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TTS HuaHai Ships Equipment

GUIDANCE MANUAL

for

Weatherdeck hatch covers

TTS Hua Hai Ships Equipment C o . , L t d .


3255 Zhou Jia Zui Road
Shanghai 200093, China
Tel: +86 21-65398257
Fax: +86 21-65397400
E-mail: info@ tts-huahai.com

Yard JIANGDONG
Hull No. JD1000TEU-7
TTS HuaHai No. 428
TTS HuaHai Ships Equipment

Guidance manual

Weatherdeck hatch covers

Contents Page

1. Introduction & Warnings 1


1.1 Introduction 2
1.2 Safety notes 2
1.3 Copyright 3
1.4 Excerpt of our General Terms and Conditions of Sale, Delivery & Services 3

2. Specification 1
2.1 Specification of the steel equipment 2
2.1.1 Weatherdeck 2
2.2 Specification of the hydraulic system and components 4
2.2.1 Reference drawings 4
2.2.2 Components 4
2.2.3 Opening/closing time 4

3. Manoeuvre instructions 1
3.1 Important notes 2
3.1.1 General hints 2
3.1.2 Limitation of operation 3
3.1.3 Preparations before opening the holds 3
3.2 Operating of the holds 3
3.2.1 Start both pumps at both power units. 3
3.2.2 Opening the weatherdeck holds 3
3.2.3 Closing of the weatherdeck holds 4
3.2.4 Alternative operation when solenoid or sensor fail 4

4. Troubles, Emergency & Auxiliary Operation 1


4.1 Troubles 2
4.2 Emergency operation 2

5. Maintenance 1
5.1 Maintenance of hatch covers 2
5.1.1 Lubrication 2
5.1.2 Snap LOCK cleats 4
5.1.3 External Painting 4
5.1.4 Welding and flame cutting 4

Chapter 1 Page 1—2 of 2


TTS HuaHai Ships Equipment

5.1.5 Replacing damaged rubber seals 4


5.1.6 Mounting instructions for TTS seals 5
5.2 Maintenance of hydraulics 7
5.2.1 Warnings 7
5.2.2 Regularly 7
5.2.3 Every six month 7
5.2.4 Every year 7
5.2.5 Hydraulic fluid specification 7
5.2.6 Oil exchange and pump bleeding 10

6. Service & Spare parts 1


6.1 Spare parts 2
6.1.1 Spare part list 2
6.1.2 Supply of spare parts 2
6.2 Spare parts and tools list 3

7. Certificates 1

8. Drawings steel & fittings 1


8.1 List of drawings steel & fittings 2
8.1.1 Weatherdeck 2

9. Drawings Hydraulic 1
9.1 List of drawings hydraulic 2
9.1.1 Weatherdeck 2

10. Drawings Electric 1


10.1 List of drawings electric 2

11. Drawings Pneumatic 1

12. For Your Notes 1

Chapter 1 Page 1—3 of 3


TTS HuaHai Ships Equipment

GUIDANCE MANUAL

Weatherdeck hatch covers

1. Introduction & Warnings

Chapter 2 Page 1 of 1
TTS HuaHai Ships Equipment

1.1 Introduction

This manual for TTS hatch covers contains information especially for this
equipment on technical data, installation, start-up, care and maintenance
as well as spare parts ordering.

The advanced design and the size of this plant requires experience, skill
and special attention for safe operation and careful maintenance.

Make sure the guidance manual instructions, especially the safety


instructions in this documentation are carefully observed!

∗ General notes on safety are listed in this first chapter.


∗ Special instructions are given at the beginning of the individual chapter.
∗ Safety instructions referring to actions are given before the action itself
is described.

1.2 Safety notes

The products of TTS Hua Hai have been designed and manufactured as to reflect
the actual technological state of the art. Nevertheless, it cannot be
ruled out that danger may arise to:
− life and limb,
− the product itself and the overall plant,
− other assets

In particular, dangers may occur:


− if insufficiently trained personnel manipulates the product,
− if the product is improper installed, operated and serviced,
− if the product is used for other than the intended purposes.

All persons operating the plant or product must:


− have definitely read and understood this chapter,
− know these operating instructions or at least be familiar with those parts
where the respective activity and associated dangers are described,
− be familiar with shut-down procedures, e.g. "Emergency-Off", relating to
the entire plant or to plant items important to the relevant activity,
− have adequate technical qualifications and be authorized to perform the
relevant activity,
− know their specific duties and authority.

Moreover, it is mandatory that these persons:


− refrain from doing anything that might cause bodily harm or constitute a danger
to health, the product or other assets,
− inform their superiors in charge or the operator of any modifications made
to the product,

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TTS HuaHai Ships Equipment

− inform their superiors in charge or the operator of any changes detected in


the operational behaviour of the product, for example unusual running noises.

No modifications to the product are permitted unless the prior approval of TTS
Hua Hai has been obtained.

The user shall undertake to:


− ensure that the product and its surroundings are kept clean and in good order,
− operate the product only when in perfect condition,
− use the product exclusively for the intended purpose,
− use the product only in the framework of the technical characteristics listed
below,
− safeguard rotating parts by means of suitable protective systems,
− instruct the personnel to wear protective clothing to the extent deemed
necessary,
− distribute these operating instructions among the personnel in charge.

Using the equipment for the intended purpose as set out above also includes
observing the instructions given in this operating manual.
In addition to the procedures and instructions outlined in this operating manual
all generally applicable statutory and other accident prevention rules and
provisions must be observed.

We reserve the right to implement technical changes for product improvement


purposes.

The figures shown in this manual may slightly deviate from the actual design.

1.3 Copyright

We reserve the right of origin for this guidance manual for the design as well as
for the technical information contained therein. Passing on to third parties and/or
reproduction of this guidance manual without our specific consent is not
Permitted. All our records are to be treated as strictly confidential. They remain
our property and are to be returned on demand.

