IIT Dharwad Campus Construction Report

KLE TECHNOLOGICAL UNIVERSITY
HUBBALLI 580031
INDUSTRY INTERNSHIP TRAINING REPORT

Submitted
In the fulfilment for the award of the Degree of
BACHELOR OF ENGINEERING
In
CIVIL ENGINEERING
Submitted By
Name USN
Avinash Aneppanavar 01FE17BCV013
Chandrashekhar Allikatti 01FE17BCV021
Chinmay Kubihal 01FE16BCV028
Shreyas Shetty 01FE17BCV094
Under the Guidance of

Dr. M. V. Chitawadagi
School of Civil Engineering
KLE Technological Engineering, Hubballi – 580031
Mr. Jagadish K Halyal
B.G.Shirke Construction Technology Pvt. Ltd.
ACKNOWLEDGEMENT
We hereby acknowledge our deep sense of gratitude and indebtedness to our guide
Dr. M. V. Chitawadagi, Professor, School of Civil and environmental Engineering
KLE Technological University, Hubballi, for suggesting this problem and for his valuable
guidance and keen interest throughout my research work. Their direction, supervision and
constructive criticism were indeed a source of inspiration for the success of the project.
We wish to express our sincere thanks to Prof. Vithal.H. Jadhav Adjunct Professor
Co-Ordinator industry internship training, School of Civil and environmental Engineering, KLE
Technological University, Hubballi, for his kind co-guidance and encouragement throughout the
dissertation work.
We wish to express our sincere thanks to company head, mentor and associate staff for
providing us this internship opportunity and giving their valuable guidance and support.
We sincerely thank Dr. V. B. Patil, Professor, Head of the department, School of Civil and
environmental Engineering, KLE Technological University, Hubballi, for his constant support and
valuable guidance in completion of work.
We are highly indebted to Dr. Ashok S Shettar, Vice Chancellor, KLE Technological
University, Hubballi for his counsel and providing necessary facility during the development of the
project.
We express our sincere thanks to all the teaching and non-teaching staff of Civil
Engineering Department and also who have extended their invaluable help and cooperation directly
or indirectly during the course of the project and thereby ensuring successful completion.
DECLARATION
We solemnly declare that the dissertation work entitled “Construction of Permanent

Campus for Indian Institute of Technology, Dharwad.” submitted to the School of Civil &
Environmental Engineering, KLE Technological University Hubballi, for the partial fulfillment of
the degree of B.E. (Civil), Industry Internship Training is a bonafide report of the dissertation work
carried out by us during internship period of 4 months (06/03/2021 to 15/07/2021), field internship
of 35 days (06/03/2021 to 17/04/2021) and online internship from 18/04/2021 to 15/07/2021. We
have prepared this report independently under the guidance of Dr. M. V. Chitawadagi, School of
Civil & Environmental Engineering, KLE Technological University, Hubballi.
Batch No. 9
Ⅷ Semester,
School of Civil & Environmental Engineering.

K.L.E.T.U. Hubballi
Roll Name USN Signature

NO
112 Avinash Aneppanavar 01FE17BCV013
119 Chandrashekhar Allikatti 01FE17BCV021
182 Chinmay Kubihal 01FE16BCV028
216 Shreyas Shetty 01FE17BCV094

ABSTRACT
The objective of this training, which also worked as a complement of the theoretical knowledge
acquired during the academic part of the civil engineering, was to develop skills in the sectors
of construction, administration and quality management in engineering works.
It also served the purpose to explain the methods and the procedures carried out at the site in
construction of a structure. Internships provide an opportunity to gain valuable experience in a
career field that interests you.
It is a great way to gain specific skills and knowledge as well as make contacts and build
confidence.
Internships also gives you the opportunity to test out careers prior to graduation. Internships
are great ways for students to acquaint themselves with the field they are interested in.
Internships provide an opportunity to learn from the people around you.
INDUSTRY INTERNSHIP TRAINING REPORT 2020-2021
CONTENTS
1 INTRODUCTION ....................................................................................................................................................... 6
1.1 ABOUT THE COMPANY ................................................................................................................................. 6
1.2 VISION AND MISSION OF THE COMPANY ................................................................................................ 6
1.3 INNOVATION OF B. G. SHIRKE CONSTRUCTION TECHNOLOGY PVT. LTD. ...................................... 6
1.4 ORGANISATIONAL STRUCTURE ................................................................................................................. 7
1.5 SOME OF THE SUCCESSFUL MAJOR PROJECTS OF B.G. SHIRKE CONSTRUCTION TECH.
PVT.LTD ......................................................................................................................................................................... 8
1.6 SOME OF THE ACHIEVEMENTS OF B.G. SHIRKE CONSTRUCTION TECH. PVT.LTD ........................ 8
1.7 SALIENT FEATURES OF THE PROJECT ...................................................................................................... 8
1.8 LIST OF THE BUILDINGS IN THE CAMPUS ................................................................................................ 9
1.9 PLAN LAYOUT [MASTER PLAN] ................................................................................................................ 10
1.10 LOCATION ...................................................................................................................................................... 11
2 DRAWINGS .............................................................................................................................................................. 11
2.1 ARCHITECTURAL DRAWING ..................................................................................................................... 11
2.2 STRUCTURAL DRAWING ............................................................................................................................ 11
2.3 ELECTRICAL DRAWING .............................................................................................................................. 12
2.4 PLUMBING DRAWING .................................................................................................................................. 12
2.5 FINISHING DRAWINGS ................................................................................................................................ 12
3 EXCAVATION ......................................................................................................................................................... 13
4 FOUNDATION ......................................................................................................................................................... 13
4.1 COMPACTING THE GROUND...................................................................................................................... 13
4.2 PCC ................................................................................................................................................................... 15
4.3 FOOTING ......................................................................................................................................................... 15
4.4 REINFORCEMENT FOR FOOTING .............................................................................................................. 16
4.4.1 SHUTTERING OF FOOTING ................................................................................................................ 16
4.4.2 CONCRETING OF FOOTING ................................................................................................................ 17
4.4.3 DE-SHUTTERING AND CURING ........................................................................................................ 18
4.5 COLUMN ......................................................................................................................................................... 18
4.5.1 REINFORCEMENT FOR COLUMN...................................................................................................... 18
4.5.2 SHUTTERING FOR COLUMNS ............................................................................................................ 20
4.5.3 CONCRETING IN COLUMNS ............................................................................................................... 22
4.5.4 DE SHUTTERING AND CURING ......................................................................................................... 23
4.6 BACK FILLING ............................................................................................................................................... 23
4.7 PLINTH BEAM ................................................................................................................................................ 24
4.7.1 REINFORCEMENT OF PLINTH BEAM ............................................................................................... 24
4.7.2 SHUTTERING OF PLINTH BEAM ....................................................................................................... 24
4.7.3 CONCRETING IN PLINTH BEAMS ..................................................................................................... 25
4.7.4 DE-SHUTTERING AND CURING ........................................................................................................ 25
School of Civil Engineering, KLETU Hubballi -580031 1

