-4
mechanism
motor power Kw 4
Trolleying
speed r/min 1445

Reducer Speed ratio / 29.4
Wire rope 6×19W+FC-∅7.7
model / YE2-132M-4
motor power Kw 7.5
speed r/min 1470
flow L/min 14
Jacking system
Hydraulic power
Working
station Mpa 25
pressure
Cylinder / rod
Mm 160/110
diameter
Lifting cylinder Travel /
install Mm 1600/2100
distance
四、Cement foundation
1. Preparation conditions
For the sake of stability of the tower crane, it is required that the size
and weight of the cement foundation under the ground should be at least
equal to those specified in this specification. If the size of the cement
foundation is inconsistent with our suggestion. Please consult our
11
company.
2. The production of cement foundation
2.1 Rules for the production of reinforced concrete components
Cement and rebar are determined according to technical rules
2.1.1 Cement
Ftj= Cement j days after the tensile strength
Fcj= Cement j days after the compressive strength
Attention ： 1. In any case, the compressive strength is measured by the
axial compressive force of the cylinder having a diameter of 200 cm2
twice its diameter (16 cm).
2. The dimensions and properties of the bars and cements described in
this specification are based on the compressive strength values of the
cement at 28 days (j = 28)
3. In the correct production and vibration of the cement：
Fc28=20Mpa，Ft28=1.8Mpa
2.2 Description and illustration
12
Examples of concrete foundation (M101N)
M: concrete foundation 101：Concrete base weight (t)
The reinforced concrete foundation is made up of upper and lower
reinforcing bars, and the upper and lower layers are connected by steel
bars. Each layer is made up of two layers of steel that cross each other.
33 : 钢筋数量
HA : 高强度钢筋
25 : 钢筋直径(mm)
33 HA 25 X 620 e=17
e : 钢筋间距(cm)
620 : 钢筋长度(cm)
在两个方向上
1LH: Above the first layer 2LH: Above the second layer；
1LB: Below the first layer 2LB：Below the second layer；
L: length (cm) I: wide (cm) H ： Height (cm) V: volume (m3) D:
density
13
2> Chart description
1.1 The description and illustration of the reaction form
CTM= Maximum torque of tower crane (m. Kg)
TX: TY= Total shear force of tower crane (Does not include torque T)
HSC= Tower crane lifting height
14
1.2. The description and illustration of the cement foundation
calculation form
1：The height under hook (m)
2：Tower crane weight (Kg)
3：Maximum torque (m. Kg)
4：Shear force (Kg)
5：Maximum reaction force: pull (Kg)
5：Maximum reaction force: pressure (Kg)
H.S.C：The height under hook
15
1.3 The description and illustration of the pressure gauge below the
cement foundation
16
3> Reaction force
2.1. P16A The force and reaction force on the fixed foot
D C D C D C D C D C D C D C D C D C
MAX MAX
HSC A B A B A B A B A B A B A B A B A B
TX TY CTM:19560Kg.m TX TY CTM:0
8 -30 -30 -29 -11 -40 -2 -34 -34 -21 -11 -38 -26 7 7 7 -10 15
8 7 -29 8 7 17 -11 12 -21 -2 12 16 -11 -26 7 -26 -26 -34 -10
1.7 0 0 1.7 1.3 1.2 0 3.3 3.3 0 0.9 3 4 0 0 4 3.1 3.1
9 -31 -31 -30 -12 -42 -5 -36 -36 -19 -12 -40 -26 6 6 6 -10 15
11 8 -30 9 8 18 -12 14 -19 -5 14 17 -12 -26 6 -26 -26 -34 -10
1.8 0 0 1.8 1.3 1.2 0 3.4 3.4 0 0.9 3.2 4.5 0 0 4.5 3.5 3.5
10 -33 -33 -32 -12 -44 -7 -39 -39 -17 -12 -42 -26 6 6 6 -10 15
14 9 -32 10 9 20 -12 16 -17 -7 16 19 -12 -26 6 -26 -26 -35 -10
1.9 0 0 1.9 1.4 1.3 0 3.6 3.6 0 1 3.4 5 0 0 5 3.9 3.9
11 -34 -34 -33 -12 -46 -10 -42 -42 -15 -12 -44 -26 6 6 6 -11 14
17 10 -33 11 10 22 -12 18 -15 -10 18 21 -12 -26 6 -26 -26 -35 -11
2 0 0 2 1.5 1.4 0 3.8 3.8 0 1 3.5 5.6 0 0 5.6 4.3 4.3
1
P16A The force and reaction force on the fixed foot (continued)
MAX MAX
12 -36 -36 -35 -13 -49 -13 -44 -44 -13 -13 -47 -27 6 6 6 -11 14
20 11 -35 12 11 24 -13 20 -13 -13 20 23 -13 -27 6 -27 -27 -35 -11
2.1 0 0 2.1 1.5 1.4 0 4 4 0 1.1 3.7 6.1 0 0 6.1 4.7 4.7
13 -38 -38 -37 -13 -52 -15 -47 -47 -10 -13 -50 -27 5 5 5 -11 14
23 12 -37 13 12 26 -13 22 -10 -15 22 26 -13 -27 5 -27 -27 -36 -11
2.2 0 0 2.2 1.6 1.5 0 4.2 4.2 0 1.1 3.9 7.0 0 0 7.0 5.3 5.3
15 -40 -40 -39 -13 -54 -18 -50 -50 -8 -13 -54 10 -33 -33 -33 -12 -44
26 14 -39 15 14 28 -13 25 -8 -18 25 28 -13 10 -33 10 10 22 -12
2.2 0 0 2.2 1.7 1.6 0 4.3 4.3 0 1.1 4.1 7.5 0 0 7.5 5.6 5.6
16 -42 -42 -41 -13 -57 -22 -53 -53 -5 -13 -58 17 -40 -40 -40 -12 -55
29 15 -41 16 15 31 -13 27 -5 -22 27 32 -13 17 -40 17 17 32 -12
2.3 0 0 2.3 1.7 1.6 0 4.5 4.5 0 1.2 4.2 7.7 0 0 7.7 5.8 5.8
2
18 -44 -44 -43 -14 -61 -25 -56 -56 -3 -14 -62 24 -48 -48 -48 -12 -67
32 17 -43 18 17 33 -14 30 -3 -25 30 35 -14 24 -48 24 24 43 -12
2.4 0 0 2.4 1.8 1.7 0 4.7 4.7 0 1.2 4.4 8.2 0 0 8.2 6.2 6.2
P16A The force and reaction force on the fixed foot (continued)
MAX MAX
19 -47 -47 -46 -14 -64 -28 -60 -60 1 -14 -66 32 -56 -56 -56 -13 -79
35 18 -46 19 18 36 -14 33 1 -28 33 39 -14 32 -56 32 32 55 -13
2.5 0 0 2.5 1.9 1.8 0 4.9 4.9 0 1.3 4.6 8.6 0 0 8.6 6.5 6.5
21 -49 -49 -48 -14 -68 -32 -63 -63 4 -14 -71 40 -64 -64 -64 -13 -92
38 20 -48 21 20 39 -14 36 4 -32 36 43 -14 40 -64 40 40 67 -13
2.6 0 0 2.6 1.9 1.8 0 5.1 5.1 0 1.3 4.7 8.9 0 0 6.7 6.7
23 -52 -52 -51 -15 -71 -35 -67 -67 7 -15 -76 48 -74 -74 -74 -13 -106
41 22 -51 23 22 42 -15 39 7 -35 39 47 -15 48 -74 48 48 81 -13
2.7 0 0 2.7 2 1.9 0 5.3 5.3 0 1.4 4.9 9.6 0 0 9.6 7.3 7.3
44 25 -54 -54 -53 -15 -75 -39 -71 -71 10 -15 -81 57 -83 -83 -83 -13 -121
24 -53 25 24 45 -15 42 10 -39 42 52 -15 57 -83 57 57 95 -13
3
2.8 0 0 2.8 2.1 2 0 5.4 5.4 0 1.4 5.1 9.8 0 0 9.8 7.4 7.4
2.2 Calculation of cement foundation
HSC
Maximum Maximum
Shear Shear
weight bending pull pressure weight bending pull pressure
force force
moment moment
8 43638 91710 2203 33205 55024 37638 -50233 2794 14753 33572
11 44818 95224 2324 34600 57009 38818 -50233 3182 14458 33867
14 45998 99103 2446 36171 59170 39998 -50233 3571 14163 34162
17 47178 103346 2567 37917 61506 41178 -50233 3959 13868 34457
20 48358 107953 2688 39838 64017 42358 -50233 4348 13573 34752
23 49538 112924 2810 41934 66703 43538 -50233 5549 13278 35047
26 50718 118260 2931 44206 69565 44718 67214 6083 21152 43511
29 51898 123960 3053 46653 72602 45898 89237 6617 31450 54399
4
32 53078 130024 3174 49275 75814 47078 112862 7151 42519 66058
35 54258 136453 3296 52072 79201 48258 138090 7686 54360 78489
38 55438 143245 3417 55044 82763 49438 164921 8220 66971 91690
41 56618 150402 3538 58192 86501 50618 193355 8754 80354 105663
44 57798 157924 3660 61515 90414 51798 223392 9289 94507 120406
5
2.3 Pressure under cement foundation
HSC M74T M81T M101T M126T
8 1.13 1.05 0.87 0.74
11 1.16 1.07 0.88 0.75
14 1.19 1.1 0.9 0.76
17 1.22 1.13 0.92 0.78
20 1.26 1.16 0.95 0.79
23 1.3 1.19 0.97 0.81
26 1.34 1.23 0.99 0.83
29 1.39 1.27 1.02 0.85
32 1.45 1.31 1.05 0.87
35 1.58 1.4 1.08 0.89
38 1.93 1.66 1.21 0.97
41 Cannot use 2.05 1.37 1.06
44 Cannot use Cannot use 1.59 1.16
1
2
4. Concrete foundation (M101N)
3
L:560I:560 H:135V:42 D:2.4
5. Fixed anchor
The fixed anchor must be symmetrically mounted with the center line of
the concrete foundation，According to the tower size requirements into a
1.60m square.
In any case, the size of the fishtail plate must be ensured 150
1. Size characteristics of the non-recyclable fixed anchor
The steel used to pour concrete around the anchor is neither cut nor
reduced.
2. Installing fixed anchor
4
Should be included：
Four fixed anchors and eight pins, a holder, and a calibrator
1. Connect the mounting bracket and the fixing anchor with 8 pins (3)
(Figure A), And with a safety pin and a pin lock (Figure D)
2. Will be assembled up the fixed anchor and fixed frame into the pit, And
set the adjustable bolt (2) under the fixed anchor (Figure C) The fixed
anchor must be symmetrically mounted with the center line of the
concrete foundation ， According to the tower size requirements into a
1600mm square.
3. Strictly guaranteed size 150 (Figure B)
4. With the level of flatness measurement to ensure that the leading angle
of the four corners of the height difference of not more than 2mm.
5. Pour the concrete, completely dry (about 28 days later) and then
remove the frame.
5
五、Counterweights
1> General description
The counter jib is made up of reinforced concrete blocks, with only one
type of concrete blocks hanging side by side in the counter jib tail.
The counterweight block shall be made in accordance with the drawings
given below, and the external dimensions and functional dimensions of
the counterweight shall be maintained, Especially the position and size of
the suspension hole. Counterweight re-production by the user is
6
responsible, should avoid the balance in the hoisting and use of the
occurrence of fracture and broken. For the counterweight, the weight is
given and the tolerances are specified. To ensure the weight of the
tolerances, the height of the concrete aggregate can be varied according to
the density of the aggregate used.
After the completion of the production we recommend that the
weight of the concrete block on the side.
2> the production of counterweight
1) A-type counterweight of the production
weight=1700Kg,Concrete density2.35t/m3' Weight tolerance±50kg。
7
3> The installation of counterweight
The counterweight is made up of several A, B concrete blocks 。 The
8
counterweight should start from the counter jib (near the side of the
tower). The counterweight should be placed on the triangular support
plate of the counter jib to ensure that the balance weights are locked to
each other.
1) Partial counterweight
Partial counterweight: The counterweight before the hoist jib is installed
Counter jib Load Counterweight installation