1.4 Excerpt of our General Terms and Conditions of Sale, Delivery & Services
.
.
.
11. Guarantee
11.1 The customer must notify us in writing immediately after discovering defects and
the absence of warranted characteristics in goods or works which have been
supplied by us. If it can be proved that such defects or deficiencies are
attributable to material and design faults or other faulty work for which we are
responsible, we give a guarantee to the effect that we will - according to our

Chapter 2 Page 3 of 3
TTS HuaHai Ships Equipment

choice - either carry out repairs or supply faultless replacement parts from our
supplier's works or from our stock. The customer will only be entitled to reduce
the price or cancel the contract if replacement or repair is not possible in the
particular case, or if a replacement is culpably not supplied or repairs are culpably
not carried out in spite of a written request by the customer granting a reasonable
period of time, or if the repair repeatedly miscarries. Any other claims by the
customer by reason of defects or the absence of warranted characteristics,
particularly claims for consequential damage, are excluded unless there is gross
negligence or culpability on our part; paragraph 12.1 applies correspondingly as
the case may be.
11.2 We undertake to carry out repairs or supply replacement parts only after payment
of part of the amount being due, such part being reasonable having regard to the
defect.
11.3 The guarantee obligation shall not arise if the supplied goods or work in question
have been altered, improperly treated or operated, machined or processed,
repaired or negligently maintained or serviced respectively. Normal wear and tear
is excluded in any case as well as damages occured by excessive strain or due to
non-observance of our operating instructions.
11.4 Any transport/travel expenses in connection with repairs or replacements will be
borne by us only if exceptional expense is not involved (e.g. air travel) and/or the
particular total travel distance does not exceed 100 km. The customer is obliged
to bear all expenses which are necessary to make repairs feasible for us (e.g.
dismantling and installation of other parts not supplied by us).
11.5 Customer's guarantee claims relating to supply of equipment shall lapse within 12
months, and in the case of all other work, or service, particularly repair work,
within six months from the date of which the risk passes over to the client
pursuant to paragraph 9.
11.6 Replaced parts become our property.

12 Liability
12.1 Claims for damages of any kind against us or our employees are excluded unless
there is gross negligence or culpability on the part of our officers or managers. In
the event of gross negligence compensation will be granted only for the damage
foreseeable at the date of conclusion of the contract.
12.2 The customer is responsible for damages which are culpably caused to us, to our
employees or to third parties by persons who are on the platform on the
customer's behalf or with his consent, and the customer undertakes to indemnify
us for all claims by our employees or third parties concerned.
12.3 All goods or objects given to us for safekeeping are held at the customer's risk.
12.4 The customer is himself at all times absolutely and alone responsible for the
seaworthiness, stability and guarding of the platform and the cargo, particularly
all safety watches, and for complying with the relevant regulations (e.g.
accident-prevention and port safety rules, particularly in cases where we are to
carry out welding work and work involving fire).
.
.
.

Chapter 2 Page 4 of 4
TTS HuaHai Ships Equipment

GUIDANCE MANUAL

Weatherdeck hatch covers

2. Specification

Chapter 3 Page 1 of 1
TTS HuaHai Ships Equipment

2.1 Specification of the steel equipment

2.1.1 Weatherdeck

2.1.1.1 Rules and regulations: Bureau Veritas (BV)


The International Load Line Convention 1966
incl. all amendments
SOLAS 1997 with amendments
National Authorities

2.1.1.2 Type of covers: TTS Single Flap hatch covers

2.1.1.3 Actuation: Handling: hydraulically


Cleating: manually

2.1.1.4 Arrangement of covers: Hold .1-3: two flap panel, opening direction
(see dwg.no.67971-01-100): forward and aftward.

2.1.1.5 Hold dimensions: Hold 1F: 12,480x15,720


(see dwg.no.67971-01-100): Hold 1A/3F/3A: 12,480x20,660
Hold 2: 28,080x20,660

2.1.1.6 Structure design: Open girder construction, flat top

2.1.1.7 Material: Steel plates of mild and high tensile steel H36 in
ships quality
Axles and bolts of type stainless steel and
engineering steel.
Bronze bushings with greasing through readily
accessible, grease nipples-DIN 71412 to be
arranged where necessary.
Pipes in TTS equipment is stainless steel on
exposed deck, normal steel, quality DIN 2391
below deck.
Couplings of ERMETO type or similar.

2.1.1.8 Welding: Welding is continuously and according to


Classification Society

2.1.1.9 Weather load: 3,7 t/m² for hatch 1F


3,5 t/m² for hatch 1A-3A

2.1.1.10 Container load: 60 tons for 20ft


75 tons for 30ft
90 tons for 40ft/45ft

2.1.1.11 IACS load: N/A

2.1.1.12 Ballast load: N/A

Chapter 3 Page 2 of 2
TTS HuaHai Ships Equipment

2.1.1.13 Restrictions: Proper function is guaranteed up to a max.


trim of ± 2,0° and max. ship's heel of ±3°.
Temperature range from -20°C to + 45°C.

2.1.1.14 Coaming deflection: Transversal deflection: ±10mm


Hogging/sagging: 0.8mm/m
Warping over ship’s breadth: 70mm
The covers to be weathertight in way of the
2.1.1.15 Weather tightness: coaming by means of TTS tightening system
'Single Lip Seal' compressed onto a flat bar
made of stainless steel welded to the coaming.
The athwart joints for hatch 2 will be weathertight
by means of 'Double Flap Seal' against flat bar
made of stainless steel.
In addition an angle bar as a double drain will be
provided below the sealing.
Drainage valves for the coaming are arranged at
the corners of the hatches and joints.

2.1.1.16 Cleats: Snap lock, quick acting type, arranged


longitudinally and transversally between hatch
covers and coaming.

2.1.1.17 Resting pads: Material is of replaceable and adjustable TTS


OptipadTM.

2.1.1.18 Wheels: N/A

2.1.1.19 Anticorrosion preservation: Blasted SA 2 ½ and with approx. 30µm


shopprimer.
Snap-Locks galvanised.

2.1.1.20 Operation of covers: Each flap panel is actuated by four hydraulic


cylinders each which are articulated between
deck and hinge arm.

2.1.1.21 Auxiliary operation In case of failure of one pump or electric motor


the remaining pump is sufficient to proceed
operating the covers.
2.1.1.22 Single weight of covers: 52 tons for panel 1F
66 tons for panel 1A/3F/3A
89 tons for panel 2F/2A
2.1.1.23 Shiping weight: abt. 480 t

Chapter 3 Page 3 of 3
TTS HuaHai Ships Equipment

2.2 Specification of the hydraulic system and components

2.2.1 Reference drawings

Hydraulic diagram 428-9000

2.2.2 Components

power unit

Power consumption : 2 x 34.5 kW


Power supply : 440 V/60 Hz, 3 phases
Rated current : 2 x 54 A
Insulation : class F IP 55
Pump capacity : 2 x 65 l/min
Nominal working pressure : 300 bar
Testing pressure : 400 bar
Classification : BV

hydraulic cylinder
The hydraulic cylinders are made for use on board of seagoing vessels and are
approved by the classification society.
Hydraulic cylinders are according to TTS standard.

control
All control valves are manually operated and made for use on board of seagoing
vessels.
One control valve stand shall be arranged for each hatch at starboard side of
hatch coaming and emergency stop switch on port side of hatch coaming.
All name plate should be in English.

high pressure hoses


The high pressure hoses are to fulfil the class rule and are fitted with couplings
suitable for the pipes.

hydraulic oil
Oil recommended by TTS will be used(mineral oil)

2.2.3 Opening/closing time


(Theoretically data without time for cleating/locking)

Time calculated for opening/closing per panel approximately at ambient


temperature of +20oC is 3,5/3.5 min.

