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Article history: This study evaluated the effectiveness of an improved multilayered antimicrobial alginate-based edible
Received 17 August 2012 coating in increasing the shelf life of fresh-cut watermelon without affecting its quality attributes. A set of
Received in revised form solutions containing sodium alginate (0.5, 1, 2 g/100 g), beta-cyclodextrin and microencapsulated trans-
5 November 2012
cinnamaldehyde (natural antimicrobial agent), pectin, and calcium lactate were used as coating systems
Accepted 9 November 2012
and made into a coating using the layer-by-layer (LbL) technique. The samples were coated using the
layer-by-layer dipping technique and stored at 4 C for 15 days. Texture, color, weight loss, oBrix, pH, and
Keywords:
growth of total coliforms, yeasts and molds, aerobics, and psychrotrophs were monitored every 3 days
Layer-by-layer
Microencapsulated trans-cinnamaldehyde
throughout storage. Controls were uncoated washed fruits. A consumer acceptance test showed high
Fresh-cut fruit acceptance (P < 0.05) of the coated samples except for the 2 g/100 g alginate coating. Texture (firmness)
Safety was particularly enhanced (P < 0.05) by application of the coating. Both the 1 and 2 g/100 g alginate
Quality coatings extended the shelf life of fresh-cut watermelon from 7 (control) to 12e15 days. The application
of the multilayered edible coating with 1 g/100 g alginate will maintain the quality and sensory
acceptance of fresh-cut watermelon while extending its shelf life.
Ó 2012 Elsevier Ltd. All rights reserved.
1. Introduction occurs on their wounded surfaces, while the inner part is generally
considered sterile. For this reason, a surface treatment, even if not
Fresh-cut fruits are becoming more attractive to consumers who effective on the whole product, could be sufficient to extend the
are aware of the importance of healthy eating habits, but have less product shelf life (Artes-Hernandez, Robles, Gomez, Tomas-
time available for food preparation. Watermelon (Citrullus lanatus) Callejas, & Artes, 2010; Manzocco, Da Pieve, & Maifreni, 2011;
is rich in lycopene and other bioactive compounds (Perkins-Veazie, Saftner, Luo, McEvoy, Abbott, & Vinyard, 2007; Watada, 1990).
Collins, Pair, & Roberts, 2001; Tarazona-Diaz, Viegas, Moldao- Similar to other fresh-cut fruits, quality loss of fresh-cut water-
Martins, & Aguayo, 2011). Therefore, the economic importance of melon can be described as loss of texture, color, and sweetness
the fresh-cut fruit industry is becoming progressively more (Mao, Jeong, Que, & Huber, 2006; Perkins-Veazie & Collins, 2004;
significant (Barret & Garcia, 2004; Tapia et al., 2008). According to Rushing, Fonseca, & Keinath, 2001).
the National Watermelon Promotion Board, over the last decade, The enhancement of shelf life of these products is very important
fresh-cut watermelon accounts for more than 10% of all water- as even a few days extension of shelf life could represent a significant
melon sales; however, there are some challenges in processing of economic advantage for food companies. By providing barrier to
fresh-cut fruits such as watermelon and maintaining their fresh- moisture, edible coatings are potential systems for the improvement
ness to increase their economic value. of quality and shelf life of fresh-cut commodities (Vargas, Pastor,
Fresh-cut processing of fruits promotes faster deterioration, Chiralt, McClements, & Gonzalez-Martinez, 2008). One major
since fruits are living tissues, they could be wounded and undergo advantage of coatings is that they can be used as a means for including
enzymatic browning, off-flavor development, texture breakdown, natural or chemical antimicrobial agents, antioxidants, enzymes or
and microbial contamination. Hence, the shelf life of fresh-cut probiotics, minerals and vitamins. Many types of polysaccharide,
products tends to be very short if they are wounded. Especially, protein, lipid-based and composite coatings have been tested in
microbial and enzymatic deterioration in fresh-cut products mainly a wide variety of items (de Azevedo, 2012; Olivas & Barbosa-Canovas,
2009; Valencia-Chamorro, Palou, del Río, & Pérez-Gago, 2011).