Quantity Weight(Kg)
length (m) raduis(m) diagram
55
50
12.08 2A 3400
45
40
2) Final counterweight
Counter jib length (m) Load raduis(m) Weight(Kg)
55 13600
50 12500
12.08
45 11400
40 10300
9
六、Attaching
1> Introduction
HSC=200m
When the lifting height exceeds the independent height, the tower crane
64
HSC=179m
55
should be connected with the building by attachment.
57 57
2> Attach the installation location

HSC=161m
171.15m
55 55
HSC: the height arrive hook 51 51 51

HSC=137m
150.15m 150.15m
A: independent height; B: one anchorage 48 48 48
43 43 43 43
C: two anchorages; D: three anchorages

HSC=113m
129.15m 129.15m 129.15m

41 41 41 41
E: four anchorages; F: five anchorages 35 35 35

35 35
HSC=89m
105.15m 105.15m 105.15m 105.15m

G: six anchorages；H: seven anchorages
33 33 33 33 33
27 27 27 27 27 27
HSC=65m
81.15m 81.15m 81.15m 81.15m 81.15m

25 25 25 25 25 25
19 19 19 19 19 19 19
HSC=44m
57.15m 57.15m 57.15m 57.15m 57.15m 57.15m

17 17 17 17 17 17 17
12 12 12 12 12 12 12 12
11 11 11 11 11 11 11 11
10 10 10 10 10 10 10 10
33.15m 33.15m 33.15m 33.15m 33.15m 33.15m 33.15m
9 9 9 9 9 9 9 9
10 1 1 1
1 1 1 1 1
基基基基基基基基
节节节节节节节节
A B C D E F G H
11
3> Attached to the reaction force

Maximum torque：26000Kg.m
HSC H1 H2 H3 H4 RS(Kg) R1(Kg) R2(Kg) R3(Kg) R4(Kg)
1021 1983 4205 -4088 8870

200 33.15 81.15 129.15 171.15
259 9298 13640 4250 25956
1014 2004 4133 -3811 8485
197 33.15 81.15 129.15 171.15
229 9402 13268 5693 23951
1007 2025 4061 -3534 8100
194 33.15 81.15 129.15 171.15
195 9507 12896 7136 21946
1001 2043 3995 -3276 7729
191 33.15 81.15 129.15 171.15
163 9605 12549 8480 20018
996 2061 3932 -3036 7374
188 33.15 81.15 129.15 171.15
133 9696 12228 9725 18168
991 2076 3876 -2816 7034
185 33.15 81.15 129.15 171.15
106 9779 11931 10871 16397
986 2092 3823 -2614 6707
182 33.15 81.15 129.15 171.15
82 9855 11661 11918 14705
1478 4420 -3904 8835
179 57.15 105.15 150.15
6160 14517 3903 25950
1491 4356 -3636 8451
176 57.15 105.15 150.15
6222 14185 5307 23965
1504 4292 -3368 8067
173 57.15 105.15 150.15
6284 13853 6711 21971
1514 4233 -3116 7698
170 57.15 105.15 150.15
6340 13545 8019 20051
Attached to the reaction force (continued)
1

1524 4178 -2883 7343
167 57.15 105.15 150.15
6392 13258 9230 18209
1533 4127 -2669 7004
164 57.15 105.15 150.15
6441 12995 10345 16445
1542 4081 -2473 6679
161 33.15 81.15 129.15
6484 12754 11364 14758
1550 4040 -2295 6371
158 33.15 81.15 129.15
6524 12536 12287 13149
330 4106 -3327 8389
155 33.15 81.15 129.15
2198 12108 5652 23653
355 4031 -3058 8005
152 33.15 81.15 129.15
2326 11735 7048 21658
378 3960 -2808 7636
149 33.15 81.15 129.15
2445 11369 8347 19740
399 3895 -2577 7282
146 33.15 81.15 129.15
2555 11030 9551 17900
419 3835 -2364 6944
143 33.15 81.15 129.15
2657 10717 10659 16138
436 3780 -2170 6620
140 33.15 81.15 129.15
2749 10432 11672 14452

137 57.15 105.15 2784 -2707 8419
2
7727 5977 24711

2740 -2460 8050
134 57.15 105.15
7491 7261 22799
2696 -2213 7681
131 57.15 105.15
7255 8545 20887
2653 -1984 7328
128 57.15 105.15
7036 9741 19046
2614 -1772 6988
125 57.15 105.15
6834 10847 17277
2578 -1576 6661
122 57.15 105.15
6647 11866 15580
2546 -1396 6349
119 57.15 105.15
6477 12796 13956
2516 -1234 6051
116 57.15 105.15
6322 13638 12403
2954 -3958 8169
113 33.15 81.15
4722 4372 22405
2858 -3662 7804
110 33.15 81.15
4221 5911 20502
2769 -3387 7451
107 33.15 81.15
3756 7343 18671

101 33.15 81.15 2609 -2897 6788
2926 9891 15223
98 33.15 81.15 2541 -2688 6487
2436 11406 12724
3
95 33.15 81.15 2478 -24893 6189

2154 12262 11416
92 33.15 81.15 2420 -2319 5905
1905 13029 10166
89 33.15 57.15 2670 -8376 11556
5043 -1960 21265
86 33.15 57.15 2598 -7945 11016
5078 -6 18890
83 33.15 57.15 2533 -7532 10502
4443 1812 16628
80 33.15 57.15 2472 -7149 10013
4174 3498 14479
77 33.15 57.15 2415 -6797 9551
3927 5048 12444
74 33.15 57.15 2364 -6473 9114
3702 6465 10522

68 33.15 57.15 2277 -9761 8317
3315 8896 7014
65 33.15 -5692 10204
-2295 20813
62 33.15 -5391 9736
-966 18753
59 33.15 -5110 9288
4
269 16785
56 33.15 -4850 8861
1414 14908
53 33.15 -4609 8456
2469 13123
50 33.15 -4390 8070
3432 11427
47 33.15 -4192 7706
4305 9823
Attached to the max reaction force

：R●11556Kg R■25956Kg
5
4> Install the attached device rule
1. Introduction
In some cases, it is necessary to lift one or two sections of the tower
section to facilitate the installation of the attachment box.
2. After installation of the attachment, should be checked from the two
sides of the attachment above the vertical tower is not greater than
4/1000, The vertical dimension of the tower below is not more than
2/1000 in order to avoid the deviation of the distance between the tower
and the building.
3. To ensure that the attachment frame is well connected to the tower,
avoid moving the wedge (1) The part (2) with the welding wedge on the
attachment frame must be placed in the correct direction to obtain a good
connection (detailA)
6
2. The explanation of attachment frame
The full attachment frame includes:
A front beam (1);
A rear beam (2);
Two side beams (3) and (4);
A cross bracket (5);
Two clamps (6) and (7) [with two pads (8) and two wedges (9), mounted
on the cross bracket (5)Two jaws (10) and (11), four fastening wedges
(12) and a plurality of fixing pins;
The front beam has four holes for connecting with the pin (13) through
the attachment rod and the building.
7
3.The installation of attachment frame

First remove the standard escalator that will be fitted with the tower
standard section of the attached frame;
(1) and (2) are mounted on the front beam (3) on the ground, and only
one pin (4) is inserted so as to adjust the spacing between the side
beams (1) and (2) , B);
(2) Place the gusset (5) of the front beam (3) against the horizontal angle
(6) in the middle of the standard section (detail C).
In this process, two rope guides can be used;
8
(1) and (2), insert the pin (7) (details A, B);
(8), place it in place (detail C) and fix it to beams (1) and (2) with pins (9)
and (10) (detail D);
9
11) and fixed to the beams (1) and (2) with a pin (13) and locked with a
cotter, (14) with a spacer (15) and in place, and then secured to the beams
(16) and (17) by means of a pin (18) and locked with a cotter, (19) and
(20) with a pad (21) and in place, and then secured to the beams (16) and
(17) by means of a pin (22) and locked by a cotter, Install and pinch the
cross bracket (23) and secure it to the clamps (19) and (20) with the pin
(24).
10
Check the level of the attached frame, such as uneven, then the
amendment; (25), pressing the wedge so that the attachment frame is in
close contact with the main chord of the standard section (28)
(26), pressing the wedge so that the spacer (27) is pressed against the
inside of the main chord of the standard section (28)
After the above operation, check the wedge and the standard section
of the main chord should not have any gaps.
Install the escalator (29) in the standard escalator position and install
11
the two retaining rings on the escalator
12
Chapter2 Machine installation

