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Design of a Novel Gate Driver Circuit for a Marx

Generator Based 40kV Electric Fence Energizer


Fatima Munir, Reeja Iqbal, Maryam Minhas and Tanveer Abbas
Department of Electrical Engineering
Pakistan Institute of Engineering and Applied Science, PIEAS Islamabad, Pakistan
fatimamunir92@yahoo.com, tanveer@pieas.edu.pk

Abstract—Marx generator is a High Voltage Pulsed Power over other pulsed power supplies and focuses on a compact
Supply (HVPPS) technique that consists of switches and gate driver design to make Marx generator an attractive choice
capacitors. This paper considers design of a Marx generator for such low power high voltage applications. The gate
consisting of 100 stages for a 40kV non- lethal electric fence. The drivers’ design for a Marx generator requires meeting
gate drivers for the employed semiconductor switches have to challenging requirements such as synchronized switching and
meet the requirements of synchronized switching and high high voltage isolation. Conventional gate drivers such as
voltage isolation up to 40kV. Gate driver schemes generally used transformers and optocouplers are capable of providing
for Marx generators employ optocouplers and pulse required level of isolation and can be used to drive Marx
transformers. To meet the requirements, these schemes result in
generator switches [8]- [9] but in applications with large
costly, bulky and complex circuits when implemented for a large
number of stages of a Marx generator making it an unattractive
number of stages, their use in every stage results in complex
choice for low power applications (such as an electric fence) and bulky circuits.
despite its many superior features over other HVPPS schemes. This paper introduces a novel gate driver design that
Electric fence application has an additional requirement of consists of passive components such as diodes, capacitors and
controlled release of energy to the output to ensure non-lethal resistors to meet the requirements of high voltage isolation and
behavior. Therefore, a novel gate driver design is presented here synchronized switching with reduced cost and more
which is compact, economical and also ensures control over
compactness. Thus, with reduced hardware complexity of its
output energy, hence making Marx generator an attractive
gate driver, Marx generator can be considered as a potential
design option for electric fence applications. The proposed novel
gate drivers were simulated and implemented in hardware for
option for low power high voltage applications, such as non-
100 stages to generate 40kV pulses of 15μs at repetition rate of lethal electric fencing, as well. The proposed design was tested
100Hz with each pulse delivering up to 18mJ energy. The through simulations as well as on 100 stages of hardware for a
reliability of the systems was tested for a successful continuous 40kV electric fence. Successful demonstration of the novel
run of 10 hours. idea is presented here.
Remainder of the paper is organized as follows: Section II
Keywords— Marx generator; gate driver; non-lethal electric
explains basic working of a Marx generator and briefly
fence; pulsed power supply
discusses requirement analysis and component selection for its
I. INTRODUCTION design. Section III explains challenges in gate driver design
for Marx generator and gives literature survey of its generally
Marx generator is a well-known High Voltage Pulsed used gate driver schemes and then finally introduces a novel
Power Supply (HVPPS) scheme that employs combination of gate driver design based on passive components. Section IV
switches and capacitors to generate a high voltage output pulse presents simulation results and discusses hardware
from a low voltage DC supply [1]. Marx generators are used implementation while section V deals with the testing of the
in a variety of applications such as UWB radar systems [2], overall system. Section VI concludes the paper.
microwave and x-ray generation [3], Plasma Source Ion
Implantation (PSII) [4]-[5], ion acceleration [6], water II. MARX GENERATOR AS A FENCE ENERGIZER
treatment, food processing and air pollution control [7].
Marx generator is an HVPPS scheme based on the
For high power applications, Marx generator is principle of voltage multiplication. Its circuit is a repetition of
implemented using spark-gap switches, while some identical units each comprising of an energy storage element
implementations use semiconductor switches as well. When a and a switch. Fig. 1 shows a semiconductor devices based
Marx generator is implemented using semiconductor switches, Marx generator consisting of cascaded identical stages, with
the gate driver circuits for the switches contribute heavily each stage containing a switch and a capacitor, and connected
to the system cost and complexity. Therefore, it is generally to the next stage through a pair of diodes. Its working is
not used for non-lethal electric fence or other low power explained as follows.
applications due to its hardware complexity, cost and
bulkiness. Our work, however, considers Marx generator for A. Working of Marx Generator
non-lethal electric fencing application due to its superiority The circuit operates in two phases to give an output
voltage equal to number of stages times the input voltage.
978-1-5090-3552-6/16/$31.00 ©2016 IEEE
Fig. 1. Schematic diagram of Marx generator