5 RMC PLANT ............................................................................................................................................................. 25

5.1 DIFFERENT TYPES OF ADMIXTURES USED ON THE SITE. .................................................................. 27
5.2 TRANSIT MIXER ............................................................................................................................................ 31
6 AUTO CLAVED AERATED BLOCKS (AAC BLOCKS): ..................................................................................... 31
7 QUALITY CONTROL AND QUALITY ASSURANCE ......................................................................................... 34
7.1 TESTS PERFORMED IN QC & QA LAB- ..................................................................................................... 34
7.1.1 TESTS PERFORMED ON AGGREGATES ........................................................................................... 35
7.1.2 TESTS PERFORMED ON CEMENT ..................................................................................................... 37
7.1.3 COMPRESSIVE TEST ON CONCRETE ............................................................................................... 39
7.1.4 SLUMP TEST ON FRESH CONCRETE ................................................................................................ 41
7.1.5 NON-DESTRUCTIVE TESTS ................................................................................................................ 42
8 STEEL YARD ........................................................................................................................................................... 44
8.1 BENDING OF STEEL ...................................................................................................................................... 45
8.2 THREADING OF STEEL BARS. .................................................................................................................... 45
8.3 COUPLERS ...................................................................................................................................................... 45
9 PRECAST CONSTRUCTION .................................................................................................................................. 46
9.1 MANUFACTURING PROCESS ..................................................................................................................... 47
9.2 APPLICATIONS .............................................................................................................................................. 48
9.3 ADVANTAGES OF PRECAST CONSTRUCTION ....................................................................................... 48
9.4 INSTALLATION .............................................................................................................................................. 48
9.5 CONNECTING CONCRETE PRECAST ELEMENTS ................................................................................... 49
10 CRANES ............................................................................................................................................................... 49
10.1 TOWER CRANE .............................................................................................................................................. 49
10.2 EOT (ELECTRIC OVERHEAD TRAVELLING CRANE) ............................................................................. 50
10.3 MOBILE CRANE ............................................................................................................................................. 51
11 FORMWORK ....................................................................................................................................................... 51
11.1 REQUIREMENTS OF GOOD FORMWORK ................................................................................................. 51
11.2 REMOVAL OF FORMWORK ........................................................................................................................ 52
12 PROPPING ............................................................................................................................................................ 52
13 SAFETY PARK .................................................................................................................................................... 53
14 IS CODES USED .................................................................................................................................................. 54
15 . LIFE LONG LEARNINGS ................................................................................................................................. 57
16 ONLINE INTERNSHIP ........................................................................................................................................ 58
16.1 PLAN OF THE COMMERCIAL BUILDING ................................................................................................. 58
16.2 COVER PAGE .................................................................................................................................................. 59
16.3 FACE SHEET ................................................................................................................................................... 59
16.4 RECAPITULATION SHEET ........................................................................................................................... 60
16.5 MEASUREMENT SHEET ............................................................................................................................... 61
16.5.1 MEASUREMENT SHEET OF BASEMENT .......................................................................................... 61
16.5.2 MEASUREMENT SHEET OF GROUND FLOOR ................................................................................ 67

16.5.3 MEASUREMENT SHEET OF FIRST FLOOR ...................................................................................... 74

16.6 RATE ANALYSIS ........................................................................................................................................... 83
17 ABSTRACT .......................................................................................................................................................... 87
17.1.1 ABSTRACT OF BASEMENT................................................................................................................. 87
17.1.2 ABSTRACT GROUND FLOOR ............................................................................................................. 90
17.1.3 ABSTRACT FIRST FLOOR ................................................................................................................... 93
17.2 PRIMAVERA ................................................................................................................................................... 96
17.2.1 CALENDAR ............................................................................................................................................ 96
17.2.2 ACTIVITIES IN PRIMAVERA .............................................................................................................. 97
17.3 GANTT CHART ............................................................................................................................................. 102
17.3.1 ASSIGNING RESOURCES IN PRIMAVERA ..................................................................................... 103
17.4 EARNED VALUE MANAGEMENT ............................................................................................................ 104
17.4.1 PLANNED VALUE .................................................................................................................................. 105
17.4.2 ACTUAL COST........................................................................................................................................ 105
17.4.3 EARNED VALUE..................................................................................................................................... 105
17.4.4 % COMPLETED PLANNED...................................................................................................................... 105
17.4.5 % COMPLETED ACTUAL........................................................................................................................ 105
17.4.6 COST VARIANCE ............................................................................................................................... 106
17.4.7 COST VARIANCE % ................................................................................................................................ 106
17.4.8 COST PERFORMANCE INDICATOR ........................................................................................................ 106
17.4.9 TO COMPLETE COST PERFORMANCE INDICATOR................................................................................ 106
17.4.10 SCHEDULE VARIANCE ................................................................................................................. 107
17.4.11 SCHEDULE PERFORMANCE INDICATOR.................................................................................. 107
17.4.12 TO COMPLETE SCHEDULE PERFORMANCE INDICATOR ............................................................. 107
17.4.13 BUDGET AT COMPLETION ................................................................................................................ 108
17.4.14 ESTIMATE TO COMPLETE ............................................................................................................. 108
17.4.15 ESTIMATE AT COMPLETION ............................................................................................................. 108
17.4.16 VARIANCE AT COMPLETION ...................................................................................................... 108
17.4.17 % COMPLETED PLANNED ................................................................................................................. 108
17.4.18 % COMPLETED ACTUAL .............................................................................................................. 109
17.5 EARNED VALUE ANALYSIS ..................................................................................................................... 109
17.6 CONCLUSION OF ONLINE INTERNSHIP ................................................................................................. 109