* Corresponding author. Tel.: þ1 979 862 7645; fax: þ1 979 845 3932. The multilayer coating technique has been used as a good
E-mail address: ecastell@tamu.edu (M.E. Castell-Perez). alternative to overcome challenges when using the dipping
0023-6438/$ e see front matter Ó 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.lwt.2012.11.013
10 R.E. Sipahi et al. / LWT - Food Science and Technology 51 (2013) 9e15
technique when the coating may not stick to the hydrophilic calcium chloride (Brasil et al., 2012). These materials and their
surface of the cut fruit (Soliva-Fortuny, 2010; Soliva-Fortuny & order were chosen based on the polyetrolyte interaction among
Martin-Belloso, 2003). Hence, more than two layers of film mate- opposite charges to obtain a stable and uniform coating. Glycerol
rial are used in the layer-by-layer (LbL) technique to bond physi- used as a plasticizer (Glycerin USP, J T Baker, NJ) at 2 g/100 g was
cally and chemically to each other (Skurtys et al., 2010; Weiss, weighted and dissolved in sterile distilled water. Upon that,
Takhistov, & McClements, 2006). In this method, fruits and vege- sodium-alginate (food grade, SAFC, MO) was added to the solution
tables are dipped into different solutions that contain opposite in three different concentrations (0.5, 1 and 2 g/100 g) while
charged polyelectrolytes, and the excess of coating material from heating on a stirring hot plate (Corning, model PC-220, MA) at 45 C
the fruits’ surface is allowed to be removed by a drying step until total dissolution of the components was reached. The natural
between each dipping step. Coatings manufactured with this antimicrobial agent (trans-cinnamaldehyde encapsulate powder at
technique have been proven to be successful in papaya (Brasil, 2 g/100 g) was then added to the solution while being stirred
Gomes, Puerta-Gomez, Castell-Perez, & Moreira, 2012), pineapple (600 rpm) until the solution reached total homogeneity. Pectin
(Mantilla, 2012), and cantaloupe (Martinon, 2011). However, (USP, Citrus, galacturonic acid 74.0% (anhydrous basis), P8471,
further optimization of the coating composition is still necessary Spectrum Chemical Mfg. Corp., CA) at 2 g/100 g was added to sterile
since these studies used calcium chloride which imparted some distilled water previously heated at 45 C on a stirring hot plate
bitterness to the coated fruits. (Corning, model PC-220, MA) until it was completely dissolved.
The main objective of this study was to assess the effectiveness Calcium lactate (USP/NF, SigmaeAldrich, MO) was used to cross-
of a multilayered edible coating manufactured using the layer-by- link the polymers and 2 g/100 g was dissolved in sterile distilled
layer technique and containing a natural antimicrobial (trans-cin- water at room temperature.
namaldehyde) in extending the shelf life of fresh-cut watermelon
with acceptable physical, chemical, and sensory quality attributes. 2.4. Manufacture of coating using the layer-by-layer technique
Optimum concentration of sodium alginate was also assessed.
The layer-by-layer deposition process consisted of five steps that
2. Materials and methods ensure proper coating of the fruit pieces. First, watermelon pieces
previously stored at 10 C were dipped into each coating solution
2.1. Fruits for 2 min, with the excess coating allowed to drip off for 2 min
before submerging the samples into the calcium lactate solution.
Watermelons (C. lanatus) were purchased at a local store and Then, the samples were dipped into several solutions in the
kept at 10 C (50% relative humidity) until processing. On average, following order: (1) alginate and antimicrobial solution, (2) calcium
fruits had average total soluble solids (Brix) values of 7.50 0.18 lactate, (3) pectin, and (4) a third dipping onto calcium lactate
(triplicates from six watermelons) measured using a refractometer (Fig. 1). Controls were only dipped into sterile distilled water for
(Reichert Analytical Instruments, High Precision Brix15 HP, NY). 2 min and then allowed to drip off for two more min. After 8 min of
Average pH and titratable acidity were 5.23 0.35 and 0.11 0.05, drying at room temperature, eight pieces from each treatment
respectively. Fruits were sanitized by immersion in chlorine solu- (coated samples and controls) were placed into plastic containers
tion (300 mg/kg for 1 min), rinsed with distilled water, and dried at (ZiplocÒ Smart SnapÔ Seal, 591-ml) with polyethylene lid, and
room temperature (Lee, Park, Lee, & Choi, 2003; Saxena, Saxena, stored at 4 C for 15 days.
