(MDI Series) - This Catalogue Is Updated As On 1st September, 2008

FOREWORD
We are pleased to present the Parts Catalogue for Mahindra Powerol Engines & Gensets
(MDI series). This catalogue is updated as on 1st September, 2008.
This parts catalogue has been specially designed in a user friendly format to meet user requirements
and expectations and deals exclusively with Engine, Electrical and Panel parts fitted on our Engines
and Gensets.
The parts catalogue will help you in ordering parts and also will give an idea of assembly sequence.
Will be happy to receive suggestions, if any, on this catalogue.
Mahindra & Mahindra Ltd.

Mahindra Powerol Business
2nd Floor, Powerol Building
Gate No.2, Akurli Road
Kandivali (E)
Ph: 022 – 6648 3051
GETTING FAMILIAR WITH PARTS CATALOGUE
The Parts Catalogue not only helps in ordering of Spare Parts but also gives information about the parts that
make a Engine. This Catalogue excludes MDI Engine range.
Following steps will help you to use this Catlogue.

1) Parts Catologue has been divided into various Groups, each group comprising an Assembly sub - As-
sembly.
2) Parts Catologue Has 10 seperate columns as given below,

(1) Parts No. (2) Ref. No. (3) Description (4) Unit Qty. per Engine for 4575 TCI GM (5) Unit Qty. per
Engine for 4445 TC GM (6) Unit Qty. per Engine for 4375 GM (7) Unit Qty. per Engine for 4335 GM
(8) Unit Qty. per Engine for 3305 GM (9) Unit Qty. per Engine for 3255 GM (10) Unit Qty. per
Engine for 2185 GM
3) Coloumn No. 4-10 indicates the qty. as per the engine models respectively. The various Engine models
are as under.
Column 4 (4DI) - 4575 TCI GM
Column 5 (4DI) - 4445 TC GM
Column 6 (4DI) - 4375 GM
4) a) The Parts nos. and Qty. shown in column 4-10, indicates that the particular part is fitted on all the
variants of that model.
b) Any part with a suffix of a Engine model like 2185 GM, indicates that this part is fitted only on that
particular model.
5) In Parts No. column, R91 indicates an assembly, R11......R81 are sub-assemblies, and R1 are single
Parts. Whenever any assembly / part is modified the part no. is advanced to the next numerical step,
e,g, R91 to R92 respectively.
6) Parts Catalogue should be updated for any changes in part no, OR any additional part. This information is
circulated through Service Bulletins, Products Updates etc. On receipt of Service Bulletins / Updates, the
same should be entered in column no.9 which is kept blank.
7) The symbols used in the catalogue,
# - for Peugeot type Breather
* - Parts Not Illustrated
◆ - Alternate Part No.
▼ - Parts Not Serviceable Seperately.
A/R - As Required
8) For Locating the Parts easily, please follow the steps as given below :
a) If you know the part no. of any part then
✥ Refer the part no. in the Numerical Index given at the end of the catalogue.
✥ Identify the page no. against that part.
✥ Refer to the relevant page and look for the part no. on this page.
b) If you don’t know the part no. but you know the assembly where the part is used, then
✥ Refer to the Main and Mini Index.
✥ Locate the relevant chapter.
✥ Refer to the desired Part in that chapter.
I N D E X
DESCRIPTION PAGES
Spare Engine --------------------------------------------------------------------------------------- 6
ENGINE Valve Housing Cover ----------------------------------------------------------------------------- 7

MODELS
4575 TCI GM
Turbo Charger -------------------------------------------------------------------------------------- 8-9
4445 TC GM
Exhaust System (Updraft) ---------------------------------------------------------------------- 10-11
4375 GM
4335 GM Air Intake System ---------------------------------------------------------------------------------- 12-13
3305 GM
3255 GM Cylinder Head Assembly ------------------------------------------------------------------------ 14-15
2185 GM
Valve Train ------------------------------------------------------------------------------------------- 16-17
Crankcase Front Cover -------------------------------------------------------------------------- 18-19
Crankcase With Oil Pan------------------------------------------------------------------------- 20-23
Crankshaft Assembly ---------------------------------------------------------------------------- 24-25
Sleeve, Piston And Connecting Rod Assembly ------------------------------------------- 26-27
Lubrication System (Oil Pump) ---------------------------------------------------------------- 28-29
Cooling System ------------------------------------------------------------------------------------ 30-31
Radiator System----------------------------------------------------------------------------------- 32-33
Fuel Injection System ---------------------------------------------------------------------------- 34-35
Instrument and Electricals ---------------------------------------------------------------------- 36-37
Engine Gasket Packages ----------------------------------------------------------------------- 38-39
Mahindra Powerol Canopy Parts -------------------------------------------------------------- 40
Mahindra Powerol Panel Parts ---------------------------------------------------------------- 41
Numerical Index ------------------------------------------------------------------------------------ 42-44
Preventive Manitenance Schedule ------------------------------------------------------------ 45
Notes ------------------------------------------------------------------------------------------------- 46
MINIATURE INDEX
ENGINE VALVE HOUSING COVER TURBOCHARGER
6 7 8-9
EXHAUST SYSTEM (UPDRAFT) AIR INTAKE SYSTEM CYLINDER HEAD ASSEMBLY
10-11 12-13 14-15
VALVE TRAIN CRANKCASE FRONT COVER CRANKCASE WITH OIL PAN
16-17 18-19 20-23

