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may alternative UT acceptance criteria
I am trying to understand this case; is it one of alternative acceptance criteria or is it alternative technique?
We are trying to employ PAUT on 31.3 piping using the given acceptance criteria for UT in 31.3. However this code case was brought up in
discussions and it was determined that if PAUT was to be used, this CC (including acceptance criteria) had to be followed in its entirety.
Greatly appreciate any and all comments and/or interpretations on this CC.
Regards
The preeamble states that the Committee is of the opinion that alternative acceptance criteria can be applied in lieu 0f 344.6.2. of B31.3. This
is a switch from acceptance criteria based on comparison with the amplitude from known reflectors to the measured defect height (versus its
length and material thickness).
Plus (d) of the Code Case calls for use of a device employing "automatic computer-based data acquisition".
Interesting if unusual point about using phased array with the standard acceptance criteria. Without doing the math comparison for various
material thicknesses it is generally accepted that the alternative acceptance criteria, which are based on materials and stress data rather than
traditional "workmanship" values, are more lenient, especially in the case of low defect height versus material thickness ratios, e.g. inter-run
cold lap. Exceptions to this can be in cases of several separate defects where interaction rules are invoked - think of automatic MIG pipe-
welding systems such as Phoenix or Serimer where the sequential fire-up positions are not staggered and a small length of LOF (10 mm say)
is in each successive vertical position. These are interactive and such fire-up defects in 3 or 4 successive runs would give an unacceptable
interactive defect height.
Which welding process(es) will you be utilising? If all manual (TIG root/SMAW fill and cap) I dont know why you could not set your PAUT
sensitivity using the standard ASME calibration block assessing defect length for reference-curve breaking indications.
Nigel Armstrong
Karachaganak Petroleum
Kazakhstan
I am trying to understand this case; is it one of alternative acceptance criteria or is it alternative technique?
We are trying to employ PAUT on 31.3 piping using the given acceptance criteria for UT in 31.3. However this code case was brought up in
discussions and it was determined that if PAUT was to be used, this CC (including acceptance criteria) had to be followed in its entirety.
Greatly appreciate any and all comments and/or interpretations on this CC.
Regards
Plus (d) of the Code Case calls for use of a device employing "automatic computer-based data acquisition".
Interesting if unusual point about using phased array with the standard acceptance criteria. Without doing the math comparison for various
material thicknesses it is generally accepted that the alternative acceptance criteria, which are based on materials and stress data rather than
traditional "workmanship" values, are more lenient , especially in the case of low defect height
versus material thickness ratios, e.g. inter-run cold lap. Exceptions to this can be in cases of several separate defects where interaction rules
are invoked - think of automatic MIG pipe-welding systems such as Phoenix or Serimer where the sequential fire-up positions are not
staggered and a small length of LOF (10 mm say) is in each successive vertical position. These are interactive and such fire-up defects in 3 or
4 successive runs would give an unacceptable interactive defect height.
Which welding process(es) will you be utilising? If all manual (TIG root/SMAW fill and cap) I dont know why you could not set your PAUT
sensitivity using the standard ASME calibration block assessing defect length for reference-curve breaking indications.
Nigel Armstrong
Karachaganak Petroleum
Kazakhstan
http://universityofultrasonics.com/services/performance-demonstration-qualification-pdq/
B31.1 and code case 179, which together permits the use of PAUT on all thicknesses.
The sentencing for this code is based on workmanship criteria and does not
specifically require qualification.
http://sievert.in/Replacement.html
https://www.sonomatic.com/images/attachments_managed/577/experience_with_code_cases.pdf
Just
4 Pages
Of requirements
i) The length, ℓ, of the flaw shall be drawn parallel to the inside pressure retaining
surface of the component.
ii) The height, h, of the flaw shall be drawn normal to the inside pressure retaining
surface of the component.
iii) The flaw shall be characterized as a surface or subsurface flaw, as shown in
Figure 1.
iv) A subsurface indication shall be considered as a surface flaw if the separation (S
in Figure 1) of the indication from the nearest surface of the component is equal to
or less than half the through wall dimension (h in Figure 1, sketch [b]) of the
subsurface indication.
h
h
S>0.5h or ≤ 0.5h ?
ℓ = 30mm t = 40mm
h = 10mm
S = 7mm
ℓ = 30mm
B31 Case 181‐2 (Approval Date: January 4, 2012)
Sridhar Samiyaiah/ Charlie Chong Use of Alternative Ultrasonic Examination Acceptance Criteria in ASME B31.3
Exercise: Surface or Subsurface?
S>0.5h or ≤ 0.5h ?
ℓ = 30mm 60mm
h = 10mm
S = 7mm
ℓ = 30mm
B31 Case 181‐2 (Approval Date: January 4, 2012)
Sridhar Samiyaiah/ Charlie Chong Use of Alternative Ultrasonic Examination Acceptance Criteria in ASME B31.3
How to define two or
more adjacent
indications to be a
single flaw or separate
flaws?
distance between
the adjacent
planes
d
x x
h1
h3
h2 t
h1
h3
h2 t
through-thickness dimension
h1
h3
t
h2
through-thickness dimension
S>0.5h or ≤ 0.5h ?
ℓ = 30mm t = 40mm
h = 10mm
S = 7mm
Worksheet:
This is a subsurface defect for S>0.5h
h/ℓ = 10/30 = 0.333, h/t = 10/40 = 0.25
actual
h/t = 0.10328
allowable
0.35
S = 7mm 0.4 0.114 0.066
t = 300mm Note1: Calculated value; 0.058 + (0.066-0.058)/(0.1) x (0.333-0.3) = 0.06064
#
S>0.5h or ≤ 0.5h ?
ℓ = 30mm t = 300mm
h = 10mm
S = 7mm
Worksheet:
This is a subsurface defect for S>0.5h
h/ℓ = 10/30 = 0.333, h/t = 10/300 = 0.0333
actual
h/t = 0.06064
allowable
S>0.5h or ≤ 0.5h ?
ℓ = 30mm t = 300mm
h = 10mm
S = 3mm
Worksheet:
This is a surface defect for S<0.5h
h/ℓ = 10/30 = 0.333, h/t = 10/300 = 0.0333
actual
h/t = 0.04196
allowable
S = 3mm
t = 300mm Note1: Calculated value; 0.038 + (0.044-0.038)/(0.05) x (0.333-0.3) = 0.04196
#
S>0.5h or ≤ 0.5h ?
ℓ = 30mm t = 300mm
h = 15mm
S = 3mm
Worksheet:
This is a surface defect for S<0.5h
h/ℓ = 15/30 = 0.5, h/t = 15/300 = 0.05
actual
h/t = 0.04196
allowable
ℓ = 30mm t = 300mm
h = 20mm
S = 3mm
Worksheet:
This is a surface defect for S<0.5h
h/ℓ = 20/30 = 0.667, h/t = 20/300 = 0.0667
actual
ℓ = 50mm t = 300mm
h = 15mm
S = 3mm
Worksheet:
This is a surface defect for S<0.5h
h/ℓ = 15/50 = 0.3, h/t = 15/300 = 0.05
actual
h/t = 0.038
allowable
ℓ = 30mm t = 300mm
h = 20mm
S = 3mm
Worksheet:
This is a surface defect for S<0.5h
h/ℓ = 20/30 = 0.667, h/t = 20/300 = 0.0667
actual
1 0.286 0.152
1 0.286 0.152
1, 0.286
0.9, 0.246
0.8, 0.21
0.7, 0.18