Chapter 3 Page 4 of 4
TTS HuaHai Ships Equipment

GUIDANCE MANUAL

Weatherdeck hatch covers

3. Manoeuvre instructions

Chapter 4 Page 1 of 1
TTS HuaHai Ships Equipment

3.1 Important notes

IT IS STRICTLY FORBIDDEN TO BE ON THE HATCH COVERS DURING


OPERATING!

IT IS STRICTLY FORBIDDEN TO BE IN THE HOLD DURING HATCH COVER


OPERATIONS! (DANGER BY OBJECTS FALLING DOWN!)

IT IS STRICTLY FORBIDDEN TO ENTER ONTO THE HOLD COAMING OR


THE STORAGE SPACE AS LONG AS THE COVERS ARE NOT FULLY
OPENED AND SECURED OR IN FULLY CLOSED POSITION!

OPERATING OF HATCH COVERS BY CREW MEMBERS ONLY!


OPERATORS MUST BE INSTRUCTED, WELL TRAINED AND FAMILIAR
WITH THIS GUIDANCE MANUAL!

BEFORE ANY OPERATION UNCOVER THE "EMERGENCY OFF"


SWITCHES IN OPPOSITE OF THE CONTROL DESKS.

DURING OPERATION OF THE HATCH COVERS A SECOND PERSON HAS


TO STAY NEARBY THE "EMERGENCY OFF" SWITCHES! THIS PERSON
HAS TO WATCH THE MOVEMENT OF THE COVERS CLOSELY AND TO
PUSH THE KNOB IN ANY CASE OF EMERGENCY. THIS WILL STOP ALL
MOTION OF THE HATCH COVERS AT ONCE.

BEFORE FILLING OR DRAINING THE CARGO HOLD NO.3, ALL


VENTILATION COVERS, COVERS IN WAY OF AIR VENT ON HATCH
COVERS MUST BE OPEN.

3.1.1 General hints

All control desks for operating the hatch covers are arranged on
weatherdeck.

All the control desks are arranged on starboard.

Before lowering the covers it may be useful to move them towards opening in
order to get a clearance for the securing devices.

Attention:

When the covers are lowered and secured to the coaming check following points:

− when loaded, the covers shall rest on all supports uniformly

− all wheels must turn free, even with load on the covers!

Chapter 4 Page 2 of 2
TTS HuaHai Ships Equipment

− the lateral clearance between wheel's flanges and rails must be more than the
clearance of the lateral stoppers!

3.1.2 Limitation of operation

The hatch covers are designed for operation under conditions up to

max. trim of ± 2,0° and max. ship's heel of ±3,0°.


Temperature range from -20°C to + 45°C.

3.1.3 Preparations before opening the holds


− Remove deck load from the hatch covers.

− Make sure that there is no cargo or other obstructions in the path and the
stowing space of the hatch covers.

− Check cleanliness of coaming top before operating the covers.

− On weatherdeck, disengage "Snap Lock" cleat bolts by using the supplied


handspike.

3.2 Operating of the holds


Refer to “Hydraulic system finish drawing & Catalogue”.

3.2.1 Start both pumps at both power units.

− Power unit feeds oil for hatches

3.2.2 Opening the weatherdeck holds

Each folding pair on weatherdeck has its related hand lever arranged at the
respective control desk (see instruction plate !).

There is no restriction in the sequence of operating the folding pairs on


weatherdeck. Put the hand lever of the desired weatherdeck folding pair to be
operated into "Open" position and keep it until the folding pair is fully opened
against the stop.

Put the hand lever back into neutral position then.

Check that the automatic securing hooks are engaged on both sides!

Operate the hand lever of further weatherdeck folding pairs if more holds shall be
opened.

Chapter 4 Page 3 of 3
TTS HuaHai Ships Equipment

After each opening procedure check the automatic securing hooks to have
engaged!

Don't forget to switch off the power unit after use.

3.2.3 Closing of the weatherdeck holds

There is no restriction in the sequence of operating the folding pairs on


weatherdeck. After releasing the securing hook, put the hand lever of the desired
folding pair to be operated into "Close" position (see also instruction plate) and
keep it until the folding pair is fully lowered onto the coaming.

Put the hand lever back into neutral position then.

Operate the securing hooks and hand levers of further folding pairs if more holds
shall be closed.

Don't forget to switch off the power unit after use.

After closing the weatherdeck holds, engage the "Snap Lock" cleats.

3.2.4 Alternative operation when solenoid or sensor fail

There is pressure reducing valve block on pipe for each panel, which used
to reduce max. pressure to ~150bar for piston side of cylinder when hatch
cover open to near full opened condition. The pressure reducing valve
block is controlled by an inductive sensor. If solenoid or sensor damage,
high pressure more than 150bar can not reach and pressure is not enough
for open hatch cover. The solenoid or sensor should be changed.

For emergency operation, the alternative solution is using suitable tool to


push solenoid valve by hand. When near complete opening, stop pushing
solenoid valve to get pressure less than 150bar for the safety.

Chapter 4 Page 4 of 4
TTS HuaHai Ships Equipment

GUIDANCE MANUAL

Weatherdeck hatch covers

4. Troubles, Emergency & Auxiliary Operation

Chapter 5 Page 1 of 1
TTS HuaHai Ships Equipment

4.1 Troubles

Reaching an oil temperature of 60°C the thermostat will switch off the concerned
power unit. Re-start after the oil has cooled down.
A level switch switches off the concerned power unit when the oil level is too low.
An adjustable timer will switch off the concerned power unit after half running
hours.
A pressure switch will alarm unit if the return line filter is contaminated.

4.2 Emergency operation

During operating, the covers will stop immediately in each position when putting
the hand lever of the related control valve back into neutral position.

By pushing an "Emergency off" push button, the E-motors of the related power
unit will be switched off and all motion of the hatch covers of the related hydraulic
circuit will stop immediately.

If a pipe line between a control desk and a power unit should burst or if a power
unit should fail, all motion of the concerned hatch covers will be stopped
immediately.
If a pipe line between a control desk and cylinders should burst, the unsecured,
concerned folding pair will run downwards. However, speed is limited by flow
control valves incorporated into the cylinders and is about 1,3 of the normal
speed.