Raju, & Bawa, 2011; Tapia et al., 2008) All the utensils and
surfaces used during cutting were also sanitized with chlorine 2.5. Shelf life study
solution. Although fresh-cut watermelons are marketed as quar-
ters, halves with rind, or as cubes without rind, in this study, the Changes on physical, chemical, microbiological, and sensory
cleaned fruits were cut into small cylinders with 3 cm in diameter quality attributes of coated and uncoated samples were monitored
and 2.54 cm length. This decision was made to ensure uniformity in
sample size and dimensions for quality testing.
on days 1, 3, 7, 12, and 15 of storage. All tests were performed at stomacher bag, mixed with 90 ml of 0.1% buffered peptone water,
room temperature and at least in triplicate for each treatment and homogenized for 1 min; subsequently, 10-fold dilutions were
(coated samples and controls) throughout the shelf life study. These made g/100 ml in these diluents. All counts were performed using
results were used to determine the feasibility of the coating to petrifilms (3M aerobic plate count, 3M coliform count, and 3M
increase the shelf life of fresh-cut watermelon. yeast and mold count plates, 3M microbiology, St. Paul, MN). All
inoculated 3M aerobic plate count plates (APC) were incubated at
2.5.1. Physical and chemical properties 37 C for 48 h (AOAC official method 990.12); for the psychro-
The juice of watermelon samples was squeezed out to avoid any trophics count the APC plates were incubated at 4 C for 7 days
solid particles from the samples, and the pH was measured using (Brasil et al., 2012), all coliform count plates were incubated at 35 C
a digital pH meter (Cole Parmer, Ph 500 series, model #59003-20, for 24 h (AOAC official method 991.14), and all 3M yeast and mold
Singapore) (AOAC 981.12, 1990). To measure moisture content (in count plates were incubated at 20 C for 7 days (AOAC official
wet basis), a sample’s weight was recorded before and after drying method 997.02). After incubation, colonies were enumerated and
in a vacuum oven at 60 C for 10 h and 30 kPa (AOAC method results reported as log CFU/g of sample.
920.151). Fruit samples were sliced into thin pieces and placed in
the small chamber of a HygroLab 3 m (Rotronic Co.) for measure- 2.6. Coating microscopic examination
ments of water activity.
Weight loss was determined by recording the weight of three Microscopic observations helped evaluate coating uniformity
samples per treatment using a Mettler Toledo Laboratory Balance and adherence to the watermelon’s surface. Samples from each
(PG5002-S, Switzerland). New samples were tested each day to treatment (0.5, 1 and 2 g/100 g of sodium alginate) and uncoated
avoid cross-contamination. Results were reported as ((initial controls were analyzed each sampling interval at room tempera-
sample weight e final sample weight)/initial sample weight) 100. ture. Coating thickness was measured based on green dye color
The attribute of texture (firmness) of watermelon pieces was illumination (Assorted food color & egg dye, McCormick & Co. Inc.,
identified as the maximum force to compress the sample down to MD) that was first introduced in the pectin component of the edible
50% strain before the sample failed. Ten samples (coated and coating formulation by adding 7.25 ml (175 drops) of blue dye in
controls) were compressed with a cylindrical probe (TA3/100, one litter of pectin (2 g/100 g) solution. The coating thickness was
diameter 5.2 cm) traveling at 0.5 mm/s using a CT3 Brookfield imaged using an Inverted Microscope (Nikon Eclipse TS100, Nikon
Texture Analyzer (Brookfield Engineering Laboratories, Middle- Instruments Inc., NY) illuminated with a pre-centered 6Ve30W
boro, MA). The effect of the multilayered antimicrobial coating on halogen lamp. Small pieces (cylinders) of the surface of the
the color of the fruits was evaluated using a Labscan XE colorimeter coated watermelon fruit were excised with a cork borer (#7, 4-mm
(Hunter Lab, Inc., Reston, VA, USA) and the CIELAB system cali- diameter) and a transversal cut made using a stainless steel blade.