MINIATURE INDEX
CRANKSHAFT ASSEMBLY SLEEVE, PISTON AND CON- LUBRICATION SYSTEM

NECTING ROD ASSEMBLY
24-25 26-27 28-29
COOLING SYSTEM RADIATOR SYSTEM FUEL INJECTION SYSTEM
30-31 32-33 34-35
INSTRUMENT & ELECTRICALS
36-37
SPARE ENGINE
Unit Quantity
Part Ref. Description Of Part Per Engine
Number No.
4575 4445 4375 4335 3305 3255 2185
006010325H91 * 4575 GM Spare Engine 1 - - - - - -
006010328H91 * 4445 GM Spare Engine - 1 - - - - -
006003567H91 * 4375 GM Spare Engine - - 1 - - - -
006003438H91 * 4335 GM Spare Engine - - - 1 - - -
006003593H91 * 3305 GM Spare Engine - - - - 1 - -
006003437H91 * 3255 GM Spare Engine - - - - - 1 -
006004251H91 * 2185 GM Spare Engine - - - - - - 1
* - Parts not Illustrated ◆ - Alternate Part Number # - Supply as per requirement ▼ - Parts not Serviceable
6
VALVE HOUSING COVER
3
5
6
4
10
8
12 11
9
7
13 14 1
15
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
005557148R91 1 Cover Cpte. Valve Housing 1 1 1 1 - - -
005556203R91 1 Cover Cpte. Valve Housing - - - - 1 1 -
0 0 5 5 5 11 8 2 R 9 3 1 Cover Cpte. Valve Housing - - - - - - 1
005557179R1 2 Gasket Valve Housing - - 1 1 - - -
006002023B1 2 GASKET VALVE HOUSING 1 1 1 1 - - -
005550502R1 2 Gasket Valve Hsg. Cover - - - - 1 1 -
005558410R1 2 Gasket Valve Housing - - - - - - 1
- 3 Sub Assembly Breather Cap - - - - - - -
Comprising of - - - - - - -
005553100R92 4 Cap Oil Filler (Breather Cylinder Head) 1 1 1 1 1 1 -
006002248H91 4 Cap Oil Filler - Airtel - - - - - 1 -
005554035R91 4 Cap Oil Filler (Breather Cylinder Head) - - - - - - 1
006000328B1 5 Tube Oil Emanation 1 1 1 1 1 1 1
005552915R91 6 Clip Hose Worm Type (or 1082 169 R92) 1 1 1 1 1 1 1
005553101R2 7 Seal Oil Filler Cap 1 1 1 1 1 1 -
0 0 11 2 1 2 3 3 R 1 8 Stiffener Valve Hsg. Cover 1 1 2 2 2 2 -
0 0 11 2 1 2 3 4 R 1 9 Washer Rubber 4 4 4 4 4 4 -
000022055RD 10 Nut valve hsg Cover M10 x 1.5 2 2 2 2 2 2 -
005553932R1 11 Brace Bracket To Valve Hsg. Cover 1 1 1 1 1 1 1
005555361R1 12 Bolt 5/16” UNC x 1.1/8 1 1 1 1 1 1 1
0 0 1 0 8 2 0 11 R 2 13 Washer 1/4” Spring Lock 2 2 1 1 1 1 1
000102634 14 Nut 5/16” UNC 1 1 1 1 1 1 -
006000322B1 15 Sticker Mahindra Logo for Engine 1 1 1 1 1 1 1
7
TURBOCHARGER
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
006007114H91 1 TURBOCHARGER 1 1 - - - - -
0024018 GASKET TC 1 1 - - - - -
000020309E09 BOLT TC 3 3 - - - - -
000020777E05 NUT TC 3 3 - - - - -
006007442H91 2 TC OIL INLET PIPE 1 1 - - - - -
006000331F1 BANJO BOLT M12 1 1 - - - - -
20695E05 WASHER BANJO BOLT M12 2 2 - - - - -
1081723R1 BANJO BOLT M10 CRANKCASE 1 1 - - - - -
108172R1 WASHER BANJO BOLT M10 2 2 - - - - -
006007113H1 3 TC OIL OUTLET PIPE 1 1 - - - - -
006007255H1 HOSE DRAIN OIL OUTLET 1 1 - - - - -
005556668R91 CLIP DRAIN PIPE 2 2 - - - - -
006007460H1 4 STUB PIPE 1 1 - - - - -
006006086B1 5 GASKET METALLIC TC OUTLET 1 1 - - - - -
000020309E05 BOLT TC OUTLET 3 3 - - - - -
006007144H1 6 PIPE TC TO INTAKE - 1 - - - - -
006000514F1 Hose Silicon Between TC & CPI (New 65) 1 1 - - - - -
8
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
006000747B1 7 SILICON HOSE PIPE TO MANIFOLD - 1 - - - - -
006001232B1 CLIP TC PIPES COMPRESSOR 2 2 - - - - -
006001232B1 CLIP TC PIPES MANIFOLD SMALL - 1 - - - - -
006001209B1 CLIP TC PIPES MANIFOLD BIG - 1 - - - - -
006007695H1 8 PIPE TC TO INTERCOOLER 1 - - - - - -
006009253H1 9 HOSE IC TO INTAKE 1 - - - - - -
006002455H1 10 HOSE AIR CLEANER 1 - - - - - -
008000924B1 10 HOSE AIR CLEANER - 1 - - - - -
9
EXHAUST SYSTEM (UPDRAFT)
13
14
6
15 5
7
16 4
10
9
12
8 1
11
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
000704165R2 1 Gasket Exhaust Manifold - - 2 2 2 2 1
006000318B1 1 GASKET METALLIC EXHAUST MANIFOLD 2 2 - - - - -
001127058R93 2 Manifold Exh. W/Stub Pipe Assy. 4 Cyl. - - 1 1 - - -
003042719R1 3 Manifold Exhaust - - 1 1 - - -
006007033H1 3 EXHAUST MANIFOLD 1 1 - - - - -
000704613R1 4 Gasket Exhaust pipe - - 1 1 - - -
0024018 4 GASKET EXHAUST FLANGE 1 1 - - - - -
001231400R13 5 Pipe cpte Exhaust - - 1 1 - - -
000179840 6 Bolt Exh. Pipe Mtg. 3/8UNC X 1-1/8xHD - - 1 1 - - -
001082012R2 7 Washer 3/8" Spring Lock 1 1 1 1 - - -
005550785R92 2 Manifold Exh. W/Stub Pipe Assy. 3 Cyl. - - - - 1 1 -
006000307B1 3 Manifold Exhaust (3 Cylinder) - - - - 1 1 -
000704613R1 4 Gasket Exhaust pipe - - - - 1 1 -
001231400R13 5 PIPE cpte Exhaust - - - - 1 1 -
000179840 6 Bolt Exh. Pipe Mtg. 3/8UNC X 1-1/8xHD - - - - 1 1 -
10
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
001082012R2 7 Washer 3/8" Spring Lock 1 1 - - 1 1 -
005550786R92 2 Manifold Exh. W/Stub Pipe Assy. 2 Cyl. - - - - - - 1
005550268R1 8 Manifold Exhaust (2 Cylinder) - - - - - - 1
005550272R1 4 Gasket Exhaust pipe - - - - - - 1
005550269R92 5 PIPE cpte Exhaust - - - - - - 1
000179840 6 Bolt Exh. Pipe Mtg. 3/8UNC X 1-1/8xHD - - - - - - 1
001082012R2 7 Washer 3/8" Spring Lock 1 1 - - - - 1
00022079RD 9 WASHER Plain M 10 - - - - - - 1
005550271R1 * STUD Exhaust Manifold - - - - - - 1
000022055RD 10 NUT M10 X 1.5 2 2 - - - - 1
000030020R1 11 Bolt Exh.Manifold M10x1.5x25L 2 2 4 4 4 4 1
000022273RD 12 Washer Plain Exh. Manifold M10 2 2 4 4 4 4 1
005556243R92 13# Silencer Cpte (W/Bend outlet) optional - - 1 1 1 1 1
005556441R92 14 Sheild Heat 1 1 1 1 - - -
000020643SH 14 Sheild Heat - - - - 1 1 -
005551652R1 14 Sheild Heat - - - - - - 1
005555361R1 15 BOLT G 7.938 mm X 19.05 mm HX HD - V 1 1 1 1 1 1 -
003042467R1 16 Washer Plain 1 1 1 1 1 1 -
11
AIR INTAKE SYSTEM
6
41
5
19 14
13 20
34
18 24
15
17 16 21
22 23
7
39 25
28 32
38
27
8
33
26
37 9 31
30 29
40 19 10
1
20 11
36
2
35 12 3
4
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
006006962H1 1 Manifold Air Intake 1 - - - - - -
000022177RD 1 Manifold Air Intake - 1 1 1 - - -
000015672RD 1 Manifold Air Intake - - - - 1 1 -
000015683RD 1 Manifold Air Intake - - - - - - 1
005557005R1 2 Bolt Intake Manifold Mtg.M8 1 1 9 9 6 6 5
001082011R2 3 Washer M8 Spring Manifold Mtg 2 2 9 9 6 6 5
000022023RD 4 Gasket Intake Manifold 1 1 1 1 - - -
000015448RD 4 Gasket Intake Manifold - - - - 1 1 -
000015417RD 4 Gasket Intake Manifold - - - - - - 1
005556008R92 5 Twin Air Cleaner Assy. - - - 1 1 1 1
005554585R91 6 Body Cpte. Air Cleaner - - - 1 1 1 1
005554977R91 - - - - - - -
005555890R91 7 Paper Element - - - 1 1 1 1
005555890R91 - - - - - - -
005552723R91 8 Secondary Wire Mesh - - - 1 1 1 1
005555341R1 9 Washer sealing air cleaner - - - 1 1 1 1
001231237R91 10 Clamp Cpte. Air Cleaner - - 1 1 1 1
12
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
001121205R91 11 Primary Wire Mesh - - - 1 1 1 1
005554980R91 - - - - - - -
001121206R91 12 Bowl Cpte. Air Cleaner - - - 1 1 1 1
005554979R91 - - - - - - -
005554583R91 13 Bracket Clamp Mounting - - - 1 1 1 1
005554584R1 14 Beading Rubber - Large - - - 2 2 2 2
005554592R1 15 Beading Rubber - Small - - - 2 2 2 2
000179843 16 Bolt 3/8" UNC X 1-1/2" UNC Hex - - - 2 2 2 2
001082012R2 17 Washer 3/8" UNC Hex 1 1 - 2 2 2 2
000102635 18 Nut 3/8" UNC Hex - - - 2 2 2 2
001231899R1 19 Bolt Bracket Air Cleaner Mtg 0 0 2 2 2 2 2
000022273RD 20 Washer Spring Air Cleaner Mtg 2 2 2 2 2 2 2
000120394 21 Washer Plain 0.406 x 0.813 x 0.051 - - 2 2 2 2 -
001232552R3 22 Spacer - - - 2 2 2 2
006000329R91 23# Precleaner Plastic - - - 1 1 1 1
006001755B91 * Precleaner Complete Short - - 1 1 1 1 1
- 24# Cover Top Cpte. - - 1 1 1 1 1
- 25# Disc Cpte. Bottom - - 1 1 1 1 1
005550042R91 26 Brace Cpte Air Cleaner - - - 1 1 - -
006001744B11 * Bracket Clamp Mounting (for F.G.Wilson) - - - - - 1 1
006001754B1 * Bracket Air Cleaner Mounting - - - - 1 1
000179838 27 Bolt brace mounting 3/8” UNC x 7/8” HX HD - - 2 2 2 2 2
001082012R2 28 Washer 3/8" Spring Lock Brace Mtg 1 1 2 2 2 2 2
005555174R1 29 Hose Air Intake - - - 1 1 - -
006001759B1 29 Hose Air Intake (for F.G.Wilson) - - - - - 1 -
006000060B1 30 Spring Air Intake Hose - - - 1 1 1 1
005555585R91 31 CLIP Hose 2 2 2 2 2 2 2
000022055RD 32 Nut M10 x 1.5 2 2 1 1 1 1 1
000030184R1 33 Washer Plain 1 1 1 1 1 1 1
006003037F1 34 AIR CLEANER 1 - - - - - -
006002456H1 34 AIR Cleaner - 30KVA Genset - 1 1 - - - -
006000489F1 35 Cover Air Cleaner 1 1 1 - - - -
006000455F1 36 Primary Air FIlter - 1 1 - - - -
006000789F1 36 Primary Air FIlter 1 - - - - - -
006000456F1 37 Safety Air Element - 1 1 - - - -
006000790F1 37 Safety Air Element 1 - - - - - -
006002455H1 38 Hose air Intake 1 - - - - - -
008000924B1 38 Hose Air Intake - 1 - - - - -
000041906C11 38 Hose Air Intake (Inlet Manifold End) - 1 - - - -
006001752B1 39 Service Indicator for Genset 1 1 1 - - - -
006001657B11 40 Bracket Air Cleaner - 1 - - - -
006007245H1 AIR CLEANER MOUNTING BRACKET - 1 - - - - -
006007700H11 AIR CLEANER MOUNTING BRACKET 1 - - - - - -
006000337B1 41 Sticker Caution Genset - - 1 1 1 1 1
13
CYLINDER HEAD ASSEMBLY
12 19
20
39 38 21
34 27
26
22
35 36 23 25
5
24
6
30
7 11
30 29
33 4
40
42 10
9
41
30
32
31
28
13
14
15
16
28
18 17
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
000022202E13 1 Head Cylinder Cpte w/o Valves 1 1 1 1 - - -
005556530R91 * Head Cylinder Cpte w/o Valves - - - 1 1 -
005557793R91 * Head Cylinder Cpte w/o Valves - - - - - - 1
000022041RD 4 Head Cylinder 1 1 1 1 - - -
005556531R1 4 Head Cylinder - - - - 1 1 -
000015496RD 4 Head Cylinder - - - - - - 1
000172558 5 Plug Expansion 1-1/4 - - 6 6 4 4 3
000172578 6 Plug Expansion 1-3/4 1 1 1 1 1 1 1
005551140R1 7 Guide Valve 8 8 8 8 6 6 4
000022289RD 8 Plug Water Jet 4 4 4 4 3 3 2
000022087RD 9 Ring Valve Seat Intake 4 4 4 4 3 3 2
000022086RD 10 Ring Valve Seat Exhaust 4 4 4 4 3 3 2
005553706R1 11 Stud Injection Nozzle Holder 1 1 4 4 3 3 2
000022052RD 12 Stud Rocker Shaft End Bkt. 1 1 2 2 2 2 2
005557681R1 13 Lock Valve Spring (Multi Groove) 1 1 16 16 12 12 8
005557631R1 14 Cup Retainer Valve Spring (Upper) 1 1 8 8 6 6 4
005557570R1 15 Spring Valve 1 1 8 8 6 6 4
14 * - Parts not Illustrated ◆ - Alternate Part Number # - Supply as per requirement ▼ - Parts not Serviceable
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
000022008RD 16 Washer Cup Retainer Valve Spring 1 1 8 8 6 6 4
005557661R1 17 Valve Intake (Multi Groove) 4 4 4 4 3 3 2
006001620B1 18 VALVE EXHAUST 4 4 - - - - -
005557662R1 18 Valve Exhaust (Multi Groove) - - 4 4 3 3 2
005550349R91 19 Seal Valve Stem 1 1 8 8 6 6 4
005554989R1 20 Bolt Cylinder Head Long 1 1 1 1 1 1 1
005554988R1 21 Bolt Cylinder Head Short 1 1 15 15 12 12 8
001082185R2 22 Washer Cylinder Head Bolt 1 1 16 16 13 13 9
005551425R2 23 Senser Unit Water Temp 1 1 1 1 1 1 1
005550766R2 24 Washer Temp Gauge Insert - - 1 1 1 1 1
005550766R3 24 Washer Temp Gauge Insert 1 1 - - - - -
000022171RD 25 Clamp Nozzle Holder 1 1 4 4 3 3 2
000022056RD 26 Washer Conical Nozzle Holder 1 1 4 4 3 3 2
000022055RD 27 Nut Nozzle Holder Clamp 2 2 4 4 3 3 2
005551064R1 28 Gasket Cylinder Head 1 1 1 1 - - -
006004620B1 28 Gasket Cylinder Head - - - - 1 1 -
005551066R1 28 Gasket Cylinder Head - - - - - - 1
006003307A11 29 Bracket Alternator Mtg. - - 1 1 1 1 -
005558298R91 29 Bracket Alternator Mtg. - - - - - - 1
006001348B11 29 Bracket Alternator Mtg. 1 1 - - - - -
000020309E05 30 Bolt Bracket Mtg. M8 x 1.25 x 25 1 1 3 3 3 3 3
005555955R1 31 Washer Plain 0.343 x 0.687 x 0.051 1 1 1 1 1 1 1
001082011R2 32 Washer Spring 5/16” 2 2 1 1 1 1 1
005556085R1 33 Belt Alternator 1 1 1 1 1 1 1
34 Alternator 1 1 1 1 1 1 1
005556320R1 35 Bolt M10 x 1.50 x 85 1 1 1 1 1 1 1
005556322R1 36 Bolt M10 x 1.50 x 32 - - 1 1 1 1 1
005554914R13 37 Guard Alternator - - 1 1 1 1 1
000030184R1 38 Washer Plain 10 x 24 x 3mm 1 1 2 2 2 2 2
000022273RD 39 Washer Spring Lock M10 2 2 2 2 2 2 2
005556225R1 40 Plate Alternator Brace 1 1 1 1 1 1 -
000030020R1 41 Bolt M10 x 1.5 x 25L 2 2 1 1 1 1 -
000022273RD 42 Washer Spring Lock M10 2 2 1 1 1 1 -
15
VALVE TRAIN
22
14
17 16
23
21
14
19
11
20
19 13
18
15 12
15
10
7
5
4
6
3
2
1
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
003064085R3 1 Gear Camshaft 1 1 1 1 1 1 1
000026058D 2 Screw Camshaft Thrust plate 1 1 2 2 2 2 2
001082012R2 3 Washer 3/8" Spring Thrust Plate 1 1 2 2 2 2 2
006000372R1 4 Plate Camshaft Thrust 1 1 1 1 1 1 1