During the first (charging) phase, switches are off and diodes involves requirements of high output voltage (40kV), pulse
are forward biased to connect the capacitors in parallel, rate up to 100Hz (variable), pulse duration between 1μs and
charging them to input voltage. The charging current path is 15μs (variable) and control over release of output energy
shown in Fig. 1 by dashed blue lines. During the second (18mJ per pulse). To meet these design requirements, FR305
(discharging) phase, diodes are reverse biased and the diodes, IRF840 MOSFET switches, and electrolytic capacitors
switches are turned on in a synchronized manner due to which with voltage rating of 450V and capacitance of 10μF are
capacitors get connected in series and cumulatively give a selected. Moreover, the input inductor is required to have
high voltage output pulse across load [10]. The discharging inductance value of 100mH, peak current rating of 6A and
current path is shown by solid green lines. The detailed RMS current rating of 3.5A. It also needs to have high voltage
working of upper and lower diodes is given below. insulation between its terminals and layers of windings. A
detailed requirement analysis and complete design of Marx
For an input supply of 400V, the capacitors are charged to generator for electric fencing are presented in a separate paper
the DC input voltage of 400V. As shown in Fig. 2, when the [11].
switch S1 is turned on, the positive terminal of capacitor C1
(charged to 400V) gets connected to ground (through S1) due III. GATE DRIVER DESIGN
to which its negative terminal voltage drops to –400 V. As a
result, diode D1’, with its cathode connected to ground and Marx generator circuit employs large number of
anode connected to –400V, gets reversed biased. Similarly, semiconductor switches when designed as a fence energizer.
when switch S2 is turned on, the positive terminal of second Therefore, design of gate driver for MOSFET switches is a
capacitor C2 (charged to 400V) gets connected to node b at – major concern in this regard.
400V through switch S2 due to which its negative terminal A. Requirements
voltage drops to –800V. As a result, the anode of diode D1 gets
In Marx generator, switches are assembled such that their
connected to –400V thus reverse biasing it. In this way, during
source voltage keeps building up with each successive stage.
discharging, turning on of S1 and S2 reverse biases D1’ and D1
For example, as shown in Fig. 1, when S1 is turned on, its
respectively, connecting C1 and C2 in series.
drain gets connected to ground and the voltage at source of
B. Requirement Analysis and Component Analysis switch S2 drops to –400V. Similarly, when switch S2 is turned
As mentioned in the introduction, the Marx generator on, its drain gets connected to the node at –400V and the
discussed here has its application in non-lethal electric fencing voltage at source of switch S3 drops to –800V. In this way,
system as an energizer which is the most important part of the when all the switches are turned on, the voltage at the source
fencing system and generates high voltage output pulses. of last switch S100 drops to –39.6kV. Thus, turning on of the
Therefore, design of Marx generator as a fence energizer last switch requires a gate voltage with respect to –39.6 kV
which demands a gate driver that is designed to provide
voltage isolation as high as 39.6 kV. Moreover, the required
voltage isolation is different for different stages and design of
gate driver for each stage would result in high design cost.
Synchronized switching is another critical requirement to
maximize power efficiency and to obtain complete output
pulse. As shown in Fig. 3, if switch S1 is turned on while
switch S2 is off, anode of diode D1 gets connected to 400V
and its cathode gets connected to 0V, as a result of which the
capacitor C2 gets a path to discharge through diode D1 and
Fig. 2. Turning on and off of Marx generator diodes