Chapter 5 Page 2 of 2
TTS HuaHai Ships Equipment

GUIDANCE MANUAL

Weatherdeck hatch covers

5. Maintenance

Chapter 6 Page 1 of 1
TTS HuaHai Ships Equipment

5.1 Maintenance of hatch covers

5.1.1 Lubrication

Maintenance of the equipment is foremost systematic lubrication of the movable


parts for keeping them easygoing and to prevent corrosion. Lubrication shall be
done after every use, at latest after every one month and after heavy weather.

5.1.1.1 Lubrication of grease nipples applied with grease gun


WEATHERDECK
Part name Quant. Location
Bearing 24 end hinge

5.1.1.2 Lubrication with open gear grease applied with swap


Part name Quant. Location
SNAP LOCK 82 weatherdeck covers/coaming
...all movable parts

5.1.1.3 Lubricant - alternatives: please see page 5.3

5.1.1.4 Maintenance of the sealing

The rubber sealing must be greased with silicon grease. This will essentially
lengthen its lifetime.

Chapter 6 Page 2 of 2
TTS HuaHai Ships Equipment

Lubricants – Alternatives

Maker Gear Oil Open Gear Grease for Lubricant Grease for
Swab Nipples
Antar (Aral) Epona Z 150 Engrenage 1401 Multiservice
BP Energol GR-XP 150 Energol GR 3000-2 Energrease LS 3
Castrol Alpha SP 150 Grippa 60 S Spheerol LMM *
Rustilo 553 Spheerol AP 3
Chevron NL Gear Compound 150 Pinion Grease MS Polyurea EP Grease
(Pinion Grease 250 TCB) (Dura-Lith Grease 2)
Dow Corning Molykote 165 X * Molykote Longteam2*
Exxon (Esso) Spartan EP 150 ENL 55 * Beacon 3
Beacon EP 2
Fina Giran 150 Cabline Fluid 2750 Marson EPL 2
Gulf EP Lubricant HD 150 Spray Lubcote No. 1 Gulfcrown EP Gr. 2
Mobil Oil Mobilgear 629 Mobiltac 81 Mobilflex 47
Mobilgear 630 Mobilux EP 2
John W. Miller Black-Moly * Black-Moly *
& Son Ltd. Millergrease D-580-LC Millergrease D-180
Norus Sales Norus Plasticoat DC Black
Company
Shell Omala Oil 150 Cardium Compound D Alvania R3
Cardium Fluid F Alvania EP 2
Slip Products Molyslip MPG * Molyslip MPG *
Co. Ltd. Molyslip OGL *
Sunoco Sunep 1050
Sunep 1090
Texaco Merapa 150 Crater 1 X Multifax EP 2
Multigear Lub EP 90 Crater 2 X Fluid
Texclad 2
Valvoline Dipper Stick Lube Wheel Bearing Grease
EP 2

*) contains Molybdenum disulphide

Special grease for equipment and accessories arranged in reefer holds and when
temperatures below 0°Celsius are to be expected: Zerolene DLF

Special silicon grease for rubber packings: Silicon paste P

...both grease types to be obtained from TTS Hua Hai Ships Equipment Co.,Ltd.
Tel: +8621 65398257, Fax +8621 65397400

Chapter 6 Page 3 of 3
TTS HuaHai Ships Equipment

5.1.2 SNAP LOCK cleats

Check periodically that all hooks are firmly engaged on the weatherdeck hatch
covers.

If a cleating bolt can be locked too easily, adjust it by the hexagon nut.

The elastic washer must be replaced when the rubber has lost its elasticity.
Replacing is recommended every second year.

5.1.3 External Painting

The hatch covers should be preserved according to the ship's painting


specification.

Do not paint rubber seals, piston rods of hydraulic cylinders and flexible hoses.

5.1.4 Welding and flame cutting

− Do not damage rubber seals by heating. Dismount them when nearby areas
are being repaired.

− When large-scale repairs of the equipment are undertaken, call for a TTS
expert in order to avoid deformations and twisting by wrong welding
sequences which could avoid watertightness.

5.1.5 Replacing damaged rubber seals

− Perform gluing as described in the enclosed instructions (see page 5.5 ff.)

− When replacing the complete rubber sealing, the corner pieces must be glued
first, then the straight line rubber strips -with an overlength of abt. 5 mm per
meter- have to be installed.

− For connection of moulded pieces and/or straight strips the ends have to be cut
accurately and in right or 45° angle.

Chapter 6 Page 4 of 4
TTS HuaHai Ships Equipment

5.1.6 Mounting instructions for TTS seals

5.1.6.1 The TTS sliding seal shall be glued in between the seal retainers.
Adhesive to be used: HAWE "Super S" or an equivalent glue approved by TTS.
Follow manufacturer's instruction for use of the adhesive (JY-2).

5.1.6.2 Before installation of the seal strips make sure that:

a) they have been unrolled as a straight line and have


rested in this condition at least for 24 hours,

b) the seal dimensions have been checked carefully,


especially the height of the seal profile.

If the stated deviations exceed the allowable tolerances,


TTS must be informed immediately.

5.1.6.3 Cut the rubber profile accurately and in correct right angle in order to fit each
other. Prepare the straight strips by cutting with overlength (max. 5 mm per
meter) so that they will be slightly compressed longitudinally when inserted. The
rubber seal shall not be stretched during the installation.

5.1.6.4 The rubber seal has to be dry and free of dirt and grease. It is recommended to
roughen the contact surfaces and wipe them with thinner shortly before glueing.
Use therefore clean cotton waste only.

5.1.6.5 Mix the glue thoroughly and apply it without thinner. Thinner should be added
only if the glue has become too much viscous.

5.1.6.6 First of all insert the corner pieces (use screw clamps, if necessary). Spread rear
of the rubber corners with glue by using a paintbrush. The glue is ready for
application when the surface still feels sticky but shows no threads by touching
with a finger. Fit the corner pieces into the retainers and hit them with a rubber
hammer.

Notice: It is advisable to make a test before beginning to work as the drying of glue
depends on the ambient temperature and weather conditions.

Chapter 6 Page 5 of 5
TTS HuaHai Ships Equipment

5.1.6.7 For glueing rubber to rubber (end pieces, corners and hoses) use the special
glue LOCTITE 495. Pay attention to the working instructions of the manufacturer
of the glue.

5.1.6.8 The three surfaces of the retainer channel for the straight rubber seal must be
painted with glue quite thickly by using a paintbrush.

