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ME-1201 ENGINEERING MATERIALS

Engr. Mansoor Idrees Dawson


Week 1
BY MANSOOR DAWSON

COURSE OBJECTIVE

 Understand the importance of Materials Science & Engineering,


Differentiate b/w different categories of Engineering Materials
 Understand correlation between processing ,structure and
properties of materials, and its affect on performance
 Understand physical change in materials for given external
effects
 To acquire knowledge related to the microstructure of
engineering materials

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BY MANSOOR DAWSON

COURSE LEARNING OUTCOMES

Taxonomy PLO
S. No. CLO Statement Domain
Level

Describe crystallographic structures,


properties, and defects of materials. Cognitive
1 2 1

Interpret Phase-Diagrams to establish


the relationship between Cognitive
2 microstructure and properties of 3 2
material.

Identify the effect of heat treatment on


phase transformation of materials Cognitive
3 1 1

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COURSE OUTLINE

Topics:
 Introduction to Materials Science and Engineering
 Structure of Crystalline Solids
 Imperfections in Solids
 Phase Diagrams
 Phase Transformation and Development of Microstructures
 Applications and Processing of Metallic Materials
 Heat Treatment of Metallic Materials
 Structure, Properties and Applications of Polymer Materials
 Composite Materials

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COURSE OUTLINE

Reference Books:
1) Material Science & Engineering: An introduction by William
D. Callister
2) Foundation Of Material Science & Engineering by William F.
Smith
Evaluation Method:
Quizzes/ Assignments 25%
MID Term 25%
Final Exam 50%

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MATERIAL SCIENCE AND ENGINEERING

Material Science:
Acquiring knowledge of Materials

Material Engineering:
Using the knowledge from Material Science to develop products for
practical application

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JET ENGINES

A Jet engine made of


Steel, Aluminum,
Titanium or
Nickel????

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BONE FRACTURE: IMPLANTS

Zinc ,
Magnesium or
Carbon steel
for bone
fracture
implants????

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BULLETPROOF VEST

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SEMI CONDUCTOR

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MATERIAL EVOLUTION
 Societies and civilizations have been designated by the level of their materials
development.

 Stone Age

 Bronze Age

 Iron Age

 and Now…………………..

 Earliest humans had access to very limited no. of materials which occurred naturally
like stone, wood, clay etc.

 With the passage of time, humans discovered techniques for producing materials that
give superior properties than the natural ones.
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MATERIALS THROUGH THE AGES


Stone Age (beginning of life – 3000 BC)

Feature: Using naturally occurring materials with only changes in shape

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BY MANSOOR DAWSON

MATERIALS THROUGH THE AGES


Bronze Age (3000 BC – 1200 BC)
Copper and Tin alloy

Ability to modify materials by


refining (using heat), chemical
modifications (alloying) and
mechanical deformation (cold
working)

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BY MANSOOR DAWSON

MATERIALS THROUGH THE AGES

Iron Age (1200 BC – Present)

Casting and alloying wasn’t perfected until


16th century

Mastery of Steel (Iron alloy) technology


enables Industrial Revolution in the 18th
and 19th century

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MATERIALS THROUGH THE AGES

Plastic Age (1940 - Present)


Discovery of polymers, and the ability to
synthesize and process polymers.

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MATERIALS THROUGH THE AGES

Silicon Age (1950 - Present)


Commercialization of silicon technology
(integrated circuits, electronic devices, etc…)
leads to the information age, which gives
boost to human productivity

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FUTURE

1. Nanotechnology
- Synthesis and characterizations of nanomaterials and nanostructure

2. Biotechnology
- biomimetics and biomaterials

3. Energy/Environmental
- Next generation energy conversion

4. Information Technology
- Materials informatics

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BY MANSOOR DAWSON

WHAT IS MATERIALS SCIENCE


AND ENGINEERING?

An interdisciplinary field that addresses the fundamental


relationships between the Processing, Structure and
Properties of materials and develops them for the desired
technological application (Performance).

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BY MANSOOR DAWSON

MATERIALS SCIENCE TETRAHEDRON?

Strength
Elastic Modulus
Ductility
etc.

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CLASSIFICATION OF ENGINEERING
MATERIALS
BY MANSOOR DAWSON

CLASSIFICATION OF ENGINEERING
MATERIALS

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METALS

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POLYMERS

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CERAMICS

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MANUFACTURING NEW MATERIALS

 Many of our modern technologies require materials with unusual combinations of


properties that cannot be met by the conventional metal alloys, ceramics, and polymeric
materials.

 This is especially true for materials that are needed for aerospace, underwater, and
structural applications.

 For example, aircraft engineers are increasingly searching for structural materials that have
low densities, are strong, stiff, with abrasion and impact resistant.

This is a rather formidable combination of characteristics.

 Frequently, strong materials are relatively dense; also, increasing the strength or
stiffness generally results in a decrease in impact strength.
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COMPOSITES

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COMPOSITE MATERIALS

Comparison on the basis of Stiffness


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COMPOSITE MATERIALS

Comparison on the basis of Strength


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COMPOSITE MATERIALS

Comparison on the basis of Density 30


BY MANSOOR DAWSON

APPLICATION AND SELECTION OF


ENGINEERING MATERIALS

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APPLICATION AND SELECTION OF


ENGINEERING MATERIALS

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