switch S1. In this way, unsynchronized switching can result in
loss of power efficiency. Moreover, if any of the Marx
generator switch remains off during discharging time, the
voltage of its corresponding capacitor will not add up.
Therefore, switching must be synchronized to obtain a
complete output pulse.
Another important requirement that is related to an electric
fence energizer is control over release of energy during output
pulse. Moreover, the system must be efficient enough to
continue its operation for several hours in absence of an input
power supply.
The requirements for gate driver design of Marx generator
(as a fence energizer) are summarized as follows:
Fig. 4. Self-supplied gate driver circuit [8]
• High voltage isolation
• Synchronized switching and diodes, and large capacitors to store high amount of
charge. But for low power applications such as electric fence
• Controlled release of output energy energizer, that use low power rating MOSFETs and diodes, and
• Compactness of design and high efficiency small capacitors (10μF), gate drivers with optocouplers or
pulse transformers would dominate in circuit cost and
B. Related Work complexity. Thus, the existing gate driver schemes make Marx
The gate driver schemes that are used for Marx generators generator an unattractive design option for electric fence
based on semiconductor switches use either optocouplers or energizer due to which it has never been tried as fence
pulse transformers. A couple of related designs are discussed energizer before. Therefore a novel gate driver based on
here. passive components such as diodes, capacitors and resistors has
been proposed and implemented that provides a compact and
In [8], a self-supplied gate driver is presented. As the name economical solution to problems relating high voltage isolation
suggests, the Marx generator circuit itself provides power to and synchronized switching.
this gate driver. It has an optocoupler based design, as shown in
Fig. 4. When the switch S is off, the capacitor CP is charged to C. Proposed Gate Driver Design
zener voltage which then provides power to optic receiver and The Marx generator circuit with novel gate driver design is
gate driver for their operation. This scheme also employs a shown in Fig. 6. The proposed scheme employs one active
resistor R to limit charging current and a diode D that prevents driver (optocoupler) to drive the first switch S1 and passive
discharging of capacitor during on-state of the switch. drivers to turn on/off the rest of the switches S2 - S100. Each
In another gate driver scheme, presented in [9], a full bridge passive driver comprises a zener diode Zn connected in series
inverter generates dc pulses which are fed to pulse transformer with a diode (with opposite polarity), a gate capacitor Cgn,
TX1 to drive the gate of Marx generator switches, as shown in and a diode Dgn connected between gate and source of the
Fig. 5. When a positive pulse is applied, the main switch corresponding switch. The components constituting the first
(IGBT) is turned on due to current through switch M1 and the passive gate driver (second stage) are encircled in Fig. 6. The
voltage appearing across resistor R7. To turn the main switch gate driver creates gate to source potential difference to turn
off, negative pulse is applied during which capacitor C2 is on the corresponding switch by pulling down its source to a
discharged to stop M1 from conducting thereby discharging the negative voltage with respect to its gate voltage.
gate capacitance of the main switch through BJTs Q2, Q3 and Initially, the capacitor Cgn is charged at 0V. When first
Q4. switch S1 is turned on by an active driver, source of second
The abovementioned gate drivers are suitable for high switch S2 drops to –400V due to which zener Z1 of voltage
power pulsed generators that use high power rating switches rating Vgs gets reverse biased and discharges the gate