000218217 5 Key Woodruff Camshaft Gear 3/16”x5/8” 1 1 1 1 1 1 1
006000171R1 6 Camshaft Longstroke (4Cyl.) 1 1 1 - - - -
000022104RD 6 Camshaft (4Cyl.) - - - 1 - - -
005557320R1 6 Camshaft Longstroke (3Cyl.) - - - - 1 - -
005555078R2 6 Camshaft (3 Cyl.) - - - - - 1 -
005557310R1 6 Camshaft (225 DI Longstroke) - - - - - - 1
000022019RD 7 Tappet Valve 1 1 8 8 6 6 4
000022020RD 8 Rod Push Valve (except 475 DI, 365 DI) 1 1 8 8 6 6 4
006001225B91 9 Rocker Arm & V. Lever Shaft Assly 1 1 1 1 - - -
006001510R91 9 Rocker Arm & V. Lever Shaft Assly - - - - - - 1
006001224B91 9 Rocker Arm & V. Lever Shaft Assly - - - - 1 1 -
000022034RD 10 Circlip Retainer Valve Lever Shaft 2 2 2 2 2 2 2
16
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
000022033RD 11 Washer Spring Valve Lever Shaft 6 6 6 6 4 4 3
003108732R1 12 Screw Adjusting Rocker Arm 8 8 8 8 6 6 2
000133093R1 13 Nut Rocker Arm Adjusting Screw 8 8 8 8 6 6 2
006001226B1 14 Arm Rocker Cpte with Bush 8 8 8 8 6 6 2
000022011RD 15 Bracket Valve Lever sft-Frt/Rear 2 2 2 2 2 2 2
005554816R91 16 Shaft Valve Lever With Plug 1 1 1 1 - - -
005554833R91 16 Shaft Valve Lever With Plug - - - - 1 1 -
005554834R91 16 Shaft Valve Lever With Plug - - - - - - 1
000172528 17 Plug Expansion 2 2 2 2 2 2 1
000022035RD 18 Spring Valve Lever Shaft 2 2 2 2 1 1 1
000022036RD 19 Spacer Valve Lever Shaft 2 2 2 2 1 1 1
000022010RD 20 Bracket Valve Lever Sft-Center W/ Pin 1 1 1 1 1 1 1
000265923R1 21 Pin Spring 3/16" X 1-1/4" 1 1 1 1 1 1 1
000022055RD 22 Nut M10 x 1.5 2 2 2 2 2 2 1
000022079RD 23 Washer Plain M10 1 1 2 2 2 2 1
17
CRANKCASE FRONT COVER
30 10 11
28 29 12
14
3 16
32
8
3 17
13 15
6
4
1
2 3 7
9
3
26
27
23
22
25
26
21
20
19
18
31
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
005555948R1 1 Cover Injection Pump Gear (Cast Iron) 1 1 1 1 1 1 1
005555361R1 2 Bolt 5/16" UNC X 2-3/4" HEX HD (V Grade) 1 1 4 4 4 4 4
001082011R2 3 Washer S/L 5/6” 2 2 19 19 19 19 18
005554390R1 4 Gasket F.I.P Gear Cover 1 1 1 1 1 1 1
5 (1) Cover Front Crankcase Complete - - - - - - -
005554388R1 6 (1a) Cover Front Crankcase - - 1 1 1 1 1
006003386A1 6 (1a) Cover Front Crankcase 1 1 - - - - -
005556721R91 7 (1b) Oil Seal Crankcase Cover front - - 1 1 1 1 1
006002829A1 7 (1b) Oil Seal Crankcase Cover front 1 1 - - - - -
005555358R1 8 Bolt 5/16" UNC X 2 HEX HD 4 4 4 4 4 4 4
000706732R1 9 Bolt 5/16" UNC X 1-1/8" HEX HD 1 1 4 4 4 4 4
005555359R1 10 Bolt 5/16" UNC X 2-1/2" HEX HD (V Grade) 1 1 6 6 6 6 6
001121799R1 11 Washer Plain - - 1 1 1 1 1
000102634 12 Nut 5/16” UNC 1 1 4 4 4 4 4
000181434 13 Bolt Shaft Idler Gear 1 1 1 1 1 1 1
Mtg 1/2 UNI x 1-7/8 HEX HD - - - - - - -
000703853R41 14 Shaft Cpte. Idler Gear with roll pin - - 1 1 1 1 1
18
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
000703853R41 15 Shaft Idler Gear 1 1 1 1 1 1 1
001232850R1 16 Pin Roll 0.194" X 0.625 1 1 1 1 1 1 1
000703852R1 17 Gear Idler - - 1 1 1 1 1
006001353B91 17 Gear Idler 1 1 - - - - -
005555211R1 18 Gasket Crankcase Front Cover 1 1 1 1 1 1 1
000022088RD 19 Plate Front Crankcase 1 1 1 1 1 1 1
005555361R1 20 Bolt Front Plate Mtg 5/16" UNC X 3/4" Hex HD 1 1 1 1 1 1 1
000703636R1 21 Washer Tap Front Plate Mtg. 1 1 1 1 1 1 1
000179795 22 Bolt F/Plate 1/4x3/4 1 1 1 1 1 1 1
001082010R2 23 Washer S/L 1/4 1 1 1 1 1 1 1
003047230R1 24 Screw Crancase Front Plate 1 1 1 1 1 1 1
005555212R1 25 Gasket Crankcase Front Plate 1 1 1 1 1 1 1
006002286H1 26 PLATE Hyd. Pump opening Cover - - 1 1 1 1 1
006003398H91 26 Hydraulic Dummy Plate 1 1 - - - - -
001127607R1 27 Gasket Hyd. Pump Dummy - - 1 1 1 1 1
005555359R1 28 Bolt 5/16” UNC x 2-1/2” HEX 1 1 4 4 4 4 4
001082011R2 29 Washer 5/16” Spring Lock 2 2 4 4 4 4 4
000102634 30 Nut 5/16” UNC 4 4 4 4 4 4 4
000022271RD 31 Bolt FIP Mtg. M8 x 1.25 x 22 1 1 4 4 4 4 4
006000322B1 32 Sticker Mahindra Logo for Engine 1 1 1 1 1 1 1
19
CRANKCASE WITH OIL PAN
53 49
47
49
48 46
3 52
21 54
20 22 51
36 23 25 50
26
35
10 27
13
14 28
15
16
19
9
44 37
8
11 38 5
43 39
43
45 42 29
43
4
41
7
6
30
32
31 33
34
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
006005973B91 1 Crankcase Cpte 1 1 - - - - -
005552979R91 1 Crankcase Cpte - - 1 1 - - -
005552981R91 1 Crankcase Cpte - - - - 1 1 -
005552985R91 1 Crankcase Cpte Comprising Of - - - - - - 1
2 Crankcase Incomplete 1 1 1 1 1 1 1
3 Crankcase Casting Deck 1 1 1 1 1 1 1
4 Cap Bearing Crankshaft Front 4 4 4 4 3 3 2
5 Cap Bearing Crankshaft Rear 1 1 1 1 1 1 1
003061211R1 6 Bolt Main Bearing Cap - - 10 10 8 8 6
003061325R1 7 Washer Main Bearing Cap Bolt 1 1 10 10 8 8 6
000022174RD 8 Bush Camshaft Front - - 1 1 1 1 1
005551153R1 8 Bush Camshaft Front Bimetal - - 1 1 1 1 1
005554460R1 8 Bush Camshaft Front Menon - - 1 1 1 1 1
000022018RD 9 Bush Camshaft centre - - 1 1 1 1 1
005554461R1 Bush Camshaft centre Menon - - - - - - -
005551152R1 Bush Camshaft centre Bimetal - - - - - - -
001231247R1 10 Bush Camshaft Rear - - 1 1 1 1 -
20
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
005551070R1 10 Bush Camshaft Rear - - - - - - 1
005554462R1 Bush Camshaft RearMenon - - - - - - -
000703829R1 Bush Camshaft Rear Bimetal - - - - - - -
001233125R1 Bush Camshaft Rear Gabriel - - - - - - -
000141244 11 Pin Dowel Crankcase Front 3/8 X 1" 1 1 2 2 2 2 2
000703832R1 12 Stud Water Pump Mounting 1 1 4 4 4 4 4
005557836R91 13 Tube & Adaptor Assy. 1 1 - - - - -
005557705R1 * Tube Dipstick Adaptor - - 1 1 1 1 1
005557704R1 * Tube Dipstick - - 1 1 1 1 1
000141223 14 Pin Dowel Rear Oil Seal Retainer 5/16"x1" 1 1 2 2 2 2 2
005551963R1 15 Pin Dowel Crankcase Rear 1 1 2 2 2 2 2
000103883 16 Plug Headless Pipe Slotted 1 1/8" NPT 1 1 3 2 2 1 1
000020988R1 17 Plug Water Drain1/4" Brass 1 1 1 1 1 1 1
005550224R1 18 Stud Starter Motor Mounting - - 1 1 1 1 1
000444691 19 Plug Headless Pipe Slotted 1/4" NPT 1 1 2 2 2 2 1
005557815R91 Gauge Oil Level Threaded Extra long 1 1 - - - - -
006001697R92 20 Gauge Oil Level Threaded - - 1 1 1 1 -
005557702R92 20 Gauge Oil Level Threaded & ‘O’ Ring Assly. - - - - - - 1
005550183R1 21 Pin Dowel Cylinder Head Mounting 1 1 2 2 2 2 2
000172578 22 Plug Expansion Crankcase Rear 1-3/4" 1 1 1 1 1 1 -
000172580 22 Plug Expansion Crankcase 255 DI - - - - 1
000708907R1 23 Gasket Retainer Rear Oil Seal 1 1 1 1 1 1 1
001231551R1 24 Retainer Crankshaft Rear Oil Seal - - 1 1 1 1 1
001231551R1 25 Retainer 1 1 1 1 1 1 1
006001625R91 26 Seal Oil Crankshaft Rear - - 1 1 1 1 1
006002830A1 Seal Oil Crankshaft Rear 1 1 - - - - -
000706732R1 27 Bolt Retainer Mounting 1 1 7 7 7 7 7
001082011R2 28 Washer Retainer Bolt Mtg. 2 2 7 7 7 7 7
005557831R1 29 Gasket Crankcase Oil pan 1 1 1 1 - - -
005557832R1 29 Gasket Crankcase Oil pan - - - - 1 1 -
000015498RD 29 Gasket Crankcase Oil pan - - - - - - 1
0A5558051R91 PAN OIL CRANKCASE 1 1 - - - - -
005555343R1 30 Pan Oil Crancase Complete - - 1 1 - - -
005555342R2 30 Pan Oil Crancase Complete - - - - 1 1 -
000015769RD 30 Pan Oil Crancase Complete - - - - - - 1
005555361R1 31 Bolt Crancase Oil Pan Mounting (V Grade) 14 14 14 12 12 8
5/16" UNC X 7/8" Hex HD - - - - - - -
006005725D1 31 Bolt 5/16 UNC 2Bx100 Compact Oil Pan - 14 - - - - -
001082011R2 32 Washer Spring Crankcase Oil Pan 5/16" 2 2 14 14 12 12 8
001081618R1 33 Gasket Oil Pan Drain Plug 1 1 1 1 1 1 1
001099900R2 34 Plug Drain Magnetic 1 1 1 1 1 1 1
000022208RD 35 Adaptor Lub Oil Pipe 1 1 1 1 1 1 -
005550426R2 35 Adaptor Lub Oil Pipe - - - - - - 1
005550174R1 36 T Joint 2 2 1 1 1 1 1
37 Starter Motor 1 1 1 1 1 1 1
21
CRANKCASE WITH OIL PAN
53 49
47
49
48 46
3 52
21 54
20 22 51
36 23 25 50
26
35
10 27
13
14 28
15
16
19
9
44 37
8
11 38 5
43 39
43
45 42 29
43
4
41
7
6
30
32
31 33
34
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
000179840 38 Bolt Starter Mtg. - - 2 2 2 2 2
001082012R2 39 Washer 1 1 3 3 3 3 3
000102635 40 Nut 3/8” UNC 1 1 1 1 1 1 1
006000083B11 41 Bracket Engine Mtg. Front RH - - - - - 1 1
006002539H11 41 Bracket Engine Mtg. Front RH) - - - 1 1 - -
(From Eng. sr. no. - 4GN 1514 BB) - - - - - - -
006003066H11 41 Bracket Engine Mtg. Front RH) - - 1 - - - -
006003972H11 Bracket Engine Mtg. Front RH) 1 1 - - - - -
006000080B11 42 Bracket Engine Mtg. Front (LH) - - - - - 1 1
006003971H11 Bracket Engine Mtg. Front (LH) 1 1 - - - - -
006002538H11 42 Bracket Engine Mtg. Front (LH) - - - 1 1 - -
006003065H11 42 Bracket Engine Mtg. Front (LH) - - 1 - - - -
005555987R1 43 Bolt 5/8” UNC x 1-3/4” ZP Brakt Mounting 1 1 3 3 2 2 2
000271565 44 Bolt 5/8” UNC x 2-3/4” ZP Brakt Mounting 1 1 1 1 1 1 1
006000274B1 46 Flywheel Hsg. 1 1 1 1 1 1 1
22
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
000020549R1 47 Bolt Flywheel Hsg. 1/2” UNC x 1.7/8 V 1 1 6 6 6 6 6
000019992R1 48 Bolt Flywheel Hsg. 1/2” UNC x 2.1/4 0 0 1 1 1 1 1
006000277B11 50 Bracket Flywheel Hsg. - - 2 2 2 2 2
006003970H11 BRACKET FLYWHEEL HOUSING 1 1 - - - - -
000340340R1 51 Bolt 1/2” UNC x 1-1/2 Long 1 1 8 8 8 8 8
006000279B1 53 Bracket Engine Lifting - - 1 1 1 1 1
006008069H1 53 Bracket Engine Lifting 1 1 - - - - -
001099817R1 54 Washer Plain - - 1 1 1 1 1
006003032H1 * Hour meter Dummy Plate - - 1 1 1 1 1
006000294B1 * Hour meter Dummy Plate 1 1 - - - - -
003042467R1 * Gasket Hourmeter 1 1 1 1 1 1 1
000179793 * Bolt 1/4 x 5/8 Hx - - 2 2 2 2 2
001082010R2 * Washer 1/4” Spring Lock 1 1 2 2 2 2 2
006001753B1 * Bracket Solenoid Mtg. 1 1 1 1 1 1 1
006001753B1 * Plate Identification 1 - - - - - -
006007478H1 * Plate Identification - 1 - - - - -
006003129H1 * Plate Identification - - 1 - - - -
006003216H1 * Plate Identification - - - 1 - - -
006003130H1 * Plate Identification - - - - 1 - -
006003218H1 * Plate Identification - - - - - 1 -
006002125H1 * Plate Identification - - - - - - 1
23
CRANKSHAFT ASSEMBLY
8
7
6
11a
4
11
2 10a
1 3
10 11b
9
10b
14
13
12
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
006000260B1 * Bolt Crankshaft Pulley 1 1 - - 1 - 1
000022073RD 1 Nut Crankshaft - - 1 1 - 1 -
000022075RD 2 Washer Crankshaft Nut - - 1 1 - 1 -
006000259B1 * Spacer Crankshat 1 1 - - 1 - 1
005555051R1 3 Pulley Fan Drive (4 Cyl.) - - 1 1 - - -
006003266A1 3 Pulley Fan Drive (3 Cyl.) - - - - 1 1 -
005555053R1 3 Pulley Fan Drive - - - - - - 1
005555051R1 Pulley Fan Drive 1 1 - - - - -
000703865R1 4 Pinion Crankshaft 1 1 1 1 1 1 1
000022121RD 5 Crankshaft Cpte - - - 1 - - -
005557053R11 5 Crankshaft Cpte - - - - - 1 -
006000135R1 6 Crankshaft 1 1 1 - - - -
000022121RD 6 Crankshaft - - - 1 - - -
005557319R1 6 Crankshaft - - - - 1 - -
006004319B1 6 Crankshaft - - - - - 1 -
006007004H1 6 Crankshaft - - - - - - 1
24
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
000024550D 7 Pin Dowel 1 1 1 1 1 1 1
000218211 8 Key Woodruff 1/4 x 3/4 1 1 2 2 2 2 2
000022122RD 9 Set Bearing C/Shaft - - 1 1 - - -
000015531RD 9 Set Bearing C/Shaft - - - - 1 1 -
000015553RD 9 Set Bearing C/Shaft - - - - - - 1
001233522R1 10 Set Bearing C/Shaft Main Front 4 4 - - - - -
005553999R91 10 Set Bearing C/Shaft Main Front - Std Gmh - - 4 4 3 3 2
000022071RD 10a Bearing C/Shaft Main F/C Top Std. - - 4 4 3 3 2
005550746R1 - - - - - - - - -
000022071RD 10a Bearing C/Shaft Main F/C Top Std. 4 4 - - - - -
000022157RD 10b Bearing C/Shaft Main F/C Bottom -Std - - 4 4 3 3 2
005550747R1 - - - - - - - - -
00002157RD 10b Bearing C/Shaft Main F/C Bottom -Std 1 1 - - - - -
001233523R1 11 Bearing C/Shaft Main Rear - Std 1 1 - - - - -
005553999R91 11 Set Bearing C/Shaft Main Rear - Std - - 1 1 1 1 1
000022069RD 11a Bearing C/Shaft Main Rear Top Std. - - 1 1 1 1 1
005550748R1 - - - - - - - - -
000022156RD 11b Bearing C/Shaft Main Rear Bottom- Std. - - 1 1 1 1 1
005550749R1 - - - - - - - - -
006008172H91 FLYWHEEL ASSEMBLY 1 1 - - - - -
006002156H1 12 Flywheel Cpte - - 1 1 - - -
006002154H1 12 Flywheel Cpte - - - - 1 1 -
006002257H91 12 Flywheel Cpte - - - - - - 1
000704436R1 13 Gear Ring Flywheel - - 1 1 1 1 1
000709517R1 14 Bolt Flywheel Mounting 1 1 6 6 6 6 6
25
SLEEVE, PISTON & CONNECTING ROD ASSEMBLY
13
5 15
7
6
1 12
7 18
9 14
17
8 10
2
11
3
15
12
17
18
14
16
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
005555531R1 1 Sleeve Cylinder (Plato Honning) - - - 4 - 3 -

