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TLE/EPAS
Quarter 1 – Module 1:
SPLICING AND JOINTING
ELECTRICAL WIRES
TLE/EPAS – Grade 9
Self-Learning Module (SLM)
Quarter 1 – Module 1: Splicing and Joining Electrical Wires.
First Edition, 2020
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TLE/EPAS
Quarter 1 – Module 1:
Welcome to the TLE- Grade 9 Self-Learning Module (SLM) on Splicing and Jointing
Electrical Wires.
In addition to the material in the main text, you will also see this box in the body of
the module:
As a facilitator you are expected to orient the learners on how to use this module.
You also need to keep track of the learners' progress while allowing them to
manage their own learning. Furthermore, you are expected to encourage and assist
the learners as they do the tasks included in the module.
Welcome to the TLE - Grade 9 Self-Learning Module (SLM) on Splicing and Jointing
Electrical Wires.
The hand is one of the most symbolized part of the human body. It is often used to
depict skill, action and purpose. Through our hands we may learn, create and
accomplish. Hence, the hand in this learning resource signifies that you as a
learner is capable and empowered to successfully achieve the relevant
competencies and skills at your own pace and time. Your academic success lies in
your own hands!
This module was designed to provide you with fun and meaningful opportunities
for guided and independent learning at your own pace and time. You will be
enabled to process the contents of the learning resource while being an active
learner.
1
This module has the following parts and corresponding icons:
What I Need to Know This will give you an idea of the skills or
competencies you are expected to learn in
the module.
2
module.
1. Use the module with care. Do not put unnecessary mark/s on any part of
the module. Use a separate sheet of paper in answering the exercises.
2. Don’t forget to answer What I Know before moving on to the other activities
included in the module.
3. Read the instruction carefully before doing each task.
4. Observe honesty and integrity in doing the tasks and checking your
answers.
5. Finish the task at hand before proceeding to the next.
6. Return this module to your teacher/facilitator once you are through with it.
If you encounter any difficulty in answering the tasks in this module, do not
hesitate to consult your teacher or facilitator. Always bear in mind that you are
not alone.
We hope that through this material, you will experience meaningful learning
and gain deep understanding of the relevant competencies. You can do it!
What I Know
3
Direction: Read each question encircle the letter of your answer. Choose the
letter of your answer and write it on the activity sheet.
1.) How do you prepare the wires before splicing them together?
a. by stripping then
b. by skinning them
c. by hitting them
d. by drying them
2.) If can’t disconnect the power, do not attempt to splice the wire. Why is it so?
a. you might damage the wire
b. you could get electrocuted
c. you become nervous
d. your hands will dry-up
4.) The process of combining two lengths of wires so they can carry a current.
a. splicing
b. jointing
c. soldering
d. desoldering
5.) A type of material that allows the flow of electrical current in one or more
directions.
a. conductor
b. insulator
c. splicing
d. joining
6.) A versatile tool that has long, tapering jaws with a pointed tip.
a. long-nose plier
b. side cutter plier
c. adjustable wrench
d. open wrench
4
7.) Which is generally used to cut copper, brass, iron, aluminium, and steel
wire?
a. wire cutter
b. long nose plier
c. ruler
d. soldering iron
10.) It causes electrical wiring and devices to heat up and are a potential
electrical fire in the making.
a. loose connection
b. open circuit
c. circuit
d. circuit Diagram
11.) It implies that the two terminals are points externally disconnected.
a. open circuit
b. close circuit
c. electrical wire
d. electrical safety
12.) It occurs when electrical circuit wires or wire connections are exposed or
damaged.
a. short circuit
b. open circuit
c. damage resistor
d. circuit diagram
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14.)How can you easily remove the wire caps?
a. by using pliers
b. by turning them clockwise
c. by turning them counter clockwise
d. by using screw drivers
Lesson
SPLICING AND JOINTING
1 ELECTRICAL WIRES
What’s In
Activity 1
Directions: Classify the different types of hand tools shown below. Write your
answer in the activity sheet.