Fig. 3. Discharging of capacitor due to unsynchronized switching Fig. 5. Pulse transformer based gate driver circuit [9]
Fig. 6. Marx generator circuit with novel gate driver design

capacitor Cg1 to –(400–Vgs) volts, thus developing the Fig. 7. As a result, the maximum potential difference across
required gate to source voltage Vgs to turn the second switch any gate capacitor is limited to approximately 400V. In this
on. In this way, the zener Z1 limits this gate to source way, this proposed configuration gives a reliable solution to
voltage Vgs below a safe limit. The node voltages at gate and problem of gate capacitor’s voltage rating. Now, the problem
source of second switch are shown in Fig. 6. On the other of surge current through gate capacitor arises. It is due to the
hand, when the first switch is turned off, the diode D1’ gets absence of some controlling element that the gate capacitors
forward biased, connecting the source of second switch to tend to charge and discharge quickly resulting in flow of huge
ground. As a result, the anode of diode Dg1 also gets surge currents. Fig. 8 shows waveforms of such currents in
connected with ground while its cathode is at –(400–Vgs) different colors simulated for few initial stages. This problem
volts thus forward biasing the diode. This enables the charging has been solved by connecting a resistance in series with gate
of gate capacitor Cg1 to 0V, thus turning off the switch S2. capacitor that limits the surge current through it, as shown in
The diode connected in series with zener gets reverse biased Fig. 9.
during charging of gate capacitor to block forward current
surge through zener. The selection of gate capacitor involves its voltage rating,
current rating and capacitance. For DC input supply of 400V,
In the above gate driver scheme, the negative charging the voltage rating of capacitor is selected to be 450V. The
voltage of gate capacitor increases with every stage. For current through gate capacitor is now given by 400V/Rn. With
example, as shown in Fig. 6, the first gate capacitor Cg1 is a resistance of 1kŸ, the current rating of capacitor comes out to
charged at –(400–Vgs) volts, the second gate capacitor Cg2 is be 400V/1000Ÿ=0.4A. The value of its capacitance should be
charged at –(800–Vgs) volts and last gate capacitor Cg100 is high enough so that it may not get discharged due to leakage
charged at –(39.6–Vgs) volts. Consequentially, the voltage current of diode resulting in turning off of switch before time.
rating of gate capacitor increases with every stage. Moreover, But, if the capacitance is too high, huge surge current will flow
the increased negative voltage results in higher forward surge through the circuit during charging and discharging of gate
current through diodes Dgn during charging of gate capacitor. capacitor. Therefore, capacitance of gate capacitor is optimized
through simulations to be 1000pF. The zener is selected to be
To address these problems, the circuit has been modified of 10V so that the maximum gate to source voltage across any
by connecting the terminal of gate capacitor, connected to switch remains limited to 10V. As shown in Fig 7, the
ground, with source of previous stage instead, as shown in

Fig. 7. Modification in gate drivers of Marx generator circuit


Fig. 8. Surge current waveforms of gate capacitor Fig. 10. Output pulse waveform across 100 stages in simulation

maximum reverse voltage across diode Dg1 is equal to the gate other high voltage low power applications.
to source voltage which is 10V. Moreover, the diode Dg1 and
the diode connected in series with zener must be fast recovery IV. SIMULATIONS AND HARDWARE IMPLEMENTATION
diodes. So, they are selected to be FR305. The passive gate driver circuit was simulated in LTspice.
A unique feature of the proposed gate driver is that it The parameters such as gate to source voltage, and charging
provides better control on transfer of electrical energy to the and discharging current waveforms of gate capacitor with
output. It is designed in such a way that the zener regulates the reference to control pulse were observed through simulations.
gate to source voltage up to 10 V. Therefore, when the Marx The final output pulse of 40kV produced by 100 stages, with
generator capacitor that is charged to VC (400V) tends to each stage at 400V, is shown in Fig. 10.
discharge more than 6V, the gate to source voltage drops The Marx generator circuit with proposed gate driver was
below the threshold value of 4V and the switch gets turned implemented on 4 single sided PCB sheets of A4 size with
off. Thus, it is the inherent feature of this gate driver design each PCB having a modular design and containing 24 stages
that the capacitors can discharge a maximum voltage of 6V equally distributed in eight rows. In order to prevent the direct
only with a zener diode of 10V in the gate driver circuit i.e. connection of input power supply to the highly negative node
the capacitor voltage cannot fall below (VC–6) volts. This of the last stage, an input inductor was introduced between the
results in controlled release of energy per pulse. If n is the two. Its windings were protected from insulation breakdown
number of stages, Cmarx is the capacitance of Marx generator by distributing the turns in four layers with fish paper
capacitors and Vdischarge is the maximum voltage that the introduced between every two layers. It is explained in more
capacitors can discharge, then the maximum deliverable value detail in a separate paper [11]. Moreover, to prevent
of energy Edelivered becomes, overcharging of Marx generator capacitors due to high
ͳ potential difference across inductor and to provide a

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ʹ was connected in parallel to the inductor with its cathode
ͳ directed towards the input supply.
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ʹ
V. TESTING AND RESULTS
Thus, the maximum delivered energy is 18mJ per pulse
for 10μF capacitance in each of the 100 stages. This value of The proposed design was tested by measuring the output
energy is well below the lethal limit of 5J [12] and makes the voltage using capacitive voltage divider. Its waveform is
overall system suitable for non-lethal electric fencing and shown in Fig. 11. The working of Marx generator was further
tested by air breakdown test on spark gaps. This test was