5.1.6.9 Immediately after this, and before the glue has become dry, the contact surfaces
of the straight seal strips must also be painted with glue. Then press the rubber
seal into the "retain channel". During the inserting the wet glue shall fulfil the
function as some kind of lubricant and it will act as sealing material between steel
and rubber.

5.1.6.10 After finished installation all joining edges and glueing seams must be sealed
with elastic rubber cement(Loctite 495). Unevennesses have to be smoothed
and planned.

Caution:

The adhesive is highly inflammable!

All necessary precautions must be taken!

Chapter 6 Page 6 of 6
TTS HuaHai Ships Equipment

5.2 Maintenance of hydraulics


As pumps are working in hydraulic fluid, maintenance is limited to keep the
hydraulic fluid perfectly clean. Cleanliness is achieved by the return line filter
which requires a systematic maintenance. After repairs of pipe lines, especially
during the first operation hours, keep an eye on the filter unit, because small
particles may flow in the circuit. Therefore, clean the filter at the beginning several
times.

5.2.1 Warnings

REPAIRS ON THE HYDRAULIC SYSTEM WITH CLOSED HATCH COVERS ONLY!


OTHERWISE THE COVERS COULD MOVE UNINTENTIONAL.

BEFORE DETACHING ANY CONNECTION MAKE SURE THAT THE HYDRAULIC


SYSTEM IS PRESSURELESS. THIS HAS TO BE DONE BY SWITCHING OFF THE
PUMP UNIT AND MOVING THE CONTROL LEVERS FROM THE "OPEN" TO THE
"CLOSE" POSITION SEVERAL TIMES. OTHERWISE PRESSURISED OIL COULD
HURT PEOPLE AND CAUSE SERIOUS INFECTIONS!

PAY ATTENTION TO THAT IT IS IMPOSSIBLE FOR UNAUTHORISED PEOPLE TO


START THE PUMP UNIT AS LONG AS WORKS WILL BE DONE AT THE SYSTEM.

USE ORIGINAL HYDRAULIC HOSES ONLY! PAY ATTENTION TO PROPER


DIMENSIONS OF HYDRAULIC HOSES!

5.2.2 Regularly

Before starting the power unit, check the oil level in the tank. Refill if necessary,
but only with closed holds.
Check the condition of the return line filter.
Check the function of the "Emergency stop" switches.

5.2.3 Every six month

Check pipe-lines, flexible hoses and units for corrosion, wear, leaks etc.

5.2.4 Every year

Consult your oil company's representative and arrange for a check on the
condition of the oil. If necessary, change the oil of the system. Take care of the
regular removal of the weared up oil.

5.2.5 Hydraulic fluid specification

Hydraulic fluid requires a certain consistence of oil. To comply with this the
hydraulic system has been filled with a sufficient oil type. When refilling, use the
same oil or an approved equivalent (see "Characteristics for hydraulic oil" page
below)

Chapter 6 Page 7 of 7
TTS HuaHai Ships Equipment

Kenndaten für Druckflüssigkeiten Characteristics for hydraulic oil


Viskositätsindex (V. I.) viscosity index (V. I.)
Stockpunkt °C pour point °C
Flammpunkt °C flash point °C
Viskosität cSt bei ...°C viscosity cSt at ...°C
Relative Dichte bei °C relative density at °C

Bemerkungen: Remarks:

1. Der Viskositätsindex (V. I.) zeigt die relative 1. Viscosity index is a measure of the relative
Änderung der Ölviskosität für einen bestimmten change in viscosity for a given change in
Temperaturbereich an. temperature.
Die Viskosität eines Öles mit hoher V. I.-Zahl A high V. I. oil (abt. 180) shows less change
(ca. 180) wird sich bei verschiedenen Tempe- in viscosity for a given change in tempera-
raturen weniger ändern als die eines Öles mit ture than a low V. I. oil (abt. 100). The
niedriger (ca. 100) V. I.-Zahl. Je gr鲞er die zu greater the temperature range, the higher
erwartenden Temperaturschwankungen sind, V. I. is required.
eine desto höhere V. I.-Zahl wird erforderlich.
2. Requirement concerning the flash point:
2. Klasseforderung bezüglich Flammpunkt: American Bureau of Shipping : 157°C
American Bureau of Shipping : 157°C Det Norske Veritas : 150°C
Det Norske Veritas : 150°C U.S. Coast Guard : 157°C
U.S. Coast Guard : 157°C
3. The viscosity in cSt at 40°C is always in
3. Die Viskosität bei 40°C ist für die erforderliche accordance with the related ISO-viscosity
ISO-Viskositätsgruppe maßgebend, z.B. 32 cSt group. For instance, the viscosity of 32 cSt
Viskosität bei 40°C entspricht (ISO) VG 32. at 40°C is equivalent to (ISO) VG 32.

4. Beim Austauschen des Öles ist die Ölsorte der 4. For oil changing prefer the "first filling" oil
Erstfüllung zu bevorzugen. Ist dies nicht gege- quality. If not possible pay attention to the
ben, so ist die Mischbarkeit des neuen und des miscibility of the old and the new oil filling.
alten Öles zu beachten.
Druckflüssigkeiten aus Mineralöl für den Hydraulic oils for drive machinery of
Antrieb von Lukendeckeln u. Heckrampen cargo access equipment
.... für spezifizierte Wetterbedingungen .... for defined weather conditions
Hydromotorantrieb Zylinderantrieb erforderliche ISO-Viskositätsgruppe
Hydraulic motor Hydraulic cylinder required ISO-viscosity group
A – (ISO) VG 15
W – (ISO) VG 15
W&S A (ISO) VG 22
T W&S (ISO) VG 32
– W&S (ISO) VG 32-46
– S&T (ISO) VG 46

A = Arkische Bedingungen A = artic conditions


W = Winterbedingungen in Mitteleuropa W = winter conditions in Central Europe
S = Sommerbedingungen in Mitteleuropa S = summer conditions in Central Europe
T = Tropische Bedingungen T = tropical conditions

Zur Beachtung: Note:


Hydrauliköle (ISO) VG 15 dürfen nur in extremer Oils (ISO) VG 15 should only be used during
Kälte verwendet werden. Der Flammpunkt in dieser extremly cold conditions. Flash point in this group
Gruppe liegt sehr niedrig; deswegen muß die Erlaub- is very low, therefore, the Classification Society
nis der Klasse von Fall zu Fall eingeholt werden. should be consulted in any case.