005557311R1 1 Sleeve Cylinder 4 4 4 - 3 - 2
005553024R1 2 O’ Ring Sleeve Cylinder (Upper) Si-Red 1 1 4 4 3 3 2
001231297R2 3 O’ Ring Sleeve Cylinder (Lower) Black 1 1 4 4 3 3 2
- 4 Piston With Pin - - - 4 - 3 -
005557784R91 4 Piston With Pin Long Stroke Engine - - 4 - 3 - 2
Comprising Of - - - - - - -
005556524R1 5 Piston (IPL) - - - 4 - 3 -
005557312R1 5 Piston 1 1 4 - 3 - 2
005551054R2 6 PISTON PIN 4 4 - - - - -
005550812R1 Piston Pin - - 4 4 3 3 2
005550813R1 7 Circlip Piston Pin 1 1 8 8 6 6 4
006003681B91 8 Set Piston Ring - - 4 4 - 3 2
9 Ring Piston Compression (Top) 4 4 4 4 3 3 2
10 Ring Piston Compression (Middle) 4 4 4 4 3 3 2
11 Ring Piston Oil Control (Bottom) 4 4 4 4 3 3 2
26
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
006005115H91 12 CONNECTING ROD 4 4 - - - - -
006004210B91 12 Rod Connecting Cpte. - - - 4 - 3 -
13 Rod Connecting - - - 4 - 3 -
14 Cap Connecting Rod - - - 4 - 3 -
005555263R1 15 Bush Connecting Rod - - - 4 - 3 -
005555263R1 Bush Connecting Rod (Menon) - - - 4 - 3 -
16 Nut Connecting Rod - - - 8 - 6 -
17 Bolt Connecting Rod - - - 8 - 6 -
001099285R91 18 Bearing Connecting Rod Complete - - - 8 - 6 -
006005115H91 12 Rod Connecting Cpte. (Long Stroke) - - 4 - 3 - 2
13 Rod Connecting - - 4 - 3 - 2
14 Cap Connecting Rod - - 4 - 3 - 2
005557315R1 15 Bush Small End Bi-Metal or - - 4 - 3 - 2
005557567R1 Bush Small End - - - - - - -
16 Nut Connecting Rod - - 8 - 6 - 4
17 Bolt Connecting Rod (255) - - 8 - 6 - 4
005554067R1 18 Bearing Connecting Rod Complete 8 8 8 - 6 - 4
005554088R91 18 Set Bearing Con Rod Cpte LE (STD) - - 4 - 3 - 2
001231960R91 18 SET Bearing Con Rod Cpte PO (U/S) - - 4 - 3 - 2
27
LUBRICATION SYSTEM (OIL PUMP)
2
30
3 28
29
4
27
6
25
5
26
24
18 19
23
10
9
16 17
33
11
34
31
12 21
32
22
15 35
14 20 31
13
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
001127750R94 1 Pump Lub Oil Complete - - 1 1 1 1 1
006001527B92 1 PUMP LUBE OIL 1 1 - - - - -
003042479R3 2 Coupling Hourmeter Drive - - 1 1 1 1 1
000932204R1 3 Pin Roll - - 2 2 2 2 2
000704107R3 4 Pinion Oil Pump Drive - - 1 1 1 1 1
000704107R3 - - - - - - -
5 Body Oil Pump - - 1 1 1 1 1
6 Key Woodruff 1/8 X 5/8 - - 1 1 1 1 1
7 Rotor & Shaft Assy. Comprising of - - 1 1 1 1 1
8 Shaft Oil Pump - - 1 1 1 1 1
9 Rotor Inner Pump - - 1 1 1 1 1
10 Pin Groove - - 1 1 1 1 1
11 Rotor Outer - - 1 1 1 1 1
12 Cover Oil Pump - - 1 1 1 1 1
- - - - - - -
13 Bolt Cover To Body 1/4UNCX1 1/4 S 1 1 2 2 2 2 2
14 Bolt Cover To Body 1/4UNCX1 - - 2 2 2 2 2
28
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
000103319 15 Washer Spring Cover To Body 1/4” - - 4 4 4 4 4
001121039R1 16 Plunger Relief Valve - - 1 1 1 1 1
001082037R1 17 Spring Relief Valve - - 1 1 1 1 1
001081618R1 18 Gasket Retainer Spring - - 1 1 1 1 1
001082428R1 19 Retainer Cap Valve - - 1 1 1 1 1
000015916RD 20 Screeen Oil Pump Assembly 1 0 1 1 1 1 1
000179791 21 Bolt Screen To Cover 1/4” UNC x 1/2” HX HD 1 1 2 2 2 2 2
001082010R2 22 Washer Spring 1/4" Lock 1 1 2 2 2 2 2
000179840 23 Bolt Oil Pump Mtg. 1 1 1 1 1 1 1
001082012R2 24 Washer Spring Lock 1 1 1 1 1 1 1
006002508F1 25 OIL FILTER 1 - - - - - -
006008124B91 Head Oil Filter 1 - - - - - -
006001543B91 25 Oil Filter & Head Assembly - 1 - - - - -
006001547B91 25 OIL FILTER - - 1 - - - -
005556868R91 25 Filter Assy Spin on W/ Adaptor - - - 1 1 1 1
(Despensable Type) Comprising of - - -
005557147R91 26 Filter Assy. Spin-On (Pre Run) - - - 1 1 1 1
005556869R91 27 Adaptor for Filter Spin on - 1 1 1 1
001081753R1 28 Gasket Lub Oil Filter 1 1 1 1 1 1 1
000179840 29 Bolt 3/8" UNC X 1-1/8 Hex 2 2 2 2 2
001082012R2 30 Washer 3/8" Spring Lock 1 1 2 2 2 2 2
000020839E05 31 Hose For Oil Cooler Inlet & Outlet 2 - - - -
006005659F1 Hose For Oil Cooler Inlet & Outlet 1 1 - - - - -
006000339F1 32 Oil Cooler (5 Plate) 1 1 1 - - - -
006001760B1 33 Oil Cooler Adapter - P-858 1 1 1 - - - -
006003272H1 34 Pipe Cpte Oil Cooler Inlet 1 - - - -
006002982B91 34 Pipe Cpte Oil Cooler Inlet 1 1 - - - - -
006003273H1 35 Pipe Cpte Oil Cooler Outlet 1 - - - -
006002983B91 35 Pipe Cpte Oil Cooler Outlet 1 1 - - - - -
001232932R1 * Bolt Banjo Oil Cooler Pipe Mounting 1 1 2 - - - -
001081721R2 * Washer Copper 1 1 4 - - - -
005556668R91 * Clip Hose 1 1 4 - - - -
006003050B1 * ADOPTER FOR OIL COOLER 1 1 - - - - -
29
COOLING SYSTEM
28
30
27
26
25
22 21
30
20 29
23 24
21
20
12
7
1 1a 8
9
19
11 18
10
6
4
2 14 15 16 17
3
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
006000085B91 1 Fan Pusher Assy. (400 mm dia.) - - - - - 1 1
006009125H91 1 Fan (450 mm dia) 1 - - - - - -
006002534H91 1 Fan Pusher (432 mm dia) for Canopy appl. - 1 1 1 1 - -
from Engine sr. no. 4GN 1514 BB - - - - - - -
006002564H1 1a Spacer Fan 1 1 1 1 - -
006007481H1 SPACER FAN - 1 - - - - -
000179816 2 Bolt Fan Mounting - - - - 4 4
005555359R1 2 Bolt Fan Mounting 4 4 4 4 4 - -
from Engine sr. no. 4GN 1514 BB - - - - - - -
001082011R2 3 Washer Spring Lock 5/16" 2 2 4 4 4 4 4
005554153R1 4 Belt Fan (Hilton) 1 1 1 1 1 1 1
006003265A92 5 WATER PUMP HIGH DISCHARGE 1 - - - - - -
006004743B92 5 WATER PUMP LOW DISCHARGE - 1 - - - - -
006003264A91 5 Pump Water Cpte (Autolek) - - 1 1 1 1 1
6 Flange Water Pump - - 1 1 1 1 1
7 Nut Pulley Locking Screw - - 1 1 1 1 1
30
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
8 Screw Headless (Dog Point) - - 1 1 1 1 1
9 Washer Star - - 1 1 1 1 1
10 Hub Water Pump - - 1 1 1 1 1
11 Bearing Water Pump Spindle - - 1 1 1 1 1
- - - - - - -
12 Body Water Pump (Spout) (u 5554 321 R1) - - 1 1 1 1 1
13 Clip Water Pump (u 5552 669 R1) - - 1 1 1 1 1
14 Slinger (u 5552 663 R1) - - 1 1 1 1 1
15 Seal Assy. (Unitized) (u 5551 091 R91) - - 1 1 1 1 1
16 Impeller - - 1 1 1 1 1
001233546R1 17 Gasket Water Pump 1 1 1 1 1 1 1
000102635 18 Nut Water Pump 3/8" UNC - - 4 4 4 4 4
003065123R2 20 Tube Thermostat Bypass - - 2 2 2 2 2
005556668R91 21 Clip Bypass Thermostat Hose 1 1 2 2 2 2 2
005557797R1 22 Hose Thermostat Bypass (Braided Hose) - - - 1 1 1 -
005556140R1 22 Hose Thermostat Bypass - - 1 - - - 1
005554507R1 23 Housing Thermostat - - - 1 - - -
005554508R1 23 Housing Thermostat - - - - 1 1 -
006001317B1 23 Housing Thermostat - Airtel - - - - - 1 -
006001316B1 23 Housing Thermostat 1 1 1 - - - -
006001317B1 23 Housing Thermostat - - - - - - 1
001233545R1 24 Gasket Thermostat Housing 1 1 1 1 - - -
000015490RD 24 Gasket Thermostat Housing - - - - 1 1 1
005556450R92 25 Thermostat St. Steel 1 1 1 1 1 1 1
003065125R2 26 Gasket Thermostat Housing cover 1 1 1 1 1 1 1
003065126R2 27 Cover Thermostat Housing 1 1 1 1 1 1 1
003065126R2 27 Cover Thermostat Housing 1 1 - - - - -
000022271RD 28 Bolt Thermostat Hsg. Mounting M8x1.25x22 1 1 3 3 3 3 3
005557810R1 29 Bolt Thermostat Cover Mounting ( With Hole) 1 1 3 3 3 3 2
001082011R2 30 Washer 5/16"Sp. Lock Thermostat Cover Mtg. 2 2 6 6 6 6 6
31
RADIATOR SYSTEM
15
16 17
18
1
4
2
28 14
20
29 3
15
16
27 17
18
26 5 25 1 14
2 2
19
20
35
2
36
4
33 7
32
31 22
14 8
30 23
34 9
9a
21 6 3
21 24
23
10
11
12 22
13
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
005555509R1 1 Hose Pipe Radiator Inlet-EPDM - - - - - 1 -
006007282H1 1 Hose Radiator Inlet 1 1 - - - - -
006002542H1 1 Hose Pipe Radiator Inlet-EPDM - - 1 1 1 - 1
(for Canopy Appl, from Engine sr. no.- 4GN 1514 BB) - - - - - - -
006007282H1 Hose Pipe Radiator Inlet 1 1 - - - - -
005556103R91 2 Clip Hose Radiator - - 4 4 4 4 4
006007283H1 3 Hose Radiator Outlet 1 1 - - - - -
005555177R1 3 Hose Pipe Radiator Outlet- EPDM - - - - - 1 1
006002543H1 3 Hose Pipe Radiator Outlet- EPDM - - 1 1 1 - -
006007283H1 3 Hose Pipe Radiator Outlet 1 1 - - - - -
005555723R91 4 Radiator With cap Without cowl - - - - - 1 1
006002411H91 4 Radiator With cap With cowl - - - 1 1 - -
006003137H91 4 Radiator With Cap With cowl - - 1 - - - -
006002737H91 4 Radiator With Cap With Cowl - Airtel - - - - - 1 1
006007699H91 4 RADIATOR ASSEMBLY 1 - - - - -
006007281H91 4 RADIATOR ASSEMBLY 1 - - - - -
32
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
006002772H91 * Switch Water Level - Airtel - - - - - 1 1
006004300H91 Switch Water Level - Airtel - - 1 1 1
005554649R91 5 Cap Radiator - - 1 1 1 1 1
005554582R91 - - - - - - -
005552423R91 - - - - - - -
000707888R92 6 Valve Radiator drain - - 1 1 1 1 1
006002833H91 7 Cowl Radiator - - - - - 1 1
001231780R2 8 Bolt Radiator Mtg. - - - 2 2 2 2
003041407R2 9 PAD Radiator - - - 2 2 2 2
006001887B1 9a Stopper Radiator - - - 2 2 2 2
000120396 10 Washer Plain 1 1 2 2 2 2 2
000067205D 11 Spring Radiator Hold Down - - 2 2 2 2 2
000020869R1 12 Washer Plain Radiator Mtg (.531x.875x.060) - - 2 2 2 2 2
001081682R1 13 Nut Nyloc 7/16YZP 1 1 2 2 2 2 2
001082465R2 14 Brace Radiator - - - - - 1 -
006002541H11 14 Brace Radiator (From Eng. Sr. No. 4G No.1514BB) - - - 1 1 - 1
006003197H1 14 Brace Radiator - - 1 - - - -
006007946H1 14 Brace Radiator - 1 - - - - -
006007284H1 14 Brace Radiator 1 - - - - - -
000179842 15 Bolt Brace Fixing 3/8UNC x 1-3/8 Hex HD 1 1 1 1 1 1 1
000030184R1 16 Washer Plain Brace Radiator 10 x 24 x 3mm 1 1 1 1 1 1 1
001231287R2 17 Grommet Rubber 1 1 1 1 1 1 1
001231288R2 18 Bush Radiator Brace 1 1 1 1 1 1 1
000102635 20 Nut Brace Fixing 3/8" UNC - - 1 1 1 1 1
006000278B11 21 Bracket Radiator Mtg. - - - - - 1 1
006002537H11 21 Bracket Radiator Mtg. - - - 1 1 - -
000179860 22 Bolt 7/16” UNC 1-1/4 1 1 6 6 4 4 4
001081682R1 23 Nut Nyloc 7/16YZP 1 1 6 6 4 4 4
006000296B1 24 Guard Fan (LH) - - - - - 1 1
005553931R1 25 Guard Fan (RH) - - - - - 1 1
006000311B1 26 Pipe Radiator Overflow - - - - - 1 1
006002834H1 26 Pipe Radiator Overflow - - - 1 1 1 1
006002187H1 27 Pipe De-Aeration Tank - - 1 - - - -
000020839E05 28 Hose Between De-Aeration Tank & Radiator - - 2 - - - -
005556668R91 29 Clip Hose 1 1 4 - - - -
007535349D91 30 Vibration Isolatot Assembly - - 4 - - - -
006002225H1 31 Spacer Radiator Mounting 1 1 2 - - - -
007535351D1 32 Washer Radiator Mounting 1 1 2 - - - -
006002477H1 33 Nut Nylock 1.75 1 1 2 - - - -
000016470P04 34 Bolt Caridge Radiator M12x90 1 1 2 - - - -
006002177H11 35 Bracket Radiator Mtg. RH - - 1 - - - -
006006880H1 35 Bracket Radiator Mtg. RH 1 1 - - - - -
006002178H11 36 Bracket Radiator Mtg. LH - - 1 - - - -
006006879H1 36 Bracket Radiator Mtg. LH 1 1 - - - - -
33
FUEL INJECTION SYSTEM
35
26
25
20
36 8 9 10 11 17
22
34 21
14 23
37 12 24
32 13
33 16
15
31
29
28
42
30 41
39
38
40
1 44
7
43
2 3 4 5 6 27 19 18
42
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
005557833R1 1 Bolt F.I.P. Gear Mounting M8 x 1.25 x 20 - - 3 3 3 3 3
005556532R1 2 Gear F.I.P. - - 1 1 1 1 -
006001340R1 2 Gear F.I.P. - - - - - - 1
005557834R1 2 Gear F.I.P. 1 1 - - - - -
000708291R1 3 Pin Dowell Injection Pump Gear 1 1 1 1 1 1 1
000022219RD 4 Spigot Adaptor 0 0 1 1 1 1 1
000022168RD 5 Gasket F.I.P. 1 1 1 1 1 1 1
005551396R1 6 Plate Adaptor F.I.P. Mounting - - 1 1 1 1 1
006004299B1 6 Plate Adaptor F.I.P. Mounting 1 1 - - - - -
006002221H91 7 Pump Fuel Injection Complete (Sr. no. 411) - - - 1 - - -
006002219H91 7 Pump Fuel Injection Complete (Sr. no. 410) - - - - 1 1 -
006001214B91 7 Pump Fuel Injection Complete - - - - - - 1
006003301H1 7 Pump Fuel Injection Complete (Sr. no. 458) - - 1 - - - -
006008160H91 7 Pump Fuel Injection Complete 1 - - - - - -
006002200H91 7 Pump Fuel Injection Complete - 1 - - - - -
000022277RD 8 Pipe Fuel Injection No. 1 Cpte. - - - 1 1 1 -
005550996R91 8 Pipe Fuel Injection No. 1 Cpte. - - - - - - 1
006001097B91 8 Pipe Fuel Injection No. 1 Cpte. 1 1 - - - -
006007268H91 8 Pipe Fuel Injection No. 1 Cpte. 1 - - - - - -
000022278RD 9 Pipe Fuel Injection No. 2 Cpte. - - - 1 1 1 1
34
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
000022278RD - - - - - - -
006001098B91 9 Pipe Fuel Injection No. 2 Cpte. - 1 1 - - - -
000022279RD - -
000022279RD 10 Pipe Fuel Injection No. 3 Cpte. - - - 1 1 1 -
000022280RD 11 Pipe Fuel Injection No. 4 Cpte. - - - 1 - - -
000022280RD - - - - - - -
000022201RD 12 Clamp Injector Pipe Male 1 1 2 2 2 2 1
000022202RD 13 Clamp Injector Pipe Female - - - 2 2 2 1
000022206RD 14 Bolt Injector Pipe Clamp M6 x 16 1 1 2 2 2 2 1
001233807R1 15 Nut Injector Pipe Clamp M6x1 Hex Zinc Plated 2 2 2 2 2 2 1
001233808R1 16 Washer Spring Injector Pipe Clamp M6 2 2 2 2 2 2 1
001082293R95 17 Filter Twin Fuel Complete 1 1 1 1 1 1 1
001121806R91 - - - - - - -
001082448R92 18 Element Fuel Filter (Primary) - - 1 1 1 1 1
001233525R91 - - - - - - -
001082438R91 19 Element Fuel Filter (Secondary) - - 1 1 1 1 1
001233526R1 u - - - - - - -
000022176RD 20 Bracket Fuel Filter Mounting 1 1 1 1 - - -
000015822RD 20 Bracket Fuel Filter Mounting - - - - 1 1 1
000022271RD 21 Bolt Fuel Filter Mounting Bracket M8x1.25x22 2 2 2 2 2 2 2
001082011R2 22 Washer Spring M8 Filter Mounting Bracket 2 2 2 2 2 2 2
005550753R1 23 Nut Fuel Filter Mounting M12x1.75 1 1 2 2 2 2 2
000120384 24 Washer Spring Filter Mounting 1/2” 1 1 2 2 2 2 2
000022307RD 25 Bolt Banjo Spill Pipe - - 4 4 3 3 2
000022306RD 26 Washer Copper Spill Pipe - - 8 8 6 6 4
005555832R11 27 Pipe Feed Pump To Filter 1 1 1 1 - - -
005550184R91 27 Pipe Feed Pump To Filter - - - - 1 1 -
005550508R91 27 Pipe Feed Pump To Filter - - - - - - 1
001232932R1 28 Bolt Banjo Feed Pump To Filter Pipe M14x2.5 1 1 4 4 4 4 4
001081721R2 29 Washer Copper Feed Pump To Filter Pipe 1 1 8 8 8 8 8
005555833R11 30 Pipe Filter To F.I.P. 1 1 1 1 - - -
005550185R91 30 Pipe Filter To F.I.P. - - - - 1 1 -
005550509R91 30 Pipe Filter To F.I.P. - - - - - - 1
006001175B1 31 Pipe Complete F.I.P Overflow - - 1 1 1 1 1
001081723R1 32 Banjo 1 1 1 1 1 1 1
001081724R2 33 Washer Copper 1 1 2 2 2 2 2
005551104R91 34 Pipe Spill - - - - - 1 -
005551105R91 34 Pipe Spill - - - - - - 1
006002475H91 35 Pipe Cpte. Fuel Overflow for Genset 1 1 1 1 - - -
006000334B91 35 Pipe Cpte. Fuel Overflow for Genset - - - - 1 1 1
005556525R91 36 Injector Complete With Nozzle - 4 4 4 3 3 2
006008144H1 36 INJECTOR 4 - - - - - -
005557526R1 37 Washer Injector Nozzle - - 4 4 3 3 2
005556526R1 37 Washer Injector PS type 4 4 - - - - -
001081867R1 38 Plate Clamp For Fuel Pipes 1 1 4 2 2 4 4
001081868R1 39 Pad Felt Clamp Plates 4 4 4 2 2 4 4
000179799 40 Bolt Plate Clamping 1/4 UNCx1-1/4S 4 2 2 2 2 2 2
001082010R2 41 Washer Spring Plate Clamping 1/4” 1 1 2 2 2 2 2
006003180B92 42 Pipe Lube Oil FIP 1 1 - - - - -
001081723R1 43 Bolt Banjo 2 2 - - - - -
001081724R2 44 Washer Copper 4 4 - - - - -
001233313R1 * Clip Lube Oil Pipe - - - - - - 1
006002736H91 * Pipe Fuel Supply Engine To Tank-genset - 1 1 1 1 1 1
35
INSTRUMENT AND ELECTRICALS
11
10
9 7
6
5
1
12
2
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
005558815R91 1# High Temp Safety Switch 1 1 1 1 1 1 1
006002774H91 1# High Temp Safety Switch - Airtel (4 Pole) - - - - - 1 1
005558814R91 2# Low Lub. Oil Pressure Switch - PRICOL 1 1 1 1 1 1 1
006002773H91 2# Low Lub. Oil Pressure Switch - Airtel - - 1 1 1 1 1
000041615C11 3# Oil Pressure Transducer 1 1 1 1 1 1 1
005555207R1 4# Key Starter Switch-plastic Moulded - Inency - - 1 1 1 1 1
005552288R91 5# Bulb Ba7s Illuminated Gauge - - 1 1 1 1 1
005553890R91 6# Socket Cpt Indicator Charge - - 1 1 1 1 1
005558982R93 7# Starter Switch Inency - - 1 1 1 1 1
006000297B1 8# RPM Cum Hour Meter - - 1 1 1 1 1
006000298B1 9# Oil Pressure Indicator Elect. - - 1 1 1 1 1
006000299B1 10# Water Temp. Gauge Elect. - - 1 1 1 1 1
006000312B1 11# Ammeter For Gen.set - - 1 1 1 1 1
006006731H91 12 Solenoid Assembly 1 1 1 1 1 1 1
005557674R93 13# Cable Pull to Stop - - 1 1 1 1 1
006000287B11 14# Anti Vibation Mounts - - 3 3 3 3 3
006000286B11 15# Instrument Panel Bracket - - 1 1 1 1 1
36
INSTRUMENT AND ELECTRICALS
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
006000285B1 16# Instrument Panel - - 1 1 1 1 1
001232932R1 17# Bolt Banjo 2 2 2 2 2 2 2
001081721R2 18# Washer Copper 4 4 4 4 4 4 4
005558813R91 13 Wiring Harness - - 1 1 1 1 1
006002775H91 13 Wiring Harness - Airtel - - - - - 1 1
006006856H91 WIRING HARNESS 1 1 - - - - -
006002513H1 19# Cable Extension 1 1 1 1 1
007700545H91 Solenoid Switch 4ST 1 1 1 1 1 1 1
37
ENGINE GASKET PACKAGES
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
005550574R91 Package Gasket (Engine) complete 1 - - -
005550575R91 Package Gasket (Engine) complete - - 1 1 -
005550576R92 Package Gasket (Engine) complete - - - - 1
Comprising of
006002023B1 Gasket Valve Housing Cover 1 1
005557179R1 Gasket Valve Housing Cover 1 1 - - -
005550502R1 Gasket Valve Housing Cover - - 1 1 -
005558410R1 Gasket Valve Housing Cover - - - - 1
006000318B1 Gasket Exhaust Manifold 1 1
000022023RD Gasket Exhaust Manifold 1 1 - - -
000015448RD Gasket Exhaust Manifold - - 1 1 -
000015417RD Gasket Exhaust Manifold - - - - 1
005551064R1 Gasket Cylinder Head 1 1
005551064R1 Gasket Cylinder Head 1 1 - - -
005551065R1 Gasket Cylinder Head - - 1 1 -
005551066R1 Gasket Cylinder Head - - - - 1
001233545R1 Gasket Thermostat Housing 1 1 1 1 - - -
000015490RD Gasket Thermostat Housing - - 1 1 1
003065125R2 Gasket Thermostat Housing Cover 1 1 1 1 1 1 1
00703816R1 Gasket Water Pump 1 1 1 1 1
001233546R1 1 1
006003386A1 Gasket Crankcase Front Cover 1 1
005555211R1 Gasket Crankcase Front Cover 1 1 1 1 1
000022088RD Gasket Crankcase Front Plate 1 1 1 1 1 1 1
005555212R1 Gasket Crankcase Front Plate 1 1 1 1 1
005557831R1 Gasket Crankcase Oil Pan 1 1 1 1
00703840R1 Gasket Crankcase Oil Pan 1 1 - - -
000015369RD Gasket Crankcase Oil Pan - - 1 1 -
000015498RD Gasket Crankcase Oil Pan - - - - 1
000708907R1 Gasket Crankcase Rear Oil Seal Retainer 1 1 1 1 1
001233555R1
001081753R1 Gasket Lub Oil Filter Base 1 1 1 1 1 1 1
000703851R1 Gasket Hydraulic Pump Opening Cover 1 1 1 1 1
000708289R3 Gasket Injection Pump 1 1 1 1 1
000022168RD
005554390R1 Gasket Injection Pump Gear Cover 1 1 1 1 1
001081618R1 Gasket Crankcase Drain Plug 1 1 1 1 1 1 1
005550577R91 Package Gasket (Engine) Top Overhaul 1 1 - - -
005550578R91 Package Gasket (Engine) Top Overhaul - - 1 1 -
005550579R91 Package Gasket (Engine) Top Overhaul - - - - 1
Comprising of
006002023B1 Gasket Valve Housing Cover 1 1
005557179R1 Gasket Valve Housing Cover 1 1 - - -
38
Unit Quantity
Number No.
4575 4445 4375 4335 3305 3255 2185
005550502R1 Gasket Valve Housing Cover - - 1 1 -
005558410R1 Gasket Valve Housing Cover - - - - 1
006000318B1 Gasket Exhaust Manifold 1 1
000022023RD Gasket Exhaust Manifold 1 1 - - -
000015448RD Gasket Exhaust Manifold - - 1 1 -
000015417RD Gasket Exhaust Manifold - - - - 1
005551064R1 Gasket Cylinder Head 1 1
005551064R1 Gasket Cylinder Head 1 1 - - -
005551065R1 Gasket Cylinder Head - - 1 1 -
005551066R1 Gasket Cylinder Head - - - - 1
001233545R1 Gasket Thermostat Housing 1 1 1 1 - - -
000015490RD Gasket Thermostat Housing - - 1 1 1
003065125R2 Gasket Thermostat Housing Cover 1 1 1 1 1 1 1
001233546R1 Gasket Water Pump 1 1 1 1 1
001233546R1 1 1
006003386A1 Gasket Crankcase Front Cover 1 1
005555211R1 Gasket Crankcase Front Cover 1 1 1 1 1
000022088RD Gasket Crankcase Front Plate 1 1 1 1 1 1 1
005555212 R1 Gasket Crankcase Front Plate 1 1 1 1 1
005557831R1 Gasket Crankcase Oil Pan 1 1 1 1
000703840 R1 Gasket Crankcase Oil Pan 1 1 - - -
000015369 RD Gasket Crankcase Oil Pan - - 1 1 -
000015498 RD Gasket Crankcase Oil Pan - - - - 1
000708907 R1 Gasket Crankcase Rear Oil Seal Retainer 1 1 1 1 1
001233555 R1
001081753 R1 Gasket Lub Oil Filter Base 1 1 1 1 1 1 1
000703851 R1 Gasket Hydraulic Pump Opening Cover 1 1 1 1 1
000708289 R3 Gasket Injection Pump 1 1 1 1 1
000022168 RD
005554390 R1 Gasket Injection Pump Gear Cover 1 1 1 1 1
39
MAHINDRA POWEROL CANOPY PARTS
Part Ref. Description Of Part Remarks

