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K. Vafai
Professor,
Shaped and Flat-Plate Heat
Fellow ASME
Pipes
N. Zhu An analytical investigation and conceptual design of a disk-shaped asymmetric heat
pipe is presented in this work. Using the conservative formulations for the steady in-
Department of Mechanical Engineering, compressible vapor and liquid flow for a disk-shaped heat pipe, an in-depth integral
The Ohio State University, analysis is applied. Analytical results for the asymmetric vapor velocity profile, the
Columbus, OH 43210 vapor and liquid pressure distributions, and the vapor temperature distribution in the
heat pipe are obtained and compared to those of rectangular flat-plate heat pipe. The
analysis establishes the physics of the process and the intrawick interactions for the
W. Wang disk-shaped heat pipe. The effects of variations in the thicknesses of the vapor channel
CETE, College of Education, and the wick as well as the heat pipe on the performance of both disk-shaped and
The Ohio State University, rectangular flat-plate heat pipes are analyzed in detail and compared with each other.
Columbus, OH 43210
The factors limiting heat pipe performance are discussed and the results show that the
disk-shaped heat pipe, while utilizing a smaller surface area and being more adaptable
to several application areas, significantly increases the heat transfer capability per unit
surface area compared to rectangular flat-plate heat pipe.
Contributed by the Heat Transfer Division for publication in the JOURNALOF Analysis and Formulation
HEAT TRANSFER.Manuscript received by the Heat Transfer Division August 1993; The schematic diagram of the heat pipe under study is shown
revision received April 1994. Keywords: Augmentation and Enhancement, Heat
Pipes and Thermosyphons, Phase-Change Phenomena. Associate Technical Editor: in Fig. 1. The heat generated from the proton bombardment of
A. Faghri. the lithium target is imposed on a portion of the bottom part of
disk-shaped heat pipe. Therefore, we will concentrate on the fluid Or + + Re~ [ 0 ( r + ) 2 r + Or + (r+) 2
flow considerations within one of these channels (Fig. 1b). Once
the fluid flow characteristics within one of the channels are de- Re 2 02u~ 1 OZu~+ ]
(2)
termined, the fluid flow characteristics of the entire heat pipe can + h O(y+)--------~+ ~2(r+)~ 0(0+)~2 I
be easily established. The results of this analysis are applicable
to any number of channels, any specified thickness of the wick, In these equations Reh = v~h/u~ is defined as the injection Reynolds
as well as any specified thickness of the disk-shaped heat pipe. number. The associated boundary conditions of the problem are
In our analysis the position coordinates, velocities, pressures, uo+(r +, y+, O) = u ~ ( r +, y+, 1) = 0 (3)
and temperature are nondimensionalized by h21)l/1/v, h, ~, v~, u~/
h, pvv 2, and h1JR, where uo is the vapor kinematic viscosity, v~ u+(r + , 0 , 0 +) = u+(r +, 1,0 + ) = 0 (4)
is the vapor injection velocity, which is related to the input power
through vl = Q/p~A~hlg, po is the vapor density, h and • are the uo+(0, y+, 0 +) = u~-(R +, y+, 0 +) = 0 (5)
height and angle of the vapor space for any one of the vapor flow v+(r +, O, 0 +) = - v ~ ,
channels, hlu is the latent heat of the working fluid, and/~ is the
ideal gas constant. -v (O <- r + <- ~oR +)
In the heat pipe research performed to date, researchers have v+(r + , 1 , 0 +) = +v~ (~°R+ <_r + ' < R + ) , (6)
made some traditional assumptions in modeling and analysis. An
important assumption made by various researchers is that the As indicated in Eq. (6), within the 0 -< r + --< ~oR+ region, the lower
capillary porous wick is always saturated with liquid phase work- wick acts as the evaporator and the upper wick as the condenser.
ing fluid and vapor flows only in the core region during the op- However, both upper and lower wicks act as condensers within the
eration of the heat pipe. Hence, evaluation of the effective ther- ~oR+ --< r + <- R + region. The parameter ~o will be established later.
