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AIRBUS S.A.S.
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HIGHLIGHTS
HIGHLIGHTS
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COMPONENT MAINTENANCE MANUAL
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L.E.C.
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DISASSEMBLY
TASK 25-13-15-000-801-A01 Jan 01/20
Subtask 25-13-15-010-001-A01 Jan 01/20
Subtask 25-13-15-010-001-B01 Jan 01/20
Subtask 25-13-15-010-001-C01 Jan 01/20
Subtask 25-13-15-010-001-D01 Jan 01/20
Subtask 25-13-15-010-001-E01 Jan 01/20
Subtask 25-13-15-010-002-A01 Jan 01/20
Subtask 25-13-15-010-002-B01 Jan 01/20
Subtask 25-13-15-010-002-C01 Jan 01/20
L.E.C.
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CLEANING
TASK 25-13-15-100-801-A01 Jan 01/20
Subtask 25-13-15-160-001-A01 Jan 01/20
Subtask 25-13-15-160-002-A01 Jan 01/20
Subtask 25-13-15-160-003-A01 Jan 01/20
Subtask 25-13-15-160-003-B01 Jan 01/20
INSPECTION/CHECK
TASK 25-13-15-210-801-A01 Jan 01/20
Subtask 25-13-15-800-001-A01 Jan 01/20
Subtask 25-13-15-210-001-A01 Jan 01/20
Subtask 25-13-15-210-001-B01 Jan 01/20
Subtask 25-13-15-210-006-A01 Jan 01/20
Subtask 25-13-15-210-006-B01 Jan 01/20
Subtask 25-13-15-210-002-A01 Jan 01/20
Subtask 25-13-15-210-002-B01 Jan 01/20
Subtask 25-13-15-210-003-A01 Jan 01/20
Subtask 25-13-15-210-003-B01 Jan 01/20
Subtask 25-13-15-210-004-A01 Jan 01/20
Subtask 25-13-15-210-004-B01 Jan 01/20
L.E.C.
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ASSEMBLY
TASK 25-13-15-400-801-A01 Jan 01/20
L.E.C.
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L.E.C.
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L.E.C.
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TABLE OF CONTENTS
INTRODUCTION
25-13-15-871-801-A01 Introduction
DISASSEMBLY
25-13-15-000-801-A01 Removal and Disassembly of the Footrest Assembly
25-13-15-000-802-A01 Removal of the Arm Assembly
25-13-15-000-803-A01 Removal of the Table Assembly/Screen Bracket Assembly
25-13-15-000-804-A01 Disassembly of the Table Assembly/Screen Bracket Assembly
25-13-15-000-805-A01 Disassembly of the Arm Assembly
25-13-15-010-801-A01 Removal of the Equipped Harness
25-13-15-040-801-A01 Disassembly of the Equipped Harness
25-13-15-040-802-A01 Disassembly of the Body Assembly
CLEANING
25-13-15-100-801-A01 Cleaning of the Component Parts
INSPECTION/CHECK
25-13-15-210-801-A01 Visual Check
REPAIR
25-13-15-300-806-A01 Repair
ASSEMBLY
25-13-15-400-801-A01 Assembly of the Arm Assembly
25-13-15-400-807-A01 Assembly of the Table Assembly/Screen Bracket Assembly
25-13-15-400-808-A01 Installation of the Table Assembly/Screen Bracket Assembly
T.O.C.
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SBL
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INTRODUCTION
TASK 25-13-15-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200. The international SI units of measurement are used in
this manual, with imperial units shown in parenthesis.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Part List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the TESTING, DISASSEMBLY and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of abbreviations
AC Alternative Current
ACMM Aircraft Component Maintenance Manuel
ATA Air Transport Association
A/C Aircraft
CMM Component Maintenance Manual
DC Direct Current
EDI Equipment Designator Index
FIG FIGure
IPC Illustrated Parts Catalog
INTRO
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INTRO
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TASK 25-13-15-870-802-A01
General
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The retractable latch (4) and the spring (5) are installed on the lower body. The retractable
latch (4) and the spring (5) lock the screen in the deployed position. The hole (7) is used to
lock the screen in the stowed position. The raceway (6) links the two locking points.
The body assembly has the two footrest assemblies (8). The buffers (9) have the function of a
damper when the footrest assemblies (8) move from the stowed to the down position.
D. Harness Assembly (Refer to FIGURE 25-13-15-991-008-B-B)
The function of the electrical harness is to transmit the data between the terminal and the
screen.
The harness has the two connectors (10 and 11). Connector 287VC1/287VC2 (10) is connected
to the aircraft system and connector 26TA1/26TA2 (11) is connected to the screen.
The harness goes across the screen bracket assembly and the arm assembly. It is installed in the
lower body assembly.
The harness is in a protective conduit: the rigid conduit (12) in the arm assembly and the
flexible conduit (13) in the lower body.
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STOWED POSITION
DEPLOYED POSITION
F_CM_251315_1_0040101_01_00
General View
Stowed/Deployed Position
FIGURE-25-13-15-991-004-A01
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STOWED POSITION
DEPLOYED POSITION
F_CM_251315_1_0040201_01_00
General View
Stowed/Deployed Position
FIGURE-25-13-15-991-004-B01
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3 5
1 2 3 4
F_CM_251315_1_0050101_01_00
General View
FIGURE-25-13-15-991-005-A01
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4
7
3
2
F_CM_251315_1_0050201_01_00
General View
FIGURE-25-13-15-991-005-B01
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20?
F_CM_251315_1_0060101_01_00
Table Assembly
General View of the Table Assembly
FIGURE-25-13-15-991-006-A01
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5 7
6
3 1
4
F_CM_251315_1_0060201_01_00
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1
4
8
2
9
10
11
12
12 11
F_CM_251315_1_0070101_01_00
Arm Assembly
General View of the Arm Assembly
FIGURE-25-13-15-991-007-A01
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7
5
6
2
8
10
11
12
1
F_CM_251315_1_0070201_01_00
Arm Assembly
General View of the Arm Assembly
FIGURE-25-13-15-991-007-B01
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5 1
F_CM_251315_1_0080101_01_00
Box Assembly
General View of the Box Assembly
FIGURE-25-13-15-991-008-A01
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9
7
2
8
3
6 3
5
10 4
11
13
12
F_CM_251315_1_0080201_01_00
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TASK 25-13-15-870-803-A01
Operation
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The drawing of the slides on the mounting fitting maintains the table in deployed position.
In the point D, the arm assembly is in locked position.
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When the arm assembly is totally deployed, the movable screen bracket is locked at 0 degree. To
unlock the screen bracket assembly, it is necessary to operate the switch.
To open the movable screen bracket, manually operate the screen bracket. The opening angle of the
movable screen bracket is limited to 55 degrees.
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PULL THE
HANDLE
TO UNLOCK
LOCKING AXLE
SHOWN ON A
LOCK POSITION
F_CM_251315_1_0090101_01_00
Operation
Arm Locking/Unlocking
FIGURE-25-13-15-991-009-A01
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LOCKING PIN
TO UNLOCK
A A
(TO A STOWED POSITION)
F_CM_251315_1_0090201_01_00
Operation
Locking/Unlocking
FIGURE-25-13-15-991-009-B01
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LINK
LEVER
D
C
ROLLERS
B
POSITIONS:
A = LOCKED
A TO B = STOWED
B TO C = TRANSITION
C TO D = DEPLOYED
D = LOCKED
F_CM_251315_1_0100101_01_00
Operation
Arm Movement
FIGURE-25-13-15-991-010-A01
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A A
ROLLER
a b c
d
e
LEVER STRUT
STOWED
LOCKED TRANSMISSION
DEPLOYED
LOCKED
A A
F_CM_251315_1_0100201_01_00
Operation
Kinetic
FIGURE-25-13-15-991-010-B01
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SLIDER
20?
LEVER
LOCK POSITION
THE TABLE
MOVE
FREELY
30?
INNER HANDLES
OUTER HANDLE
UNLOCK POSITION
F_CM_251315_1_0110101_01_00
Operation
Table Locking/Unlocking
FIGURE-25-13-15-991-011-A01
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SWITCH
55?
HANDLE
F_CM_251315_1_0110201_01_00
Operation
Position of the Switch and the Handle
FIGURE-25-13-15-991-011-B01
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A A
RETRACTABLE LATCH
CLOSE
RETRACTABLE LATCH
OPEN
A A
F_CM_251315_1_0350101_01_00
Operation
Open/Close Lock Latch
FIGURE-25-13-15-991-035-A01
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TASK 25-13-15-700-801-A01
Functional Test
1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
ohmmeter
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
FIGURE 25-13-15-991-029-A FIGURE 25-13-15-991-029-A-Functional Test
Referenced Information
TABLE 2
3. Job Setup
Subtask 25-13-15-800-003-A01
A. Installation of the Equipment
(1) Install the dynamometer on the handle.
Subtask 25-13-15-800-003-B01
B. Installation of the Equipment
(1) Not applicable.
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4. Procedure
Subtask 25-13-15-700-001-A01
A. Test of the Table Deployment
(1) Make sure that the equipment is locked in stowed position.
(2) Close the handle to unlock the arm assembly.
(3) Pull the handle until the rollers of the arm assembly are in contact with the body assembly.
(4) Pull the handle until the table deployment.
(5) Close on the handle to unlock the arm assembly.
(6) Make sure that the equipment goes freely in to the stowed position.
Subtask 25-13-15-700-001-B01
B. Test of the OIT Module Deployment
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Subtask 25-13-15-700-002-A01
C. Test of the Table Orientation
(1) If necessary, set the module to the deployed position.
(2) Do the unlock function as follows:
(a) Push on the handle to unlock the table from the arm assembly.
(b) Make sure that the table is unlocked.
(3) Turn the table and release the handle.
(4) Make sure that the table is locked.
(5) Make sure that the angle between the table and the arm assembly is 30 degrees.
(6) Do the stowed function as follows:
NOTE : Do this test for the 20 degrees position and the 30 degrees position of the table.
(a) Close the handle to unlock the arm assembly.
(b) Make sure that the equipment go without force in stowed position.
Subtask 25-13-15-700-002-B01
D. Test of the Screen Deployment
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NOTE : The force necessary to unlock the screen must be less than 25 N (5.620
lbf).
(3) Deploy the screen.
(4) Make sure that the force necessary to move the screen is between 25 N (5.620 lbf) and 30
N (6.744 lbf).
(5) Make sure that the maximum deployment angle is 55 degrees.
(6) Do the lock function as follows:
(a) Set the screen to the locked position.
(b) Make sure that the maximum force necessary to lock the screen is 40 N (8.992 lbf).
Subtask 25-13-15-750-001-A01
E. Insulation Test of the Harness
(1) Supply a test voltage of 50VDC between all the pins connected together of the first
connector, body of the other connectors and body assembly.
NOTE : You must use a metallic part of the body to make this test.
(2) Measure the insulation resistance. The insulation resistance must be more than 100 MΩ.
Subtask 25-13-15-750-001-B01
F. Insulation Test of the Harness
(1) Not applicable.