一、Tower parts of the size and weight
Schematic representation of the main components to be lifted
(including the attached mechanism, connecting accessories, such as pins
and bolts, etc.)
13
The following pages list the weight of the main parts of the site
demolition tower crane, you can choose the appropriate car crane, which
can be the overall hoisting.
1>whole machine
The dimensions given below are theoretical only and do not take into
account the deformation when there is no load or no load.
name X(mm) Y(mm) Z(mm) weight（KG
）
Base 1670 1730 7740 3060
section
assembly
Base 1670 1730 7740
section
3m Ladder 3040 730 1082
4.5m 4540 730 1082
Ladder
12.08m 56.29m
10.73m
3.08m
2>tower section
1)7.5m base section
14
2)3m mast section

）
Mast section 1670 1730 3240 1180
assembly
Mast section 1670 1730 7740
channel 3040 730 1082
The channel is different depending on the location
X Y Z weight
Mm Mm Mm Kg
Climbing
cage 3585 3585 6785 3405
assembly
framework 2320 2100 6785 1740
Long
825 3730 180 78
platform
Short
825 2410 180 55
platform
Jacking
130 1655 579 257
beam
Hydraulic
/ 600
system
15
3>climbing cage
name X(mm) Y(mm) Z(mm) 重量

（KG）
Climbing assembly 3700 3670 7825 3930
Main baby of frame 2310 2090 6785 1690
Front frame 1837 315 2360 255
Jacking beam 1520 154 835 270
Hydraulic station 500 735 1050 230
jackinging cylinder 300
4>Slewing assembly

）
Slewing 2310 3400 3450 4380
assembly
Upper 1760 1680 1950 1280
Turntable
16
structure
Under the 2060 2110 1030 1385
bearing
Operator cab 125
platform
Maintain the 60
platform
Introducing 126*2
beams
Slewing ring 438
Slewing 364+399
mechanism
5>Counter jib assembly
Name X(mm) Y(mm) Z(mm) weight（KG）

Counter jib assembly 13160 2410 2865 4665
jib root section 8650 1285 1800 2410
Jib end section 4670 1375 1825 985
Hoisting mechanism 2140 1195 820 990
Electronic control 200
17
system
18
7>Hoist jib assembly

weight（KG
Name Hoist jib section X(mm) Y(mm) Z(mm)
）
Firstly 10185 1280 2085 1785
Second 10218 1100 1748 1255
third 10190 1100 1732 985
fourth 10165 1100 1335 720
fifth 5125 1100 1310 255
Hoist jib assembly
19
weight（KG
name Hoist jib section X(mm) Y(mm) Z(mm)
）
sixth 5100 1100 1285 240
seventh 5090 1100 1285 220
eighth 560 1300 1240 90
trolley 1725 1895 1620 310
Hook 1000 300 1370 220
Trolley mechanism （No wire rope） 1590 540 550 222
20
二、Installation program
1> Install the general rules
1. Lifting tower crane parts must pay attention to safety
Attention： 1. The crane is aranged
2. Do not overweight
3. Spreader is good, and according to the weight of lifting parts to
choose the appropriate rope length
4. Pay attention to (consider) hanging point
2. This manual must be read in detail before installing the instructions
and in the order of the instructions.
3. Use a variety of protection, safety devices, such as ladder, platform,
fence and seat belts.
4. It is absolutely forbidden to lift the load before the balance is not
installed 。
5. In the case of wind speed exceeding 13 m / s, the tower crane shall
not be installed and lifted.
6. Before the start of the lifting operation, check that the lower stand and
the jacking frame are connected with the pin and are locked with the
cotter pin.
7. Determine the number of counterweight depending on the lifting
range
8. The hoist jib shall be lifted to the top of the riser opening (ie, the
standard section is introduced to the side of the cradle).
9. When lifting or falling down the standard section, keep as close as
possible to the tower.
10. In the process of lifting, to absolutely prohibit the arm to turn or start
the variable trolley and the use of lifting hook (up or down).
11. The installation location of the tower crane at the construction site
21
shall ensure that the distance between the maximum rotation part and the
surrounding building is not less than 1.5m,
The safe distance between any part of the tower crane and the wire shall
comply with the following table:
Voltage Kv <1 1~15 20~40 60~110 200
safe distance 1.5 3.0 4.0 5.0 6.0
(vertical)m
safe distance 1.0 1.5 2.0 4.0 6.0
(level)m
12. The installation of the cotter
1) In order to ensure that the cotter pin on the pin of the stop action,
should be the pin of the cuff instead of bending only a long one, Figure
14-1B
2) Do not have to pin the pin of the two feet fully folded to contact with
the pin, bending 15 ° ~ 30 ° can be, which will help remove the cotter,
Figure 14-1C
3) Do not allow the cotter pin to be stuck on other obstructions, which
will cause it to deform or damage when the pin is rotated,
4) In case of obstacles, the cotter pin can be completely split feet, see
Figure 14-1D
22
三、Installing tower crane
1>Installing section
1) Tower configuration
The leg-mounted tower consists of a 7.5m base section and a 12-
section 3m standard section.
1.7.5m the assembly of the base section
7.5m base section for a whole structure, the main chord ∠180 × 18,
cross-section 1.6m × 1.6m, with the top step, Below the fish tail plate
hole Φ50,，upper fish tail plate hole Φ50
7.5m base section placed in the base section from bottom to top in turn
installed 4.5m and 3m ladder.
2. The installation of 3m standard section

1) The composition of 3m standard section
The standard section consists of four monoliths，the two monolithic
(1, 2) has lugs, The other two monolithic (3,4) no jacking lugs
The two monoliths of the joint plate for a fixed escalator should be
installed face to face.
The monolith is fixed by 20 special bolts and the bolt head must be facing
outward.
Between the standard sections with 8 Φ50 pin to connect, and with a full
23
range of channels.
24
2) The assembly molding of 3m standard section
25
3) The installation of Channel
The channel includes a rest channel and a standard channel
The rest channel includes a rest (1), a 3m long escalator (2), a escalator
(3), 3 fence (4) and various types of fasteners (5) (detail A)
The standard channel includes a 3m long escalator (1), an escalator (2)
and various types of fasteners (detail B)
3.1 Install the rest channel

3m tower section should be in the vertical state when installing the
channel. Standard section is vertical，Install the escalator bracket (1) on
the standard step side and fix it with the pin (2) and the cotter pin (detail
A);
Attach the top of the escort with 2 rings to the upper side of the escalator
bracket (1)
Install the fastening sleeve (4), put the wedge (5) into the fastening, bend
the wedge lug (6), and expand the retainer (7) (detail A);
Install the rest platform (8) (escalator opening side), tighten with the pad
(9) bolts (10) (detail B);
26
Install the guardrail (11) and fix it with the cotter pin (Figure C). On the
fence (11), attach a fence (13) to the fence (11) with a clamp (14) and a
bolt (15) (detail D). To prevent the escalator from slipping in the standard
section, it can be fixed with wire.
27
4) Leaf connection
First should ensure that the leaf and the side of the five burrs, wear, pin,
mounting hole oil, to ensure the installation. Install the pins (1) and (3),
knock until the pin is fully inserted (detail A).
2>Installing climbing frame

Climbing frame mainly caged structure, platform and hydraulic system,
the introduction of standard sections and other components, The lifting
movement of the tower crane mainly consists of this component.
The jacking cylinder is mounted on the beam on the rear side of the
frame (ie, the side of the preloaded arm), The hydraulic pump station is
placed on the platform of the hydraulic cylinder side, There are 16 rollers
on the inside of the frame, and the rollers are supported on the outside of
the main chord of the tower, play a guiding role.
The middle and upper positions of the cradle are provided with a
platform ， Jack up, the staff standing on the platform, manipulate the
hydraulic system, the introduction of standard sections, fixed tower pin
pin, to achieve the rise.
1. The assemble of climbing frame
Place the main frame of the cradle upright (with one end of the ear
28
plate).
Install the front cover of the cradle onto the main frame of the cradle
with 16 M22 bolts,
With the φ60 × 150 pin to the jacking cylinder installed on the cradle,
and with the opening pin lock;
Install the cradle platform, insert the pin and lock it with the cotter pin；
The railing is fixed with a cotter pin; fasten the guardrail with bolts and
guardrails；
The hydraulic pump station installed in the lower part of the casing with
the middle of the cylinder and fixed;
2.The installation of climbing frame
Hang the assembled frame to the top of the tower section, and Jacking
cylinder and climbing lug on the tower section shall be on the same side.
Positive tower section, slow down to ensure that the standard section of
the main chord and the sleeve of the wheel group of the gap is reasonable.
Secure the cradle to the standard section by the claws of Climb .
29
3>Install the assembly of slewing ring

The assembly of slewing ring consists of the upper support, slewing
mechanism, slewing ring, lower support, slewing limiter , operator cabin.
1. Assemble the slewing assembly

The lower support is connected to the slewing ring by means of 40 M24
× 190-10.9 bolt assemblies (1 bolt per component, 2 nuts, 1 gasket).
The upper support is connected to the slewing inner ring by means of
40 M24 x 190-10.9 bolt assemblies (1 bolt per component, 2 nuts, 1
gasket).
The two slewing mechanisms are connected to the upper support
structure via 48 M16 x 80-8.8 bolts.
Respectively, with four φ30 × 135 pin to maintain the platform and the
driver room platform installed in the upper support, and with the pin pin
lock
The rotary limit device is connected to the upper support structure by
means of two M10 x d50 bolts.
30
Between the platform and the railing through the 12 6.3 × 50 cotter pin
connection.
The railings are connected by railings and four M10 × 50 bolts.
In this step, the driver's room is mounted on the
platform with three φ20 × 60 pins.
Warning：To ensure that the lower support and slewing ring, the
upper support and slewing support connection with high strength
bolts preload torque of 900N.m.