6
What’s New
Activity 2
Direction: Answer the questions given below. Write your answer in the activity
sheet.
After removing the insulation, the wires must be thoroughly cleaned to ensure good
electric contact between the ends of the wires and so that the solder will adhere
properly. The wire may be cleaned by scraping.
Guide Question:
1. Refer to figures, what kind of tools used for skinning and cleaning the wire?
2. What is your basis in identifying the tools?
What is It
When working with electronic equipment or with electrical wiring, it may from time
to time become necessary to splice or join wires together. Splices and joints are
essentially the same thing. Several different methods of doing this exist. The
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fundamental necessities of an effective splice include making sure the wires are
securely fastened to each other even without solder and that they are well-soldered
to avoid corrosion. All wire joints must also be taped with electrical tape after
soldering.
A splice joint is a method of joining two members end to end in woodworking. The
splice joint is used when the material being joined is not available in the length
required. It is an alternative to other joints such as the butt joint and the scarf
joint. Splice joints the stronger than unenforced butt joints and have the potential
to be stronger than a scarf joint.
Splices are therefore most often used when structural elements are required in
longer lengths than the available material. The most common form of the splice
joint is the half tap splice, which is common in building construction, where it is
used to joint shorter lengths of timber into longer beams.
The connections must be well made and the wires tightly joined to prevent a loss of
voltage to the device powered. In high current situations a poor connection causes
heat at the connection and oxidation of the wires and no more or intermittent
connections.
Now, let’s discuss the classification of proper splicing and jointing of wires.
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straight position of the wire so
that they will not extend over the
surface of the short turns and
permit the sharp to cut through
the tape with the splice to be
wrapped.
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then brought to the center of the
conductor, one half of which is
wrapped in one direction and
other remaining half in the other
as far as the best portion. The
free ends are then forced through
the grooves from one ends to the
other end of the other of the large
single conductors. The best ends
are then cut off close to the joint.
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Multiple wrapped cable splice -
is used more extensively on small
strand wires and cables because
these stands are more pliable
and may be wound together
without much difficulty. Large
strands are rigid and require
considerable time in making such
a splice. To make the splice, the
ends of the conductors are
skinned at the distance of about
6 inches. The strands are cleaned
and spread about apart. Next,
the strands are cut about 3
inches from the insulation to
right angle with the conductor.
The strands of both conductors
are then laced together, one
group of strands wounds in the
opposite direction. Care should
be done that all strands in each
group are wrapped
simultaneously and parallel to
one another.
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original insulation.
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To make the joint, the main
strands should be scraped
through with a knife
blade or sandpaper. The tap wire
of similar wire size cable should
be skinned about 6 inches
distance and the strands
separated or fanned each strands
of the tap into the shape. The
main cable is placed into this V-
shaped space and forced down to
within 1 inch from the insulation
of the tap conductor. One group
of tap wire is then wound around
the main conductor, each
strands should be placed parallel
to the other, and all wrapped at
the same time and in one
direction. The other group is
wound in similar manner but in
the opposite direction.
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insulation of the tap wire. In
completing the joint, one group
is wound around the main
conductor, in one direction, and
the second group is wound in
the opposite direction.
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Side Cutter is a wire-cutting pliers, though they are
not used to grab or turn anything, but are used to
cut wires.
2. 12-gauge, AWG
Maximum size of fuse rating: 20-amp circuits
Overall Diameter: 0.081- 0.092 in./2.05 – 2.32 mm
3. 10-gauge, AWG
Maximum size of fuse rating: 30-amp circuits
Overall Diameter: 0.102 - 0.116 in./2.59 – 2.95 mm
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4. 8-gauge, AWG
Maximum size of fuse rating: 40-amp circuits
Overall Diameter: 0.102 - 0.116 in./2.59 – 2.95 mm
5. 6-gauge, AWG
Maximum size of fuse rating: 60 -amp circuits
Overall Diameter: 0.162 - 0.184 in./4.11 – 4.66 mm
The term ‘gauge’ is used to define the diameter of the wire. The gauge of a wire is
used to determine the amount of current a wire can safely handle. Wire gauge can
refer to both electrical and mechanical. This tutorial will only cover electrical. There
are two main systems for measuring gauge, American Wire Gauge
(AWG) and Standard Wire Gauge (SWG). The differences between the two are not
critical to this guide.
