Mode 2 – Proximity Sensor Function

PLC Diagnostics
The diagnostics function can be used to make sure all components are Move Switch ‘2’ to the ‘ON’ Position
working correctly.
Front Wheel 0 Degree Sensor – LED 1

Mode 1 – Joystick Function

Rear Wheel 0 Degree Sensor – LED 2
Move Switch ‘1’ to the ‘ON’ position

• Neutral Position – No LED

• Forward Position – LED 1
• Reverse Position – LED 2
Carousel Sensor – LED 3
• Left Position – LED 3
• Right Position – LED 4

Front Wheel 90 Degree Sensor – LED 4

FORWARD

LEFT NEUTRAL RIGHT Rear Wheel 90 Degree Sensor – LED 5

REVERSE

• Proximity Sensors can be energised by switching from Forward Mode to

• If the joystick is working correctly each LED will only light with the Sideward mode.
joystick in the corresponding position. • If a LED does not light it should be energised manually to rule out the
• If the joystick is malfunctioning the LED corresponding to the position failure of the corresponding proximity sensor.
will not light up. • Once activated the LEDs will remain lit until the switch is reset to the OFF
position.
57
Mode 3 – Switch Mode Mode 4 – Solenoid Mode
NOTE: This mode must only be used with the key turned on, NOT with the
Move Switch ‘3’ to the ‘ON’ Position engine running.

Forward, Reverse, 0°° and 90°° Solenoids

Move Switch ‘4’ to the ‘ON’ Position to test.

Park Brake – LED 1 Use the directional joystick to energise the solenoids as below

FWD Solenoid

Mast Height Override Switch – LED 2

0°° Solenoid 90°° Solenoid

REV Solenoid

Steering, Reflex, Carousel and Drive Solenoids

Mast Height Proximity Sensor – LED 3 Move Switch ‘5’ to the ‘ON’ Position to test.

Steering Solenoid

Carousel Solenoid Drive Solenoid

• The Park Brake will only remain lit while the park brake is engaged.
• LED 2 will be ON constantly on all machines that do not have the Mast
Height Override Function.
• To energise the mast height proximity sensor lift the forks to the height
of the proximity sensor.
Reflex Solenoid
• The LED on each solenoid should be lit along with the LED on the board.
• If the solenoid LED does not light, a wiring problem may be present.
• If the solenoid LED is lit but a problem remains the solenoid and/or the valve
should be checked for malfunction.
58