2. The installation of slewing assembly
The slewing assembly hanging up, find a good balance and then
hanging to the above of tower section ,The lower support and the tower
section connection hole, with eight 50 × 150 pin to the lower bearing and
tower connection; Connect the tubing between the hydraulic pump
station and the jacking cylinder ， The jacking system turns on the
temporary electricity and slowly extends so that the shaft head of the
riser beam falls completely into the foot of the tower section (should be
31
observed).
Start the jacking mechanism, slowly out of the cylinder to move the
cradle up, If the jacking frame is positioned correctly, connect the lower
stand and the cradle with four φ60 pins (use the crowbar to adjust the
cradle).
Warning：Remember that the horizontal armrests of the lower seats
should be aligned with the oblique webs of the standard section
ladder.
4> The installation of counter jib

1. The assembly of counter jib
The counter jib include: Jib root section ， Jib end section ， rope
wheel ， Resistance box, platform, fence, hoisting mechanism, and
electric control cabinet.
32
Install the jib end section on the jib root section through four φ50 × 220
pins and fix with the cotter pin;
Respectively, the resistance box, electric control cabinet, resistance box
installed to the jib root of the counter jib through the use of M12 bolts;
Will be about a total of four platforms were installed to the jib root and
arm end section through the φ25 pin;
The railing is fixed with a cotter pin；Tighten the fence with bolts and
guardrail clamps;
Use four φ40 pins to mount the hoisting mechanism on the arm root,
2. The installation of counter jib assembly
Operation in the counter jib must be carried using a seat belt fixed to the
slewing assembly
Use two slings to lift the counter jib assembly
In the counter jib of a rope, so as to guide the ground. Lifting the
counter jib of the assembly from the ground about 20 cm, check the
stability and side level. The height of the counter jib assembly is
suspended to the mounting point，With 16 M24 × 120 (10.9 grade) high-
strength bolts (to ensure that the connection with the high-strength bolts
components of the preload torque of 900N.m) .Counter jib assembly and
the upper support, after fastening, slowly fall counter jib. Remove the
sling.
33
5>Installing hoist jib

1. Composition
The first section of the hoist assembly includes the jib root section, the
trolley assembly, the weight limiter and so on
34
Use the φ25 pin to mount the weight limiter in place. The trolley into the
jib root section, and with a rope to fix the car.
2. Lifting the first section of the hoist jib
Operation of the jib base must use a seat belt fixed to the turntable, use
two sling lift the first hoist jib ，Lifting the first section of the hoist jib
from the ground about 20 cm, check the stability and side level.
In the jib root section of a rope, in order to guide the ground.
Lifting the first section of hoist jib to the height of the installation point,
slowly moving the section, Insert the jib upper ear plate into the counter
jib connection plate, connect the counter jib and the first section together
with the φ90 pin, and insert the opening pin. With two M20 × 120 (10.9
grade) (to ensure that the connection with the high-strength bolts
components of the pre-tightening torque of 520N.m) high-strength bolts
to connect the counter jib and first section.
35
6>Installing some counterweight

Once again confirm the upper structure of the pin, bolts are in place,
Load two counterweight A (1700Kg) on the jib end of the counter jib.
36
7> Install the remaining hoist jib assembly
1. Assemble the hoist jib
1) The composition of the hoist jib
Warning：The first section of hoist jib has been installed

Assemble the boom sections 2 to 7 and the jib ends on the ground. If you
need different arm length, according to the different configuration of the
boom, pre-installed on the ground.
The jib chord pins are ¢ 75 (mounting first section and section 2,
respectively) ¢ 65 (install sections 2 and 3), ¢ 65 (install sections 3 and 4)
¢ 50 (Installation Section 4 and Section 5), ¢ 40 (Installation Section 5
and Section 6), ¢ 35 (Installation Section 6 and Section 7).
Between the lower of the hoist jib with M20 × 80 (10.9) bolts, jib and jib
end with M20 × 200 (10.9) bolts, Make sure that the tightening torque of
the high strength bolt assembly for connection is 520N.m
2）Weight and center of gravity
Determine the length of the hoist jib to be installed
Lifting the center of gravity for the theoretical, should be suspended in
the jib about 20 cm, check its stability and horizontal, if necessary, can
37
(A)错误 (B)正确 (C)正确

adjust the lifting point.
Warning：The position of the sling or the front of the strut mounted
on the boom (Figure B) Or after installation in the node (Figure C),
Absolutely prohibited between the oblique bar (Figure A), at the
hanging point, between the wire rope do not squeeze the abdomen.
2. The installation of remaining jib assembly
According to the length of the boom, select the appropriate lifting point,
with two sling lifting the jib, in the jib end of a hemp rope, so that the
ground on the guide; From the ground lift up the jib, check its stability
and side level, test hanging is balanced, or may be appropriate to move
the lanyard position;
Continue to raise the jib to the installation point height, slowly move the
jib to move it to the pin position, then use two M20 × 80 bolts to set the
38
boom pin.
Warning：When installing the remaining jib assembly, install a jib at
a time.
四、Wear around the wire rope

Tower crane installed to this position, no longer use the crane, this time
can wear around the wire rope.
1>Trolley wire rope
Load
55 50 45 40
raduis(m)
Front trolley
110 100 90 80
rope(m)
Behind
trolley 70 65 60 50
rope(m)
6×19W+FC-∅7.7
2>Hoist wire rope
规格
6×29+FC-∅12
3> The assembly of the wire rope chuck
The chuck is fitted so that the U-bolt (1) is fastened to the end of the
wire rope (2) ， The clamp (3) is engaged in the working section of the
wire rope (4)
39
4> Trolley wire rope wear around
The length of the wire rope depends on the length of the hoist jib used.
1) Behind trolley wire rope wear around

The trolley is fixed at the root of the jib，The shorter wire is wound on
the reel (1) and then secured to the luffing mechanism roll (1), From the
bottom of the reel rope, the rope through below the boom （ 2）， then
through guide wheel（3），then through the trolley broken rope safety
device, Fixed on the trolley sheave (4) by wire rope clamp;
2) Front trolley wire rope wear around
The wire rope is wound three times on the reel (1)，The wire rope end
fixed to the reel by the bolt,Wire rope in turn through （ 6, the number
determined according to the arm length ），guide wheel（7）Through
the car broken rope safety device, fixed in the car on the wire rope
tensioner (8), fixed this wire rope.
Use a tensioner to wrap the excess wire rope until it stretches the front
wire rope. Loosen the rope of the fixed car and check the tension of the
wire rope
3. The use of wire rope tensioners
The tension of the trolleying wire rope is guaranteed by the wire rope
tensioner,
The car at the root of the jib will be opened to the rear of the trolleying
mechanism, perate the wire rope tensioner with the handle stored in the
40
car，As much as possible to tension the trolley wire rope.
So that the car in the jib within the full range of walking back and forth
several times ， The tension evenly distributed in the front and behind
lined wire rope. if necessary adjust the tension of the wire rope At the
time of disassembly, use the handle (2) on the tensioner to release and
remove the wire rope.

4. The use of wire rope broken rope safety device
The device fixes the trolley on the jib when the luffing wire is broken.
working principle ： When the ridge wire is broken, the rope safety
device is lifted and the jib is lifted and the trolley is fixed to the jib.
Warning ： The operating performance of the rope safety device
should be maintained and lubricated at its various connections
Maintain the tension of the wire rope so that the wire rope safety
device is kept in a horizontal position.
5> The choice of hoist wire rope
We recommend that the length of the wire rope be selected according to
the height and duration of the tower crane. This requires the selection of
different wire ropes at different heights.
1. Wire length determined
41
H.S.C: Hook height, lifting height

L：the length of the hoist wire rope =L1+L2
L1：Wire rope constant length (pulley block in the upper limit position)
=95m
L2: Hook trip (H.S.C) ×Number of wire ropes (a)
L2：According to the instructions, the maximum capacity of the hoisting
mechanism is（400m）
2.起升钢丝绳的穿绕
The wire rope extends from the upper part of the hoisting mechanism
roll (1)，Through the rope pulley（2）,Lifting limiter
pulley（3），Turn pulley（4），The wire rope is led to a trolley (5)
located at the root of the jib,
When wearing a hook, the hook pulley block (6) should be padded
vertically on the ground to avoid scratching the wire rope.
Install the wedge at the end of the wire rope and install a rope clip on
its loose end
In the end of the wire rope about one meter, with two rope clamp fixed
42
iron bar, As a temporary fixed point between the pulley and the rope
guide when lifting the hook pulley block.
The hook is lifted from the ground and the trolley is removed to the end
of the jib (if necessary, the "lifting" and "descending" movements are
carried out so that the rope is loosened)
With the pin, the crochet sleeve will be fixed on the torsion device,
dismantling iron bar, check the anti-torque device can turn freely:
Chapter 3 Jacking
一、Work preparation
Check the installation status of the jacking device and keep the
hydraulic system in use.
Check that the jacks are connected to the pins of the lower stand.
43
Check the introduction of the platform and the introduction of the wheel
is intact.
Ensure the jacking beam is connected to the cylinder.
If the hydraulic jacking system is not used for a long time (more than 6
months), it is necessary to check whether the oil is deteriorated (color is
well versed in, turbid, etc.) or contaminated, otherwise oil change.
Check the hydraulic oil grade is correct, according to the
instructions required to add hydraulic oil.
Check that the direction of rotation of the motor is correct (should be
consistent with the specified steering direction of the hydraulic pump).
Safety valve set the pressure of 25MPa, once the adjustment is not
allowed to change (the operation is strictly prohibited to turn the safety
valve pressure screw).
Before the start of the initial rise, the hydraulic system should be empty
test run, and then manipulate the manual valve. So that the hydraulic
cylinder without stretching several times, excluding the air inside the
system, and check whether the interference of the movement of the
phenomenon, the normal operation before the lifting operation.
The length of the cable is slightly greater than the total lift height and
the cable is tightened.
Rotate the hoist jib to the front of the cradle so that the jack is just under
the counter jib.
二、Jacking general rules
Lifting the tower crane must be trimmed, only in the trim before the
lifting operation.
The wind speed at the top of the tower crane is greater than 13m / s and
can not be lifted
It is strictly forbidden to "lift" or "descend" action during jacking
44
It is forbidden to carry out trolley movements (forward or backward)
during the jacking process.
The lifting process must ensure that the boom and the direction of the
introduction of the tower section,
The absolute ban tower crane operations before in the tower and the
lower support with 8 Φ50 pin and safety pin connected
In the process of jacking up, if the hydraulic system is abnormal, should
immediately stop the rise, the recovery cylinder will be under the seat on
the tower, With 8 Φ50 pin and the safety pin connected firmly, and then
remove the hydraulic system failure
In the case of jacking up the use of jacks, the jacking frame with four
pins, the diameter of the standard pin less than 2mm, so easy to place. At
the end of the jacking, apply these spindles to replace these pins before
withdrawing the pins between the cradle and the lower or connecting
sections and connecting the cages. Before the standard pin is not
installed, the lifting operation is strictly prohibited.
After the end of the lift, the last standard section applies the standard pin
to the tower body, the lower bearing application standard pin set in the
upper part of the tower on a standard section.
三、Jacking balance
1> Jacking theory equilibrium position
LCF(m
CP LF(m) CE(Kg) D(m)
)
12.08 See the 55 1180 10.4
45
/ 37.6
Balance 1180 11.5
50
/ 41.1
chapter 45 1180 12.5
40 1180 12.8
LF: Length of hoist jib LCF: Length of counter jib CP: Balance arm
balance weight CE: Counterweights D: Amplitude，
The equilibrium position given above is only the theoretical position
of the tower crane equilibrium, Users can according to the actual
situation, strictly follow the lifting of the note, According to the
principle of jacking balance, to start the variable trolley to make the
actual adjustment, so that the tower to reach the actual balance of the
position after the rise of the festival.
四、Tower crane jacking process
The entire jacking work is carried out on the working platform of the
jacking frame.
1>The process of jacking
The monorail car (1) is fixed on a standard section selected according to
the tower assembly,；
The monorail car (1) is suspended from the riser hook (3) ， Lift the
entire part and hang the car (1) on the monorail (4)
Loosen the jacking hook, Will be loaded with or without a trolley to the
corresponding arm long balance of the top of the trim position, so that
the tower crane in a jacking balance.
46
Use a slewing brake，The tower is in the rotary brake state, So that the
hoist jib in the monorail just above, The pin(6) on the lifting beam(5 )
will be fully pushed into the round hole;
Remove the lower bearing and the tower connecting the pin, and extend
the cylinder so that the lower support leg leaves the tower fish tail plate
(detail B);
If necessary, by moving the boom car to improve the given trim
position, the best position is：The lower part of the foot and the base of
47
the fishtail plate in the same line, the hydraulic components of the oil
pressure table in the top of the minimum pressure required.
Continue to rise until the top of the tower with a distance from the
tower (7) is located above the base step (detail C)
Slowly press the "drop" direction to manipulate the handle of the
hydraulic assembly, so that the claws fall on the step (2) (detail C).
The cradle is supported by the claws (7) on the step (detail C).
Slowly press the "fall" direction to manipulate the hydraulic components