brated with a standard plate (Y ¼ 94.00, x ¼ 0.3578, y ¼ 0.4567) Sample surfaces of coated watermelon pieces were observed with
with illuminant/viewing geometry of D65/10 and a measuring 10 magnification lens (numerical aperture 0.25) and the images
aperture diameter of 36 mm. Readings of L* (lightness), a* (green- were analyzed and recorded with software NIS-Elements BR 3.2
red chromaticity) and b* (yellow-blue chromaticity) were taken (Nikon Instruments Inc., NY).
from five samples per treatment.
The headspace composition was measured to determine 2.7. Statistical analysis
whether application of the coating helped delay the onset of decay.
Glass jars (0.473 L, Mason Jars, USA) with hermetic metal lids were For all analyses, determinations were made in triplicate as
used instead of the ZiplocÒ trays to prevent gas leakages. The lids independent experiments. Data analysis was performed using SASÒ
were perforated and then sealed with septum. Four pieces of software (SAS 9.2. for Windows, 2010). The effect of the antimi-
watermelon fruit per treatment (coated samples and controls) were crobial coating on watermelon quality and shelf life was evaluated.
placed inside the glass containers and the gas composition (CO2 Differences between variables were tested for significance by one-
and O2) in the jars recorded using a MOCON headspace analyzer way analysis of variance (ANOVA) with a randomized block
(Model 650, Dual Head Space Analyzer, MN). On each sampling day, experimental design with four treatments for all the quality and
a new container was opened to avoid loss of gases. sensory analysis, and three repetitions, respectively. Significantly
different means were separated using Tukey’s test. The statistical
2.5.2. Consumer acceptance test significance was expressed at the 95% significance level (P < 0.05).
Color, odor, flavor, texture, and overall quality sensory attributes
were evaluated by 40 untrained panelists for days 1, 3, 7, 13, and 15 3. Results and discussion
of storage. Panelists were students, staff and faculty from our
institution who liked watermelon. Four samples (control and three 3.1. Effect of coating on quality and shelf life of fresh-cut
coated samples) were offered to the panelists in white plastic cups watermelon
labeled with 3 random digits. The panelists then scored the samples
on a sensory evaluation sheet using a nine-point hedonic scale 3.1.1. Physical and chemical properties
(1 ¼ dislike extremely; 9 ¼ like extremely). Samples were consid- Application of the antimicrobial edible coating did not (P > 0.05)
ered acceptable when they received scores higher or equal to 5. affect the pH (5.2 0.3), oBrix (7.57e7.88 0.23), and water
Scores below 5 indicated that the samples were disliked by the activity of the fruits (0.99 0.01) throughout storage (data not
consumers (Lawless & Heymann, 1998). shown). On the other hand, moisture content of uncoated samples
was lower (P < 0.05) by Day 15 of storage compared to the coated
2.5.3. Microbiology of fruits samples (Table 1). This result correlates with the effect (P < 0.05) of
Total aerobic plates, psychrotrophic, coliforms, and yeast and concentration of alginate in the percentage of weight loss by Day
molds counts were determined on days 0, 1, 3, 7, 12 and 15 of 15, with the coating with 1.0 and 2.0 g/100 g sodium alginate being
storage at 4 C. Under sterile conditions, two watermelon pieces very effective (Table 1). This finding is evidence of the benefits of
from each treatment were stomached inside a sterile stomacher applying the edible coating to fresh-cut watermelon pieces, mainly
bag. A 10 g aliquot of the blended material was transfer to another because of the formation of a polymeric barrier, which reduced
12 R.E. Sipahi et al. / LWT - Food Science and Technology 51 (2013) 9e15
Table 1 Table 2
Effect of multilayered antimicrobial edible coating formulation on physico-chemical Effect of multilayered antimicrobial edible coating formulation on color parameters
properties of fresh-cut watermelon samples. a* and b* of fresh-cut watermelon samples.