mal conductivity and formulation of the capillary pressure were
simplified. This assumption will be employed in the present in- (a) Velocity Profile. Based on the numerical results given
vestigation. We will also make the following common assump- by Narayana (1986), Faghri (1986), and Sorour et al. (1987),
tions, which are usually made in analyzing the heat pipes: a parabolic velocity profile will be used for vapor flow within
the heat pipe. The dimensionless velocity profile u + (r +, y +, 0 +)
1 Vapor and liquid flow are steady, laminar, and subsonic. will be represented by a functional product in the r +, y+, and 0 +
2 Transport properties for the vapor and liquid are taken as directions; that is
constants. u + ( r + , y + , O +)
3 The vapor injection and suction rate are uniform in the
evaporator and condenser sections. = U+o(r+)[ao + aly + + a2(y+) 2]
4 The vapor velocity component in the 0 direction is negli-
gible since the injection and suction on the vertical wicks X [e0 + c10 + + c2(0+) 21 (7)
are negligible. However, the 0 component of the liquid where Uo+(r +) denotes the maximum velocity for u+(r ÷, y+,
velocity is considered in the analysis. 0 +) on every transverse surface along the r + axis. Because of
the symmetric conditions in the 0 + direction (i.e., boundary con-
ditions (3)), the constants Co, Cl, and c2 for the 0 + component
1 Vapor Phase Analysis. Based on these assumptions, the of u+(r +, y+, 0 +) are easily specified as
continuity Eq. ( 1 ) and the r-direction momentum Eq. (2) govern
the vapor flow [Co + clO + + c2(0+) 2] = 40+(1 - 0 +) (8)
Nomenclature
Vertical Wick
h+h
DivergentVapor
Channel
r (r)
A-A
(a)
(b)
Fig. 1 Schematic of the disk-shaped heat pipe: (a) geometry of the heat pipe, Ib) the coordinate system used in the analysis
where 0 + = 0/4). Since the angular component of uo+(r +, y+, is also the location corresponding to zero shear stress for the
0 +) given by Eq. ( 8 ) is uncoupled from r + and y+, the r + and velocity distribution on the r ÷ - y ÷ plane. Applying boundary
y + component of u + ( r + , y +, 0 +) can he determined by concen- condition ( 4 ) and
trating only on the r + - y + plane. Therefore, the velocity profile
in the r + - y + plane is u + ( r + , f + ( r + ) ) = U+(r+), Ou+(r+'Y+)[ =0
uo+(r+, y+) = Uo+(r+)[ao + aty÷ + a2(y+)2]. (9) Oy+ Iy + = f + ( r +)
Nomenclature (cont.)
-(h w+ h.,t t)
-h ..... 7/A~_
^" ] : ¢~R ~ u i ( r ~ ] liquidp!las¢
u ~.t.i.m,liiii'i.i'i'i', ........... i'i'li'll'i]iiii.. -La'=.,l.Jii'iliilllili'llllllllll ................ I'Ii'lilIIIIIIIII'IIIIIIII~,.UJ.Lu.U.LL]'~ .~ r
I N I HI I i-V , ~ ~_.f_(r) [ IV I ~ -v'z ~
-4 - : -t = = I - N N L . . . .,(r y) ,+v2
-
Y