American Wire Gauge (AWG) is a U.S. standard set of non-ferrous wire conductor
sizes. The "gauge" means the diameter. Non-ferrous includes copper and also
aluminum and other materials, but is most frequently applied to copper household
electrical wiring and telephone wiring.
Standard Wire Gauge (SWG) was the legal standard for measuring wire in the
United Kingdom as of 1884. All of the SWG measurements are in metric sizes. In
most cases of use of the SWG measuring standard the sizes will be rounded up
which does affect the accuracy.
Stranded
wire: (Figure
Figure 2
1) A
metal wire th
Figure 1
at is made up
of several smaller wires twisted
together
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Method of Skinning Electrical Wire
Splicing is the process of combining 2 lengths of wires so they can carry a current.
Before you splice your wires together, you need to prepare the wires by stripping
them.
If you can’t disconnect the power, do not attempt to splice the wire or else
you could get electrocuted.
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You don’t need to use shrink tube if you’re splicing with a wire cap.
Shrink tube can be purchased in the electrical department of your local
hardware store.
Tip: Shrink tube comes in multiple different colors. Find a color that matches the
current insulation on your wire if you want them to look nice when you’re finished.
There's a spring inside a wire cap, so as you spin it, it will get tighter and
tighter around the wire.
Wire caps can be purchased from your local home improvement or hardware
store.
Strip off more insulation if you need to keep twisting the wire.
Tip: You can easily remove wire caps by turning them counter clockwise. Take the
wire caps off if you need to change the wires or how they’re connected.
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1. Slide 1 of the exposed wires into the end of your butt splice. Butt splices
are small tubes with openings on each end to insert
wires. Take one of your wires and place it in the
center of the butt splice. Push the exposed end
until it’s in the middle of the splice.
Butt splices can be bought at your local
hardware store in the electrical department.
This method is a good way to connect thicker
wires securely.
2. Use a wire crimper one-quarter of the way in from the end of the
splice. Match the crimper hole to the size of your
butt splice. Place the jaws of the crimper 1⁄4–1⁄2 in
(0.64–1.27 cm) from the edge of the butt splice.
Squeeze the crimper handles all the way so the
wire is held in place.
3. Put the second wire in the other side of the splice and
crimp it. Repeat the process on the other side of the
butt splice. When you insert the second wire, make
sure it touches the first one inside of the splice. Use
your crimper to secure the second wire in place.
Some butt splices are see-through in the center so you
can tell when the wires are touching one another.
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If you don’t have access to a heat gun, you can use a small torch or a lighter
to heat the tubing. Don’t let the flame touch the wire or tubing so it doesn’t
melt.
6. Move the shrink tube over the soldered wires. Slide the tube over the
entire splice so none of the wires are exposed to
the outside. Crimp the tube in place if it moves
around easily.
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Wrap electrical tape around the coils if you don’t have any shrink tube.
7. Heat the shrink tube with a heat gun until it’s tight. Turn on your heat
gun and point it toward the shrink tube.
Spin the wire in your hand to evenly heat
the tube so it shrinks around the coils.
Continue heating the shrink tube until it’s
tight against the wire insulation.
What’s More
Activity 3:
Direction: Using the activity sheet, Match the different hand tools with their picture
from column A to Column B. Write only the letter.
Column A Column B
B. Utility Knife
D. Chain Nose
E. Wire Stripper
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F. Wire gauge
J. Combination Plier
Activity 4:
Direction: Using the activity sheet. Complete the table by identifying the types of
wire.