Number No.
Exhaust Bellows
006006349H1 Exhaust Bellow 7.5/10/15/20 kVA
006008675H1 Exhaust Bellow 2.5 / 5 kVA
006008675H1 Exhaust Bellow 5 kVA
006008676H1 Exhaust Bellow 10 / 15 kVA
Silencers
006006927H1 Silencer 7.5/10/15/20 kVA
006006927H1 Silencer 25 /30/35/40 kVA
006008065H1 Silencer 62.5 kVA
006008315H1 Silencer 5 kVA Lombardini
Canopy Door Glass
006010660H1 15kVA Door Glass
06010661H91 25kVA Door Glass
006010662H1 62.5kVA Door Glass
Fuel Dipstick
006010663H1 Fuel Dipstick 15kVA
006010664H1 Fuel Dipstick 25kVA
006010665H1 Fuel Dipstick 62.5kVA
Stub Pipes
005550269R92 Stub Pipe For MDI Engines
006000105F1 Stub Pipe For NEF Engines
006008356H1 Stub Pipe 5kVA
DFLS
006010657H1 15kVA Powerol DFLS
006010658H1 25kVA Powerol DFLS
006010659H1 62.5kVA Powerol DFLS
Others
006006769H1 AVM Mounting For Engine (15 kVA)
006009176H1 AVM Mounting For AMF Panel
006009729H1 Stainless Steel Hinges
006009730H91 Stainless Steel Door Lock
40
MAHINDRA POWEROL PANEL PARTS
Part Ref. Description Of Part Remarks