Fig. 2 Different regimes, which are analyzed for the vapor and liquid phases in the r - y plane of the heat pipe
The two u n k n o w n s U~-(r +) and f + ( r +) in Eq. (10) Using Eq. (12), Eq. (11) can be written as
will be determined by integrating the continuity Eq. -~o 2
(1) and the m o m e n t u m Eq. ( 2 ) . Integrating the con- 22 ~02 Rehr + (0 --< r ÷ --< ~oR+)
tinuity Eq. (1) with respect to y+ from 0 to 1 and sub-
stituting the velocity profile given by Eq. ( 1 0 ) into
the integrated equation and applying boundary conditions
given by Eqs. (4) and (6) will result in an expression for
U~-(r+):
U:(r +)
U+(r+)=
{ 3(v~- - v ~ ) ,+ region, there is a mass flow crossing the interface between the two
r (0 <- r + ..~ ¢pR+ )
4 control volumes I and III within the vapor phase (Fig. 2) due to the
(11) vapor injection from the lower wick and suction from the upper
3v~- 1 wick. However, in the cpR+ -< r ÷ - R + region, due to the symmetric
- -2-7 [ ( r + ) 2 - (R+)E] (~°R+ -< r+ < R + ) '
boundary conditions on both upper and lower wicks, there is no
mass exchange between the two control volumes H and IV. Since
As expected, Uo+ (r +) is related to vapor injection and suction the dimension in the r + direction is much larger than the transverse
velocities. Recognizing the fact that U~-(r + ) must be continuous length in the vapor channel, the shear stress in the r + direction will
at r + = ¢pR+ will result in be neglected (Narayana, 1986; Faghri, 1986)• We have also been
able to confirm that the shear stress in the r + direction is negligible
when it was accounted for in the analysis. The above-mentioned
/_2°3_ (12) considerations will result in the following set of equations for the
upper part of the vapor space:
Re~
1 [U,u:...,o+)
(r+) 2 dy+-¢25o
, r--.,o.:.+,.,o+,
0(0+)2 dy +
] ( 0 < r+--<qoR +) (14a)
and
d f/+('+) (u+(r+,Y +, O+))2dy + _ ( U + ( r + ) ) 2 ( j ( O + ) ) 2 df+(r+_____~)
dr +~o dr + +~o
ff - ~ ( u ~ ( r ,y ,O+))2dy +
+(r+) 1 + + +
=_f~+.+)op: f,',.,o2.:(r+,y.,o
Or + dY+ + ~o 0(y+) 2
`
) dY+ -
l[f[+(:'.Y(r+,y+,O+)dY+
Re---~ (r+) 2
1 ff+(:'O2uo+(r+,y+,O+)dy+]
-- ~)""~t r 0 0(0+)2 (q0R + --< r + --< R +) (14b)
+ 1u~
" ' 2 - ~o2)y
" ~ + ~' r + ") dP~+~/ 2 - ~o2 " O < r + < " R +~
df+(r+)_ ~ ~ ~ r + J - O - - ~ + ~ -- --~ )
(15)
6qo2J(0+) + 2 1 8 + + 3(r+) 2
dr+ I[~(3(F+)2+(R ))-K25~3(1 + ~ ) ] f (r)-~ff---- 1
/L3tZ- ~o ) Keh\ ',P Jib' ) / J Keh f+(r +)
Since U + ( 0 ) = U+(R ÷) = 0, and the velocity dis- AT+(r+) =(T~)21 lnp +(r+)- lnp~ ]
tributions at r + = 0 and r + = R + are uniform, the 1 - T~(~np~L-lnp~,+(r+)) (18)
boundary conditions for the function f + ( r +) are taken
as f + ( 0 ) = f + ( R +) = 1/2. The use of Eqs. ( 8 ) ,
where T~, = Too/(hfg/R)is the dimensionless saturation temperature.