Subtask 25-13-15-750-002-A01
G. Bonding Resistance Test
(1) Measure the bonding resistance between the connector backshell and the braid lug with an
ohmmeter.
(2) Make sure that the bonding resistance is less than 50 mΩ.
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Subtask 25-13-15-750-002-B01
H. Bonding Resistance Test
(1) Not applicable.
Subtask 25-13-15-700-005-A01
J. Emergency Test
Subtask 25-13-15-700-005-B01
K. Emergency Test
(1) Not applicable.
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DELTA Z
F2
DELTA X
F3
DELTA Z
DELTA X
DELTA Y
F4
55? MAX
F_CM_251315_1_0290101_01_00
Functional Test
Kinetic Operation
FIGURE-25-13-15-991-029-A01
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TASK 25-13-15-810-801-A01
Fault Isolation
1. General
This task gives fault isolation procedures for the foot rest and sliding table assembly.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 25-13-15-000-805-A01 Disassembly of the Arm Assembly
TASK 25-13-15-400-801-A01 Assembly of the Arm Assembly
TASK 25-13-15-000-802-A01 Removal of the Arm Assembly
TASK 25-13-15-400-809-A01 Installation of the Arm Assembly
TASK 25-13-15-000-803-A01 Removal of the Table Assembly/Screen Bracket Assembly
TASK 25-13-15-400-808-A01 Installation of the Table Assembly/Screen Bracket Assembly
TASK 25-13-15-000-804-A01 Disassembly of the Table Assembly/Screen Bracket Assembly
TASK 25-13-15-400-807-A01 Assembly of the Table Assembly/Screen Bracket Assembly
TASK 25-13-15-040-802-A01 Disassembly of the Body Assembly
TASK 25-13-15-440-802-A01 Assembly of the Body Assembly
TASK 25-13-15-040-801-A01 Disassembly of the Equipped Harness
TASK 25-13-15-440-801-A01 Assembly of the Equipped Harness
TASK 25-13-15-010-801-A01 Removal of the Equipped Harness
TASK 25-13-15-410-801-A01 Installation of the Equipped Harness
Referenced Information
TABLE 1
3. Procedure
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Subtask 25-13-15-810-001-A01
A. Fault Isolation
(1) Fault Isolation Table:
FAULT POSSIBLE CAUSE CORRECTION
1 The table module is a. The handle is Replace the handle
no locked/unlocked damaged .Refer to TASK
to the stowed 25-13-15-000-805-
position A01 / TASK
25-13-15-400-801-
A01).
b. The tube is Replace the tube
damaged .Refer to TASK
25-13-15-000-805-
A01 / TASK
25-13-15-400-801-
A01).
Replace the end
fitting .Refer to
TASK
25-13-15-000-805-
A01 / TASK
25-13-15-400-801-
A01).
c. The roller system is Replace the
not adjusted bellcrank .Refer to
TASK
25-13-15-000-805-
A01 / TASK
25-13-15-400-801-
A01).
Replace the locking
pin assembly .Refer
to TASK
25-13-15-000-805-
A01 / TASK
25-13-15-400-801-
A01).
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Subtask 25-13-15-810-001-B01
B. Fault Isolation
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TASK 25-13-15-878-806-A01
Schematic and Wiring Diagram
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From To
Gauge
Connector Ident. Pin Connector Ident. Pin
287VC1/287VC2 <K 26TA1/26TA2 28 TK26
287VC1/287VC2 <Z 26TA1/26TA2 27 TK26
287VC1/287VC2 <J Shielded
287VC1/287VC2 <I 26TA1/26TA2 11 TK26
287VC1/287VC2 <X 26TA1/26TA2 10 TK26
287VC1/287VC2 <Y Shielded
287VC1/287VC2 GG 26TA1/26TA2 31 TK22
287VC1/287VC2 HH 26TA1/26TA2 32 TK22
287VC1/287VC2 FF Shielded
287VC1/287VC2 <W 26TA1/26TA2 33 TK22
287VC1/287VC2 <V 26TA1/26TA2 15 TK22
287VC1/287VC2 EE Shielded
287VC1/287VC2 DD 26TA1/26TA2 3 PF26
287VC1/287VC2 <T 26TA1/26TA2 6 PF26
287VC1/287VC2 <U 26TA1/26TA2 34 PF26
287VC1/287VC2 <C 26TA1/26TA2 17 PF26
287VC1/287VC2 <D 26TA1/26TA2 19 PF22
287VC1/287VC2 H 26TA1/26TA2 18 PF22
Mechanical GND 26TA1/26TA2 36 BF22
Mechanical GND 26TA1/26TA2 37 BF22
Electrical Harness
TABLE 1
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24 R S
WX26
25 B <M
T
4 R AA
WX26
5 B BB
<P
21 R CC
WX26
22 B <S
<R
1 R <A
WX26
2 B F
E
8 R U
WX26
16 B V
<N
13 R W
WX26
14 B X
<Q
29 R Y
WX26
30 B D
Z
28 R <K
TK26
27 B <Z
<J
11 R <I
TK26
10 B <X
<Y
31 R GG
TK22
32 B HH
FF
33 R <W
TK22
15 B <V
EE
3 R DD
PF26
6 B <T
34 R <U
PF26
17 B <C
19 R <D
PF22
18 B H
36 BF22
37 BF22 287VC1 CAPT
287VC2 F/O
26TA1 CAPT
26TA2 F/O
F_CM_251315_1_0370101_01_00
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DISASSEMBLY
TASK 25-13-15-000-801-A01
Removal and Disassembly of the Footrest Assembly
1. Reason for the Job
Self explanatory
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 25-13-15-300-806-A01 Repair
Referenced Information
TABLE 1
3. Procedure
Subtask 25-13-15-010-001-A01
A. Removal of the Buffer
NOTE : The steps that follow is done for one buffer, do the steps again for the second buffer.
(1) Remove and discard the two retaining-rings 01-020 from the clevis pin 01-010.
(2) Remove the clevis pin 01-010.
(3) Disconnect the buffer 01-050 from the box assembly 01-210.
(4) Remove and discard the two retaining-rings 01-020, 01-030 from the pin-cylinder 01-040.
(5) Remove the buffer 01-050 and the pin-cylinder 01-040 from the footrest assembly 01-100.
Subtask 25-13-15-010-001-B01
B. Removal of the Buffer
NOTE : The steps that follow is done for one buffer, do the steps again for the second buffer.
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Subtask 25-13-15-010-001-C01
C. Removal of the Buffer
NOTE : The steps that follow is done for one buffer, do the steps again for the second buffer.
(1) Remove and discard the two retaining-rings 01B-020 from the clevis pin 01B-010.
(2) Remove the clevis pin 01B-010.
(3) Disconnect the buffer 01B-050 from the box assembly 01B-210.
(4) Remove and discard the two retaining-rings 01B-020, 01B-030 from the pin-cylinder
01B-040.
(5) Remove the buffer 01B-050 and the pin-cylinder 01B-040 from the footrest assembly
01B-100.
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Subtask 25-13-15-010-001-D01
D. Removal of the Buffer
NOTE : The steps that follow is done for one buffer, do the steps again for the second buffer.
(1) Remove and discard the two retaining-rings 01C-020 from the clevis pin 01C-010.
(2) Remove the clevis pin 01C-010.
(3) Disconnect the buffer 01C-050 from the box assembly 01C-210.
(4) Remove and discard the two retaining-rings 01C-020, 01C-030 from the pin-cylinder
01C-040.
(5) Remove the buffer 01C-050 and the pin-cylinder 01C-050 from the footrest assembly
01C-100.
Subtask 25-13-15-010-001-E01
E. Removal of the Buffers
NOTE : The steps that follow is done for one buffer, do the steps again for the second buffer.
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(6) Remove the buffer 01D-050 and the cylinder pin 01D-040 from the footrest assembly
01D-100.
Subtask 25-13-15-010-002-A01
F. Removal of the Footrest Assembly
NOTE : The steps that follow is done for one footrest assembly, but they are applicable to the
two footrest assemblies.
(1) Remove and discard the four retaining-rings 01-060 from the pin-hinges 01-090.
(2) Remove the pin-hinges 01-090.
(3) Remove the two washers 01-070, 01-080.
(4) Remove the footrest assembly 01-100.
(5) If necessary, remove the stop assembly 01-190 as follows:
(a) Remove the screw 01-200 and the washer 01-180.
(b) Remove the stop assembly 01-190.
Subtask 25-13-15-010-002-B01
G. Removal of the Footrest Assembly
NOTE : The steps that follow is done for one footrest assembly, but they are applicable to the
two footrest assemblies.
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Subtask 25-13-15-010-002-C01
H. Removal of the Footrest Assembly
NOTE : The steps that follow is done for one footrest assembly, but they are applicable to the
two footrest assemblies.
(1) Remove and discard the four retaining-rings 01B-060 from the pin-hinges 01B-090.
(2) Remove the pin-hinges 01B-090.
(3) Remove the two washers 01B-070, 01B-080.
(4) Remove the footrest assembly 01B-100.
Subtask 25-13-15-010-002-D01
J. Removal of the Footrest Assembly
NOTE : The steps that follow is done for one footrest assembly, but they are applicable to the
two footrest assemblies.
(1) Remove and discard the four retaining-rings 01C-060 from the pin-hinges 01C-090.
(2) Remove the pin-hinges 01C-090.
(3) Remove the two washers 01C-070, 01C-080.
(4) Remove the footrest assembly 01C-100.
(5) If necessary, remove the stop assembly 01C-190 as follows:
(a) Remove the screw 01C-200 and the washer 01C-180.
(b) Remove the stop assembly 01C-190.
Subtask 25-13-15-010-002-E01
K. Removal of the Footrest Assemblies
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NOTE : The steps that follow is done for one footrest assembly, but they are applicable to the
two footrest assemblies.
Subtask 25-13-15-040-001-A01
L. Disassembly of the Footrest Assembly
Subtask 25-13-15-040-001-B01
M. Disassembly of the Footrest Assembly
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Subtask 25-13-15-040-001-C01
N. Disassembly of the Footrest Assembly
Subtask 25-13-15-040-001-D01
P. Disassembly of the Footrest Assembly
Subtask 25-13-15-040-001-E01
Q. Disassembly of the Footrest Assemblies
NOTE : The steps that follow is done for one footrest assembly, but they are applicable to the
two footrest assemblies.
(1) Remove the two screws 01D-120.
(2) Remove the two washers 01D-145 and the two spacers 01D-140.
(3) Remove the plate 01D-130 from the footrest assembly 01D-100.
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TASK 25-13-15-000-802-A01
Removal of the Arm Assembly
1. Reason for the Job
Self explanatory
2. Procedure
Subtask 25-13-15-010-003-A01
A. Removal of the Arm Assembly
Subtask 25-13-15-010-003-B01
B. Removal of the Arm Assembly
Subtask 25-13-15-010-003-C01
C. Removal of the Arm Assembly
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(4) Set the arm assembly in deployed position and remove it from the box.