Fig. 9. Marx generator circuit with modified passive gate drivers


Fig. 11. Output pulse waveform across 100 stages of hardware Fig. 12. Air breakdown in 10mm spark gap

performed at pulse rates between 1Hz and 100 Hz for different [2] Carey, W. J., and J. R. Mayes. "Marx generator design and
pulse durations in range of 1μs to 15μs. Air breakdown in a performance." Power Modulator Symposium. 2002.
10mm spark-gap is shown in Fig. 12. The system was [3] Sharma, Archana, et al. "Development and characterization of
repetitive 1-kj marx-generator-driven reflex triode system for high-
successfully run for more than 10 hours in the lab and was power microwave generation." IEEE Transactions on Plasma Science
found to be reliable. The final assembly of Marx generator 39.5 (2011): 1262-1267.
with proposed gate drivers is shown in Fig. 13. [4] Redondo, L. M., et al. "All Silicon Marx-bank topology for high-
voltage, high-frequency rectangular pulses." 2005 IEEE 36th Power
VI. CONCLUSIONS Electronics Specialists Conference. IEEE, 2005.
The gate drivers for the semiconductors in Marx generator [5] Kim, J. H., Ryu, M. H.,Shenderey, S., Kim, J. S., Rim, G. H.,
"Semiconductor switches based pulse power generator for plasma source
are major contributors to its cost and hardware complexity. ion implantation", in Power Modulator Symposium,,2004.
This paper highlights the gate driver design issues and then
[6] Kawamura, Y., K. Toyoda, and M. Kawai. "Generation of relativistic
addresses them. In this regard, a novel, compact and cost- photoelectrons induced by excimer laser irradiation." Applied Physics
effective passive gate driver has been designed for Marx Letters45.4 (1984): 307-309
generator based 40kV pulsed power supply. It employs [7] Smulders, Erwin HWM, Bert EJM Van Heesch, and Sander SVB Van
capacitors and diodes to provide and maintain gate to source Paasen., "Pulsed power corona discharges for air pollution control",
voltage with required protection and fulfills the requirements IEEE Transactions on Plasma Science 26.5, 1998, pp.1476- 1484
of high voltage isolation and synchronized switching. Its [8] Wu, Yifan, et al. "Repetitive and high voltage Marx generator using
unique feature is control on release of electrical energy that solid-state devices." IEEE Transactions on Dielectrics and Electrical
doesn't exceed 18mJ per pulse. The compactness of this gate Insulation 14.4 (2007): 937-940.
driver makes Marx generator a potential choice for non-lethal [9] Ryoo, H. J., et al. "Current loop gate driver circuit for pulsed power
electric fencing and other low power applications where supply based on semiconductor switches." Plasma Science, 2007.
ICOPS 2007. IEEE 34th International Conference on. IEEE, 2007.
controlled transfer of energy is required. After the validation
[10] Thrimawithana, Duleepa J. A novel electric fence energizer: design
of proposed design through simulations in LTspice, PCBs are and analysis. Diss. ResearchSpace@ Auckland,2008.Kk
designed using Proteus. When implemented in hardware for [11] Maryam Minhas, Reeja Iqbal, Fatima Munir and Tanveer Abbas,
100 stages, it generates 40kV pulses of 15μs at repetition rate “Design and Development of a Marx Generator Based 40kV Pulsed
up to 100Hz. These results have been validated through air Power Supply for Non-lethal Electric Fence” in proceedings of
breakdown tests. Moreover, the system was run for several International Conference on Emerging Technologies, Pakistan, 2016.
hours that ensured the reliability of design. [12] De Martino, Marcelo Giovanni B., Fernando S. Dos Reis, and
Guilherme AD Dias. "An electric fence energizer design method." 2006
REFERENCES IEEE International Symposium on Industrial Electronics. Vol. 2. IEEE,
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[1] Thrimawithana, Duleepa J. A novel electric fence energizer: design
and analysis. Diss. ResearchSpace@ Auckland, 2008.

Fig. 13. Marx generator final assembly

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