( 1 0 ) , ( 1 3 ) , and ( 1 5 ) in Eq. (7) will provide us with the
complete velocity profile within the disk-shaped heat pipe
assembly. 2 Liquid Phase Analysis
(b) Pressure Distribution. The pressure distribution in the (a) VelocityProfile. Since both upper and lower wicks in
vapor phase can be obtained by integrating the r÷-momentum the tpR + <- r + -< R + region act as condensers, the condensate in
Eq. (2) within a channel bounded by porous wicks. Introducing both upper and lower wicks of the ~oR+ ~ r + --< R ÷ region (sec-
continuity Eq. ( 1 ), the velocity profile given by Eqs. (8), (10), tions 4 and 2 of Fig. 2) flows directly toward section 3 and sec-
(13), and (15) and boundary conditions given by Eq. (6) into tion 1, respectively, along the horizontal wicks. There is no liquid
the integrated momentum equation will result, after a very exchange through the vertical wicks in the tpR + -< r ÷ -< R +
lengthy analysis, in the following expression for the pressure region due to the symmetric boundary conditions. Therefore, the
gradient: condensate will have only one velocity component, u {, along the
dr + { 2 ( 1 - ~ p 2)
2~o2 Reh
( 2 - - ~ , 2)
~'[24(1--~)Reh+
(--2-~o-~Real.[25(2- w )
+(
+ 1
(1-f +)
1 - - f +)
]
r+
4
r + + ~
ReaZq~Zr~+25(2-qo2)
}
(O<-r+<-~oR+)
r+ J
------
(r+) 2
(16)
The coupled Eqs. (15) and (16) are solved by using the R u n g e - r + direction in the tpR + --< r + --< R + region. However, within the
Kutta method for the pressure drop Ap~+(r +) and f+(r+). A 0 --< r + -~ ~pR+ region the condensate in both upper and lower
good approximation for the f + (r +) is developed by using Ber- wicks possesses two distinct velocity components, u7 in the r +
noulli's equation at y+ = f+(r ÷) and is used as startup for the direction and w{ in the 0 + direction, since the lower wick (evap-
numerical calculations. The use of Bernoulli's equation will re- orator) gets part of the liquid supply from the upper wick through
sult in the vertical wicks. Applying mass conservation for the conden-
2 + 20(2 - qa2) 8 + +
_ _ - . 2 0 ( 2 - q o 2) 1 ,,~ 2 l 1 .~ < + .
-~ ----~e-~--f+(r-----~-~ - .u~p J (---(-_-pZ)J(O+)r--------~ [O r ~ tpR*)
clf+(r +) (17)
dr + + 2 + 2 + 20(2- tp 2) 8 + +
(c) Temperature Distribution. The vapor temperature dis- sate in both upper and lower wicks and eliminating w/~ by adding
tribution can be related to the vapor pressure distribution by using the lower and upper wick mass conservation equations together
the Clausius-Clapeyron equation. In this work, the vapor is as- will result in the following equations for the velocity distribution
sumed to behave as an ideal gas and the volume of the liquid in the r ÷ direction:
results in the liquid phase velocity distribution This value is larger than the maximum heat transfer rate limited
by the capillary limit. Thus we will concentrate on the capillary
U -- ~+
limit. For a heat pipe under steady-state operation, the capillary
~t ~2 r + (O~r +~R +) pressure head needed for the return of condensate from the con-
4p+h~ denser to the evaporator is balanced by the sum of total vapor
u { ( r +) = _ v___j__~.(r+) (R_____~)
2- 2 pressure drop and total liquid pressure drop and gravitational
(20)
pressure head; that is
2p+h~ r+
(~R +~r +~R+). Apc.p = Ap,,.to,., + Ap,,tot.~ + Apu.tota,. (24)
The gravitational head Apg,tota~can be neglected for the horizontal
The continuity of u{ (r +) at r + = ~pRt will reconfirm the result heat pipe, and the overall vapor and liquid pressure drops are
given in Eq. (12). established as
(b) Pressure Distribution. The pressure distribution in Ap . . . . . . 1 = po(0) - p~(R) (25)
the wick along the r ÷ direction can be related to the liquid
velocity distribution by Darcy's law. The dimensionless Dar- APt,total : pt(R) - pt(0), (26)
cy's law is Therefore, the capillary pressure head is presented as
3 M a x i m u m Heat Transfer Capability. There are limits capillary limit is the maximum heat transfer, Q . . . . As long as
on the maximum heat input that a heat pipe is capable of remov- APcap.... is specified, Qmax can be determined according to this
ing. For a low-temperature heat pipe usually only the boiling analysis. The maximum heat transfer capability per unit external
limit and capillary limit will be in effect (Tien, 1975 ). The max- surface area of the heat pipe is then determined based on amax
imum heat flux for boiling limit can be calculated as follows and is discussed later.