Chapter 6 Page 8 of 8
TTS HuaHai Ships Equipment

Erforderliche ISO-Viskositätsgruppe nach Blatt "Kenndaten für Druckflüssigkeiten"


Necessary ISO-Viscosity group according to page "Characteristics for hydraulic oil"

Pour Flash ISO-Viscosity group Relative


Designation V.I. point point Viscosity cSt at Density
°C °C 0°C 20°C 40°C at 15°C
ARAL Visga 15 150 -45 190 15 0,860
ARAL Visga 22 160 -42 170 23 0,865
ARAL Visga 32 180 -42 190 32 0,870
ARAL Visga 46 180 -42 200 46 0,875

BP Bartran HV 15 148 -45 160 75 28 15 0,874


(BP Bartran HV 22) 152 -39 178 135 48 22
BP Bartran HV 32 152 -33 210 240 75 32 0,870
BP Bartran HV 46 153 -36 210 400 46 0,877

CASTROL Hyspin AWH 15 150 -51 162 75 15 0,869


CASTROL Hyspin AWH 22 94 -39 171 180 22 0,886
CASTROL Hyspin AWH 32 150 -33 163 200 32 0,876
CASTROL Hyspin AWH 46 150 -33 166 380 46 0,880
CASTROL Hyspin AWV 32 355 -53 111 30 0,876

CHEVRON Mechanism LPS 15 153 -51 160 15 0,860


CHEVRON Mechanism LPS 32 151 -48 200 32 0,870
CHEVRON Mechanism LPS 46 151 -42 210 46 0,870

DEA Astron Z HLP 15 150 -39 150 15 0,879


DEA Astron HLP 22 100 -30 196 22 0,873
DEA Astron Z HLP 32 160 -33 182 32 0,873
DEA Astron Z HLP 46 158 -39 175 46 0,879

ESSO Nuto H 15 100 -33 186 100 33 14 0,850


ESSO Nuto H 32 100 -30 210 340 82 30 0,872
ESSO Univis N 15 151 -45 189 77 30 14 0,862
ESSO Univis N 32 151 -42 212 250 75 30 0,870
ESSO Univis N 46 152 -39 221 420 118 44 0,873

MOBIL DTE 11 M 158 -42 168 85 16 0,871


MOBIL DTE 13 M 153 -45 195 251 33 0,874
MOBIL DTE 15 M 153 -43 200 404 47 0,877
MOBIL SHC 524 141 -60 230 30 0,851

Shell Tellus Oil T 15 150 -60 150 100 15 0,885


Shell Tellus Oil T 32 165 -45 190 260 32 0,867
Shell Tellus Oil T 46 180 -45 190 380 46 0,870

Chapter 6 Page 9 of 9
TTS HuaHai Ships Equipment

5.2.6 Oil exchange and pump bleeding

IMPORTANT NOTES:

OIL EXCHANGE WITH CLOSED HATCH COVERS ONLY !

ENSURE THAT THE WEARED UP OIL WILL BE REMOVED ACCORDING TO


THE RULES OF POLLUTION CONTROL !

5.2.6.1 Preparation

− Control quantity and type of the new oil (see chapter 1).

− Keep ready a new filter insert and a new copper sealing ring for the drain plug.

− Keep ready a sufficient number of containers suitable for taking up the weared
up oil.

− To absorb oil running over keep ready suitable means such as sawdust or
granules.

5.2.6.2 Draining the weared up oil

− Close the ball cock in the P-line and detach the pressure hose. Insert the
pressure hose into a suitable container and switch on pump no. 1 or 2 to suck
off the weared up oil until the level switch will stop the pump.

− Screw out the drain plug at the bottom of the hydraulic power station to remove
the remaining oil.

− Renew the filter insert and clean the magnetic bar of the feed back strainer.

− Attach the new copper sealing ring to the drain plug and screw it into the tank.
Attach the pressure hose, too.

Note: When exchanging by reason of weared up oil the remaining small quantity of oil in
the system (cylinders and pipes) shall not be removed. To bleed the whole
system thereafter could take a long time caused by remaining air in small holes
inside the cylinders and control desks.

Chapter 6 Page 10 of 10
TTS HuaHai Ships Equipment

5.2.6.3 Bleeding of the hydraulic pump

At first initial operation, and after every oil exchange, the pumps should be bled in
order to avoid suction problems or the penetration of air into the consuming
elements. Act as follows:

− Before filling the tank with hydraulic oil unscrew the vent screw of the pump
completely.

− Fill up the tank to the upper mark with new hydraulic oil. It may be efficient to
wait a few minutes until the oil has displaced the air inside the pump.

− Screw in and tighten the vent screw and switch on and off the pump for several
times.

− Allow the pump to run in an unpressurized cycle for a short period of time
(3-5 minutes) by acting as follows:

∗ Open the by-pass valve (if existent)

∗ Reset the pressure relief valve at the power unit to a pressure value of zero
by screwing it left.

∗ Close the ball cock in the pressure line P

− Start the pump. The pressure gauge shall show no pressure. Close slowly the
by-pass valve (if existent).

− Set the system pressure slowly up to 350 bar by screwing the pressure relief
valve right. In case the pressure gauge will show no pressure, open the
by-pass valve slowly, reset the relief valve to zero, stop the pump and bleed it
again by unscrewing the vent screw.

− Bleed pump no. 2 the same way as described above.

5.2.6.4 Adjusting the rated value

− Open the by-pass valve (if existent)

− Start both pumps.

− Slowly close the by-pass valve (if existent).

− Set the system pressure slowly up to the nominal value by screwing the
pressure relief valve right.

Chapter 6 Page 11 of 11
TTS HuaHai Ships Equipment

− Secure/lock the relief valve and check pressure value again!

− Open the ball cock in the pressure line P. Keep covers closed and check oil
level again. Refill if necessary. Now, the power station is ready for use again.

5.2.6.5 Exchanging the oil by reason of emulsification (water in the system)

In this case the whole oil has to be exchanged. Empty the tank as described at
paragraph 5.2.6.2, open the tank by dismounting the cover plate and clean the
empty tank with a no-fluffing cleaning-rag. Thereafter act as described at
paragraph 5.2.6.3 and 5.2.6.4.

The remaining oil in the system (cylinders and pipes) should be removed by
scavenge with new oil as follows:

− Detach return line R and insert it into a suitable barrel

− Switch on one pump. The contaminated oil will be pushed through the pipes
into the barrel.

− Operating the hand levers situated at the control desks (opening and closing of
all hatch covers) the contaminated oil resting in the cylinders and their
pipes/hoses will be removed.

− During scavenging, refill the tank continuously with new oil.