Subtask 25-13-15-010-003-D01
D. Removal of the Arm Assembly
Subtask 25-13-15-010-003-E01
E. Removal of the Arm Assembly
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Subtask 25-13-15-010-004-A01
F. Removal of the Rollers
NOTE : The steps that follow is done for one roller, do the steps again for all rollers.
(a) Remove the nut 01-260.
(b) Remove the washer 01-270 and the roller 01-250.
(c) Remove the screw 01-230.
(d) Remove the eccentric stop 01-240 and the eccentric 01-280.
Subtask 25-13-15-010-004-B01
G. Removal of the Rollers
NOTE : The steps that follow is done for one roller, do the steps again for all rollers.
(a) Remove the nut 01A-260.
(b) Remove the washer 01A-270 and the roller 01A-250.
(c) Remove the screw 01A-230.
(d) Remove the eccentric stop 01A-240 and the eccentric 01A-280.
Subtask 25-13-15-010-004-C01
H. Removal of the Rollers
NOTE : The steps that follow is done for one roller, do the steps again for all rollers.
(a) Remove the nut 01B-260.
(b) Remove the washer 01B-270 and the roller 01B-250.
(c) Remove the screw 01B-230.
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(d) Remove the eccentric stop 01B-240 and the eccentric 01B-280.
Subtask 25-13-15-010-004-D01
J. Removal of the Rollers
NOTE : The steps that follow is done for one roller, do the steps again for all rollers.
(a) Remove the nut 01C-260.
(b) Remove the washer 01C-270 and the roller 01C-250.
(c) Remove the screw 01C-230.
(d) Remove the eccentric stop 01C-240 and the eccentric 01C-280.
Subtask 25-13-15-010-004-E01
K. Removal of the Rollers
(1) Not applicable.
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TASK 25-13-15-000-803-A01
Removal of the Table Assembly/Screen Bracket Assembly
1. Reason for the Job
Self explanatory
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 25-13-15-300-806-A01 Repair
Referenced Information
TABLE 1
3. Job Setup
Subtask 25-13-15-010-005-A01
A. Get Access to the Screw
(1) Set the arm assembly to the end of stowed area (before the transition area).
Subtask 25-13-15-010-005-B01
B. Put the Arm Assembly in the Deployed Position
Subtask 25-13-15-010-006-A01
A. Removal of the Table Assembly
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(2) Remove the table assembly 06-140 from the arm assembly 02-020.
Subtask 25-13-15-010-006-B01
B. Removal of the Table Assembly
Subtask 25-13-15-010-006-C01
C. Removal of the Screen Bracket Assembly
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(11) If necessary, remove the two nuts 06B-660, two washers 06B-670, two screws 06B-680 and
backshell support 06B-690 from the screen bracket assembly 06B-710.
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TASK 25-13-15-000-804-A01
Disassembly of the Table Assembly/Screen Bracket Assembly
1. Reason for the Job
Self explanatory
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 25-13-15-000-803-A01 Removal of the Table Assembly/Screen Bracket Assembly
Referenced Information
TABLE 1
3. Job Setup
Subtask 25-13-15-010-007-A01
A. Removal of the Table Assembly
(1) Remove the table assembly, refer to DISASSEMBLY TASK 25-13-15-000-803-A01.
Subtask 25-13-15-010-007-B01
B. Removal of the Screen Bracket Assembly
Subtask 25-13-15-010-008-A01
A. Separation of the Two Part of Table Assembly
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(2) Disconnect the table 06-160 and the flap table 06-230.
(3) Remove the fittings 06-243, 06-245, hinge pins 06-240 and washers 06-235.
Subtask 25-13-15-010-008-B01
B. Disassembly of the Screen Bracket Assembly
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Subtask 25-13-15-010-017-A01
C. Removal of the Flap Assembly
Subtask 25-13-15-010-017-C01
D. Removal of the Flap Assembly
(1) Not applicable.
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TASK 25-13-15-000-805-A01
Disassembly of the Arm Assembly
1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
pusher
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 25-13-15-000-802-A01 Removal of the Arm Assembly
TASK 25-13-15-000-803-A01 Removal of the Table Assembly/Screen Bracket Assembly
TASK 25-13-15-300-806-A01 Repair
Referenced Information
TABLE 2
3. Job Setup
Subtask 25-13-15-010-009-A01
A. Removal of the Arm Assembly and the Table Assembly/Screen Bracket Assembly
(1) Remove the arm assembly, refer to DISASSEMBLY TASK 25-13-15-000-802-A01.
(2) Remove the table assembly/screen bracket assembly, refer to DISASSEMBLY TASK
25-13-15-000-803-A01.
4. Procedure
Subtask 25-13-15-010-020-A01
A. Separation of the Upper Arm and Lower Arm Assemblies
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(2) Slowly disconnect the lower arm assembly 02B-320 and the upper arm assembly 02B-460.
NOTE : If necessary, remove the inserts 02B-470, 02B-480, 02B-490, refer to REPAIR
TASK 25-13-15-300-806-A01.
Subtask 25-13-15-010-020-B01
B. Separation of the Upper Arm and Lower Arm Assemblies
(1) Not applicable.
Subtask 25-13-15-010-010-A01
C. Removal of the Slides
Subtask 25-13-15-010-010-B01
D. Removal of the Slides
Subtask 25-13-15-010-010-C01
E. Removal of the Slides
(1) Not applicable.
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Subtask 25-13-15-010-011-A01
F. Removal of the Links
Subtask 25-13-15-010-011-B01
G. Removal of the Links
Subtask 25-13-15-010-011-C01
H. Removal of the Links
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NOTE : If necessary, remove the bushings 03B-177 from the rear lever 03B-175,
refer to REPAIR TASK 25-13-15-300-806-A01.
(3) Remove the link 02B-420 as follows:
(a) Remove the pin 02B-400.
(b) Remove the pin 02B-410 from the link 02B-420.
(c) Remove the strut 05A-360 from the link 02B-420.
(d) Remove the pins 02B-500, 02B-510 from the upper arm assembly 02B-460.
(e) Remove the link 02B-420 with the stops 02B-390.
NOTE : If necessary, remove the bushings 02B-440 from the front lever 02B-430,
refer to REPAIR TASK 25-13-15-300-806-A01.
NOTE : If necessary, remove the inserts 02B-450 from the front lever 02B-430, refer
to REPAIR TASK 25-13-15-300-806-A01.
(f) If necessary, remove the stops 02B-390 as follows:
1 Remove the nuts 02B-380.
2 Remove the stops 02B-390 from the link 02B-420.
Subtask 25-13-15-010-012-A01
J. Removal and Disassembly of the Kinematic Assembly
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(5) Remove the washer 05-030, spacer 05-020 and screw 05-010.
(6) Remove the bolt 05-120.
(7) Remove the spacer 05-130 and the bellcrank 05-140.
(8) Remove the spring pins 05-050 with a pusher.
(9) Remove the rollers 05-060.
Subtask 25-13-15-010-012-B01
K. Removal and Disassembly of the Kinematic Assembly
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Subtask 25-13-15-010-013-A01
L. Removal of the Outer Handles
Subtask 25-13-15-010-013-B01
M. Removal of the Outer Handles
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Subtask 25-13-15-010-013-C01
N. Removal of the Handle
NOTE : If necessary, remove the bushings 03B-147 from the handle 03B-145, refer to
REPAIR TASK 25-13-15-300-806-A01.
Subtask 25-13-15-010-018-A01
P. Removal of the Support
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Subtask 25-13-15-010-018-B01
Q. Removal of the Support
(1) Not applicable.
Subtask 25-13-15-010-014-A01
R. Removal and Disassembly of the Lock Assembly
Subtask 25-13-15-010-014-B01
S. Removal and Disassembly of the Lock Assembly
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NOTE : If necessary, remove the insert 04A-390 and the bushing 04A-380, refer to
REPAIR TASK 25-13-15-300-806-A01.
(5) If necessary, disassemble the locking pin assembly 04A-400 as follows:
(a) Remove the pin 04A-420 and the roller 04A-430 from the pin 04A-410.
Subtask 25-13-15-010-015-A01
T. Removal and Disassembly of the Control Assembly
NOTE : The steps that follow are done for one control assembly, do the steps again for the
second control assembly.
(1) Remove the setscrew 06-040 or 06-330.
(2) Remove the slider 06-050 or 06-340.
(3) Remove the screw 06-060 or 06-350.
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Subtask 25-13-15-010-015-B01
U. Removal and Disassembly of the Control Assembly
(1) Not applicable.
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TASK 25-13-15-010-801-A01
Removal of the Equipped Harness
1. Reason for the Job
Self explanatory
2. Procedure
Subtask 25-13-15-010-026-A01
A. Removal of the Equipped Harness
Subtask 25-13-15-010-026-B01
B. Removal of the Equipped Harness
(1) Not applicable.
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TASK 25-13-15-040-801-A01
Disassembly of the Equipped Harness
1. Reason for the Job
Self explanatory
2. Procedure
Subtask 25-13-15-040-004-A01
A. Disassembly of the Equipped Harness
Subtask 25-13-15-040-004-B01
B. Disassembly of the Equipped Harness
(1) Not applicable.
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TASK 25-13-15-040-802-A01
Disassembly of the Body Assembly
1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE DESIGNATION
pusher
Fixtures, Tools, Test and Support Equipment
TABLE 1
B.Referenced Information
REFERENCE DESIGNATION
TASK 25-13-15-300-806-A01 Repair
Referenced Information
TABLE 2
3. Procedure
Subtask 25-13-15-040-005-A01
A. Disassembly of the Body Assembly
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Subtask 25-13-15-040-005-B01
B. Disassembly of the Body Assembly
(1) Not applicable.
Subtask 25-13-15-040-006-A01
C. Disassembly of the Lower Plate Assembly
WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME
YOU CUT LOCKWIRE DURING THE TASK, REMOVE AND DISCARD IT (THE
UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE LOCKWIRE CAN CUT
YOU OR MAKE YOU BLIND.
(6) Cut and remove the lockwire from the adjustment screw 01D-390.
(7) Remove the adjustment screw 01D-390.
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(10) Remove the lower arm protection 01D-350 from the lower body 01D-340.
Subtask 25-13-15-040-006-B01
D. Disassembly of the Lower Plate Assembly
(1) Not applicable.
Subtask 25-13-15-010-028-A01
E. Removal of the Rollers
Subtask 25-13-15-010-028-B01
F. Removal of the Rollers
(1) Not applicable.
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Subtask 25-13-15-000-002-A01
G. Removal and Disassembly of the Flap Assembly
NOTE : If necessary, remove the inserts 07A-170 from the bearing 07A-160. Refer
to REPAIR TASK 25-13-15-300-806-A01.
(e) Remove the hinge pin 07A-120 with a pusher.
Subtask 25-13-15-000-002-B01
H. Removal and Disassembly of the Flap Assembly
(1) Not applicable.
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CLEANING
TASK 25-13-15-100-801-A01
Cleaning of the Component Parts
1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
14SBA1 Textile-Lint free Cotton -
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1
3. Procedure
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Subtask 25-13-15-160-001-A01
A. Cleaning of the Component Parts
(1) Remove contamination and loose dirt.