LIST OF FIGURES
FIGURE 1:-PLAN LAYOUT OF IIT, DHARWAD .......................................................................................................... 10
FIGURE 2:- COLUMN LAYOUT ..................................................................................................................................... 12
FIGURE 3:-FOUNDATION DRAWING .......................................................................................................................... 13
FIGURE 4 :- PLATE COMPACTOR ............................................................................................................................... 14
FIGURE 5:- ROLLER COMPACTOR (DOUBLE DRUM ROLLER) ............................................................................ 14
FIGURE 6:-CHECKING THE LEVEL OF PCC USING AUTO LEVEL ........................................................................ 15
FIGURE 7:-REINFORCEMENT FOR RAFT FOOTING ................................................................................................. 16
FIGURE 8:-SHUTTERING FOR FOOTING .................................................................................................................... 17
FIGURE 9:-CONCRETING FOR FOOTING.................................................................................................................... 17
FIGURE 10:- CURING OF COMBINED FOOTING ....................................................................................................... 18
FIGURE 11:-REINFORCEMENT OF COLUMN ............................................................................................................. 19
FIGURE 12:-STIRRUPS FOR COLUMNS ....................................................................................................................... 20
FIGURE 13:- SHUTTERING OF COLUMN .................................................................................................................... 22
FIGURE 14:-CONCRETING OF COLUMN .................................................................................................................... 22
FIGURE 15:-CURING OF COLUMN ............................................................................................................................... 23
FIGURE 16:- BACKFILLING ........................................................................................................................................... 23
FIGURE 17:-REINFORCEMENT OF PLINTH BEAM ................................................................................................... 24
FIGURE 18:-RMC PLANT ................................................................................................................................................ 25
FIGURE 19:-CONCRETE CONTROL SYSTEM ............................................................................................................. 26
FIGURE 20:-CONCRETE REQUISITION SLIP .............................................................................................................. 27
FIGURE 21:-FOSROC AURAMIX 200 ............................................................................................................................ 27
FIGURE 22:-FOSROC CONPLAST SP430 ...................................................................................................................... 28
FIGURE 23:-FOSROC AURACAST405 .......................................................................................................................... 29
FIGURE 24:FOSROC AURAMIX 300PLUS ................................................................................................................... 29
FIGURE 25:-FOSROC AURACAST 270M ...................................................................................................................... 30
FIGURE 26:- TRANSIT MIXER OF 6M3 CAPACITY .................................................................................................... 31
FIGURE 27:-AUTOCLAVE AERATED BLOCKS .......................................................................................................... 31
FIGURE 28:-CHICKEN MESH FOR PLASTERING ....................................................................................................... 33
FIGURE 29:- AAC BLOCK WALL WITH BAND BEAMS ............................................................................................ 33
FIGURE 30:-BRICK MASONRY USING AAC BLOCKS .............................................................................................. 33
FIGURE 31:- QUALITY CONTROL LAB ....................................................................................................................... 34
FIGURE 32:-FORMAT USED FOR TABULATION OF PARTICLE SIZE DISTRIBUTION OF COARSE
AGGREGATE .................................................................................................................................................................... 36
FIGURE 33:- FORMAT FOR TABULATION OF RESULTS OF TESTS ON CEMENT .............................................. 39
FIGURE 34:-FORMAT FOR TABULATION OF COMPRESSIVE TEST RESULTS ................................................... 41
FIGURE 35:-ULTRASONIC PULSE VELOCITY TEST APPARATUS......................................................................... 42
FIGURE 36:-REBOUND HAMMER TEST FOR PRECAST PLINTH BEAM ............................................................... 43
FIGURE 37:-GRAPH USED FOR CALCULATING COMPRESSIVE STRENGTH USING REBOUND NUMBER .. 44
FIGURE 38:- REFERENCE TABLE FOR CLASSIFYING RESULTS OBTAINED ...................................................... 44
FIGURE 39:-STEEL YARD .............................................................................................................................................. 44
FIGURE 40:-BAR BENDING MACHINE ........................................................................................................................ 45
FIGURE 41:-20MM DIAMETER COUPLER ................................................................................................................... 46
FIGURE 42:-REINFORCEMENT FOR PRECAST BEAM AND MOULD FOR PRECAST BEAM ............................. 46
FIGURE 43:-PRECAST COLUMN ................................................................................................................................... 47
FIGURE 44:-CURING OF PRECAST STAIRS ................................................................................................................ 47
FIGURE 45:- INSTALLATION OF PRECAST PLINTH BEAMS .................................................................................. 48
FIGURE 46:- PRECAST SLAB AND BEAM INSTALLATION .................................................................................... 49
FIGURE 47:-TOWER CRANE .......................................................................................................................................... 50
FIGURE 48:-EOT CRANE IN PRECAST YARD ............................................................................................................ 50
FIGURE 49:-HYDRA ........................................................................................................................................................ 51
FIGURE 50:-PROPPING FOR SLAB ............................................................................................................................... 52
FIGURE 51:-SAFETY PARK ............................................................................................................................................ 53
FIGURE 52:-SAFETY SUIT AND SHOES PROVIDED FOR WORKERS .................................................................... 53
FIGURE 53:- CALENDAR FOR PRIMAVERA ............................................................................................................... 96
FIGURE 54:- ACTIVITIES IN SUBSTRUCTURE .......................................................................................................... 97
FIGURE 55:- ACTIVITIES IN BASEMENT .................................................................................................................... 97

FIGURE 56:- ACTIVITIES IN SUPERSTRUCTURE ...................................................................................................... 98
FIGURE 57:- ACTIVITIES IN BEAM AND SLAB ......................................................................................................... 98
FIGURE 58:- ACTIVITIES IN FIRST FLOOR ................................................................................................................ 99
FIGURE 59:- ACTIVITIES IN SUPERSTRUCTURE ...................................................................................................... 99
FIGURE 60:- ACTIVITIES IN FINISHING WORKS .................................................................................................... 100
FIGURE 61:-ACTIVITIES IN FINISHING WORKS ..................................................................................................... 100
FIGURE 62:- PARALLEL ACTIVITIES ........................................................................................................................ 101
FIGURE 63:- PARALLEL ACTIVITIES ........................................................................................................................ 101
FIGURE 64:- RESOURCES FOR BAR BENDING ........................................................................................................ 103
FIGURE 65:- RESOURCES FOR SHUTTERING .......................................................................................................... 103
FIGURE 66:- RESOURCES FOR PAINTING ................................................................................................................ 104
FIGURE 67:- RESOURCES FOR BBM .......................................................................................................................... 104
FIGURE 68:- EARNED VALUE ANALYSIS ................................................................................................................ 109