(Chi, 1976): 4 Simplified Analytical Solution. Noticing that the values
of the injection Reynolds number under current study are very
Co, ) (23)
large relative to other parameters, as an approximation we can
neglect the affected terms in Eqs. (17) and reach the following
qb. . . . pohfghw \ r, - Apcap expressions for f ÷ (r +):
24 ((~o_______z
1- R+~z/r+~ 2
p+(O) - ~ \ 2 - ~o2 Reh ] \~7] (0 :-< r + -< cpR+)
to2 \2F / r + \ 2
p~-(r+) : po+(0)-~5 2_~Reh R+) L3/~) + \~;-] -41n~-2 3-21n~0-~ (32)
(0 < r + ~ ~oR+)
p[(r +) = (33)
~o2o2 I 1 - { r + ~ 2 - 2 I n
v +Reh(R+) 2 --~ (R+)] . .( ;. toe
. . Reh R+ )2 ( 2 I n t o + 1 - 1 )
p+(0) + 4K+(h+)3 2 \R--~] 7 2 - 992 ~5
(¢pR+ ~_ r + ~ R +)
5
x
JJ
Disk-shaped heat pipe
(a) (b)
J
X
v
i i l i
0.02 0.04 0.06 0.08 0.1
(c)
F i g . 6 Variations of maximum heat transfer per unit surface area as a function of la) wick thickness, (b) thickness of the vapor space, (c) total
thickness of the heat pipe
and an optimum value of h/htot,i [Fig. 6(b)] at which Qm,x/Atot,J a relatively good agreement between the simplified analytical
reaches its maximum value. The values of hw in these two opti- solution and the complete analytical solution for large injection
mum cases are exactly the same (hw = 0.12htot,i), and the dif- Reynolds numbers. It should be noted that this simplified ana-
ference between the corresponding values of Qmax/Atot,1 from lytical solution does neglect some physical features. Neverthe-
each figure is less than 0.001 percent. This demonstrates that for less, it does provide us with a reasonable expression over a good
a given heat pipe thickness there exists a wick thickness relating portion of the heat pipe.
to the optimum performance of the disk-shaped or flat-plate heat
pipe. Coneluslons
Figure 7 shows the maximum heat transfer per unit surface The vapor and liquid velocity and pressure distributions in an
area as a function of the total length of each type of heat pipe asymmetric disk-shaped heat pipe have been analyzed in depth
while h,ot,~is fixed as a constant. As seen in Fig. 7(a), Qmax/Atotal in this work and analytical solutions for these quantities have
increases as hwlhtot,l increases. However, after hw/htot,j reaches a been presented. The conceptual design and intrawick interactions
certain value, amax/Atotal decreases as hw/hto~,~ increases [Fig. for the disk-shaped heat pipe have been investigated in detail.
7 (b)]. This reconfirms that there is an optimum wick thickness, The overall performance of both disk-shaped and square flat-
which gives the maximum amax/Atota I for both disk-shaped and plate heat pipes and the factors limiting their performance have
square flat-plate heat pipes, as demonstrated in Figs. 6(a) and been analyzed and the maximum heat transfer capability for both
6 (b). Furthermore, it can be seen that for any length heat pipe types of heat pipes with different sizes have been established.
the am,x/Atotal of the disk-shaped heat pipe is about 20 percent The effects of variations in the wick thickness and the vapor
larger than that of the square flat-plate heat pipe, despite the channel thickness as well as the overall thickness of the heat pipe
smaller total external surface area of the disk-shaped heat pipe on the performance of both types of heat pipes have been ana-
compared to that of the square flat-plate heat pipe. lyzed. The results show that the disk-shaped heat pipe, while
The simplified analytical solution for the disk-shaped heat pipe utilizing a smaller surface area, significantly increases the heat
is also presented (Figs. 3, 4, and 5). It can be seen that there is transfer capability compared to the flat-plate heat pipe.
8a 014 0's 0'6 017 0'8 0'9 83 o:4 0:s 0:6 o7 o. 0:9
Lensth of the heatpipes R ( l ) ( m ) Lengthof the heatpipes R ( I ) ( m )
(a) (b)
Fig. 7 Variations of maximum heat transfer per unit surface area as a function of the total length of the heat pipe
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