(2) Clean the structure with Material No. 08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure
Spraying -. You can use a soft brush or Material No. 14SBA1 Textile-Lint free Cotton -.
(a) You must clean very dirty parts many times and flush them with clean water.
(3) Dry the cleaned parts with a clean and dry Material No. 14SBA1 Textile-Lint free Cotton -
or low pressure air.
(4) Clean the parts with no protection (bolts, nuts, washers, springs, etc.) with Material No.
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -. You use a soft brush.
Subtask 25-13-15-160-002-A01
B. Cleaning of the Slides of the Arm Assembly
(1) Extend the arm to get access to the slides .
(2) Clean the bottom, top and lateral surfaces of the slides with Material No. 08BBF1 Non
Aqueous Cleaner-- Methyl-Ethyl-Ketone - and Material No. 14SBA1 Textile-Lint free
Cotton -.
(3) Make sure that there is no contamination on the surface.
(4) Apply a layer of Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
Temp - on the slides.
(5) Remove the unwanted Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
Low Temp - with Material No. 14SBA1 Textile-Lint free Cotton -.
Subtask 25-13-15-160-003-A01
C. Cleaning of the Bearings of the Strut
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Subtask 25-13-15-160-003-B01
D. Cleaning of the Bearings of the Strut
(1) Not applicable.
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INSPECTION/CHECK
TASK 25-13-15-210-801-A01
Visual Check
1. Reason for the Job
Self explanatory
2. Job Set-up Information
A.Referenced Information
REFERENCE DESIGNATION
TASK 25-13-15-100-801-A01 Cleaning of the Component Parts
TASK 25-13-15-300-806-A01 Repair
Referenced Information
TABLE 1
3. Job Setup
Subtask 25-13-15-800-001-A01
A. General
(1) If necessary, clean the equipment (refer to CLEANING TASK 25-13-15-100-801-A01).
(2) After each disassembly, remove all the parts found damaged or worn.
(3) Make sure that the protective treatment of each part is in the correct condition.
(4) Make sure that the mating surfaces are in good condition.
(5) Make sure that the parts have no cracks, stains and corrosion. If they do, discard and
replace them with new ones.
4. Procedure
Subtask 25-13-15-210-001-A01
A. Arm Assembly Inspection
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(2) Make sure that the springs are in good condition (no corrosion, regular extension of the
spiral).
(3) Make sure that the fittings and the links are in good condition (no cracks).
(4) Make sure that the rollers are not worn.
(5) Make sure that the links are in correct condition.
(6) Make sure that the pins are in correct condition.
(7) Do an inspection of the condition of the handles.
(8) Do a check of the contact area between the screw 03-080, 03A-080 of the stop 03-090,
03A-090 and the stop fitting of the arm assembly for wear marks.
(a) If there is a wear mark, refer to REPAIR TASK 25-13-15-300-806-A01 for rework of
the contact area.
Subtask 25-13-15-210-001-B01
B. Arm Assembly Inspection
Subtask 25-13-15-210-006-A01
C. Harness Assembly Inspection
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(3) Make sure that the protection of the harness is in the correct condition (no cracks, ...).
Subtask 25-13-15-210-006-B01
D. Harness Assembly Inspection
(1) Not applicable.
Subtask 25-13-15-210-002-A01
E. Table Assembly Inspection
(1) Make sure that the junction parts between the two table are not worn.
(2) Make sure that the parts of the two clip assemblies are in the correct condition.
(3) Make sure that the locating disks are in the correct condition.
Subtask 25-13-15-210-002-B01
F. Screen Bracket Inspection
NOTE : You must push the push button switch many times.
Subtask 25-13-15-210-003-A01
G. Box Assembly Inspection
(1) Make sure that the rollers are not worn.
(2) Make sure that the eccentrics are not worn.
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Subtask 25-13-15-210-003-B01
H. Body Assembly Inspection
Subtask 25-13-15-210-004-A01
J. Footrest Inspection
(1) Make sure that the buffers are in correct condition.
(2) Make sure that the rotation axles are not worn.
Subtask 25-13-15-210-004-B01
K. Footrest Inspection
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REPAIR
TASK 25-13-15-300-806-A01
Repair
1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
10ABC1 Surface Pretreatment-Light Alloys Chemical Conversion Yellow -
06AAA1 Polysulfide Sealant-General Purpose Brushable -
06AEA1 Polysulfide Sealant-Low Adhesion Brushable -
04QAB2 Coating-- Flexible Structure
06LCG9 Non Hardening Jointing Putty-Medium Temp. Area - -
04CMA2 Wash Primer-- - Structure
04EAC2 Primer Polyurethane Paint-- Corrosion Inhibiting Structure
04JME4 Top Coat Polyurethane-- Grey Internal Structure
08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -
14SBA1 Textile-Lint free Cotton -
14FAE1 Abrasive-- Emery cloth -
05EML9 Epoxy Adhesive-- - Legacy 1
metal spatula
non-metallic scraper
08BAA9 Non Aqueous Cleaner-General - -
05ABF1 Retaining adhesive-Cylindrical fitting Medium strength Low viscosity -
Consumable Materials
TABLE 1
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C. Referenced Information
REFERENCE DESIGNATION
PMS 01-04-30
PMS 01-05-58
PMS 01-05-04
PMS 02-08-00
PMS 01-05-27
PMS 01-02-41
FIGURE 25-13-15-991-026-A FIGURE 25-13-15-991-026-A-Repair of the Contact Area of the Stop
Fitting of the Arm Assy
Referenced Information
TABLE 3
3. Procedure
Subtask 25-13-15-390-001-A01
A. Replacement of the Riveted Parts.
(1) Carefully use a standard riveting procedure to replace the riveted parts.
NOTE : Refer to PMS 01-04-30 for information about riveting AVDEL blind rivets.
Subtask 25-13-15-350-001-A01
B. Replacement of the Pressed-in Bushes.
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NOTE : For more information about the replacement of the bushes, refer to PMS
01-05-58.
(a) Push out the bush with an applicable tool.
(b) Clean the bore of the component with Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(c) Visually examine the bore for damage.
(d) Apply a layer of Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow - to the bore and let it operate for 3 minutes.
(e) Make the bore neutral with clean water.
(f) Dry the layer with warm air with a maximum temperature of 60 deg. C (140 deg. F).
(g) Clean the bush with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(h) Apply a layer of Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable
- to the bore.
(i) Install the bush, refer to PMS 01-05-58.
(j) Examine the bush for tight and correct seating.
Subtask 25-13-15-350-001-B01
C. Replacement of the Pressed-in Bushes.
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NOTE : For more information about the replacement of the bushes, refer to PMS
01-05-58.
(a) Push out the bush with an applicable tool.
(b) Clean the bore of the component with Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(c) Visually examine the bore for damage.
(d) Apply a layer of Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow - to the bore and let it operate for 3 minutes.
(e) Make the bore neutral with clean water.
(f) Dry the layer with warm air with a maximum temperature of 60 deg. C (140 deg. F).
(g) Clean the bush with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(h) Apply a layer of Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable
- to the bore.
(i) Install the bush, refer to PMS 01-05-58.
(j) Examine the bush for tight and correct seating.
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Subtask 25-13-15-350-001-C01
D. Replacement of the Pressed-in Bushes.
NOTE : For more information about the replacement of the bushes, refer to PMS
01-05-58.
(a) Push out the bush with an applicable tool.
(b) Clean the bore of the component with Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(c) Visually examine the bore for damage.
(d) Apply a layer of Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow - to the bore and let it operate for 3 minutes.
(e) Make the bore neutral with clean water.
(f) Dry the layer with warm air with a maximum temperature of 60 deg. C (140 deg. F).
(g) Clean the bush with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(h) Apply a layer of Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable
- to the bore.
(i) Install the bush, refer to PMS 01-05-58.
(j) Examine the bush for tight and correct seating.
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(k) Clean the work area with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(l) On the joint between the component and the bush, apply Material No. 06AEA1
Polysulfide Sealant-Low Adhesion Brushable -.
(m) Apply Material No. 04QAB2 Coating-- Flexible Structure on the sealing beads.
Subtask 25-13-15-350-001-D01
E. Replacement of the Pressed-in Bushes.
NOTE : For more information about the replacement of the bushes, refer to PMS
01-05-58.
(a) Push out the bush with an applicable tool.
(b) Clean the bore of the component with Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(c) Visually examine the bore for damage.
(d) Apply a layer of Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow -to the bore and let it operate for 3 minutes.
(e) Make the bore neutral with clean water.
(f) Dry the layer with warm air with a maximum temperature of 60 deg. C (140 deg. F).
(g) Clean the bush with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
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(h) Apply a layer of Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable
- to the bore.
(i) Install the bush, refer to PMS 01-05-58.
(j) Examine the bush for tight and correct seating.
Subtask 25-13-15-350-001-E01
F. Replacement of the Pressed-in Bushes.
NOTE : For more information about the replacement of the bushes, refer to PMS
01-05-58.
(a) Push out the bush with an applicable tool.
(b) Clean the bore of the component with Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(c) Visually examine the bore for damage.
(d) Apply a layer of Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow - to the bore and let it operate for 3 minutes.
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Subtask 25-13-15-350-001-F01
G. Replacement of the Pressed-in Bushes.
NOTE : For more information about the replacement of the bushes, refer to PMS
01-05-58.
(a) Push out the bush with an applicable tool.
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(b) Clean the bore of the component with Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(c) Visually examine the bore for damage.
(d) Apply a layer of Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow - to the bore and let it operate for 3 minutes.
(e) Make the bore neutral with clean water.
(f) Dry the layer with warm air with a maximum temperature of 60 deg. C (140 deg. F).
(g) Clean the bush with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(h) Apply a layer of Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable
- to the bore.
(i) Install the bush, refer to PMS 01-05-58.
(j) Examine the bush for tight and correct seating.
Subtask 25-13-15-350-001-G01
H. Replacement of the Pressed-in Bushes.
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NOTE : For more information about the replacement of the bushes, refer to PMS
01-05-58.
(a) Push out the bush with an applicable tool.
(b) Clean the bore of the component with Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(c) Visually examine the bore for damage.
(d) Apply a layer of Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow - to the bore and let it operate for 3 minutes.
(e) Make the bore neutral with clean water.
(f) Dry the layer with warm air with a maximum temperature of 60 deg. C (140 deg. F).
(g) Clean the bush with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(h) Apply a layer of Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable
- to the bore.
(i) Install the bush, refer to PMS 01-05-58.
(j) Examine the bush for tight and correct seating.
Subtask 25-13-15-350-001-H01
J. Replacement of the Pressed-in Bushes.
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NOTE : For more information about the replacement of the bushes, refer to PMS
01-05-58.
(a) Push out the bush with an applicable tool.
(b) Clean the bore of the component with Material No. 08BBF1 Non Aqueous Cleaner--
Methyl-Ethyl-Ketone -.
(c) Visually examine the bore for damage.
(d) Apply a layer of Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical
Conversion Yellow - to the bore and let it operate for 3 minutes.
(e) Make the bore neutral with clean water.
(f) Dry the layer with warm air with a maximum temperature of 60 deg. C (140 deg. F).
(g) Clean the bush with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
Ketone -.