1 Introduction
1.1 About the company
B. G. Shirke Construction Technology Private Limited (BGSCTPL), formerly known as B. G. Shirke
& Company, was established over 74 years ago by its Founder Chairman, Mr. Baburao Govindrao
Shirke. BGSCTPL is a multi-disciplinary civil, mechanical and electrical engineering organization
having international technology tie-ups and over 12,000 workforces. It is a vibrant, dynamic and
integral part of modern India, significantly contributing to industrial, economic and social progress.
BGSCTPL also plays an active role in protecting and preserving the country’s eco-systems – its forests
and waterways. Company is well established in the civil engineering field for over 70 years.
Today, the Shirke Group is at an enviable position in India’s Civil and Industrial engineering realm,
offering world class engineering and construction capabilities to indigenous and overseas clientele,
carrying forward Shri B. G. Shrike’s single-minded passion for civil engineering and operational
excellence.
1.2 Vision and Mission of the Company

• To be one of the top construction industry leaders and a technology driven Organisation with
excellence in quality, reliability and customer satisfaction.
• To industrialize Civil Engineering, especially in the field of housing, by pioneering and promoting
the use of prefab technology.
• To provide good quality and affordable mass housing projects throughout the country.
• To continuously innovate and develop world class technology in our business lines.
• To be an environment, health and safety-oriented Organisation by complying with applicable
statutory requirements.
• To develop an innovative, learning and sustainable Organisation by continuously upgrading our
technological capabilities and managerial skills.
• To be one of the top construction industry leaders and a technology driven Organisation with
excellence in quality, reliability and customer satisfaction.
1.3 Innovation of B. G. Shirke Construction Technology Pvt. Ltd.

• 3-S Precast Technology is in operation since 1972.
• 3-S stands for Speed, Safety and Strength.
• Continuous technology upgradation has made 3-S system at par with the world’s most modern
precast technologies today.
• Constructed more than 2 lakh Dwelling Units ranging from G+3 to G/S+25 storeys in all climatic
conditions.
• Technology approved and recommended by Govt. of India – CPWD, BMTPC & other
Organizations.

• Performance evaluation of the system / actual load test / reverse cyclic load test etc. to evaluate
performance under seismic Zone-IV has been carried out at reputed national institutions like CBRI
Roorkee, IIT Mumbai, TOR Steel Research Foundation of India, Bangalore etc. who have
concluded that 3-S Precast System satisfies all the technical parameters and codal requirements.
• 3-S Precast System has gained wide acceptance across India with large housing, institutional and
other types of projects at New Delhi, Maharashtra, Karnataka, Tamil Nadu, Andhra Pradesh etc.
• Asia’s largest pre-casting facility with State-of-Art automated manufacturing process running at
Delhi since 2013.
1.4 Organisational Structure
FIGURE 2 ORGANISATIONAL STRUCTURE OF THE COMPANY

1.5 Some of the Successful Major Projects of B.G. Shirke Construction Tech.
Pvt.Ltd
Sl no Name of the project Cost of the
project
1 Suvarnanasoudha, Belgaum. 400cr.
2 Indian Institute of Information Technology (IIIT), Sattur colony 114cr.
Dharwad.
3 Dr.B.R. Ambedkar school of economics (BASE), Bengaluru 170cr.
5 Institute of Medical Science, Chamarajanagar 200cr.
6 DC office complex, Mysore 80cr.
7 Haj Bhavan, Banglore 87cr.
1.6 Some of the Achievements of B.G. Shirke Construction Tech. Pvt.Ltd

• Indian Concrete Institute (ICI)-2019 award for govt. engineering college, koppal
• Hon’ble Shri. Venkaiah Naidu, vice president of India, Felicitates Shirke Group
• Largest Constructor of Housing in India: Constructed more than 2,50,000 houses using ‘3S’
Prefab Technology in India and abroad in different types of geo-climatic conditions and seismic
zones.
• First Company to build 25 storey Prefab Towers in India: Now executing buildings with more
than 35 storeys height. Over 70,000 houses under construction all over India with renowned
3S Prefab system.
• IBC 2020 award for excellence in built environment for DOC Mysuru Builder’s
• Association of India (BAI) Well-built structure 2019 award received in 2 categories
1.7 Salient features of the Project

1. Name of the project Construction of permanent campus for Indian Institute Of
Technology, Dharwad (phase-1A)Sub Head : Construction of
academic block-1 & 2, Knowledge Resource and data centre,
Central lecture theatre, Administration building, Central
instrumentation facility, Common amenities centre, Central
workshop, Wellness centre, Indoor common Facility, Director’s
residence,2nos Hostel block, Mess block, Dormitory / Security
barrack, Faculty housing, Site office, Guest house and
Development work and Bulk Services under Phase-1A
2. Scope of work The scope of the work includes execution of work as per good for
construction approved drawings including foundation, structure,
finishing complete in all respects and services as per schedule for
the intended buildings and handing over the assets after making
them habitable and fit for the intended purpose with laid down
quality and within specified time
3. Name of client Executive Engineer & Senior Manager, IIT Dharwad Project
Division-1 &2

4. Name of architect Suresh Goel& Associates, New Delhi

5. Name of structural consultant NNC Design International, New Delhi
6. Name of Contractor B.G. Shirke Construction Technology Private Limited, Pune
7. Estimated Cost Rs. 726.88 Crore

8. Tender Cost Rs. 643.86 Crore (11.42% Below)
9. Revised project value Rs. 710.00 Crore
10. Project Duration 28 Months
11. Start date of project 21.05.2020
12. Date of completion of project 20.03.2022
13. Revised date of completion 20.09.2022
14. Defect liability period 5 years from the date of completion
15. Performance bank guarantee 5% of the tender cost (Rs.32,19,33,933/-)
16. Security deposit 2.5% of the tender cost
17. Total plot area 534 Acres (66 acres Reserve forest area)
18. Total built up area 183917.00Sqm
19. GRIHA LD4 rating For total work
20. GRIHA 5 For administrative Block, Central Lecture Theatre & Academic
Block-1
1.8 List of the Buildings in the Campus