of the handle, So as to release the pin (6) on the jacking beam (5) (6) to
disengage the jacking crosshead (6) from the step (A) (detail B) Press
the handle of the hydraulic assembly in the "descent" direction, and raise
the riser beam (5) (detail C).
48
Continue to manipulate the handle of the hydraulic assembly in the

"descent" direction so that the jacking beam (5) pin is set on the above
step (B) (details A, B) Use the pin (6) to set the jacking beam (5) pin on
step (B) (details C, D).
49
Repeat the above operation twice to obtain a sufficient space (X) to

draw the standard section into the cradle (detail A)
Tower crane at this time in the above position:
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The jacking portion is supported by the cradle claw (7) in the standard
step (E) (detail B)
The jacking beam is fixed on the standard step by means of the pin and
the cylinder is almost fully extended and the extended stroke does not
slide the guide wheel on the upper part of the frame out of the fixed part
of the tower (details A, C)
The tower crane is now in the position required to introduce the

standard section into the frame (detail A)
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Standard section (2) is introduced into the jacking frame with a monorail
car (detail B)
52
The standard section into the jacking jack, the slow "rise" direction to
manipulate the hydraulic components handle, so that the cradle claws
from the standard step by step, So that the claws and stepped off after the
"drop" direction to manipulate the hydraulic components handle, Note:
The standard section is accurately inserted into the base fish tail plate
(detail A), with 4 × 2 pin (8), 4 × 1 pin (9) and 4 × 1 cotter pin (10) pin
(Detail B). Remove the monorail car from the standard section and then
extend it from the monorail.
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继续下放，将下支座正确插入到前次就位的标准节鱼尾板(详图 A)
中，用 4 个安全销轴（放置在套架套筒内）销定在(11)处
放下配平重物，以便松开顶升吊钩。
用顶升吊钩放下单轨小车，以便在需要时将其固定在另一个需顶
升的标准节上。
重复上述顶升过程，直至所需塔机高度。
油缸每次第一个行程时，不要忘记抽出连接下转台和塔身节的安全
销轴。
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最后一个标准节应：与塔身固定，并与下转台支脚固定。
顶升工作全部完成后，可以将套架下降到塔身底部并加以固定，以
降低整个塔机的重心和减少迎风面积，特别是沿海地区。
注意：根据顶升加节高度来确定延长电缆的长度，不可一次增加过
长的电缆。弯曲或盘在一起的电缆将会形成电感。从而，增加电压
和无功损耗，降低功率因数增大电流和电压降，从而使电机严重发
热，造成电器元件损坏，频繁跳闸等现象的发生。
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Chapter 4 Disassembly of the tower crane

Disassembly of crane should adhere strictly to the rules and be carried
out according to disassembly order of crane( that is,reversed process of
installation),prevent the accident from happening, Attentions some parts
during disassembly of crane,such as hoisting jib,counterjib,etc,should
avoid the remainder of the tower crane lose its balance from overturning
the tower crane.
一、Attention：
Ensure the disassembly area no barrier that can affect disassembly of
tower crane.
It is forbidden to use slewing mechanism, traction mechanism and
hoisting mechanism before the tower section has been removed, but the
lower bearing and the tower are not connected to the standard pin. When
the jacking mechanism is in operation, all operators should concentrate
on observing whether the relative positions of the relative moving parts
are normal (such as between the rollers and the main chord of the tower,
between the frame and the tower), and whether there is any obstruction
Especially when the movement is down);
The wind speed should be less than 13m / s when disassembling.
Warning ： The demolition of the tower crane should be strictly
followed in accordance with the rules, in accordance with the order
of the tower (the steps and the reverse tower assembly steps),
especially the tower section, balance weight, balance arm, boom and
other parts of the demolition. So users in the removal of these
components in strict accordance with the provisions of the
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instructions, is strictly prohibited in violation of operating
procedures. The operator must be trained and received the
certificate.
一、Disassembly of tower crane

1> Disassembly of tower mast
1. Preparing work before disassembly of crane
Raise the jacking frame to the top of the tower and connect it with the
lower stand with four pins,
Install the jacking part and set the jacking beam (1) on the jacking lugs
(2).
Change the hook to the jacking up section, install the monorail car on the
monorail and fix it on the standard section to be removed
Hoisting jib turns to the side of the frame opening.
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2. Disassembly of mast sections
The extraction pin (1) and pin (2) are used to connect the standard and
lower seats.
When the current bearing feet from the fish plate out of 20mm or so, to
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stop the rise,将单轨小车挂钩支脚(4)上的固定螺栓(3)销定在需拆卸的
标准节(5)上
Do not use the monolithic trolley hooks (4) for all lengths
The extraction pin (1) and pin (2) are used to connect between the
standard and lower standard sections)
Take the escalator
In this "jack up" operation，Until the standard section (5) is withdrawn
from the fishtail plate，And then use the cradle claw (6) to fall on the
standard step (7) Mobile monorail car (8), Remove the standard section
from the cradle，
The cylinder needs to be repeated three times to remove a standard
section.
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3. Put the mast section to the ground
Perform a "drop" action ，Until the lower leg is inserted into the next
standard fishtail plate and the safety pin is installed at the four corners.
If necessary, disassemble the trim and attach the lifting hook (1) to the
monorail car (2) and place the standard section on the floor.
Re-lift the monorail trolley (2) and introduce it into the monorail (3),
connect it to another standard section to be disassembled. Re-lift the
counterweight Repeat the above operation until the tower is fully
disassembled. Connect the lower and lower base with base pins
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2> Remove the wire rope

Put the hook upright on the floor
Unplug the hoist jib head anti-twisting device and wire rope wedge
connection pin;
Start hoisting mechanism, the hoisting rope will be wrapped in the
lifting mechanism(This process must use gloves and other wire rope
will be tightened)，Disassemble the process to check whether the wire
rope is damaged.
Remove the trolley to the jib root ， The trolley is fixed on the hoist
jib，Remove the connection of the wire rope，Wrap the rear rope around
the vane roll，Remove the front rope，
3> Remove the slewing part of the tower crane
When disassembling the hoist jib and counter jib, install a sling and
unloading ring between the removed part and the top of the tower,
Depending on the imbalance (up or down), install a tensioner to maintain
the stability of the load. When the tensioner is tensioned, take out the
safety sling and release the tensioner with the parts.
4> Disassemble the climbing frame
The cylinder fixed on the climbing frame, And fixed jack beam，Lifting
the frame along the tower slowly start up, it will fall on the ground;
5> Disassemble the tower body
Remove the remaining tower body.
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PT5512
Tower crane
Part II Operation and Maintenance

Guide
Chapter 1 Tower crane safety rules

一、The principle of Correct use
1) No performance test tower crane shall not be put into use;
62
2) Must be in accordance with technical regulations and use of the tower
in a state of good use, pay attention to safety; to prevent danger!
or the threat of security may be promptly excluded;
3) The use of tower crane must be within the specified temperature range;
4) The use of tower crane must be within the specified wind range;
5) Must comply with the provisions of the instructions and the
maintenance and maintenance of the provisions.
二、Safety measures
1) The tower crane staff should read the operating rules before working；
2) Tower crane staff shall not stay long hair, shall not wear too wide
clothes, shall not wear jewelry;
3) The tower crane is not normal or bad operation, immediately stop and
report to the relevant personnel;
4) Do not alter or add additional parts to the tower crane without the
permission of the tower manufacturer.
5) According to the provisions of the cycle of the tower crane
maintenance, lubrication and debugging;
6) Should make the tower crane staff understand the location of fire
equipment, and master its use;
7) The tower crane staff should always read and understand the relevant
safety rules and understand the rules of operation.
三、Safety rules in the course of work
1>Before power on：
1) Before the tower starts to work, the driver must check the parts, parts
are intact, especially the wire rope and connecting bolts, cotter pin is in
the normal state, check the safety devices and brakes are valid;
2) Any malfunctions found should be documented and may affect the
safety of the troubleshooting before the driver is not allowed to operate;
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3) Check the counterweight should be fixed;
4) Check the power supply, cable and the switch should be good, check
the electrical connection, grounding is correct, the voltage is normal;
5) The operating handle of each mechanism is in "zero" position;
6) Check the lifting speed reducer and slewing ring, rotary mechanism
and other lubrication state;
7) To ensure that everything is normal, connected to power;
8) No-load operation of the agencies, check the operating mechanism is
normal, the brake is normal, the limit device is valid, if necessary, to
adjust.
2>In working
Attention：When the abnormal noise, should immediately stop, inform
the site management; if the wind speed to 20m / s, sound and light alarm,
should stop working; hanging in the field of vision outside the area
should be commanded; do not arbitrarily cancel the safety device or free
to adjust.
3>Stop working
1) Lift the hook to the highest point, prohibit the load on the hook, the
trolley moved to the JIb;
2) Disconnect the power supply from the cab and lock it；
3) Cut off the ground total power and lock.
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五、 Maintenance and troubleshooting in the tower crane
work
1) Commissioning, maintenance and inspection of the components of the
tower crane according to the method and the cycle specified in the
instruction manual and replacing part of the parts and equipment as
specified;
2) If you need a power outage or repair tower crane, you should use the
necessary measures to prevent the wrong tower crane: First, lock the
power box, and take the key; followed by hanging warning signs in the
box;
3) If repair or maintenance need to remove some of the safety devices,
after repair or maintenance should be installed and re-adjusted.
六、Special risk Statement
1) Between the tower crane and overhead lines should be kept at a
sufficient distance, in the vicinity of the overhead line construction,
careful not to tower crane near the overhead line;
2) The tower crane must be shut down during maintenance and
overhaul， 3) Tower electrical equipment should be regularly checked, if
found to safety risks, such as loose wiring, wire pool, component damage,
etc., to be promptly ruled out;
4) If it is necessary to live work, there should be guard, in order to
emergency cut off the total power supply.
5) In the face of thunderstorms, fog and other bad weather or tower crane
at the maximum wind speed of more than 20m / s, will stop the operation.
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Chapter 2 Tower crane electronic control