(h) Apply a layer of Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable
- to the bore.
(i) Install the bush, refer to PMS 01-05-58.
(j) Examine the bush for tight and correct seating.
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Subtask 25-13-15-350-002-A01
K. Replacement of the Threaded Inserts.
Subtask 25-13-15-350-002-B01
L. Replacement of the Threaded Inserts.
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(a) Install the threaded inserts with Material No. 06LCG9 Non Hardening Jointing Putty-
Medium Temp. Area - -.
Subtask 25-13-15-350-002-C01
M. Replacement of the Threaded Inserts.
Subtask 25-13-15-350-002-D01
N. Replacement of the Threaded Inserts.
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Subtask 25-13-15-350-002-E01
P. Replacement of the Threaded Inserts.
Subtask 25-13-15-350-002-F01
Q. Replacement of the Threaded Inserts.
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Subtask 25-13-15-350-002-G01
R. Replacement of the Threaded Inserts.
Subtask 25-13-15-350-002-H01
S. Replacement of the Threaded Inserts.
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Subtask 25-13-15-380-001-A01
T. Repair of Paintwork.
(1) Remove the damaged paint.
(2) Clean the area with Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
and let it dry.
(3) Apply Material No. 04CMA2 Wash Primer-- - Structure and let it dry.
(4) Apply Material No. 04EAC2 Primer Polyurethane Paint-- Corrosion Inhibiting Structure.
(5) Apply Material No. 04JME4 Top Coat Polyurethane-- Grey Internal Structure.
Subtask 25-13-15-360-001-A01
U. Replacement of the Bonding Parts.
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Subtask 25-13-15-360-001-B01
V. Replacement of the Bonding Parts.
(1) Not applicable.
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Subtask 25-13-15-300-001-A01
W. Repair of the Contact Area of the Stop Fitting of the Arm Assy
Subtask 25-13-15-300-001-B01
X. Repair of the Contact Area of the Stop Fitting of the Arm Assy
(1) Not applicable.
Subtask 25-13-15-300-003-A01
Y. Replacement of the Bonded-in Bush
NOTE : For more information about the replacement of the bush, refer to PMS 01-05-27
and PMS 01-02-41.
(a) Increase the temperature of the components to a maximum temperature of 150 deg.
C (302 deg. F).
(b) Push out the bush with an applicable tool.
(c) Clean the component bore and the bush with Material No. 08BBF1 Non Aqueous
Cleaner-- Methyl-Ethyl-Ketone - and Material No. 14SBA1 Textile-Lint free Cotton -.
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(d) Install the new bush with Material No. 05ABF1 Retaining adhesive-Cylindrical fitting
Medium strength Low viscosity -.
(e) Visually examine the bond and the bush for correct seating.
(f) Apply a layer of Material No. 04QAB2 Coating-- Flexible Structure to the joint
between the bush and the component part.
Subtask 25-13-15-300-003-B01
AA. Replacement of the Bonded-in Bush
(1) Not applicable.
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D2511018000100
STOP
A B
NOTE:
01 AREA TO BE REPAIRED
F_CM_251315_1_0260101_01_00
Repair of the Contact Area of the Stop Fitting of the Arm Assy
Repair of the Contact Area of the Stop Fitting of the Arm Assy
FIGURE-25-13-15-991-026-A01
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ASSEMBLY
TASK 25-13-15-400-801-A01
Assembly of the Arm Assembly
1. General
When there is no torque value specified, use a standard torque value. Refer to PMS 01-05-08.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
03HBD9 Synthetic Ester base Grease-General Purpose Low Temp -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 25-13-15-100-801-A01 Cleaning of the Component Parts
PMS 01-05-08
Referenced Information
TABLE 2
3. Procedure
Subtask 25-13-15-440-001-A01
A. Assembly of the Control Assembly
NOTE : The steps that follow are done for one control assembly, do the steps again for the
second control assembly.
(1) Install the lever 06-100 or 06-390 on the rod 06-110 or 06-400.
(2) Install the two pins 06-030 or 06-320 on each side of the lever 06-100 or 06-390.
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Subtask 25-13-15-440-001-B01
B. Assembly of the Control Assembly
(1) Not applicable.
Subtask 25-13-15-400-001-A01
C. Assembly and Installation of the Lock Assembly
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(5) Install the tube 04-170, spacer 04-180, washer 04-110 and screw 04-100.
(6) Attach them to the bellcrank with the nut 04-120.
Subtask 25-13-15-400-001-B01
D. Assembly and Installation of the Lock Assembly
Subtask 25-13-15-400-007-A01
E. Installation of the Support
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Subtask 25-13-15-400-007-B01
F. Installation of the Support
(1) Not applicable.
Subtask 25-13-15-400-002-A01
G. Installation of the Outer Handles
Subtask 25-13-15-400-002-B01
H. Installation of the Outer Handles
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Subtask 25-13-15-400-002-C01
J. Installation of the Handle
Subtask 25-13-15-400-003-A01
K. Assembly and Installation of the Kinematic Assembly
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Subtask 25-13-15-400-003-B01
L. Assembly and Installation of the Kinematic Assembly
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(8) Apply Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low Temp - on
the shouldered pin spacer 05A-240.
(9) Install the link 05A-310 and the shouldered pin spacer 05A-240 with the pin 05A-220,
washers 05A-290, 05A-300 and nut 05A-280.
(10) Install the strut 05A-360 and the pins 05A-340, 05A-350 on the link 05A-310.
NOTE : For the cleaning and greasing of the bearing of the strut 05A-360, refer to
CLEANING TASK 25-13-15-100-801-A01.
(11) Connect the link 05A-310 and the lever 05A-135 with the spacers 05A-045, 05A-055,
shouldered pin 05A-035, washer 05A-025 and nut 05A-015.
Subtask 25-13-15-410-001-A01
M. Installation of the Links
Subtask 25-13-15-410-001-B01
N. Installation of the Links
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Subtask 25-13-15-410-001-C01
P. Installation of the Links
NOTE : For the cleaning and greasing of the bearing of the strut 05A-360, refer to
CLEANING TASK 25-13-15-100-801-A01.
(f) Safety the pin 02B-410 with the pin 02B-400.
(2) Install the link 03B-170 as follows:
(a) Put the link 03B-170 in the correct position on the upper arm assembly 02B-460.
(b) Install the pin 03B-160.
(c) Safety the pin 03B-160 with the pin 03B-150.
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Subtask 25-13-15-410-002-A01
Q. Installation of the Slides
Subtask 25-13-15-410-002-B01
R. Installation of the Slides
Subtask 25-13-15-410-002-C01
S. Installation of the Slides
(1) Not applicable.
Subtask 25-13-15-410-013-A01
T. Assembly of the Upper Arm and the Lower Arm Assemblies
Subtask 25-13-15-410-013-B01
U. Assembly of the Upper Arm and the Lower Arm Assemblies
(1) Not applicable.
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TASK 25-13-15-400-807-A01
Assembly of the Table Assembly/Screen Bracket Assembly
1. General
When there is no torque value specified, use a standard torque value, refer to PMS 01-05-08.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
05BAE1 Threadlocking Adhesive-- Medium strength -
05ABF1 Retaining adhesive-Cylindrical fitting Medium strength Low viscosity -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 25-13-15-400-809-A01 Installation of the Arm Assembly
PMS 01-05-08
Referenced Information
TABLE 2
3. Procedure
Subtask 25-13-15-440-005-A01
A. Installation of the Flap Assembly
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Subtask 25-13-15-440-005-C01
B. Installation of the Flap Assembly
(1) Not applicable.
Subtask 25-13-15-440-002-A01
C. Assembly of the Two Parts of Table Assembly
Subtask 25-13-15-440-002-B01
D. Assembly of the Screen Bracket Assembly
NOTE : If you install a new push button switch 06B-835, it is necessary to counter-
drill the push button switch to between 1.6 mm (0.063 in) and 1.66 mm
(0.065 in).
(b) Install the movable screen bracket 06B-850 on the screen bracket 06B-860.
(c) Apply Material No. 05BAE1 Threadlocking Adhesive-- Medium strength -to the
screws 06B-790.
(d) Put the screen bearing 06B-800 in position and install the two screws 06B-790.
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(e) Apply Material No. 05ABF1 Retaining adhesive-Cylindrical fitting Medium strength
Low viscosity - to the surface of the pin 06B-810.
(f) Install the stack of 12 washers 06B-820 on the pin 06B-810.
(g) Install the pin 06B-810 through the screen bearing 06B-800, movable screen bracket
06B-850 and screen bracket 06B-860.
(h) Install the ring 06B-780 and the washer 06B-760.
(i) Install the brake 06B-770 and safety it with the pins 06B-765, 06B-775.
NOTE : If you install a new brake 06B-770, it is necessary to counter-drill the brake
to between 2.4 mm (0.094 in) and 2.46 mm (0.097 in).
(j) Install the washer 06B-760 and nuts 06B-750, 06B-740.
(k) Apply Material No. 05BAE1 Threadlocking Adhesive-- Medium strength - to the
screws 06B-790.
(l) Put the screen bearing 06B-830 in position and install the two screws 06B-790.
(m) Install the bushing 06B-840 in the screen bracket 06B-860.
(n) Install the cover 06B-730 with the screw 06B-720 on the screen bracket 06B-860.
(o) Assemble the latch assembly 06B-880 as follows:
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TASK 25-13-15-400-808-A01
Installation of the Table Assembly/Screen Bracket Assembly
1. General
When there is no torque value specified, use a standard torque value. Refer to PMS 01-05-08.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 25-13-15-400-801-A01 Assembly of the Arm Assembly
TASK 25-13-15-400-807-A01 Assembly of the Table Assembly/Screen Bracket Assembly
TASK 25-13-15-700-801-A01 Functional Test
TASK 25-13-15-400-809-A01 Installation of the Arm Assembly
TASK 25-13-15-300-806-A01 Repair
PMS 01-05-08
FIGURE 25-13-15-991-028-A FIGURE 25-13-15-991-028-A-Adjustment of the Deployment
Mechanism
Referenced Information
TABLE 1
3. Job Setup
Subtask 25-13-15-440-003-A01
A. Assembly of the Sub Assembly
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F2511223200200
Subtask 25-13-15-440-003-B01
B. Assembly of the Sub Assembly
Subtask 25-13-15-440-003-C01
C. Assembly of the Sub Assembly
Subtask 25-13-15-410-003-A01
A. Installation of the Table Assembly
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F2511223200200
Subtask 25-13-15-410-003-B01
B. Installation of the Table Assembly
Subtask 25-13-15-410-003-C01
C. Installation of the Screen Bracket Assembly
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Subtask 25-13-15-410-008-A01
D. Adjustment of the Deployment Mechanism
NOTE : If necessary,
- Adjust the deployment eccentric 05A-230 with the brake 05A-250 or
- Adjust the length of the strut 05A-360 or
- Adjust the two stops 02B-390.
(5) Adjust the stop 01D-780 as follows:
(a) Set the arm assembly 02B-310 to the stowed position and make sure that the pin
goes into the hole of the latch assembly 06B-880.