Number No.
006006150H1 Fuel Level Switch (95-L)

006006382H1 Kaycee Hourmeter
006006963H1 AMF Relay 2002
006006964H1 Battery Charger 10 Amp, 12VDC
006007004H1 Crank Shaft 2 Cyl. LS-SAE15
006007115H1 LVM Single Phase
006007116H1 Electronic Timer Make Gic
006007117H1 KWH Mtr 3 Ph., 10-60 Amp,
006007118H1 KWH Mtr 1ph, 10-60 Amp, Hp
006007119H1 Best Phase Selector
006007121H1 Relay Module For Remote ALA
006007122H1 Relay Module For Remote ALA
006007123H1 Fuel Optimizer
006007124H1 Battery Charger SMPS Based - Vertical Type
006007125H1 Relay 12v Dc 1 C/O
006007126H1 Engine Safety Unit
006007299H91 GCU 101 - Utopia
006007806H91 Auxilary Relay 12vdc 4c/O C
006007807H91 Auxilary Relay 230vac, 4c/O
006007825H91 KWH Mtr 1ph. Count.Dsply.96
006007826H91 KWH Mtr 3ph. Count Dsply. 9
006007854H91 Power Contactor 3p-25a-Ac1
006007855H91 Power Contractor 3p-32a-Ac1
006007856H91 Power Contractor 3p-80a-Ac1
006007857H91 Power Contractor 4p-25a-Ac
006007868H91 Relay Mod 6 Rly 12vdc, 1c/
006008259H1 Genset Safety Unit o- GSU 904
41
NUMERICAL INDEX
Part no. ................... Page No. Part no. ................... Page No. Part no. ................... Page No. Part no. ................... Page No.
000015369RD ..................... 38,39 000022171RD .......................... 15 00022079RD ............................ 11 001121234R1 ............................. 7