system
一、Tower power supply
1> Power source
Tower electrical equipment should be installed in accordance with
national standards，Tower crane products in the design and manufacture
to meet the relevant provisions, in line with the construction site
electricity management rules, To adapt to TN-S three-phase five-wire
power supply, tower crane construction site power supply to comply with
the provisions of the Ministry of Construction, so that "three power
distribution, two levels of protection," the electricity requirements.
The following system diagram is for reference only:
Power supply into the A box of wiring as follows:
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No matter what way the power supply, must be prepared to ground

2> Ground
Attention: The tower crane ground lead should not adopt instead of
fuse or switch or cable core.
A、Grounding body using a regular grounding pile, or φ33 ×

4.5 long 1.5m steel pipe, or ∠70 × 70 × 6
angle
B 、 Ground plate adopt steel plate or other
extendable plate metals, area 1m2, depth 1.5m.
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C
C 、Cross-section ≥ 25mm2 copper conductor or cross-
section ≥ 50mm2 strand embedded in the
steel pipe, the buried depth determined by the
ground resistance (≥ 400mm)
On the above three methods, copper conductor section of ground

body should ≥25mm2, if soil conduction is bad, then embedded NACL
(salt) and irrigation. For the travelling tower crane, there must be
electrical connection between each rail, two rails should also be electrical
connected, ground resistance ≤4Ω.
3> Power capacity and voltage requirement

Tower power supply voltage requirements in line with CE 138 and the
national standard GB5226.2-2002 in the provisions of 4.3;
60HZ 、 440V±5% 。 The supply voltage is based on the tower crane
running, A box terminal voltage ， If the power supply voltage is lower
than this value, the user should check the transformer voltage to adjust
the location of the tap, and calculate the power supply transformer
capacity.
Tower crane specifications PT5512
Rated power supply 39KW
4> Calculation of construction site power supply lines
Site distribution box is often installed in place, cable Ll length has been
identified.
In this case, the voltage drop in L1 should first be calculated and its
cross-section and length L2 should be determined according to the
allowable residual voltage drop.
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1) Selection of cable cross section

If the current density through a conductor section is less than 4A / mm2,
the cross-section of the wire can be accepted.
Example: tower machine current intensity of 50A
Current density:d=IA/4=50/4=12.5mm2
The cable cross section must be equal to or slightly larger than this
number, 3×16mm2+T
二、The description of electronic control system

1) Electrical schematics
（Total control part）
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2）Lifting the main circuit
70
3）Lifting control
71
4）Rotate the main circuit
72
5）Rotation control
73
6) The main loop
74
7) Variation control
75
8）Limit alarm
76
9）Joystick
77
1
0）Driving box
78
11）Lifting cabinet
79
12）Component layout--Main control cabinet
80
13）Component layout--Driving box
81
82
1> System prompts and warning signals
The driver in the operation of the electronic control system should
be familiar with the system to provide the following various alarm
signals：
1. Over torque signal：
When the lifting torque exceeds the maximum allowable value of the
electronic control system to do the following reaction：
A super torque alarm light flashing, continuous sound and light alarm.
B Hook up is banned；
C The trolley is forbidden to move outwards.
Solution：to the inside of the amplitude。
2. Over weight signal：
When the lifting weight exceeds the maximum allowable value of the
electronic control system will do the following reaction：
A Over heavy alarm light flashing, continuous sound and light alarm;
B The rise of the hook is forbidden.
Solution：Reduce the weight.
3. Torque warning signal：
When the lifting torque exceeds the maximum allowable value of 80%
when the electronic control system will do the following reaction：
A Torque warning light flashing, intermittent sound and light alarm；
B High-speed outward amplitude will automatically reduce to low-speed
operation.
4. Overweight speed signal：
When the lifting exceeds 50% of the maximum allowable value, the
electronic control system will respond as follows：
ASuper-heavy speed flashing lights, intermittent sound and light
alarm；
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B Up and down operation when the high gear does not respond.
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PT5512 塔式起重机使用说明书
Chapter 3 Hoist mechanism

一、Introduction
1. When tightening the wire rope, use the minimum rising speed.
2. The minimum descent speed should be used when the load is
released.
3. When the lifting starts or ends soon, the intermediate speed is used.
4. In the case of normal lifting, use the rated speed of the motor.
二、The composition of the hoisting mechanism
Inverter motor (1)、、reducer (2)、reel (3)、hoisting height limiter
(4)、frame (5)
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三、working principle
The mechanism through the inverter to change the frequency of the
motor input power to change the lifting speed; When the power frequency
is equal to or less than the rated frequency, the lifting mechanism can lift
the rated lifting capacity; When the power frequency is greater than the
rated frequency, the lifting capacity of the hoisting mechanism decreases
gradually with the increase of the speed.
The motor comes with an electromagnetic brake. With high efficiency,
large speed range, stepless speed regulation and from the brake smooth
and so on.
Chapter 4 Slewing mechanism
一、Symbol Description：
1. Should be based on the displacement to be selected to choose the
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speed of rotation, should be gradually accelerated or slow down
2. Do not use the rotary brake to force the boom to stop, but should first
slow down, and then stop the rotation run.
3. The rotary brake is only used to lift the boom to a fixed position when
the wind speed is less than 13 m / s. When lifting the boom, if the lifting
action at the same time, to avoid distortion of the rope.
二、The composition of the rotary mechanism
Slewing mechanism consists of three-phase asynchronous motor,
planetary reducer.
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三、Brake
This is a lossless brake, that is, when the power is turned off,
he has a separate power supply
1. Working principle
3. Maintenance
Every 200 hours or 1 month
88
E: The gap of the brake，Its value to ensure that in the 0.8 ~ 1.2mm,
Adjust if necessary.
Note: There should be no other objects (cement, sand, grease, etc.) in the
brakes.
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3. Air gap adjustment
90
4. Manual rotation
Note: After operation, check the spike to start the work, if necessary, to
re-adjust.
5. Manually start the wind standard
Start the wind standard
Release the wind standard
91
92
四、The maintenance of slewing mechanism
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Chapter 5 Trolleying mechanism

一、Symbol Description
The selection of the trolleying speed is adapted to the pitch distance.
二、The composition of the mechanism
1:fan、2: Inverter motor、3: reel 4: Amplitude limiter
三、Working principle
The inverter motor is connected to the gear unit input through the spline
coupling，When the motor drives the reducer，the reducer is driven by
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the coupling plate to rotate the drum. Reel were wound around two wire
rope, One end of each wire rope fixed to the reel, The other end can be
fixed in the trolley of tower crane . When the reel is rotated in the forward
or reverse direction, through the wire rope traction crane in the boom for
outward or inward movement.
One end of the trolleying mechanism is connected with a variable stroke
stopper, Control the running distance of the trolley
The inverter motor with disc brakes. By the frequency converter and the
electronic control box frequency control electronic control system, Can
control the motor starting, variable speed, braking and forward and
reverse operation, This will allow the trolley mechanism to drive the
trolley to change the level of work.
四、Brake
This is an electromagnetic brake, Once the power supply is cut off from
the brake, it has a separate power supply
95
1. Working principle
2. Adjust the air gap
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3. Check the air gap
E: The gap of the brake，Its value guaranteed at 0.8 ~ 1.2mm, Adjust if
necessary.
Note: There should be no other objects (cement, sand, grease, etc.) in the
brakes.
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4. Handle the brake manually
Do not forget to release it when you restart the tower crane.
Chapter 6 Hydraulic system

一、The composition of the hydraulic system
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1; Oil tank cover 2 ；breaker 3 ；Piezometer 4；air filter 5 ；Level
gauge 6 ； Oil drain bolts 7 ； Hydraulic cylinder assembly 8；
Combination control valve (hydraulic lock)9 ； Hydraulic tank 10 ；
Integrated directional control valve 11；Hydraulic pump station motor
12；Rings
二、Working principle
Through the motor-driven high-pressure pump, The electrical energy
into hydraulic energy, Through the manual valve and other control
components to drive the implementing agencies, The hydraulic cylinder
converts the hydraulic energy into mechanical energy to drive the load
and completes the working cycle
1. Schematic diagram
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1: Oil inlet filter 2: Oil pump 3: Motor 4: air filter 5: Level gauge 6: tank
7: Safety valve 8: Relief valve 9: Closed cylinder relief valve 10: Manual
valve 11: Integrated valve body12: Pressure gauge 13: High-pressure
pipeline 14: Hydraulic cylinder 15: Hydraulic cylinder combined control
valve
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三、Description of the operation
1. Unscrew the air filter, add the filtered hydraulic oil below 8um to the
upper limit of the level gauge, and then tighten the air cleaner cover.
2. (A, B) port and the cylinder control valve (A, B) port one by one,
with high pressure hose connection and tighten the connector. Note that
connection errors are never allowed to avoid danger.
3. Check that the hydraulic pump station is electrically connected to
tighten and check the motor insulation (> 2.5MΩ). If all normal, with not
less than 2.5mm2 (BVR) three-core cable connecting hydraulic pump
circuit breaker, the motor should be properly grounded. Jogging start the
motor, observe the motor rotation is correct, the motor must be marked
with the motor on the motor marked on the same rotation, Such as reverse
should immediately stop and reverse, so as not to damage the hydraulic
pump seal. Pump station for a few minutes no-load operation check, the
motor should run smoothly, no vibration, no smell, no abnormal sound.
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Chapter 7 Installation inspection
requirements of wire ropes