Chapter 6 Page 12 of 12
TTS HuaHai Ships Equipment

GUIDANCE MANUAL

Weatherdeck hatch covers

6. Service & Spare parts

Chapter 7 Page 1 of 1
TTS HuaHai Ships Equipment

6.1 Spare parts

6.1.1 Spare part list

The equipment has been completed with a number of spare parts according to
the recommendations of the classification society. These parts must be available
on board at every time (see the following pages "Spare Part List").
Additionally, we recommend establishing a stock of other types of spare parts
available on board, which is a must if you wish to keep your ship in a proper
service condition and to be prepared against hazards.

6.1.2 Supply of spare parts

All-important components of the equipment are shown on a respective assembly


drawing (see chapter 8). Each drawing has a drawing number (in the below right
hand corner) and the parts are marked with item numbers.

WHEN ORDERING SPARE PLEASE STATE:


1. Ship's name, Yard, Hull No.
2. Title of assembly drawing.
3. Drawing no. of assembly drawing.
4. Item number of detail part.
5. Title of detail part.
6. Dwg.no. or DIN no. of detail part, if any.
7. Quantity required.
8. Delivery terms and forwarding address.
9. Customer and accepter of the bill.

Attention:

− Note eventual right or left hand shape of the components.


− Don't use part's name only. This might cause errors or
delayed delivery.
− Clearly indicate complete description of the part as well as drawing no. and
item no.
− Use original spare parts only !
− Otherwise risk of malfunction, damages and hurts !

Chapter 7 Page 2 of 2
TTS HuaHai Ships Equipment

6.2 Spare parts and tools list

No. QUT Denomination Remark


1 5m Single lip seal A002GR
2 2 flat corner 67971-35001-01
3 1 Corner seal 67971-35001-04
4 1 Corner seal 67971-35001-05
5 10 Rubber hose 67971-35001-25
6 1 Flat seal 67971-35001-06
7 2 tin Glue, JY-2
8 2 piece Glue, loctite 495
9 2 piece Glue polyurethane
10 2 Snap lock top down 67971-36001
11 2 Snap lock M36 67971-36002
12 2 Optipad 30x65x250
13 2 Optipad 30x65x300
14 20 Shim plate 2X57X242
15 10 Shim plate 1X57X242
16 10 Shim plate 2X57X292
17 10 Shim plate 1X57X292
18 1 Grease gun
19 20 Grease nipple GB1152-89
20 1 Steel box for spare parts ~1100x850x550

21 Seal kit for valve block


21.1 1 684029 directional valve
21.2 1 6060880 flow control valve
21.3 1 480079 check valve
21.4 1 555092 flow control valve
21.5 1 6047871 pressure reucing valve

22 Seal kit for pump unit


22.1 1 480079 check valve
22.2 1 555090 shut-off valve
22.3 1 557399 relife valve
22.4 1 6068250 counterbalance valve
22.5 1 703004 ball valve
22.6 1 703045 ball valve

23 Hose of pump station


23.1 1 1SN40-11101-40-1000 Return Line
23.2 1 4SH32-11235-32-11115-32-1000 Pressure Line
23.3 1 4SH25-11415-25259-11235-25259-400/0 Pump Outlet
23.4 1 4SH25-11415-25259-11235-25259-400/180 Pump Outlet
23.5 1 1SN40-11401-40409-11221-40-900 Pump Suction
23.6 1 1SN16-11221-16-550 Pump Drain
23.7 1 HOSE 28 SCA-2/1.0 P-W Cooler

Chapter 7 Page 3 of 3
TTS HuaHai Ships Equipment

24 Hose for cylinder


24.1 1 4SP20-11231-20209-11231-20-1000
24.2 1 2SN10-11111-1008-11231-10089-1000

25 1 Filter element 0660R010BN3HC


26 2 Bearing for motor M2QA200L4A/30KW/B35
27 1 Burden switch NS160NA3

28 Motor circuit breaker


28.1 1 GV3-ME63
28.2 1 GV3-ME14C
28.3 1 GV3-ME10C

29 Auxiliary contact for overload relay


29.1 1 GV3-A01
29.2 1 GV-AN11

30 Contactor
30.1 1 LC1-D65M7C
30.2 1 LC1-D09M7C

31 Auxiliary Contact For Contactor


31.1 1 LAD-N31C
31.2 1 LAD-T2

32 Push button
32.1 1 ZB4-BA3 green
32.2 1 ZB4-BA4 red
32.3 1 ZB4-BA5 yellow
32.4 1 ZB4-BA6 blue

33 1 Emergency stop button ZB4-BS54

34 Knob
34.1 1 ZB4-BD2
34.2 1 ZB4-BD3

35 1 Pedestal ZB4-BZ105

36 Knob
36.1 2 ZB4-BV013
36.2 2 ZB4-BV033
36.3 2 ZB4-BV043
36.4 2 ZB4-BV053

37 Led lamp
37.1 2 ZBV-B1
37.2 2 ZBV-B3

Chapter 7 Page 4 of 4
TTS HuaHai Ships Equipment

37.3 2 ZBV-B4
37.4 2 ZBV-B5

38 Breaker
38.1 1 C65N-2P-C4A
38.2 1 C65N-1P-C4A
38.3 1 C65N-1P-C6A

39 1 Auxiliary contact for breaker OF

40 Relay
40.1 1 CAD-32M7C
40.2 1 RXM 2AB2BD
40.3 1 RXM 4AB2BD

41 1 Mushroom button M22-DP-R


42 1 Time relay 3RP1525-1AP30
43 1 Mushroom button M22-DP-R

44 Seal kit for cylinder


44.1 1 Φ220/140
44.2 1 Φ300/200
44.3 1 Φ250/160

Chapter 7 Page 5 of 5
TTS HuaHai Ships Equipment

TTS Service-stations world-wide (Details see “TTS Service Directory”)


Goltens Bahrain Co. SPC
BAHRAIN P.O. Box 50268 Hidd
Bahrain
Tel: +973 17 67 21 35
Fax: +973 17 46 61 45
E-mail: bahrain@goltens.com
Service Hydro NV
BELGIUM Haven 138
BE-2030 Antwerp
Belgium
Tel: +32 3 546 40 80
Fax: +32 3 546 40 81
E-mail: service.hydro@hydro.be
Marine and Offshore
CANADA 113 Cushman Road
Unit 29 St Catharines Ontario
Canada
Tel: +1 905 688 4922
Fax: +1 905 688 9028
E-mail: hcl@vaxxine.com
CHINA TTS HuaHai Ships Equipment Co Ltd
18/F, 3255, Zhou Jia Zui Road
200093 Shanghai
China
Phone: +86 21 6539 8257
Fax: +86 21 6539 7400
E-mail: info@tts-huahai.com
ESTONIA Nordweg
38-68, Kopli
Tallinn, 10412
Estonia
Tel: +372 660 23 63
Fax: +372 660 23 63
E-mail: shiprepair@nordweg.ru
FINLAND Marinserv OY
P.O.Box 4
FIN-20781 Kaarina, Turku
Finland
Phone: +358-2 243 7030
Fax: +358-2 243 2889
E-mail: marinserv@co.inet.fi
FRANCE EMH
8, Boulevard Mirabeau
FR-13002 Marseilles
France
Tel: +33 491 912 233
Fax: +33 491 919 550 E-mail:
contact@emhfrance.com
GERMANY TTS SE GmbH