000015417RD ................ 12,38,39 000022174RD .......................... 20 000265923R1 .......................... 17 001121799R1 ........................... 18
000015448RD ................ 12,38,39 000022176RD .......................... 35 000271565 ............................... 22 001121806R91 ......................... 35
000015490RD ................ 31,38,39 000022177RD .......................... 12 000340340R1 .......................... 23 001127058R93 ......................... 10
000015496RD .......................... 14 000022201RD .......................... 35 000444691 ............................... 21 001127607R1 ........................... 19
000015498RD ................ 21,38,39 000022202E13 ......................... 14 000703636R1 .......................... 19 001127750R94 ......................... 28
000015531RD .......................... 25 000022202RD .......................... 35 000703829R1 .......................... 21 001231237R91 ........................ 12
000015553RD .......................... 25 000022206RD .......................... 35 000703832R1 .......................... 21 001231247R1 .......................... 20
000015672RD .......................... 12 000022208RD .......................... 21 000703840R1 .......................... 39 001231287R2 .......................... 33
000015683RD .......................... 12 000022219RD .......................... 34 000703851R1 ..................... 38,39 001231288R2 .......................... 33
000015769RD .......................... 21 000022271RD ................ 19,31,35 000703852R1 .......................... 19 001231297R2 .......................... 26
000015822RD .......................... 35 000022273RD ................ 11,13,15 000703853R41 ................... 18,19 001231400R13 ........................ 10
000015916RD .......................... 29 000022277RD .......................... 34 000703865R1 .......................... 24 001231551R1 .......................... 21
000016470P04 ......................... 33 000022278RD ..................... 34,35 000704107R3 .......................... 28 001231780R2 .......................... 33
000019992R1 .......................... 23 000022279RD .......................... 35 000704165R2 .......................... 10 001231899R1 .......................... 13
000020309E05 ...................... 8,15 000022280RD .......................... 35 000704436R1 .......................... 25 001231960R91 ........................ 27
000020309E09 ........................... 8 000022289RD .......................... 14 000704613R1 .......................... 10 001232552R3 .......................... 13
000020549R1 .......................... 23 000022306RD .......................... 35 000706732R1 ..................... 18,21 001232850R1 .......................... 19
000020643SH .......................... 11 000022307RD .......................... 35 000707888R92 ........................ 33 001232932R1 ................ 29,35,37
000020777E05 ........................... 8 000024550D ............................ 25 000708289R3 ..................... 38,39 001233125R1 .......................... 21
000020839E05 .................... 29,33 000026058D ............................ 16 000708291R1 .......................... 34 001233313R1 .......................... 35
000020869R1 .......................... 33 000030020R1 ..................... 11,15 000708907R1 ................ 21,38,39 001233522R1 .......................... 25
000020988R1 .......................... 21 000030184R1 ................ 13,15,33 000709517R1 .......................... 25 001233523R1 .......................... 25
00002157RD ............................ 25 000041615C11 ......................... 36 000932204R1 .......................... 28 001233525R91 ........................ 35
000022008RD .......................... 15 000041906C11 ......................... 13 001081618R1 ................ 21,29,38 001233526R1 .......................... 35
000022010RD .......................... 17 000067205D ............................ 33 001081682R1 .......................... 33 001233545R1 ................ 31,38,39
000022011RD .......................... 17 000102634 ....................... 7,18,19 001081721R2 ................ 29,35,37 001233546R1 ................ 31,38,39
000022018RD .......................... 20 000102635 ............... 13,22,31,33 001081723R1 .......................... 35 001233555R1 ..................... 38,39
000022019RD .......................... 16 000103319 ............................... 29 001081724R2 .......................... 35 001233807R1 .......................... 35
000022020RD .......................... 16 000103883 ............................... 21 001081753R1 ................ 29,38,39 001233808R1 .......................... 35
000022023RD ................ 12,38,39 000120384 ............................... 35 001081867R1 .......................... 35 0024018 ................................ 8,10
000022033RD .......................... 17 000120394 ............................... 13 001081868R1 .......................... 35 003041407R2 .......................... 33
000022034RD .......................... 16 000120396 ............................... 33 001082010R2 .......... 19,23,29,35 003042467R1 ..................... 11,23
000022035RD .......................... 17 000133093R1 .......................... 17 001082011R2 ............. 7,12,15,18 003042479R3 .......................... 28
000022036RD .......................... 17 000141223 ............................... 21 001082011R2 ...... 19,21,30,31,35 003042719R1 .......................... 10
000022041RD .......................... 14 000141244 ............................... 21 001082012R2 ........... 10,11,13,16 003047230R1 .......................... 19
000022052RD .......................... 14 000172528 ............................... 17 001082012R2 .......... 22,29,31,33 003061211R1 ........................... 20
000022055RD ........ 7,11,13,15,17 000172558 ............................... 14 001082014R2 .......................... 23 003061325R1 .......................... 20
000022056RD .......................... 15 000172578 .......................... 14,21 001082015R2 .......................... 22 003064085R3 .......................... 16
000022069RD .......................... 25 000172580 ............................... 21 001082037R1 .......................... 29 003065123R2 .......................... 31
000022071RD .......................... 25 000179791 ............................... 29 001082185R2 .......................... 15 003065125R2 ................ 31,38,39
000022073RD .......................... 24 000179793 ............................... 23 001082293R95 ........................ 35 003065126R2 .......................... 31
000022075RD .......................... 24 000179795 ............................... 19 001082428R1 .......................... 29 003108732R1 .......................... 17
000022079RD .......................... 17 000179799 ............................... 35 001082438R91 ........................ 35 005550042R91 ........................ 13
000022086RD .......................... 14 000179816 ............................... 30 001082448R92 ........................ 35 005550174R1 .......................... 21
000022087RD .......................... 14 000179838 ............................... 13 001082465R2 .......................... 33 005550183R1 .......................... 21
000022088RD ................ 19,38,39 000179840 ................ 10,11,22,29 001099285R91 ........................ 27 005550184R91 ........................ 35
000022104RD .......................... 16 000179842 ............................... 33 001099817R1 .......................... 23 005550185R91 ........................ 35
000022121RD .......................... 24 000179843 ............................... 13 001099900R2 .......................... 21 005550224R1 .......................... 21
000022122RD .......................... 25 000179860 ............................... 33 001121039R1 ........................... 29 005550268R1 .......................... 11
000022156RD .......................... 25 000181434 ............................... 18 001121205R91 ......................... 13 005550269R92 ................... 11,40
000022157RD .......................... 25 000218211 ............................... 25 001121206R91 ......................... 13 005550271R1 .......................... 11
000022168RD ................ 34,38,39 000218217 ............................... 16 001121233R1 ............................. 7 005550272R1 .......................... 11
42
NUMERICAL INDEX
005550349R91 ........................ 15 005553999R91 ........................ 25 005556008R92 ........................ 12 005557836R91 ........................ 21

005550426R2 .......................... 21 005554035R91 .......................... 7 005556085R1 .......................... 15 005558298R91 ........................ 15
005550502R1 .................. 7,38,39 005554067R1 .......................... 27 005556103R91 ........................ 32 005558410R1 .................. 7,38,39
005550508R91 ........................ 35 005554088R91 ........................ 27 005556140R1 .......................... 31 005558813R91 ........................ 37
005550509R91 ........................ 35 005554153R1 .......................... 30 005556203R91 .......................... 7 005558814R91 ........................ 36
005550574R91 ........................ 38 005554388R1 .......................... 18 005556225R1 .......................... 15 005558815R91 ........................ 36
005550575R91 ........................ 38 005554390R1 ................ 18,38,39 005556243R92 ........................ 11 005558982R93 ........................ 36
005550576R92 ........................ 38 005554460R1 .......................... 20 005556320R1 .......................... 15 006000060B1 .......................... 13
005550577R91 ........................ 38 005554461R1 .......................... 20 005556322R1 .......................... 15 006000080B11 ......................... 22
005550578R91 ........................ 38 005554462R1 .......................... 21 005556441R92 ........................ 11 006000083B11 ......................... 22
005550579R91 ........................ 38 005554507R1 .......................... 31 005556450R92 ........................ 31 006000085B91 ........................ 30
005550746R1 .......................... 25 005554508R1 .......................... 31 005556524R1 .......................... 26 006000105F1 ........................... 40
005550747R1 .......................... 25 005554582R91 ........................ 33 005556525R91 ........................ 35 006000135R1 .......................... 24
005550748R1 .......................... 25 005554583R91 ........................ 13 005556526R1 .......................... 35 006000171R1 .......................... 16
005550749R1 .......................... 25 005554584R1 .......................... 13 005556530R91 ........................ 14 006000259B1 .......................... 24
005550753R1 .......................... 35 005554585R91 ........................ 12 005556531R1 .......................... 14 006000260B1 .......................... 24
005550766R2 .......................... 15 005554592R1 .......................... 13 005556532R1 .......................... 34 006000274B1 .......................... 22
005550766R3 .......................... 15 005554649R91 ........................ 33 005556668R91 .......... 8,29,31,33 006000277B11 ......................... 23
005550785R92 ........................ 10 005554816R91 ........................ 17 005556721R91 ........................ 18 006000278B11 ......................... 33
005550786R92 ........................ 11 005554833R91 ........................ 17 005556868R91 ........................ 29 006000279B1 .......................... 23
005550812R1 .......................... 26 005554834R91 ........................ 17 005556869R91 ........................ 29 006000285B1 .......................... 37
005550813R1 .......................... 26 005554914R13 ........................ 15 005557005R1 .......................... 12 006000286B11 ......................... 36
005550996R91 ........................ 34 005554977R91 ........................ 12 005557053R11 ......................... 24 006000287B11 ......................... 36
005551054R2 .......................... 26 005554979R91 ........................ 13 005557147R91 ........................ 29 006000294B1 .......................... 23
005551064R1 ................ 15,38,39 005554980R91 ........................ 13 005557148R91 .......................... 7 006000296B1 .......................... 33
005551065R1 ..................... 38,39 005554988R1 .......................... 15 005557179R1 ....................... 7,38 006000297B1 .......................... 36
005551066R1 ................ 15,38,39 005554989R1 .......................... 15 005557310R1 .......................... 16 006000298B1 .......................... 36
005551070R1 .......................... 21 005555051R1 .......................... 24 005557311R1 ........................... 26 006000299B1 .......................... 36
005551104R91 ......................... 35 005555053R1 .......................... 24 005557312R1 .......................... 26 006000307B1 .......................... 10
005551105R91 ......................... 35 005555078R2 .......................... 16 005557315R1 .......................... 27 006000311B1 ........................... 33
005551140R1 ........................... 14 005555174R1 .......................... 13 005557319R1 .......................... 24 006000312B1 .......................... 36
005551152R1 ........................... 20 005555177R1 .......................... 32 005557320R1 .......................... 16 006000318B1 ................ 10,38,39
005551153R1 ........................... 20 005555207R1 .......................... 36 005557526R1 .......................... 35 006000322B1 ....................... 7,19
005551182R93 ........................... 7 005555211R1 ................. 19,38,39 005557567R1 .......................... 27 006000328B1 ............................ 7
005551396R1 .......................... 34 005555212R1 ................ 19,38,39 005557570R1 .......................... 14 006000329R91 ........................ 13
005551425R2 .......................... 15 005555263R1 .......................... 27 005557631R1 .......................... 14 006000331F1 ............................. 8
005551652R1 .......................... 11 005555341R1 .......................... 12 005557661R1 .......................... 15 006000334B91 ........................ 35
005551963R1 .......................... 21 005555342R2 .......................... 21 005557662R1 .......................... 15 006000337B1 .......................... 13
005552288R91 ........................ 36 005555343R1 .......................... 21 005557674R93 ........................ 36 006000339F1 ........................... 29
005552423R91 ........................ 33 005555358R1 .......................... 18 005557681R1 .......................... 14 006000372R1 .......................... 16
005552723R91 ........................ 12 005555359R1 ................ 18,19,30 005557702R92 ........................ 21 006000455F1 ........................... 13
005552915R91 .......................... 7 005555361R1 ........ 7,11,18,19,21 005557704R1 .......................... 21 006000456F1 ........................... 13
005552979R91 ........................ 20 005555509R1 .......................... 32 005557705R1 .......................... 21 006000489F1 ........................... 13
005552981R91 ........................ 20 005555531R1 .......................... 26 005557784R91 ........................ 26 006000514F1 ............................. 8
005552985R91 ........................ 20 005555585R91 ........................ 13 005557793R91 ........................ 14 006000747B1 ............................ 9
005553024R1 .......................... 26 005555723R91 ........................ 32 005557797R1 .......................... 31 006000789F1 ........................... 13
005553100R92 .......................... 7 005555832R11 ......................... 35 005557810R1 .......................... 31 006000790F1 ........................... 13
005553101R2 ............................ 7 005555833R11 ......................... 35 005557815R91 ........................ 21 006001097B91 ........................ 34
005553706R1 .......................... 14 005555890R91 ........................ 12 005557831R1 ................ 21,38,39 006001098B91 ........................ 35
005553890R91 ........................ 36 005555948R1 .......................... 18 005557832R1 .......................... 21 006001099B91 ........................ 35
005553931R1 .......................... 33 005555955R1 .......................... 15 005557833R1 .......................... 34 006001100B91 ......................... 35
005553932R1 ............................ 7 005555987R1 .......................... 22 005557834R1 .......................... 34 006001175B1 ........................... 35
43
NUMERICAL INDEX
006001209B1 ............................ 9 006002541H11 ......................... 33 006005115H91 ......................... 27 006007700H11 ......................... 13