Time (days) Control* Sodium alginate (g/100 g) Time (days) Control* Sodium alginate (g/100 g)
in color with higher (P < 0.05) a* values compared to the coated Time Control* 0.5 g/100 g 1 g/100 g 2 g/100 g
samples (Table 2), most likely because the coating had a whitish (days) Na-alginate Na-alginate Na-alginate
color. The average b* values were significantly higher for controls CO2 (%)
while the values decreased (P < 0.05) for all the coated samples 0 e e e e
a d c d
1 x1.40 0.28 x1.80 0.14 x1.20 0.01 x1.35 0.07
throughout storage. No significant differences in lightness (L* d d,c b,c c
3 x2.80 0.14 x2.85 0.07 y1.95 0.07 x2.60 0.14
values) were observed for all samples by Day 15 (data not shown). 7 x5.15
c
0.49 x4.60
b,c
0.57 x3.90
a,b
0.14 x4.00
b
0.14
Coating formulation did not (P > 0.05) affect headspace 12 x8.40
b
0.28 y5.95
a,b
0.49 y5.40
a
0.99 y5.55
a
0.35
a a a a
composition (Table 3). However, the application of the multilayered 15 x12.5 1.06 y7.80 0.99 y5.70 0.99 y6.25 0.07
antimicrobial edible coating to fresh-cut watermelon helped to O2 (%)
0 e e e e
inhibit the production of CO2 during the respiration process since 1 a
a
a
a
x20.2 1.13 x19.4 0.01 x19.6 0.07 x19.5 0.01
the jars containing uncoated controls had higher (P < 0.05) CO2 3 x18.2
a,b
0.57 x18.3
a
0.35 x18.7
a
0.57 x18.0
a,b
0.57
concentrations (and lower O2 concentrations) by Day 15. This is due 7 b
x16.4 0.35 x17.7
a
0.21 x17.1
a,b
0.78 x17.1
a,b
1.13
c b a,b a,b
to the coating acting as a barrier to the gases needed for the 12 y11.6 0.85 x,y15.3 0.92 y16.6 0.85 x15.9 1.06
c b b b
15 y8.95 0.23 x13.8 0.85 x15.2 1.20 x15.6 1.27
respiration process. Similar results were obtained with studies on
a,d
cantaloupe (Martinon, 2011), papaya (Brasil et al., 2012) and pine- Values within a column followed by a common superscript letter indicate that
apple (Mantilla et al., 2012), among others. Low O2 levels and high mean values are not significantly different (P < 0.05).
x,y Values within a row followed by a common subscript letter indicates that mean
CO2 accumulation in the internal atmosphere enhances softening of values are not significantly different (P < 0.05).
fruits (Rojas-Grau, Soliva-Fortuny, & Martin-Belloso, 2009). Hence, *Controls were uncoated fruits stored at 4 C up to 15 days. Values are means of two
the multilayered antimicrobial edible coating aided in delaying the replications.
R.E. Sipahi et al. / LWT - Food Science and Technology 51 (2013) 9e15 13
Table 4
Effect of multilayered antimicrobial coating formulation (g/100 g sodium alginate)
on selected sensory attributes of fresh-cut watermelon stored at 4 C for 15 days.
3.1.3. Microbiology Fig. 3. Effect of multilayered edible coating (containing 0 (control) C, 0.5 -, 1 :, or 2
Growth curves for all the microorganisms tested in this study A g/100 g sodium alginate coating) on the growth of pyschrotrophs on fresh-cut
are shown in Figs. 2e5. As expected, the population of aerobic watermelon samples stored at 4 C for 15 days.
14 R.E. Sipahi et al. / LWT - Food Science and Technology 51 (2013) 9e15
4. Conclusion
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