Sl. No Description Number of Floor to floor Area in Sqm
floors height (Mtr)
A Buildings on Conventional Type
1. ACADEMIC BLOCK-1 GF+6 4.2 21900.00
2. ACADEMIC BLOCK-2 GF+6 4.2 19810.00
3. CENTRAL LECTURE THEATRE LG+GF+3 4.2 19135.00
4. ADMINISTRATIVE BUILDING GF+4 4.2 12030.00
5. CENTRAL INSTRUMENTATION GF+4 4.2 6653.00
FACILITY
6. CENTRAL WORKSHOP GF+2 7.8/4.2 10192.00
7. WELLNESS CENTRE GF+1 4.2 2586.90

8. ESS BUILDINGS GF 4.5 2012.00

9. DIRECTOR RESIDENCE GF+1 3.3 580.00
10. MESS BLOCK GF+3 4.2 5646.00
11. DORMITORY GF+2 3.45/3.3 875.00

12. COMMON AMENITIES CENTRE GF+1 4.2 1956.80
13. KNOWLEDGE RESOURCE AND DATA LG+GF+2 4.5 7240.20
CENTER
14. INDOOR COMMON FACILITY GF+1 7.0/3.6 3771.36
15. SITE OFFICE GF+1 3.6 890.31
16. CRECHE GF 631.27

TOTAL AREA 115909.80
B. PRE-CAST STRUCTURE
17. GUEST HOUSE GF+2 3.6 2363.76
18. HOUSING TYPE HS4-5 GF+18 3.15 19499.00
19. HOSTEL BLOCK =2NOS GF+18 3.3 49500.00
TOTAL 187272.56
1.9 Plan Layout [Master plan]
FIGURE 1:-PLAN LAYOUT OF IIT, DHARWAD

1.10 Location
It is situated in kelageri,chikkamalligewad village,pune-bangaluru road,opposite to Dharwad high
coart, dharwad, karnataka – 580011
2 Drawings
Drawings plays an important role in the construction field to convey the ideologies and perspective of
the designer to the layman at site.
Types of Construction Drawings
1) Architectural Drawing
2) Structural Drawing
3) Electrical Drawing
4) Plumbing Drawing
5) Finishing Drawings
2.1 Architectural drawing

It contains all the details of the project such as location site plan, setting out plan, elevations, sections and other
details.
1) Site Plan
This is primary drawing used for marking out the plan on the ground. It represents the location,
orientation and information about the site’s topography, landscaping utilities, and site work.
2) Working Plan
This drawing gives the information of horizontal dimensions of the building, thickness of walls,
clear spaces inside the building and column locations. It also shows the openings required in
the building such as doors, windows and ventilators.
3) Section Drawings
Section drawings represents the material of construction to be used, heights and measurement
of the different components of buildings, type of structural components such as type of slab,
etc. It represents the drawing when the building is cut through a vertical plane
4) Elevation Drawing
Elevation drawing represents the information of openings, size and shape of external surface,
height of building and finish of the building after completion. These drawings are made by
having an aesthetic view of the building
2.2 Structural Drawing
It contains many types of drawing with very minute details and description.
1) General Note
This is more of codes and by- laws of the buildings. No drawing is found in this, but the details
of all the structural drawings are mention in this such as concrete mix, lapping length, curing
time, abbreviation, codes and other work procedures.

2) Excavation Drawing
This drawing represents the footing excavation dimension, column position, footing plan and
grid lines of column.
3) Column Layout
This drawing represents the position and orientation of columns and column reinforcement
details.
4) Plinth Beam Layout

This drawing represents the dimensions, position and section of plinth beam and the details of
reinforcement in plinth beam.
5) Lintel Beam Layout

This drawing represents the dimensions, position and section of lintel beam and the details of
reinforcement in lintel beam.
6) Roof Beam and Shuttering Layout

This drawing represents the details of reinforcement of roof beam, its section and shuttering
details. g) Roof Slab Layout This drawing represents the details of reinforcement of roof slab,
its section and openings in the roof for various purpose such as stairs or skylight.
2.3 Electrical Drawing

Electrical drawing represents the details of electrical fixtures, location of switches, fan, light and
others. It also represents the load calculation, tapping for electricity, wiring path and other
interventions such as AC and UPS and its components.
2.4 Plumbing Drawing

Plumbing drawings give the location of sanitary, piping for water supply system, fixture, and the
process to connect every fixture.
2.5 Finishing Drawings

Finishing drawings represents the finish type of every component of the building such as flooring
pattern, painting colour, false ceiling shape, plastering texture and elevation design. These details are
sometime given in elevation drawings also.
FIGURE 2:- COLUMN LAYOUT

FIGURE 3:-FOUNDATION DRAWING
3 Excavation
Excavation is carried out for the construction of foundations. Excavation is carried out as per the
drawings defined lengths & widths. Quantity of excavation was calculated assuming the depth of
excavation as 4m and 1m working space was given and it was included in the excavated quantity.
Quantity of excavation is calculated in m3 (length(m) x width(m) x depth(m)). Cost of excavation
varied for different soil strata depending on depth of excavation. Crawler excavator and wheel
excavator were used for excavation. Excavated soil is preserved nearby to the site for backfilling.
4 Foundation
4.1 Compacting the ground
The excavated pits are trimmed and dressed as per the requirement and the bottom is compacted using
hand compactors (plate compactor) and roller compactors. The compaction is done in such way that
uniform level is to be maintained throughout the excavated area where PCC is to be laid. The levels
are continuously checked using auto level. Hand compactors are usually used to for compaction around
columns or around any other concrete structure where there is no space for roller compactor to
function.