Chapter 7 Page 6 of 6
TTS HuaHai Ships Equipment

P O Box 10 38 40
Wachtstrasse 17-24
D-28195 Bremen
Germany
Phone: +49 421 335 840
Fax: +49 421 335 8499
E-mail: service@tts-se.de
GREECE Marine & Industrial Systems Ltd
4-6 Efplias Street
18537 Piraeus
Greece
Phone: +30 10 428 2826
Fax: +30 10 418 3627
E-mail: misltd@aias.gr
ITALY TTS Marine s.r.l
Piazza Borgo Pila. 40
GENOVA Torre A Int. 51 Corte Lambruschini
IT- 16129 Genova
Italy
Tel: +39 010 595 69 03
Fax: +39 010 553 88 81
E-mail: info@tts-se.it
JAPAN TTS Marine Tokyo Branch Office
NS Iwamotocho Bldg. Suite 803
4-5 Iwamoto-cho Chiyoda-ku
Tokyo
101-0032 Japan
Phone: +81 3 5833 3431
Fax: +81 3 5833 3430
E-mail: yamamoto@tts-technology-japan.co.jp
KOREA TTS Korea
RM 625 Ocean Tower
#760-3, Woo 1-Dong
Haeundae-Gu
612-726 Busan
Korea
Tel: +82 51 740 6081-3
Fax: +82 51 740 6084
E-mail: info@ttskorea.co.kr
NETHERLANDS, THE Goltens Rotterdam B.V.
Welplaatkade 19
3197 KR Botlek rt
Netherlands
Tel: +31 10 41 67 900
Fax: +31 10 41 65 712
E-mail: info@goltens.nl

Chapter 7 Page 7 of 6
TTS HuaHai Ships Equipment

NORWAY TTS Ships Equipment AS


Laksevågneset 12
P.O. Box 165 Laksevåg
NO-5847 Bergen
Norway
Tel: +47 55 11 30 50
Fax: +47 55 11 30 60
E-mail: info@tts-se.no
RUSSIA Nordweg JSC
16/2 Dvinskaya Str.
P.O. Box 119
Saint-Petersburg 198035
Russia
Tel: +7 812 320 27 71/72/73
Fax: +7 812 320 27 70
E-mail: shiprepair@nordweg.ru
SINGAPORE Goltens Singapore PL
6A, Benoi Road
Singapore 629881
Tel: +65 6861 5220
Fax: +65 6861 1037
E-mail:singapore@goltens.com
torgeir.herfindal@goltens.com
SWEDEN TTS Ships Equipment AB
Kämpegatan 3
SE-411 04 Gothenburg
Sweden
Phone: +46 31 725 79 00
Fax: +46 31 725 78 01
E-mail: service@tts-se.se
UAE Goltens Co. Ltd. Dubai Branch
P.O. Box 2811
Dubai
UAE
Tel: +971 4 3241642
Fax: +971 4 3241019
E-mail: dubai@goltens.com
USA TTS Marine Inc.
5201 Blue Lagoon Drive
9th Floor
Miami, FL 33126
USA
Tel: +1 305 716 4162
Fax: +1 305 716 4163
E-mail: geoff.stokoe@tts-se.us

Chapter 7 Page 8 of 8
TTS HuaHai Ships Equipment

GUIDANCE MANUAL

Weatherdeck hatch covers

7. Certificates

Chapter 8 Page 1 of 1
TTS HuaHai Ships Equipment

GUIDANCE MANUAL

Weatherdeck hatch covers

8. Drawings steel & fittings

Chapter 9 Page 1 of 1
TTS HuaHai Ships Equipment

8.1 List of drawings steel & fittings

8.1.1 Weatherdeck
67971-01-100 WDK SINGLE PANEL HATCH COVER
67971-01-11010 COAMING SCHEDULE OF FORCES
67971-01-11020 COAMING ARRANGEMENT
67971-01-11003 DRAINAGE
67971-01-32501 HINGE-END
67971-01-35001 SEALING ARRANGEMENT
67971-01-36001 SNAP LOCK CLEAT ASSEMBLY
67971-01-36002 SNAP LOCK CLEAT ASSEMBLY

Chapter 9 Page 2 of 2
TTS HuaHai Ships Equipment

GUIDANCE MANUAL

Weatherdeck hatch covers

9. Drawings Hydraulic

Chapter 10 Page 1 of 1
TTS HuaHai Ships Equipment

9.1 List of drawings hydraulic

9.1.1 Weatherdeck

428-9000 Hydraulic diagram for hatch cover


428-9100 Geometrical diagram for pump station
428-9200 Layout for control valve block
428-9210 Layout for control valve block
428-9270 Ball valve
428-9290 Ball valve
428-9300 Hy-Cylinder Ø 220/140-1675
428-9310 Hy-Cylinder Ø 300/200-1800
428-9320 Hy-Cylinder Ø 250/160-1800
428-9400 Hy-Hose
428-9401 Hy-Hose
428-9402 Hy-Hose
428-9600 Inductive sensor

Chapter 10 Page 2 of 2
TTS HuaHai Ships Equipment

GUIDANCE MANUAL

Weatherdeck hatch covers

10. Drawings Electric

Chapter 11 Page 1 of 1
TTS HuaHai Ships Equipment

10.1 List of drawings electric

428-9800 Circuit diagram of starter


428-9801 Connection diagram of starter
428-9810 Geometrical diagram for starter
428-9830 Emergency stop button
428-9861 Electrical diagram of connection box

Chapter 11 Page 2 of 2
TTS HuaHai Ships Equipment

GUIDANCE MANUAL

Weatherdeck hatch covers

11. Drawings Pneumatic

........no pneumatic drawings

Chapter 12 Page 1 of 1
TTS HuaHai Ships Equipment

GUIDANCE MANUAL

Weatherdeck hatch covers

12. For Your Notes

Chapter 12 Page 1 of 1
TTS HuaHai Ships Equipment

Chapter 12 Page 2 of 2

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