006001214B91 ........................ 34 006002542H1 .......................... 32 006005659F1 ........................... 29 006007806H91 ........................ 41
006001224B91 ........................ 16 006002543H1 .......................... 32 006005725D1 .......................... 21 006007807H91 ........................ 41
006001225B91 ........................ 16 006002564H1 .......................... 30 006005973B91 ........................ 20 006007825H91 ........................ 41
006001226B1 .......................... 17 006002736H91 ........................ 35 006006086B1 ............................ 8 006007826H91 ........................ 41
006001232B1 ............................ 9 006002737H91 ........................ 32 006006150H1 .......................... 41 006007854H91 ........................ 41
006001316B1 .......................... 31 006002772H91 ........................ 33 006006151H1 .......................... 41 006007855H91 ........................ 41
006001317B1 .......................... 31 006002773H91 ........................ 36 006006152H1 .......................... 41 006007856H91 ........................ 41
006001340R1 .......................... 34 006002774H91 ........................ 36 006006349H1 .......................... 40 006007857H91 ........................ 41
006001348B11 ......................... 15 006002775H91 ........................ 37 006006382H1 .......................... 41 006007859H91 ........................ 41
006001353B91 ........................ 19 006002829A1 .......................... 18 006006731H91 ........................ 36 006007860H91 ........................ 41
006001510R91 ........................ 16 006002830A1 .......................... 21 006006769H1 .......................... 40 006007868H91 ........................ 41
006001527B92 ........................ 28 006002833H91 ........................ 33 006006856H91 ........................ 37 006007946H1 .......................... 33
006001543B91 ........................ 29 006002834H1 .......................... 33 006006879H1 .......................... 33 006008065H1 .......................... 40
006001547B91 ........................ 29 006002982B91 ........................ 29 006006880H1 .......................... 33 006008069H1 .......................... 23
006001620B1 .......................... 15 006002983B91 ........................ 29 006006927H1 .......................... 40 006008124B91 ........................ 29
006001625R91 ........................ 21 006003032H1 .......................... 23 006006962H1 .......................... 12 006008144H1 .......................... 35
006001657B11 ......................... 13 006003037F1 ........................... 13 006006963H1 .......................... 41 006008160H91 ........................ 34
006001697R92 ........................ 21 006003050B1 .......................... 29 006006964H1 .......................... 41 006008172H91 ........................ 25
006001744B11 ......................... 13 006003065H11 ......................... 22 006007004H1 ..................... 24,41 006008259H1 .......................... 41
006001752B1 .......................... 13 006003066H11 ......................... 22 006007033H1 .......................... 10 006008315H1 .......................... 40
006001753B1 .......................... 23 006003129H1 .......................... 23 006007113H1 ............................. 8 006008356H1 .......................... 40
006001754B1 .......................... 13 006003130H1 .......................... 23 006007114H91 ........................... 8 006008675H1 .......................... 40
006001755B91 ........................ 13 006003137H91 ........................ 32 006007115H1 ........................... 41 006008676H1 .......................... 40
006001759B1 .......................... 13 006003180B92 ........................ 35 006007116H1 ........................... 41 006008677H1 .......................... 40
006001760B1 .......................... 29 006003197H1 .......................... 33 006007117H1 ........................... 41 006008678H1 .......................... 40
006001887B1 .......................... 33 006003216H1 .......................... 23 006007118H1 ........................... 41 006009125H91 ........................ 30
006002023B1 ....................... 7,38 006003218H1 .......................... 23 006007119H1 ........................... 41 006009176H1 .......................... 40
006002125H1 .......................... 23 006003264A91 ........................ 30 006007121H1 .......................... 41 006009253H1 ............................ 9
006002154H1 .......................... 25 006003265A92 ........................ 30 006007122H1 .......................... 41 006009729H1 .......................... 40
006002156H1 .......................... 25 006003266A1 .......................... 24 006007123H1 .......................... 41 006009730H91 ........................ 40
006002177H11 ......................... 33 006003272H1 .......................... 29 006007124H1 .......................... 41 006010325H91 .......................... 6
006002178H11 ......................... 33 006003273H1 .......................... 29 006007125H1 .......................... 41 006010328H91 .......................... 6
006002187H1 .......................... 33 006003301H1 .......................... 34 006007126H1 .......................... 41 006010657H1 .......................... 40
006002200H91 ........................ 34 006003307A11 ........................ 15 006007144H1 ............................ 8 006010658H1 .......................... 40
006002219H91 ........................ 34 006003386A1 ................ 18,38,39 006007245H1 .......................... 13 006010659H1 .......................... 40
006002221H91 ........................ 34 006003398H91 ........................ 19 006007255H1 ............................ 8 006010660H1 .......................... 40
006002225H1 .......................... 33 006003437H91 .......................... 6 006007268H91 ........................ 34 006010661H91 ........................ 40
006002248H91 .......................... 7 006003438H91 .......................... 6 006007269H91 ........................ 34 006010662H1 .......................... 40
006002257H91 ........................ 25 006003567H91 .......................... 6 006007270H91 ........................ 35 006010663H1 .......................... 40
006002286H1 .......................... 19 006003593H91 .......................... 6 006007271H91 ........................ 35 006010664H1 .......................... 40
006002411H91 ......................... 32 006003681B91 ........................ 26 006007281H91 ........................ 32 006010665H1 .......................... 40
006002455H1 ....................... 9,13 006003970H11 ......................... 23 006007282H1 .......................... 32 00703816R1 ............................ 38
006002456H1 .......................... 13 006003971H11 ......................... 22 006007283H1 .......................... 32 00703840R1 ............................ 38
006002475H91 ........................ 35 006003972H11 ......................... 22 006007284H1 .......................... 33 007535349D91 ........................ 33
006002477H1 .......................... 33 006004210B91 ........................ 27 006007299H91 ........................ 41 007535351D1 .......................... 33
006002508F1 ........................... 29 006004251H91 .......................... 6 006007442H91 .......................... 8 007700545H91 ........................ 37
006002513H1 .......................... 37 006004299B1 .......................... 34 006007460H1 ............................ 8 008000924B1 ....................... 9,13
006002534H91 ........................ 30 006004300H91 ........................ 33 006007478H1 .......................... 23 0A5558051R91 ........................ 21
006002537H11 ......................... 33 006004319B1 .......................... 24 006007481H1 .......................... 30 1081723R1 ................................ 8
006002538H11 ......................... 22 006004620B1 .......................... 15 006007695H1 ............................ 9 108172R1 .................................. 8
006002539H11 ......................... 22 006004743B92 ........................ 30 006007699H91 ........................ 32 20695E05 ................................... 8
44
NUMERICAL INDEX
Note:
The intermediate 300 hrs visit between every two oil changes (after 600 hrs) is a regular PM visit without replacement of Oil, Filters & Coolant. Top-up of Lubricating Oil /
Coolant to be done as per requirement. Although a schedule for the dry type paper element air cleaner has been shown, the replacement should actually depend on the
site / operating conditions leading to chocking of the cleaner indicated by vaccum indicator.
45
Notes
46

(MDI Series) - This Catalogue Is Updated As On 1st September, 2008

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FOREWORD

Will be happy to receive suggestions, if any, on this catalogue.

Mahindra & Mahindra Ltd.

Following steps will help you to use this Catlogue.

2) Parts Catologue Has 10 seperate columns as given below,

Spare Engine --------------------------------------------------------------------------------------- 6

ENGINE Valve Housing Cover ----------------------------------------------------------------------------- 7

Crankcase Front Cover -------------------------------------------------------------------------- 18-19

Crankcase With Oil Pan------------------------------------------------------------------------- 20-23

Crankshaft Assembly ---------------------------------------------------------------------------- 24-25

Sleeve, Piston And Connecting Rod Assembly ------------------------------------------- 26-27

Lubrication System (Oil Pump) ---------------------------------------------------------------- 28-29

Cooling System ------------------------------------------------------------------------------------ 30-31

Radiator System----------------------------------------------------------------------------------- 32-33

Fuel Injection System ---------------------------------------------------------------------------- 34-35

Instrument and Electricals ---------------------------------------------------------------------- 36-37

Engine Gasket Packages ----------------------------------------------------------------------- 38-39

Mahindra Powerol Canopy Parts -------------------------------------------------------------- 40

Mahindra Powerol Panel Parts ---------------------------------------------------------------- 41

Numerical Index ------------------------------------------------------------------------------------ 42-44

Preventive Manitenance Schedule ------------------------------------------------------------ 45

ENGINE VALVE HOUSING COVER TURBOCHARGER

EXHAUST SYSTEM (UPDRAFT) AIR INTAKE SYSTEM CYLINDER HEAD ASSEMBLY

10-11 12-13 14-15

VALVE TRAIN CRANKCASE FRONT COVER CRANKCASE WITH OIL PAN

16-17 18-19 20-23

CRANKSHAFT ASSEMBLY SLEEVE, PISTON AND CON- LUBRICATION SYSTEM

24-25 26-27 28-29

COOLING SYSTEM RADIATOR SYSTEM FUEL INJECTION SYSTEM

30-31 32-33 34-35

INSTRUMENT & ELECTRICALS

005555531R1 1 Sleeve Cylinder (Plato Honning) - - - 4 - 3 -

Part Ref. Description Of Part Remarks

Part Ref. Description Of Part Remarks

006006150H1 Fuel Level Switch (95-L)

000015369RD ..................... 38,39 000022171RD .......................... 15 00022079RD ............................ 11 001121234R1 ............................. 7

005550349R91 ........................ 15 005553999R91 ........................ 25 005556008R92 ........................ 12 005557836R91 ........................ 21

006001209B1 ............................ 9 006002541H11 ......................... 33 006005115H91 ......................... 27 006007700H11 ......................... 13

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