FIGURE 4 :- PLATE COMPACTOR
Specifications of the plate compactor

Capacity of the compactor = 3ton
Weight of the compactor=195 kg
Compaction plate size =700*703mm
Maximum depth of compaction that can be achieved= 10 mm
FIGURE 5:- ROLLER COMPACTOR (DOUBLE DRUM ROLLER)
Specifications of roller
Capacity of the compactor= 4.36 ton per drum
Weight of the compactor=3225 kg
Width of drum =1250mm

4.2 PCC
PCC is a solid base on which the reinforcement can be tied and footing can be placed. PCC is laid to
have levelled surface. Shuttering for PCC is calculated by taking perimeter of the portion where PCC
is to be laid. Grade of concrete used for PCC is M15. The ratio of the concrete mix is 1:3:5. Thickness
of PCC is 100mm and it is maintained throughout the PCC bed. The concrete arrived in the transit
mixer is poured on the site and is spread over the compacted earth soil. The levels are checked using
auto level. Curing period for PCC is 14 days. Surface of PCC is covered with hessian cloth and flooded
with water and left for curing.
FIGURE 6:-CHECKING THE LEVEL OF PCC USING AUTO LEVEL
4.3 Footing
A footing is a part of the foundation that helps support the foundation so that the structure does not
settle.
Purpose of Footings
1) In order to transfer forces from superstructure to firm soil below.
2) To distribute stresses evenly on foundation soil such that foundation soil neither fails nor
experiences excessive settlement.
3) In order to develop an anchor for stability against overturning.
4) In order to provide an even surface for smooth construction of superstructure.
Different types of footing observed on the site are: -

1) Isolated Footing: - This type of footing is provided independently for each column. They are
used when SBC is relatively high, the columns are far apart, and there’s not much load on the
columns.

2) Combined footing: - When a footing is provided under a few columns standing close together
it is called a combined column footing. These are used when the columns are too close together
to provide separate footings and if the footings are heavily loaded.
3) Raft Foundation: - Raft foundation is a combined footing that covers the entire area beneath a
structure and supports all the walls and columns.
4.4 Reinforcement for footing

Surveyors give the corner points for placing the reinforcement. Makings are done for main and
distribution reinforcement bars which are to laid on the PCC bed. Markings are done according to the
spacing mentioned in GFC drawings. The diameter of bar is 25mm and spacing provided between
them is 100mm. The grade of steel used for footing works is Fe500D conforming IS:1765.
Development length for top and bottom reinforcement is 46Ø and lap length is 36Ø.Nominal clear
cover for footing is 40-75mm.Cover blocks of 50mm were placed below bottom the reinforcement to
provide clear cover. The main bars are tied using binding wire of gauge 20. The chairs are placed on
the bottom reinforcement to avoid sagging of top reinforcement. The diameter of bars used for chairs
is 16mm. Top reinforcement 25mm,20mm bars were used depending on the design. Spacing of bars
for top reinforcement is 100 mm. column reinforcement is also erected along with top and bottom
reinforcement of footing. Various depths of footing observed on the site are
750mm,800mm,900mm,1200mm, 1500mm.Depth of foundation depends upon soil bearing capacity.
FIGURE 7:-REINFORCEMENT FOR RAFT FOOTING
4.4.1 Shuttering of footing

Covers blocks of 50mm placed at sides of the footing to provide clear cover at the sides. Steel
shuttering was done for footing. Size of steel plates used for shuttering is 600mmx900mm.A layer of
grease is applied to the steel plates before placing them for easy removal of shuttering. After placing
the steel plates jacks and runners were provided to support the steel shuttering. Foam sheet were
provided between two steel shuttering plates to avoid the flow of slurry.

FIGURE 8:-SHUTTERING FOR FOOTING
4.4.2 Concreting of footing

The quantity of concrete required for the particular footing is estimated and order is placed to the RMC plant.
Grade of concrete used for footing is M30. Slump of the concrete mix was in the range of 100-120mm. The
concrete arrived in the transit mixer is to be used within 2 hours. The concreting is done in two layers for ease
of compaction. The concrete was pumped using concrete pump. Vibrating needle was used for compaction.
Proper vibration is done in order to avoid cracks and honeycomb structure.
FIGURE 9:-CONCRETING FOR FOOTING

4.4.3 De-shuttering and curing

After 24 hours of concreting the steel shuttering was removed. The dressing, if necessary, on the sides
of footing was done using cement mortar. Curing of concrete is defined as the process of maintaining
the moisture and temperature conditions of concrete for hydration reaction so that concrete develops
hardened properties over time. Bunds were made on the surface of footing and those bunds were filled
with water for the purpose of curing. On the sides of footing hessian clothes are tied and water is
sprayed on these cloths. These clothes hold moisture for long time and help in the process of curing.
FIGURE 10:- CURING OF COMBINED FOOTING
4.5 Column
A column or pillar is a structural element that transmits, through compression, the weight of the
structure above to other structural elements below.
Different shapes of column observed on the site
1. Circular columns
2. Rectangle columns
3. Square shaped columns
Size of the columns as observed on the site
1. 500x1750
2. 500x1200
3. 500x1050
4. 500x850
5. 500x500
4.5.1 Reinforcement for column

The column reinforcement is done along with reinforcement of footing. column reinforcement consists
of main steel and lateral ties and stirrups. The diameter of main bars was 16mm,20mm,25mm,32mm.
Diameter of bars used for lateral ties was 8mm and spacing of lateral ties at mid zone was 100mm and
at end zone spacing as 200mm. Diameter of bars used for stirrups was 8mm.

FIGURE 11:-REINFORCEMENT OF COLUMN
4.5.1.1 Stirrups
The main purpose of stirrup is to hold the primary reinforcement bars. They also prevent columns and
beams from buckling. The stirrups get placed diagonally when there is tension and compression caused
by vertical and transverse section. Two legged stirrups are adequate for typical beams with short widths
while multiple -legged stirrups will be required for beams with longer web width
Different types of stirrups observed on the site.
1) Single legged stirrups.
2) Two-legged stirrups.
3) Four-legged stirrups.
4) Six legged stirrups.
Different shapes of stirrups observed on the site
1) Triangle shaped
2) Circular shaped
3) Rectangle shaped
4) Diamond shaped
5) Trapezoidal shaped

FIGURE 12:-STIRRUPS FOR COLUMNS
4.5.2 Shuttering for columns

The surveyors give the floor finish level (FFL) and foundation top level. Height of shuttering is
calculated using the levels provided by the surveyor. Floor finish level is subtracted from foundation
top level to obtain the height of the column. Cardboard of size of 1200mmx2100mm was used for the
purpose of shuttering. Runners, tie rods and brackets required for column shuttering are calculated.
The required materials are brought from the material store on the site. The materials are provided after
the material requisition slip is given in the material store. The shuttering is checked for proper
orientation using plum bob. special care is taken for the bottom shuttering of column as the pressure
of concrete is maximum in the bottom while pouring the concrete.
Calculation of shuttering for columns