(b) If necessary, adjust the position of the stop 01D-780 and TORQUE the two bolts
01D-800.
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Subtask 25-13-15-410-008-B01
E. Adjustment of the Deployment Mechanism
(1) Not applicable.
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LOAD OF
1.5 kg
A A (3.3 lb)
POINT No 2
POINT No 1
A A
F_CM_251315_1_0280101_01_00
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D2511018000100
TASK 25-13-15-400-809-A01
Installation of the Arm Assembly
1. General
When there is no torque value specified, use a standard torque value. Refer to PMS 01-05-08.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
TASK 25-13-15-400-801-A01 Assembly of the Arm Assembly
TASK 25-13-15-400-808-A01 Installation of the Table Assembly/Screen Bracket Assembly
PMS 01-05-08
FIGURE 25-13-15-991-027-A FIGURE 25-13-15-991-027-A-Adjustment of the Arm Assembly
Position
Referenced Information
TABLE 1
3. Job Setup
Subtask 25-13-15-440-004-A01
A. Assembly of the Sub Assembly
(1) If necessary, assemble the arm assembly. Refer to ASSEMBLY TASK 25-13-15-400-801-
A01.
4. Procedure
Subtask 25-13-15-400-004-A01
A. Installation of the Rollers
NOTE : The steps that follow is done for one roller, do the steps again for all rollers.
(a) Install the eccentric 01-280 and the eccentric stop 01-240.
(b) Attach the eccentric stop 01-240 with the screw 01-230.
(c) Install the roller 01-250 and the washer 01-270.
(d) Attach them with the nut 01-260.
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Subtask 25-13-15-400-004-B01
B. Installation of the Rollers
NOTE : The steps that follow is done for one roller, do the steps again for all rollers.
(a) Install the eccentric 01A-280 and the eccentric stop 01A-240.
(b) Attach the eccentric stop 01A-240 with the screw 01A-230.
(c) Install the roller 01A-250 and the washer 01A-270.
(d) Attach them with the nut 01A-260.
(e) Make sure that the roller turn freely.
Subtask 25-13-15-400-004-C01
C. Installation of the Rollers
NOTE : The steps that follow is done for one roller, do the steps again for all rollers.
(a) Install the eccentric 01B-280 and the eccentric stop 01B-240.
(b) Attach the eccentric stop 01B-240 with the screw 01B-230.
(c) Install the roller 01B-250 and the washer 01B-270.
(d) Attach them with the nut 01B-260.
(e) Make sure that the roller turn freely.
Subtask 25-13-15-400-004-D01
D. Installation of the Rollers
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NOTE : The steps that follow is done for one roller, do the steps again for all rollers.
(a) Install the eccentric 01C-280 and the eccentric stop 01C-240.
(b) Attach the eccentric stop 01C-240 with the screw 01C-230.
(c) Install the roller 01C-250 and the washer 01C-270.
(d) Attach them with the nut 01C-260.
(e) Make sure that the roller turn freely.
Subtask 25-13-15-400-004-E01
E. Installation of the Rollers
(1) Not applicable.
Subtask 25-13-15-410-004-A01
F. Installation of the Arm Assembly
Subtask 25-13-15-410-004-B01
G. Installation of the Arm Assembly
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Subtask 25-13-15-410-004-C01
H. Installation of the Arm Assembly
Subtask 25-13-15-410-004-D01
J. Installation of the Arm Assembly
Subtask 25-13-15-410-004-E01
K. Installation of the Arm Assembly
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(4) Attach the inlet assembly 01D-740 of the equipped harness 01D-730 to the arm assembly
02B-310 with the three screws 01D-690.
(5) Install the clamp assembly 01D-810 on the OIT harness 01D-760 with the two screws
01D-700.
(6) Set the arm assembly 02B-310 to the stowed position.
(7) Install the stop 02B-300 with the screws 02B-280, 02B-290.
Subtask 25-13-15-820-001-A01
L. Adjustment of the Table Position
Subtask 25-13-15-820-001-B01
M. Adjustment of the Table Position
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(1) If necessary, install the table assembly, refer to ASSEMBLY TASK 25-13-15-400-808-A01.
(2) Operate the arm assembly and make sure that the table go into the box freely.
(3) If necessary, set the link assembly 05-150 as follows:
(a) Remove the screw 05-110, washer 05-030 and spacer 05-020 that attach the link
assembly 05-150 to the bellcrank 05-140.
(b) Remove the nut 05-170 of the link assembly 05-150.
(c) Adjust the length of the link assembly 05-150.
(d) Tighten the nut 05-170 of the link assembly 05-150.
(e) Install the screw 05-110, washer 05-030 and spacer 05-020 that attach the link
assembly 05-150 on the bellcrank 05-140.
(4) Without operate the outer handles, make sure that the sliders 06-050 are in contact with
the fittings 06-130:
(a) If necessary, remove the setscrews 06-040 and adjust the sliders 06-050.
(b) Tighten the setscrews 06-040.
(5) Make sure that the outer handle is aligned with the arm:
(a) If necessary, set the screw 03A-080 of the stop 03A-090.
Subtask 25-13-15-820-001-C01
N. Adjustment of the Table Position
(1) Not applicable.
Subtask 25-13-15-820-002-A01
P. Adjustment of the Arm Position
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Subtask 25-13-15-820-002-B01
Q. Adjustment of the Arm Position
Subtask 25-13-15-820-002-C01
R. Adjustment of the Arm Position
Subtask 25-13-15-820-002-D01
S. Adjustment of the Arm Position
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Subtask 25-13-15-820-002-E01
T. Adjustment of the Arm Assembly Position
NOTE : If necessary, adjust the deployment eccentric 05A-230 with the brake 05A-250.
(4) Set the arm assembly 02B-310 to get the deployment rollers 05A-095 at point No.2 and
make sure that they touch the body assembly 01D-320.
NOTE : If necessary, adjust the deployment eccentric 05A-230 with the brake 05A-250.
(5) Move the arm assembly 02B-310 between the stowed and locking positions and between
the locking and stowed positions.
(6) Make sure that the arm assembly 02B-310 moves freely and the deployment mechanism
does not cause a load.
NOTE : If necessary, adjust the deployment eccentric 05A-230 with the brake 05A-250.
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A A
MAXIMUM
HORIZONTAL FIXED ROLLERS 0.02 mm
(0.0008 in)
DEPLOYMENT ROLLERS
DEPLOYMENT
POINT No 2 ECCENTRIC
0.2 mm
A
(0.008 in)
A MAXIMUM
0.02 mm
(0.0008 in)
POINT No 1 VERTICAL ADJUSTING
ROLLERS
A A
0.2 mm
(0.008 in) 30 mm
(1.18 in)
A
POINT No 1
A
REFERENCE AREA
F_CM_251315_1_0270101_01_00
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TASK 25-13-15-400-810-A01
Assembly and Installation of the Footrest Assembly
1. General
When there is no torque value specified, use a standard torque value. Refer to PMS 01-05-08.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-08
Referenced Information
TABLE 1
3. Procedure
Subtask 25-13-15-400-005-A01
A. Assembly of the Footrest Assembly
Subtask 25-13-15-400-005-B01
B. Assembly of the Footrest Assembly
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Subtask 25-13-15-400-005-C01
C. Assembly of the Footrest Assembly
Subtask 25-13-15-400-005-D01
D. Assembly of the Footrest Assembly
Subtask 25-13-15-400-005-E01
E. Assembly of the Footrest Assemblies
NOTE : The steps that follow is done for one footrest assembly, but they are applicable to the
two footrest assemblies.
(1) Put the plate 01D-130 on the footrest assembly 01D-100.
(2) Install the two spacers 01D-140 and the two washers 01D-145.
(3) Attach them with the two screws 01D-120.
Subtask 25-13-15-410-005-A01
F. Installation of the Footrest Assembly
NOTE : The steps that follow is done for one footrest assembly, but they are applicable to the
two footrest assemblies.
(1) If necessary, install the stop assembly 01-190 as follows:
(a) Install the stop assembly 01-190.
(b) Attach it with the washer 01-180 and the screw 01-200.
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Subtask 25-13-15-410-005-B01
G. Installation of the Footrest Assembly
NOTE : The steps that follow is done for one footrest assembly, but they are applicable to the
two footrest assemblies.
(1) If necessary, install the two stop assembly 01A-190 as follows:
(a) Install the stop assembly 01A-190.
(b) Attach it with the two washers 01A-180 and the two screws 01A-200.
(2) Install the footrest assembly 01A-100.
(3) Attach it with the two pin-hinges 01A-090 and the washers 01A-070, 01A-080.
(4) Install the two washers 01A-015 and the two nuts 01A-035 on the pin-hinges 01A-090.
(5) Safety the two nuts 01A-035 with the two new cotter pins 01A-025.
Subtask 25-13-15-410-005-C01
H. Installation of the Footrest Assembly
NOTE : The steps that follow is done for one footrest assembly, but they are applicable to the
two footrest assemblies.
(1) Install the footrest assembly 01B-100.
(2) Attach it with the two pin-hinges 01B-090 as follows:
(a) Install the two washers 01B-070, 01B-080.
(b) Install the two pin-hinges 01B-090.
(c) Install the four retaining-rings 01B-060 on the pin-hinges 01B-090.
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Subtask 25-13-15-410-005-D01
J. Installation of the Footrest Assembly
NOTE : The steps that follow is done for one footrest assembly, but they are applicable to the
two footrest assemblies.
(1) If necessary, install the two stop assembly 01C-190 as follows:
(a) Install the stop assembly 01C-190.
(b) Attach it with the two washers 01C-180 and the two screws 01C-200.
(2) Install the footrest assembly 01C-100.
(3) Attach it with the two pin-hinges 01C-090 as follows:
(a) Install the two washers 01C-070, 01C-080.
(b) Install the two pin-hinges 01C-090.
(c) Install the four retaining-rings 01C-060 on the pin-hinges 01C-090.
Subtask 25-13-15-410-005-E01
K. Installation of the Footrest Assemblies
NOTE : The steps that follow is done for one footrest assembly, but they are applicable to the
two footrest assemblies.
(1) If removed, install the stop 01D-190 as follows:
(a) Put the stop 01D-190 in position on the body assembly 01D-320.
(b) Install the washer 01D-180 and the screw 01D-085.
(2) Put the footrest assembly 01D-100 in position on the body assembly 01D-320.
(3) Install the two hinge pins 01D-090, two washers 01D-015 and two nuts 01D-035.
(4) Safety the two hinge pins 01D-090 with the two new cotter pins 01D-025.
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Subtask 25-13-15-410-006-A01
L. Installation of the Buffer
NOTE : The steps that follow is done for one buffer, do the steps again for the second buffer.
(1) Install the buffer 01-050 and the pin-cylinder 01-040 on the footrest assembly 01-100.
(2) Attach them with the two retaining-rings 01-020, 01-030.
(3) Connect the buffer 01-050 to the box assembly 01-210.
(4) Install the clevis pin 01-010.
(5) Attach it with the two retaining-rings 01-020.
Subtask 25-13-15-410-006-B01
M. Installation of the Buffer
NOTE : The steps that follow is done for one buffer, do the steps again for the second buffer.