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What I Have Learned
Activity 5:
Direction: Answer the following questions; Use the activity sheet for your answer.
What I Can Do
Activity 6
Direction: Answer the following questions. Use the activity sheet for your answer.
1. There are 4 ways how to splice and join wires. In your own, choose the best
way of splicing and jointing wires, and explain why?
3. Why is it important to use hand tools during splicing and joining wires?
Assessment
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Direction: Read each question carefully. Choose the letter of the best answer. Write
your chosen letter on a separate sheet of paper.
1.) If can’t disconnect the power, do not attempt to splice the wire. Why is it so?
a. you might damage the wire
b. you could get electrocuted
c. you become nervous
d. your hands will dry-up
2.) It occurs when electrical circuit wires or wire connections are exposed or
damaged.
a. short circuit
b. open circuit
c. damage resistor
d. circuit diagram
4.) Why is it important to use different colors of electrical tape when working on
multiple wiring projects?
a. to fix the wire
b. to suit the need
c. to determine the size
d. to mark which wires are connected
7.) The process of combining two lengths of wires so they can carry a current.
a. splicing
b. jointing
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c. soldering
d. desoldering
8.) How do you prepare the wires before splicing them together?
a. by stripping then
b. by skinning them
c. by hitting them
d. by drying them
9.) A type of material that allows the flow of electrical current in one or more
directions.
a. conductor
b. insulator
c. splicing
d. joining
10.) A versatile tool that has long, tapering jaws with a pointed tip.
a. long-nose plier
b. side cutter plier
c. adjustable wrench
d. open wrench
11.) Which is generally used to cut copper, brass, iron, aluminium, and steel
wire?
a. wire cutter
b. long nose plier
c. ruler
d. soldering iron
14.) It causes electrical wiring and devices to heat up and are a potential
electrical fire in the making.
25
a. loose connection
b. open circuit
c. circuit
d. circuit Diagram
15.) It implies that the two terminals are points externally disconnected.
a. open circuit
b. close circuit
c. electrical wire
d. electrical safety
Additional Activities
Activity 7
Answer Key
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What's More
1.Microsoft Word – Is
a word processing
application.
2.Microsoft Excel –
use to organize,
format and calculate
data with formulas
using spreadsheet.
3.Printer – take
electronic data send
from a computer
and generate a hard
copy.
4.Microsoft
Powerpoint – A
Assessment What I Know
powerful
1. C presentation 16.A
2. A software. 17.C
3. A The program uses 18.A
4. A slide to convey 19.C
5. B information rich in 20.D
6. A multimedia. 21.D
7. C 5.Monitor – Display 22.D
8. A data from a 23.A
9. D computer onto a 24.B
10.D screen so the users 25.A
11. A can interact with the 26.
12.B data via a digital 27.
13.A interface. 28.
14.A 6.Microsoft Outlook – 29.
15.A Uses as calendaring, 30.
task managing,
contact managing,
note taking, journal
logging and web
browsing.
7.Projector – An
output device
projects computer
images or video onto
a wall or screen.
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References
https://www.jameco.com/Jameco/workshop/ProductNews/wire-cutters-strippers-
pliers-wire-tools.html
http://www.aic-controls.com/wire-size
https://www.wireandcableyourway.com/12-awg-thhn-stranded-wire-500ft-1000ft-
or-2500ft-spool.html
https://www.wikihow.com/Splice-Wire
https://learn.sparkfun.com/tutorials/working-with-wire/how-to-splice-wires
https://searchnetworking.techtarget.com/definition/American-Wire-Gauge
https://falconerelectronics.com/awg-wire-gauge-vs-swg-wire-gauge/
https://www.wonkeedonkeetools.co.uk/combination-pliers/what-are-combination-
pliers
https://jawpullers.com/different-types-of-pliers-and-their-uses/
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