Column size = 1.2mx0.5m
Height = 2.34m
Calculation of surface area = (1.2x2.34x2) +(0.5x2.34x2)
Surface area = 7.956m2
Considering the size of the plywood as 2.4x1.2

Plywood area= 2.4x1.2= 2.88 m2

Plywood quantity = 7.956/2.88
= 2.7625 boards
Assuming 10% of wastage
Number of boards required=3
Timber quantity
Quantity = 3.4/0.35=9.71
Provide 10 beams of length 2.34 m.
Calculation of Waler
Provide 2 numbers of walers at 1.5m spacing c/c
Perimeter = 3.4m
Level of waler = 2
New perimeter = 6.8m
Use 2.5m waler
Number of waler = 6.8/2.5
= 2.72
Provide 3 numbers of walers
Tie rods
2 walers= 2 Tie rods
2 levels of walers
Tie rods = 3x2
= 6 numbers
Length of the tie rods
= (0.15+0.2+0.018) + 1.2 + (0.15+0.2+0.018)
= 1.936m
Consider 200 mm spacing of threading
=1.936+0.2
=2.136m
Provide length of 2.2 m.

FIGURE 13:- SHUTTERING OF COLUMN
4.5.3 Concreting in columns

Grade of concrete used for column is M40 and M50SCC.The slump of concrete varied between 600mm
to 620mm. The concrete arrived in the transit mixer should be used before two hours. The concrete
arrived in the transit mixer is poured into concrete bucket and the bucket is carried using hydra or
cranes and it was poured into the column. Capacity of concrete bucket is 0. 35m3.Concrete was poured
manually when hydra and cranes could not reach the columns. Vibrating needle was used for
compaction. Compaction was done after pouring each bucket of concrete. Proper compaction is done
in order to avoid cracks and honeycomb structure. After the pouring of concrete, the orientation of
column is re-checked using plumb bob for deflections.
FIGURE 14:-CONCRETING OF COLUMN

4.5.4 De shuttering and curing

Removal of shuttering for columns is done after 12 hours of concreting. After the removal of shuttering
dressing is done if necessary. Hessian cloth is used for curing of columns. The cloth is tied to all the
faces of columns and they are watered. Care is taken such that the hessian cloth is always kept moist
as curing of columns occurs through this cloth.
FIGURE 15:-CURING OF COLUMN
4.6 Back filling

The quantity of backfilling is calculated by subtracting the total volume of concrete structures in the
substructure from the total excavated soil. The back filling is done in layers. The thickness of each
layer should not be more than 300mm. The top layer excavated soil which is stored nearby to the site
is brought using trucks. The soil is placed in heaps and spread over the area of backfilling manually or
using Skid steer. Water is then sprayed over the soil which is to be compacted. The compaction is done
using plate compactor and wheeled rollers. Plate compactors are used to compact the soil around the
columns as rollers cannot move between the columns.
FIGURE 16:- BACKFILLING

4.7 Plinth Beam

Plinth beam is a reinforced concrete beam constructed between the wall and its foundation. Plinth
beam is provided to prevent the extension or propagation of cracks from the foundation into the wall
above when the foundation suffers from settlement.
Different size of plinth beam observed on the site
1) 300x750
2) 300x600
3) 300x450
4) 200x300
4.7.1 Reinforcement of Plinth Beam

The surveyor gives the plinth beam top level. The level is transferred to other columns using level tube. The
diameter of bars used for plinth beam reinforcement ranges from 12mm to 25mm. spacing of main bars 100mm
c/c and spacing for stirrups in mid zone of beam is 75mm and end zone is 100mm. stirrups are provided to
resist shear force. Nominal Clear cover for beam is 25mm. Clear cover for plinth beams provided in the site was
30mm.
4.7.2 Shuttering of Plinth Beam

Steel shuttering was provided for plinth beam. Size of steel plates used for shuttering is
600mmx900mm.A layer of grease is applied to the steel plates before placing them for easy removal
of shuttering. After placing the steel plates jacks and runners were provided to support the steel
shuttering.
FIGURE 17:-REINFORCEMENT OF PLINTH BEAM

Calculation of shuttering for plinth beams

Size of beam= 300x600
Length of beam= 4600
Surface area for shuttering= (0.6+0.6) x 4.6= 5.5m2
Size of steel plate = 1250x400
Number of plates required= 5.5/0.5= 11 plates
4.7.3 Concreting in Plinth Beams

Grade of concrete used for plinth beam was M30 RCC. Slump of the concrete mix varied from 100mm
to 110mm. The concrete arrived in the transit mixer is poured into concrete bucket and the bucket is
carried using hydra or cranes and it was poured into the column. Capacity of concrete bucket is 0.30m3.
Concrete was poured manually when hydra and cranes could not reach the columns. Proper compaction
is done in order to avoid cracks and honeycomb structure.
4.7.4 De-shuttering and Curing

After 24 hours of concreting the steel shuttering was removed. The dressing, if necessary, on the sides
of beams was done using cement mortar. Hessian cloth is used for curing of columns. The cloth is tied
to all the faces of columns and they are watered. Care is taken such that the hessian cloth is always
kept moist as curing of columns occurs through this cloth.
5 RMC Plant
FIGURE 18:-RMC PLANT
Specifications of the RMC plant
1) Overall dimensions of the mixer(L*W*H) = 17.5mx24.5mx10.8m