一、General
The installation, maintenance, maintenance, inspection and scrapping of
wire rope shall comply with the requirements of GB / T 5972-2009.
The end of the wire rope should meet the following requirements:
1. When the wire rope clamp fixed ，Shall comply with the provisions
of GB / T 5976-2006 ， Fixed strength should not be less than 85% of
wire rope breaking rally；
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Although the rope is tight structure, the appearance of stout, will be
aging and wear, once the aging and wear, it will quickly damage. If
the user does not pay attention, the damage to the wire rope will
bring serious consequences (personnel and equipment). Regularly
check the wire rope, will be able to keep abreast of its changes in the
lifting equipment, wire rope should be regarded as a consumable, the
strength should be replaced when the reduction should not continue.
二、Installation of wire rope
The new wire rope should generally be the same type of wire rope with
the original installation, with the specifications. If you use different types
of wire rope, the user should ensure that the new wire rope is not less than
the performance of the original wire rope, and reel and pulley on the
groove to adapt. When withdrawing the rope from the reel or wire rope,
take measures to prevent the wire from breaking, kinking, bending or
sticking out debris. Before the rope on the hoisting machine is put into
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use, the user should ensure that the various devices associated with the
work of the wire rope are ready and functioning properly. In order to
stabilize the wire rope in place, should be used about 10% of the rated
load on the machine for several operations.
1> Install new wire rope
1) In a clean field, the rope from the reel all the start, to avoid distortion,
If you can not start the rope completely, you can put it into a large rope,
In this case, the drum winding wire rope should be to prevent the
formation of dangerous;
2) Check the length of the wire rope；
3) With a rope, the wire rope wrapped in the reel, and with a wedge to
the wire rope fixed to the reel;
4) "Lifting up" action and winding wire rope 4 to 10 laps, and with a
glove or cotton yarn to pull the rope very tight;
5) Check the adjustment of the limiter, if necessary, to further improve;
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三、Maintain nd maintenance
The maintenance of the wire rope should be based on the use of the
lifting machine, the working environment and the type of wire rope.
Where appropriate, the wire rope should be cleaned and coated with
lubricating oil or grease (except for the manufacturer or manufacturer of
the rope manufacturer, unless otherwise stated) Especially those parts that
pass through the pulley when subjected to bending. Brushed oil, grease
varieties should be used with the rope factory to adapt.
四、Test
1> Daily observation
Every working day should be as much as possible on any visible parts of
the wire rope to observe in order to find damage and deformation of the
situation. In particular, should pay attention to the wire rope in the
mechanical fixed parts, found that any significant changes should be
reported by the competent personnel in accordance with the following
105
four items for inspection.
五、Inspection site
1> General site inspection
Although the rope should be done full length test, but should pay special
attention to the following parts:
1. Wire rope moving parts and fixed beginning and end parts.
2. Note that the mechanism hangs around any part of the pulley.
3. Located in the rope section of the balance pulley.
4. Due to external factors that may cause wear of the rope segment.
5. Corrosion and fatigue of the internal inspection, test results should be
recorded in the equipment inspection record book.
2> Inspection of reel parts
1. Check the end of the wire rope on the reel.
2. To test the deformation caused by unqualified winding. (Rope
flattened) and wear, in the wire rope quit and overlap more serious.
3. Check broken wire.
4.Check the corrosion.
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5. View the distortions caused by sudden loading.
3> Determination of fixed pulley and
fixed point
1. Check the broken wire and wear of the
wire rope around the pulley.
2. Check the fixed point to check the wire
and corrosion, and check the wire rope at
or near the balance pulley.
3. Check the deformation.
4. Check the rope diameter.
4> Check the moving pulley site：
1. Inspection of broken wire and surface wear.
2. Check corrosion.
5> Internal inspection of wire rope
The experience of wire rope testing and scrapping from use shows that
internal damage is mainly due to corrosion and normal fatigue
107
development, which is the primary cause of many wire rope failures. The
usual external test may not find the extent of internal damage, even to the
point of danger of approaching the break, the internal inspection by the
competent personnel.
The test method is:
The two appropriate size of the clamp to a certain distance firmly in the
wire rope, Move the clamp, so that the outer rope spread out from the
rope, When the wire rope is slightly unscrewed, a small screwdriver can
be used to remove the internal grease and debris to observe, observe the
main content is:
A、Internal lubrication status；
B、Corrosion degree；
C、Due to extrusion or wear caused by wire indentation;
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D、Whether the broken wire, after the test to restore the original state of
the rope, the surface coated with grease. (For multi-layer strands, wire
rope without this method).
六、Rules for the scrapping of wire ropes
1> The nature and quantity of broken wire
For 6 and 8 strand of wire rope, broken wire mainly occurs in appearance.
And for the multi-layer rope of the rope (the typical multi-strand
structure) is different, the majority of wire rope broken wire occurred in
the internal and therefore is not visible fracture.
When the wire rope must be scrapped, the number of visible yarns
related to fatigue
Number of 交捻顺捻
Length range
strands of
Wire rope structure
outer 6d 30d 6d 30d
strands
6x19、7x19、6w19、34x
101-120 10 19 5 10
7
221-240 6x37 19 38 10 19
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Note: 1, d - wire rope diameter.
七、Wire rope defect situation
If the wire rope must be replaced
immediately, the cause of the damage is
shown below: Due to stress
changes lead to serious damage to the wire
rope, monofilament bending from the rope
in the prominent.
Balanced winding of the wire rope due to
increased diameter of the sudden increase
in stress caused by wire rope distortion. In
the outer layer of the wire rope often see the traces of corrosion and
wear.
The wire rope is severely bent
Because the wire rope had to be strong winding, multi-layer strand does
110
not rotate the rope will produce loose phenomenon.
Chapter 8 Slewing ring

一、Periodic inspection of fastening bolts of slewing ring
1> Number of inspections:
After 100 hours of rotary support operation, Should check the preload
of the bolt, After every 500 hours of operation to check once, Must
maintain sufficient preload, At the same time each time the demolition of
the installation tower crane should check the preload.
2> Inspection Method：
When the tower crane is in operation, it shall be ensured that the bolts
inspected are not affected by the tensile effects produced by load and
counterweight.
Use a torque wrench (if necessary, use a torque booster) to check the
tightening torque according to the torque values corresponding to the
bolts listed in the table below.
3> Replace if necessary:
In the inspection process, there may be one or several bolts tightening
torque values and the values listed in the table does not match, In this
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case, it is necessary to replace some or even all of the bolts.
4> Overall replacement：
The bolts used for slewing bearings shall be replaced once every 7
years or after 14,000 hours of operation
5> Tightening of bolts：
After replacing the bolts, or (usually with new bolts) to reassemble the
slewing ring, Tighten the mounting bolts and should proceed
symmetrically in the 180º direction.Make sure that the bolts on the
circumference have the same preload.

8.8 grade bolts 10.9 bolts
bolt
Tightening torque N.m Tightening torque N.m
diameter
maximum Rated Minimal maximum Rated Minimal
M20 410 370 350 580 520 480
M22 550 500 450 780 700 650
M24 710 640 580 1000 900 820
M27 1050 950 900 1500 1350 1300
M33 1840 1740 1660 2500 2400 2320
The bolt is connected with the selection of bolts. This bolt should be
checked once a week. If there is loosening, please tighten it according
to the torque given in the table.
二、Slewing bearing lubrication
The slewing bearing is filled with grease before installation，50 hours
112
each need to fill the grease. The machine must also be filled with new
grease for long periods of time. Each lubrication must be filled with
grease in the raceway until exuded from the seal. When adding grease,
slowly turn the rotation support so that the grease is filled evenly The
gear surface should be cleaned once every 10 days and coated with
calcium-based grease
Chapter 9 Tower crane maintenance

一、Tower crane maintenance of the main work for
inspection and maintenance：
1> Maintenance component classification
The tower crane needs to maintain the main components ： Structural
parts, transmission system, wire rope, slewing ring, pulley, electric
control system, cylinder, pump station, etc.
113
2> Periodic inspection
Note: If special events, such as bad weather (prolonged heavy rain and
accompanied by lightning), harsh environments, etc., but also more
frequent inspection of electrical equipment.
Wire rope, reel, pulley, hook scrap must be strictly implemented GB5144
and GB / T5031 provisions
Each use of a project, the structural parts should be rust and paint
treatment, parts should be replaced if the damage.
2.1 Daily check

Part check contents Remarks
Machine The operation of the machine
Tower foundation Basic security situation
Safety devices Ladder, platform, fence, general safety devices, safety
and accessories devices are safe and reliable
Safe working The driver should carefully read the operation of the
record last tower crane
2.2 Weekly inspection

Whether the connection of the structural parts is firm
Structure Operation status

Wire rope clip, wedge is loose, should be tightened in
time
Mechanical part of the lubrication
Transmission Slewing bearing lubrication

system Pulley lubrication
Safety equipment is complete and reliable Guaranteed
114
reliability and
sensitivity
Installation between components and pin connection
is firm
Check that the cable is complete and that the
connection is correct
Visual inspection of electrical components and Fastening of
Electronic control
electrical control system is working properly components
system
Check the electrical components and electrical control The limit switch
system work is normal and button
2.3 Monthly inspection
Check the welds of the structural parts
Lubricate all pins
Structure After a period of use, it

Check the tightening torque of the bolt
must be re-tightened
Check the brake with no obvious wear and

tear, and whether the damage
Check the tightening torque of the slewing
ring
Check the rotation mechanism and the
turntable connection bolts to fasten
Transmission Check the oil speed, timely refueling
system
Check the wire rope situation
Lubrication of steel wire rope

Check whether the lifting mechanism of the
lifting mechanism is normal
Check the motor for damage, and the
Electronic control connection
system The electrical switch and other insulation
conditions
2.4 Quarterly check

Structure Visual inspection of boom and balance arm welds
Transmission
Check the slewing ring and the bolt preload torque
system
115
Electronic control
Check the ground connection
system
2.5 Annual inspection