(1) Install the buffer 01A-050 and the pin-cylinder 01A-040 on the footrest assembly 01A-100.
(2) Attach them with the washers 01A-015 and the two nuts 01A-035.
(3) Safety the nuts 01A-035 with the new cotter pins 01A-025.
(4) Connect the buffer 01A-050 to the box assembly 01A-210.
(5) Install the clevis pin 01A-010.
(6) Attach it with the washer 01A-015 and the nut 01A-035.
(7) Safety the nut 01A-035 with the new cotter pin 01A-025.
Subtask 25-13-15-410-006-C01
N. Installation of the Buffer
NOTE : The steps that follow is done for one buffer, do the steps again for the second buffer.
(1) Install the buffer 01B-050 and the pin-cylinder 01B-040 on the footrest assembly 01B-100.
(2) Attach them with the two retaining-rings 01B-020, 01B-030.
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Subtask 25-13-15-410-006-D01
P. Installation of the Buffer
NOTE : The steps that follow is done for one buffer, do the steps again for the second buffer.
(1) Install the buffer 01C-050 and the pin-cylinder 01C-040 on the footrest assembly 01C-100.
(2) Attach them with the two retaining-rings 01C-020, 01C-030.
(3) Connect the buffer 01C-050 to the box assembly 01C-210.
(4) Install the clevis pin 01C-010.
(5) Attach it with the two retaining-rings 01C-020.
Subtask 25-13-15-410-006-E01
Q. Installation of the Buffers
NOTE : The steps that follow is done for one buffer, do the steps again for the second buffer.
(1) Put the cylinder pin 01D-040 and the buffer 01D-050 on the footrest assembly 01D-100.
(2) Install the two washers 01D-015 and the two nuts 01D-035.
(3) Safety the cylinder pins 01D-040 with the two new cotter pins 01D-025.
(4) Connect the buffer 01D-050 to the body assembly 01D-320.
(5) Install the clevis pin 01D-010, washer 01D-015 and nut 01D-035.
(6) Safety the clevis pin 01D-010 with the new cotter pin 01D-025.
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TASK 25-13-15-440-801-A01
Assembly of the Equipped Harness
1. General
When there is no torque value specified, use a standard torque value. Refer to PMS 01-05-08.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-08
Referenced Information
TABLE 1
3. Procedure
Subtask 25-13-15-440-006-A01
A. Assembly of the Equipped Harness
Subtask 25-13-15-440-006-B01
B. Assembly of the Equipped Harness
(1) Not applicable.
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TASK 25-13-15-410-801-A01
Installation of the Equipped Harness
1. General
When there is no torque value specified, use a standard torque value. Refer to PMS 01-05-08.
2. Job Set-up Information
A. Referenced Information
REFERENCE DESIGNATION
PMS 01-05-08
PMS 01-04-45
FIGURE 25-13-15-991-036-A FIGURE 25-13-15-991-036-A-Bonding of the Screw
Referenced Information
TABLE 1
3. Procedure
Subtask 25-13-15-410-014-A01
A. Installation of the Equipped Harness
NOTE : For the electrical bonding of the screw 01D-640, refer to FIGURE
25-13-15-991-036-A and PMS 01-04-45.
(7) Install the equipped cover 01D-720 on the lower plate assembly 01D-330 with the screws
01D-680.
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Subtask 25-13-15-410-014-B01
B. Installation of the Equipped Harness
(1) Not applicable.
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01D−640
F_CM_251315_1_0360101_01_00
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D2511018000100
TASK 25-13-15-440-802-A01
Assembly of the Body Assembly
1. General
When there is no torque value specified, use a standard torque value. Refer to PMS 01-05-08.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
14QFB1 Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -
Consumable Materials
TABLE 1
B. Referenced Information
REFERENCE DESIGNATION
TASK 25-13-15-400-809-A01 Installation of the Arm Assembly
PMS 01-05-08
Referenced Information
TABLE 2
3. Procedure
Subtask 25-13-15-410-015-A01
A. Installation of the Rollers
NOTE : You must do the adjustment of the rollers after the installation of the arm assembly
02B-310, refer to ASSEMBLY TASK 25-13-15-400-809-A01.
(1) Install the four vertical adjusting rollers 01D-560 as follows:
(a) Install the four spacers 01D-530 on the vertical adjusting rollers 01D-560.
(b) Align the marks of the four eccentrics 01D-570 with the marks of the four eccentric
stops 01D-550.
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Subtask 25-13-15-410-015-B01
B. Installation of the Rollers
(1) Not applicable.
Subtask 25-13-15-440-010-A01
C. Assembly of the Lower Plate Assembly
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D2511018000100
(5) Install the retractable latch 01D-430, shouldered bush 01D-420 and shouldered pin
01D-440.
(6) Install the washer 01D-490 and the nut 01D-480.
(7) Safety the nut 01D-480 with the new cotter pin 01D-500.
(8) Install the spring hook 01D-360 on the lower body 01D-340.
(9) Install the spring protection 01D-470.
WARNING : USE GOGGLES WHEN YOU REMOVE OR INSTALL LOCKWIRE. EACH TIME
YOU CUT LOCKWIRE DURING THE TASK, REMOVE AND DISCARD IT (THE
UNWANTED LOCKWIRE) IMMEDIATELY. LOOSE LOCKWIRE CAN CUT
YOU OR MAKE YOU BLIND.
(11) Safety the adjustment screw 01D-390 with Material No. 14QFB1 Wire-Locking Dia: 0.8
mm CRES Nickel Alloy -.
Subtask 25-13-15-440-010-B01
D. Assembly of the Lower Plate Assembly
(1) Not applicable.
Subtask 25-13-15-440-011-A01
E. Assembly of the Body Assembly
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Subtask 25-13-15-440-011-B01
F. Assembly of the Body Assembly
(1) Not applicable.
Subtask 25-13-15-400-008-A01
G. Assembly and Installation of the Flap Assembly
Subtask 25-13-15-400-008-B01
H. Assembly and Installation of the Flap Assembly
(1) Not applicable.
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TASK 25-13-15-820-804-A01
Fits and Clearances
1. General
A. How to use the Fits and Clearances Table (Refer to Sample TABLE 1):
(1) A NOTE above the table gives the reference to the related CMM figure.
(2) Column 1 gives the location number (LOC NO.) of the part.
(3) Column 2 gives links to the IPL figure item numbers of the mating parts.
(4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
(MFR) limits.
(5) Column 4 gives the dimension limits and the maximum allowable clearances of the in-
service wear limits.
NOTE : It is necessary to replace the parts which are not in the limits (Refer to
DISASSEMBLY, REPAIR and ASSEMBLY).
B. Sample of Fits and Clearances
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B B
A C
1 2
A A
B B
4 4
5 5
C C
F_CM_251315_1_0170101_01_00
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B B
A C
A A
B B
4 4
5 5
C C
F_CM_251315_1_0170201_01_00
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B 1
3
7
8 4
6 5
5
6
4
8
3
7
2
A A
B B
F_CM_251315_1_0180101_01_01
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A A
F_CM_251315_1_0380101_01_00
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D
B
A
B A
A
D
A A
F_CM_251315_1_0390101_01_00
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B B
C C
D D
F_CM_251315_1_0390102_01_00
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A
B
2
2
1 1
A A
3
B B
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2
A
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A A
B B
F_CM_251315_1_0430101_01_00
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TASK 25-13-15-940-805-A01
Special tools, fixtures, equipment and consumables
1. Consumables
Material Designation and Specification Supplier Code or Name and Address Task where used
No.
04-004 Synthetic Ester Based Grease Local purchase TASK
High Pressure 25-13-15-100-801-
A01
05-002 Putty, Zinc Chromate General F1419 TASK
Purpose or K2232 25-13-15-300-806-
or K5635 A01
09-013 Corrosion Inhibiting Brush 83574 TASK
Consistency or F0229 25-13-15-300-806-
or K5635 A01
or Z0853
09-018 Corrosion Inhibitinglow 83574 TASK
Adhesion Sealant or F0229 25-13-15-300-806-
or K5635 A01
or Z0853
11-001 Detergent F1858 TASK
25-13-15-100-801-
A01
11-003 Methyl-Ethyl-Ketone Local purchase TASK
25-13-15-100-801-
A01
TASK
25-13-15-300-806-
A01
13-002 Chemical Conversion Coating 1607B TASK
Yellow Aluminum or 71410 25-13-15-300-806-
or F6324 A01
16-001 Anti Corrosion Primer D8357 TASK
(Polyurethane) or 83574 25-13-15-300-806-
or K5635 A01
or Z0853
16-002 Polyurethane Topcoat Grey 90608 TASK
(for Internal Applic.) or F3199 25-13-15-300-806-
or K2054 A01
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Material Designation and Specification Supplier Code or Name and Address Task where used
No.
16-020 Wash Primer 83574 TASK
or F1419 25-13-15-300-806-
or K5635 A01
or Z0853
16-021 Flexible Polyurethane K5635 TASK
25-13-15-300-806-
A01
19-003 Lint-Free Cotton Cloth Local purchase TASK
25-13-15-100-801-
A01
Consumables
TABLE 1
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TASK 25-13-15-550-801-A01
Component Storage
1. General
- Not applicable
2. Procedure
Subtask 25-13-15-550-003-A01
A. Component Storage
(1) Storage Conditions
For components where a return to service is possible, you must obey the storage
instructions that follow:
Before storage, make a record of all applicable maintenance information. Use this to help
you do future maintenance procedures.
For example:
- Component part number
- Serial number
- Inspection
- Repair type
- Storage date and location
- Aircraft flight cycles and flight hours
- Other aircraft on which this component was installed.
Before you move the component, examine the size and weight to make sure it is applicable
for lifting and storage.
Put applicable blanking caps on open ends.
Use packing foam to give protection to moving parts or fragile component parts.
Use applicable film to give protection to the component from environmental deterioration.
Clearly identify loose parts, put them in a sealed bag, attached to the component.
Storage conditions must be safe, dry and prevent damage and deterioration to the
component.
Stow the component, in a controlled temperature, in a safe area, away from humidity and
sunlight.
Do not get liquid, vapor, gas, or dust on the component.
(2) Return to Service
Do a visual inspection of the component to look for damage, make sure that the seals and
other parts are in good condition.
This visual inspection does not replace scheduled inspections.
Do an operational check of moving parts to make sure that the component is serviceable.
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INTRODUCTION
TASK 25-13-15-872-801-A01
Introduction Illustrated Parts List (IPL)
1. General
A. The procedure recommended for finding a part number, or details of a part are in paragraph 2
of this introduction.
B. The IPL contains:
- illustrations that show an exploded view of the parts,
- the related detailed Parts Lists.
C. The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
D. AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
airline initiated modifications are included.
E. Part numbers shown in this document are written to Air Transport Association of America
(ATA) Specification ISPEC 2200.
F. Illustrations are applicable to more than one customer.
G. In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2. How to use the IPL
A. To find a Part Number (P/N) in a Figure or Illustration you can either:
- Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
Figure.
- Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
show you all the figures where this PN exists, and the Item number. Click one of these to
open the Figure.
3. Plan of the IPL
A. Indenture System of the Detailed Parts List
(1) The indenture system shows how parts and assemblies relate to their next higher
assemblies (NHA) as follows:
1234567
Assembly
Attaching parts for assembly
.Detail parts for assembly
.Sub-assembly
..Detailed parts for sub-assembly
..Sub-sub-assembly
IPL INTRO
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C. Suffixes
SUFFIXES DEFINITION REMARKS
00 and 40 to 49 Production Part to drawing
The same as the Production Part.
01 to 39 Production Part not to drawing
50 Spare Part to drawing Spare part is not the same as the
51 to 59 Spare Part not to drawing Production Part
60 to 89 Spare Part not to drawing and not Number for Product Support
storable Breakout, but not for Production
99 Spare Part to drawing and not
storable
90 to 94 Specific Part for Repair Kits
IPL INTRO
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E. Other Notes
(1) ORDER OVRLGTH MPN XXXXXXXXXX
- Identifies a part number with more than fifteen characters that cannot fit in the part
number column.
(2) SB XX-XXX
- Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
When the SB number shown in the name column is related to an AIRWORTHINESS
DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
(AD XXX), etc.
(3) SEL FROM
- Identifies a group of alternative parts from which you can take the necessary ones.
(4) OVERSIZE/UNDERSIZE
- Identifies a part as oversize or undersize.
(5) OPT TO
- Identifies an optional part that is fully interchangeable with the initial part.
(6) ALT FROM PN XXXXXXXXXX
- Identifies an alternate part number (this is a part that is fully interchangeable with the
initial part after it has had a change(s)).
(7) BUY PN XXXXXXXXXX
- Identifies the replacement part for the part in the part number column.
(8) LM = LOCAL MANUFACTURE
- Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
etc...) from which the part in the part number column is manufactured.
- Identifies the unit of measurement followed by the dimensions or quantity.
(9) SEE CMM OR ACMM
- Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
Manual for the part listed in the Detailed Parts List.
(10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
- Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
necessary, the unit of measurement and quantity.
(11) USED ON MPN
- Identifies the NHA for a part in the part number column. This is used when the NHA
is not clear from the Usage Code (almost the same assemblies with details that are not
the same but have a single breakdown).
IPL INTRO
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NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
sale right are not given a vendor code.
- AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
the seller of the parts. If there is more than one seller, a dummy supplier code
VT0000 is assigned to the related P/N. In this case, the additional cross-
reference table gives, for each P/N the various supplier codes and their own P/N
if applicable.
NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
List’, which is a part of the IPL INTRO.
IPL INTRO
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IPL INTRO
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210
A
220 290
180
A 200
190
B C
D
C
180
200
190
E F
240 E 230 E
20
280 E
50 40
10
20
20
250 70
90 60
260 90
20 60 60
270 60
80 30
50 40 130
10
20 20
130
60 140 110
70 90 120
90 60
60 30 140
60 120
80
100
D 110
160
170 150 110
140
120
B
C 140
120 100
110
E
E E 300
E
F 310
F F_PL_251315_01_0_01_01
MODULE OIT
Figure 01 / FIGURE-25-13-15-950-801-01
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210
A
220 290
180
A 200
190
B C
D
C 180
200
E F 190
240 E 230 E
15
280 E 25
50 35 40
15
10 15 25
25 90 35
250 15 35
15 15
25
25 25
260 35
35 35
270 70
80
10
90 130
50 40
15 15
25 90 25
35 15 35 140 110
15 25 120
25 35 145
140
35 120
70 145 100
110
130
D
160
170 80
150 90
140
120
110 B
C 140
145
120
145
100
110
E
E E 300
E
F 310
F F_PL_251315_01_A_01_01
MODULE OIT
Figure 01A / FIGURE-25-13-15-950-801-A01
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A 210
220 290
C
A
B D
C
E F 1
240 E
280 E
20
230 E 50
40
250
260 10
270 20 20
70 60
90 90
D 20
60 60 60
80 30
170
50 40
160 10
20 20
70 60 110
90 90 130
60 60 60
150
C 1 80 30
100
110
B
E 110
130
F E
E
100
110 300
NOTE:
E
F
1 TYPICAL INSTALLATION
F_PL_251315_01_B_01_00
TABLE MODULE
Figure 01B / FIGURE-25-13-15-950-801-B01
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A 210
220 290
C
A
B D 180
200
C
190
E F 1 180
200
240 E 190
280 E
20
230 E 50
40
250
260 10
270 20 20
70 60
90 90
D 20
60 60 60
80 30
170
50 40
160 10
20 20
70 60 110
90 90 130
60 60 60
150
C 1 80 30
100
110
B
E 110
130
F E
E
100
110 300
NOTE:
E
F
1 TYPICAL INSTALLATION
F_PL_251315_01_C_01_00
TABLE MODULE
Figure 01C / FIGURE-25-13-15-950-801-C01
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H
300
G
B
C
G
720
680 x6 A
F_PL_251315_01_D_01_00
OIT ASSY
(Sheet 1 of 6)
Figure 01D / FIGURE-25-13-15-950-801-D01
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600 x4
610
520
85
180 790 x2
800 x2 610
620 x4 780
510
620
620
190
590 x3
85
180
K 190
540
E
540
320
15
25
35
590 x14 B 50
10
15
25
35
15 40
25
35
C
F_PL_251315_01_D_02_00
OIT ASSY
(Sheet 2 of 6)
Figure 01D / FIGURE-25-13-15-950-801-D01
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10
15
15 50 25
25 35
35 440
40
420
15
25
35
D 430
360
450 400
410
380
370
330
460
340 470
480
490
500
350 390
E
F_PL_251315_01_D_03_00
OIT ASSY
(Sheet 3 of 6)
Figure 01D / FIGURE-25-13-15-950-801-D01
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660 x4
670 x4
650 x4
630
640
730
770 x6 750
810
710 760
690 x3
700 x2
740
F
F_PL_251315_01_D_04_00
OIT ASSY
(Sheet 4 of 6)
Figure 01D / FIGURE-25-13-15-950-801-D01
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15
25
35
90
110 110
90
130
100
140
120
145
G
310
700
F_PL_251315_01_D_05_00
OIT ASSY
(Sheet 5 of 6)
Figure 01D / FIGURE-25-13-15-950-801-D01
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580
570 570
570
550 580
550
550
580
580
560
570
550
530
560
560 530
580
570 570
570
580 550
550
550
580
580
560
570
550
530
560
530 560
560 560
560
K
F_PL_251315_01_D_06_00
OIT ASSY
(Sheet 6 of 6)
Figure 01D / FIGURE-25-13-15-950-801-D01
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30 A
A
130 150
140
130
160
50
150
250 240
30 120
260
B 130
170
180
130 130
20
210
190
220
120
C 40
230 200
80
B
90
100
100 80 60
70 10
90
270 110
10
F_PL_251315_02_0_01_00
ARM ASSY
Figure 02 / FIGURE-25-13-15-950-802-01
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30
A
A
130 150
140
130
160
50
150
250 240
30 120
260
B 130
130 130
20
120
40
C
B
80
90
100
100 80 60
70 10
90
110
270
10
F_PL_251315_02_A_01_00
ARM ASSY
Figure 02A / FIGURE-25-13-15-950-802-A01
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270
250
A
390
240
440 400 440
390
380
450
440 410
430
450 380
420 440
260 510
500
460
500
490
310
470 510
490 350
280
300 290
480 x14
320
340
330
360 x14
350 A
F_PL_251315_02_B_01_00
ARM ASSY
Figure 02B / FIGURE-25-13-15-950-802-B01
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30
A 50
40
60 20
10
70 70
10
10
50
90
80
100
F_PL_251315_03_0_01_00
HANDLE ASSY
Figure 03 / FIGURE-25-13-15-950-803-01
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30
A
50
40
20
60
50 10
90
80
100
F_PL_251315_03_A_01_00
HANDLE ASSY
Figure 03A / FIGURE-25-13-15-950-803-A01
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160
B
177
180
177
130 177
150
A 175
170
177
120 147
140
145
110
147
110
B
F_PL_251315_03_B_01_00
HANDLE ASSY
Figure 03B / FIGURE-25-13-15-950-803-B01
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190
230
30
200
210
20 130 110
50 120
180 70
220
80
60
70
100
140
150
170 160
40
10
20
F_PL_251315_04_0_01_00
LINKAGE ASSY
Figure 04 / FIGURE-25-13-15-950-804-01
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240
10
270
250
280
450
50
440 340
30
240
390 360
380
375
410
370
320
310
420
430
400 A
F_PL_251315_04_A_01_00
LINKAGE ASSY
Figure 04A / FIGURE-25-13-15-950-804-A01
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50
100 70
80
10
50 90
30
20
20
140
150
80
30 160
70 40
170 180
60
110
120
130
190
200
30
110
20
40
F_PL_251315_05_0_01_00
LINKAGE ASSY
Figure 05 / FIGURE-25-13-15-950-805-01
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230
210
240
250
260
260
270
310
75 360
330
85 320
35 350
95
65
55
105
145
45 340
115 300
135 15
25 280
290
125
115 75
145 85
A 105 95
65
F_PL_251315_05_A_01_00
LINKAGE ASSY
Figure 05A / FIGURE-25-13-15-950-805-A01
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190 A
180
160
260
175 243
225
150
240
235
230
235
270
240
245
305
270
150
285
250
420 290
370 300
340 360
350
40
330 280
390
50 10 x2
380 400
10 x2
130 410
120
100
60 320
70
80
90
110
30
F_PL_251315_06_0_01_03
TABLE ASSY
Figure 06 / FIGURE-25-13-15-950-806-01
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460
510
450
490 530
440
150
480
470
550
470 540
480
500
150 540
440
520 450
420
360 370
340 350 460
40 330 430
390
50
10 x2 400
380
10 x2
130 410
60 120
100
70 110 320
90
80
30
A
F_PL_251315_06_A_01_00
TABLE ASSY
Figure 06A / FIGURE-25-13-15-950-806-A01
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640
B
680 x2
620 x2 700
630
610 x2
600
650
690
660 x2
590 x2 670 x2
580 x2
575
560
565 x2
570 x2
A
F_PL_251315_06_B_01_00
TABLE ASSY
(Sheet 1 of 2)
Figure 06B / FIGURE-25-13-15-950-806-B01
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820 790 x2
800 850
790 x2 830
730
840
720 960
970
710 835
980
765
860
780
760
775 C
770
750 870 x2
740
B
920
940
930
880
890
900
950
910 C
F_PL_251315_06_B_02_00
TABLE ASSY
(Sheet 2 of 2)
Figure 06B / FIGURE-25-13-15-950-806-B01
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A
70
30
80 80
10
30
10 50
40
60
F_PL_251315_07_0_01_00
FLAP ASSY
Figure 07 / FIGURE-25-13-15-950-807-01
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190
110
90
110
170
100
90
120
170
130
160 180
150
F_PL_251315_07_A_01_00
FLAP ASSY
Figure 07A / FIGURE-25-13-15-950-807-A01
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