Professional Documents
Culture Documents
Contents
1. Designing/Preparing PCB
2. Printed Circuit Board Etching
3. Boring Of Etched PCB
Assessment Criteria
Conditions
1. Workshop station
2. Working tables, chairs
3. Training Materials (CBLM)
4. Personal Protective Equipment
5. Materials
- Printed circuit board
- Sandpaper,
- pencil ,paper, ruler & permanent marker
- masking tape, ferric chloride
- 12 V Mini drill
- Auxiliary tool ( Utility knife, paint brush/ cleaning brush)
Assessment Method:
1. Written
2. Performance/Demonstration
LEARNING EXPERIENCES
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LEARNING OUTCOME 2
Prepare /Make PCB Modules
11. Perform Job Sheet 1.2-3 on After completing all the activities of
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Learning Activities Special Instructions
Boring Etched PCB
this LO, you are ready to proceed to
12. Evaluate performance using the next LO on Mount and Solder
performance criteria checklist 1.2- Electronic components.
3
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INFORMATION SHEET 1.2-1
Learning Objectives:
After reading this Information Sheet, You must be able to:
1. Identify a PCB and its parts.
2. Design a layout of a PCB.
3. Perform Designing and Preparing PCB of power Supply.
The copper clad has conductors that are strips of copper, usually bonded
to a baseboard called substrate. The substrate materials used in a PCB are
phenolic and epoxy plastic. The conductor part of the printed circuit board
where the components terminal leads are soldered is called copper foil.
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Factors for Printed Circuit Board Designing
3. Accessibility of components
Those components that are adjustable or variable should be placed
near the border to facilitate possible troubleshooting or minor
repair if needed.
2. Copper clad
3. Substrate
4. Phenolic
5. Epoxy plastic
6. Clean
Compressed
Creative in Design
Consistency in Component
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Designing and Preparing Printed Circuit Board
Directions. Given the resources needed, the students will design and
prepare a PCB of AC-DC Power Supply individually by
following the procedures given. After the activity, the
students output will be graded through the given Performance
Checklist.
Procedures:
1. Prepare the schematic diagram of the circuit to be assembled.
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4. Finalize the arrangement/ orientation of components. Interconnect
the components for final design.
7. Using a masking tape, cover the entire copper side and transfer
the design on it. Cut the design and leave the transferred design.
Be careful not to shorten each line marking.
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Performance Criteria Checklist 1.2-1
CRITERIA YES NO
ETCHING
Buckets, bubble tanks and spray machines are tools used for various ways
of etching. However most firms currently use high pressure conveyors spray
equipment. Spray equipment is fast.
Many different chemical solutions can be used to etch circuit boards ranging
from slow controlled speed etches used for surface preparation to the faster
etches used for etching the tracks. Some are best used in horizontal sprays
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process equipment while others are best used in tanks. Ferric Chloride
solution liquefies the uncovered surfaces of the designed copper clad board
that create a PCB through chemical reaction.
Almost all etching solutions liberate toxic corrosive fumes. Extraction is
highly recommended. All etchants are corrosive and toxic mainly due to high
metal content. Personal Protective Equipment (P.P.E.) must always be used.
Used solutions should always be disposed properly so that it won’t pollute
local sewage works and rivers.
2. Ferric Chloride
The quantity of ferric chloride solution will
depend upon the area of the PCB.
3. Plastic basin
-it where the ferric chloride is filled during
etching.
4. Popsicle sticks
- it is used for hauling the designed PCB
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during the etching process.
5. Old newspaper
- it is placed under the plastic basin for
prevention of accidental spill of
chemical over the table.
6. Apron
7. Piece of cloth
8. Plastic varnish
9. Lacquer thinner
SELF-CHECK 1.2-2
Directions. Read each statement carefully and select the letter of the
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correct answer. Write it on a separate sheet of paper.
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1. A
2. D
3. C
4. B
5. D
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4. Etched the PCB by immersing it in a basin with ferric chloride
until the uncovered part of the copper clad it totally etched.
5. After 10-15 minutes, check the PCB if all the parts needed to be
removed are totally etched (using two popsicle sticks). If there are
still unnecessary copper, return it to its plastic basin filled with
ferric chloride and check it again after 3-15 minutes.
6. Haul the PCB from the plastic basin and wash with running
water to remove the remaining etching solution and other
residues.
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8. Pour a little amount of lacquer thinner on a dry piece of cloth.
9. Aided by bright light, inspect the PCB for possible hairline break
or short. If there is a hairline between the copper conductors,
cut it by a knife or cutter. If there is a break between the copper
solder it.
Criteria 5 4 3 2 1 Rating
Workmanship
(Design & Connections)
Learning Objectives:
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After reading this Information Sheet, You must be able to:
1. Define Boring
2. Determine steps in Boring the PCB.
3. Perform Boring in the Etched PCB.
Boring
To use the mini drill, one must make sure to control the unit by holding the
mini drill at the lower part and should position the arm firmly. With the
mini drill held perpendicular to your work surface, lightly press down
forward to the holes to be drilled in the Printed circuit board. Always be sure
that the PCB has a piece of wood under it to avoid damaging to the table
and to wear Personal Protective Equipment for safety.
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SELF-CHECK 1.2-3
1. How will you control the mini drill while using it?
2. What is the proper size requirement for a drill bit if you task
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is to bore holes for components?
3. What should be the proper position of your mini drill with respect
to your working surface while drilling?
1. To control the unit, hold the mini drill at the lower part.
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4. To ensure proper location of holes for the components terminal.
CRITERIA YES NO
1. Prepared/Made printed circuit board modules
2. Thru-hole is drilled based on standards procedures
3. PCB is cleaned based on standards procedures
4. Functionality of PCB is tested and visual inspection is
performed based on standards procedures
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References:
Practical Electronics
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Author: Marconi S. Pagarigan
Http://www.Electronics.com
www.bing.com/images
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