Check the wear of the connecting pin
Structure
Check the wear of the slewing ring
Transmission Check the bearing wear of the mechanism
Check the brake pads
system Replace the damaged device
Electronic control Special maintenance of the electronic control system
system The treated parts are treated
3> Test items before the tower crane put into use
1. Electric
period
Check item
After installation
Check the tower power supply voltage maximum V
Check that the grounding wire is connected properly V
Check the grounding resistance of the tower crane V

Check the insulation resistance of electrical equipment V
Check the action of the relay for each circuit that protects the tower
V
crane
Check the insulation resistance of the motor V
Check the contact of the switch contacts in the circuit V
Check the wiring terminals of the distribution box and the resistance
V
box and all the internal wiring screws and nuts.
To ensure that the circuit components are good, tighten the electrical
V
components of the connecting wire
2. Mechanical
Check item period
116
After
installatio
n
Vertical and horizontal V
The inspection of the rotation support bolts V
Metal Tighten the support bolts V

structure
Visual inspection of the standard section of the fish plate
connection, boom, balance arm and the base of the fixed, V
including the pin, cotter, bolts
Check the crack of the profile and check the weld V
The brake Hoisting mechanism V
is checked
for Slewing mechanism V
maximum
load
trolleying mechanism V
adjustmen
t
Mechanica Check the Hoisting mechanism V
l wear of
component the Slewing mechanism V
s friction
plate
Hoisting mechanism V
Check the
oil level Slewing mechanism V
of the
gear unit
Hydraulic putter V
Check the hook, hook pin, plywood V
Adjust the width of the wire rope tension V
Check the wire rope and connector V

other
Check that the sheave is normal V
Check whether the anti-torsion hook of the end of the hook is

V
fixed
Check the 2/4 rope state locking device V
117
3. Safety devices
period
Check item Before work After the After
every day magnification installation

Max load limiter V V V
力矩限制器 V V V
Lifting limiter V V V
Rotary limiter V V V
Variable limiter V V V
Broken rope
V V V
safety device
Broken shaft
V V V
safety device
二、All kinds of lubrication
1> Run-in period
After lifting the reducer for 200 hours, drain the oil for the first time.
2> Oil tank filling
1. All connectors (door hinges, joysticks, safety devices and hinges)
2. In order to avoid unclean things into the oil when you check the oil and
drain, you can wipe the plug
3. The amount of oil given in this manual is only indicative of the fact
that the oil reaches the lower part of the oil level plug
118
3> Inspection of tower crane before installation and removal
The brakes should be inspected and adjusted in accordance with the
instruction manual，Before the installation and dismantling of the tower,
the agencies should be checked
Check the brake pads, the friction surface, the pin or pin of the situation,
according to the provisions of regulation
It should be ensured that there is no fault that prevents the tower crane
from working properly (the motor and brake power supply circuit is
properly installed and the manual brake is released and the nut is removed
if necessary). The drum must be locked when the above-mentioned
inspection is carried out. We must emphasize this, and any negligence can
lead to serious consequences.
三、Tower crane maintenance
1. Often keep the machine clean, timely cleaning.
2. Check the oil volume of each reducer and refuel it in time.
3. Pay attention to check the various parts of the wire rope loose, broken
119
wire, wear and other phenomena, such as more than the relevant
provisions must be replaced in time.
4. Check the brake performance, clearance, must ensure reliable
sensitivity.
5. Check the sensitivity of each safety device.
6. Check the bolt connections, and must be re-tightened after each
period of use.
7. Check the wire rope head plate, clips and so loose, should be
tightened in time.
8. Wire rope, reel, pulley, hook and other scrapped, should strictly
enforce the GB5144-94 and GB5972-86 and the provisions of the
manual.
9. Check the metal parts of the bar, the abdomen and weld cracks, in
particular, should pay attention to the location and location of paint
peeling, especially in the paint was 45 ° oblique strip stripping the most
120
dangerous, we must quickly identify the reasons and timely treatment.
10. The connection between the standard section and the film hinge hole
bolts and nuts, connecting the diameter of more than Φ20 are special
special parts, in any case, absolutely not allowed to use.
11. Machine and metal body for each use of a project, should be carried
out rust and spray paint once.
12. Check the spreader for the magnification device and hook anti-rope
device is safe and reliable.
13. Observe whether the electrical contact is oxidized or burned, if the
contact should be repaired or replaced.
14. The limit switches and buttons shall not be malfunctioning, parts if
rust or damage should be replaced.
15. The electrical switch, switch board and other insulation must be
good, the insulation resistance should not be less than 0.5MΩ.
16. Check the electrical components of the fastening bolts are loose,
cable and other wires are broken, if it should be promptly ruled out.
121
1> Maintenance of trolleying mechanism
The following rules must be observed for any maintenance on the
trolleying mechanism:
Maintenance personnel must be fastened, n the maintenance of the
brake, the operator to sit on the motor, feet on the foot
2> Hook maintenance
The bearings on the hook beam are lubricated once every 150 hours
122
3> Maintenance of wire rope torsion
No. 3 industrial lithium grease lubrication
123
4> Steel wire rope lubrication
The wire rope should be lubricated once every six months, or when
there are signs of drying or oxidation，It is recommended to use No. 10
mechanical lubricating oil for lubrication. When the rope is not used for
a long period of time, it can be protected with grease (see Chapter 9 for
the installation of wire rope installation test)
5> Row wheel lubrication
Before use, fill the oil on the rope with the grease, use 50 hours each
time to refill the grease (2 lithium grease), note the grease before the oil
should be removed on the shaft clean.
6> Roller bearing lubrication
Before the use of the reel bearing filled with grease, after every 500
hours of filling time, each need not have too much oiling, so as not to
fall off the ring.
124
7> Maintenance of hydraulic stations
M: startup time N: Oil level V: Emptying R: oiling
Due to the different working environment temperature, the hydraulic oil
used in the pump should be different, the user should be added according
to the ambient temperature of the corresponding hydraulic oil
temperatu -30~-20℃ -20~-10℃ -10~-0℃ 0~20℃ 20~38℃ 38~80℃

re
Code YC-N46D YC-N32 YB-N32 YB-N46 YB-N68 YB-N80
New N46D Low N32 Low N32 Anti- N46 Anti- N68 Anti- N80 Anti-
grade pouring pouring wear wear wear wear
hydraulic hydraulic hydraulic hydraulic hydraulic hydraulic
oil oil oil oil oil oil
125
8> The maintenance of the cradle
No. 3 industrial lithium grease lubrication
9> Hoisting mechanism lubrication
-- Unscrew the oil drain plug in the lower part of the gear unit ，Add the
fuel port to join the diesel, clean the reducer inside, waiting for diesel
drain and slightly volatile, the oil plug tightening.
-- In the fuel tank into the 18-20 liters of oil, oil level ：The oil is added
to the oil mark near 1/5 of the oil and then the oil stopper is screwed.
Refueling should pay attention to the mouth and the mouth near the
126
cleaning, and strictly prevent the dirty, foreign matter into the oil.
-- Check the oil level for every 200 hours and refuel to the oil level. After
2400 hours of use, the oil should be drained, cleaned and refilled with oil.
127

Manual Torre Grua TC 5512

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Manual Torre Grua TC 5512

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TC5512 Operation Manual

This manual describes in detail the PT5512 tower crane structure,

installation, operation, maintenance and other users use the necessary

1 、 The warranty period of the Company's products is strictly in

should be used at the required level of work.

2 、 During the warranty period the company is responsible for

manufacturing defects damaged parts of the warranty.

3 、 The Company is not responsible for the warranty of wearing

parts, but may provide replacement services.

failure of the user to operate the equipment according to the procedures

described in this manual or to carry out regular maintenance and

maintenance of the tower crane, resulting in damage to the tower crane

and safety accidents.

6、The tower machine working environment temperature: -20 ° C-

40 ° C, wind speed below 6.

CHAPTER 1: MACHINE PERFORMANCE.................................................1

二、TOWER CRANE PERFORMANCE PARAMETERS....................................3

三、TOWER CRANE MECHANISM CONFIGURATION PARAMETERS.................4

CHAPTER 2: MACHINE INSTALLATION..................................................12

一、TOWER PARTS OF THE SIZE AND WEIGHT........................................12

三、INSTALLING TOWER CRANE..........................................................21

四、WEAR AROUND THE WIRE ROPE...................................................32

二、JACKING GENERAL RULES............................................................38

四、TOWER CRANE JACKING PROCESS..................................................40

CHAPTER 4 DISASSEMBLY OF THE TOWER CRANE................................51

一、DISASSEMBLY OF TOWER CRANE...................................................52

PART II OPERATION AND MAINTENANCE GUIDE..................................57

CHAPTER 1 TOWER CRANE SAFETY RULES...........................................57

CHAPTER 2 TOWER CRANE ELECTRONIC CONTROL SYSTEM.................70

一、TOWER CRANE SUPPLY................................................................70

二、THE DESCRIPTION OF ELECTRONIC SYSTEM......................................75

CHAPTER 3 HOISTING MECHANISM.....................................................81

CHAPTER 4 SLEWING MECHANISM......................................................85

CHAPTER 5 TROLLEYING MECHANISM.................................................90

CHAPTER 6 HYDRAULIC SYSTEM..........................................................94

CHAPTER 7 INTSALLATION INSPECTION REQUIREMENTS OF WIRE ROPE

CHAPTER 8 SLEWING RING................................................................119

CHAPTER 9 TOWER CRANE MAINTENANCE........................................121

一、TOWER CRANE INSPECTION AND MAINTENANCE：........................121

二、ALL KINDS OF LUBRICATION.......................................................125

三、TOWER CRANE MAINTENANCE...................................................126

The first part of the installation

Chapter 1：Machine performance

55m Load Diagram

Radius（m） 3-15.4 16 18 20 22 24 26 27.8 30

50m Load Diagram

Radius（m） 3-16.3 18 20 22 24 26 28 29.4 30

45m Load Diagram

Radius（m） 3-16.7 18 20 22 24 26 28 30.2

40m Load Diagram

二、Tower crane performance parameters

Use level U5 The maximum installation height of the wind level ≤4

speed m 0~40 0~80 0~20 0~40

Slewing speed r/ 0-0.6

Motor model // YTDVF112M1-4

三、Tower crane mechanism configuration parameters

Brake torque N.M 300

reducer Speed ratio / 36

speed r/min 1190

speed r/min 1445

equal to those specified in this specification. If the size of the cement

foundation is inconsistent with our suggestion. Please consult our

2. The production of cement foundation