2) Theoretical productivity= 60 m3/hr
3) Nominal capacity of the mixer=1000 L

4) Discharge height= 4.0 m
5) Power of mixer= 18.5x2 kW
6) Gross power= 400 w
7) Gross mass= 23630 kg.
Ready-mix concrete (RMC) is concrete that is manufactured in a batch plant, according to a set
engineered mix design. Ready-mix concrete is often used instead of other materials due to the cost and
wide range of uses in building, particularly in large projects like high-rise buildings and bridges.
The site engineers place the order for the concrete through concrete requisition slip. The RMC plant
on the site works on a software. Name of the software is SANY. The software controls the whole
concrete system. Electronic weigh batching is used in the RMC plant. The size of coarse aggregates
used in the site are 20mm downsize and 12mm downsize. Aggregates are stored near the RMC plant.
Cement and GGBS is stored in silos of capacity 100ton.The aggregates are loaded to the RMC plant
using wheel loader. The aggregates are transferred to the weighing bin through conveyor belt system.
The aggregates are weighed and transferred to the mixing bin. The cement and GGBS is added to the
mixing bin through the pipes. The required quantity of water and admixture is also transferred to the
bin where mixing takes place for around two mins. The ratio of cement to ggbs is 75:25. After mixing
the concrete is transferred to the transit mixer and is sent to the required location. The mix design is
choose depending on the grade of concrete ordered by site engineer. The moisture content of the
aggregate is regularly monitored to maintain the water content specified for particular mix design.
Moisture content test is regularly conducted in the quality control lab and the results are updated to the
RMC plant. The plant operator modifies the mix design according to the present moisture content of
the aggregates. While modifying any mix design care is taken such that density of the concrete mix
design remains same. If the moisture content is high in the aggregates water content is reduced and
quantity of aggregates and cement is increased to maintain the density of the concrete.
FIGURE 19:-CONCRETE CONTROL SYSTEM

FIGURE 20:-CONCRETE REQUISITION SLIP
5.1 Different types of Admixtures used on the site.

1. FOSROC Auramix 200
2. FOSROC Conplast SP-430
3. FOSROC Auracast 405
4. FOSROC Auramix 300 Plus
5. FOSROC Auracast 270M
1.FOSROC Auramix 200:
Auramix 200 is a high-performance super plasticizer suitable for low- and high-grade concrete
and intended for applications where high-water reduction and long workability retention are
required.
FIGURE 21:-FOSROC AURAMIX 200

Advantages
• Low viscosity admixture suitable for pumping different grades of concrete to greater
heights.
• Suitable for concrete having cement replacements and low water cement ratio.
• Provides higher strength without increase in cement content or reduction in workability.
Ideal for precast concrete production.
• Reduce rate of workability loss normally associated with super plasticiser. Reduces
shrinkage cracking because of lower water cement ratio. Makes the concrete
water impermeable.
• Better resistance to Carbonation.
• Reduce Shrinkage and Creep.
• Increase Durability.
2.FOSROC Conplast SP-430

Conplast SP430 is a chloride free, super plasticising admixture based on selected sulphonated
naphthalene polymers. It is supplied as a brown solution which instantly disperses in water.
FIGURE 22:-FOSROC CONPLAST SP430
5.1.1.1 Advantages
• Major increases in strength at early ages without increased cement contents are of
particular benefit in precast concrete, allowing earlier stripping times.
• Makes possible major reductions in water: cement ratio which allow the production of
high strength concrete without excessive cement contents.
• Use in production of flowing concrete permits easier construction with quicker placing
and compaction and reduced labour costs without increasing water content.
• Increased workability levels are maintained for longer than with ordinary sulphonated
melamine admixtures.
• Improved cohesion and particle dispersion minimises segregation and bleeding and
improves pumpability.
• Chloride free, safe for use in pre-stressed and reinforced concrete.
• In screed material, the lower water content leads to quicker drying times

3.FOSROC Auracast 405

Auracast 405 is a high-performance super plasticizer suitable for precast concrete industry to
obtain high early strength and moderate workability retentions are required.
FIGURE 23:-FOSROC AURACAST405
5.1.1.2 Advantages
• Low viscosity admixture suitable for precast industry
• Suitable for concrete having cement replacements and low water cement ratio
• Provides high early strength without increase in cement content or reduction in workability
• Reduce rate of workability loss normally associated with super plasticiser.
• Reduces shrinkage cracking because of lower water cement ratio. Makes the concrete
water impermeable
• Better resistance to Carbonation
4. FOSROC Auramix 300 Plus
FIGURE 24:FOSROC AURAMIX 300PLUS

Advantages
• Suitable for higher volume cement replacement of GGBS or Flyash.

• Suitable for Self-compacting concrete, since VMA is inbuilt to control the segregation.
• Increased retardation controls the heat of hydration and yields high ultimate strength.
• Higher E modulus.
• Improved adhesion to reinforcing and prestressing steel
• Better resistance to carbonation
• Lower permeability
• Better resistance to aggressive atmospheric conditions
• Reduced shrinkage and creep
• Increased durability
5.FOSROCAuracast 270M
Auracast 270M is a high-performance super plasticizer suitable for precast concrete industry to
obtain high early strength and moderate workability retentions are required.
FIGURE 25:-FOSROC AURACAST 270M
Advantages
• Low viscosity admixture suitable for precast industry

• Suitable for concrete having cement replacements and low water cement ratio
• Provides high early strength without increase in cement content or reduction in
workability. Ideal for precast concrete production
• Reduce rate of workability loss normally associated with super plasticiser. Reduces
shrinkage cracking because
• of lower water cement ratio. Makes the concrete water impermeable
• Better resistance to Carbonation
• Reduce Shrinkage and Creep
• Increased durability

5.2 Transit Mixer
FIGURE 26:- TRANSIT MIXER OF 6M3 CAPACITY
Specifications of transit mixer

1) Nominal Capacity of the transit mixer = 6m3
2) Total geometric volume = 11700 litres
3) Drum speed = 0-12 rpm.
4) Filling ratio = 52%
5) Water tank volume = 450-500 litres
6 Auto claved Aerated Blocks (AAC Blocks):
FIGURE 27:-AUTOCLAVE AERATED BLOCKS

• AAC Block Autoclaved aerated concrete. It is lightweight, precast, foam concrete building
material suitable for concrete masonry unit.
• Different size of AAC Block is available in market are
1) 600mm × 200mm × 100mm
2) 600mm × 200mm × 150mm,
3) 600mm × 200mm × 200mm
4) 600mm × 200mm × 225mm.
• Water absorbing capacity of AAC Block are about 10% of their weight
• There are three class of AAC Block.
1) Dry density of first class AAC blocks are 651 – 750 kg/m3
2) 2nd class dry density is 751 – 850 Kg/m3 and
3) 3rd class dry density is 851 – 1000 Kg/m3.
• wet density of 1st class is about 700 -800 Kg/m3.
• AAC Block is Non load bearing material; it can be used only in wall partitions.
• AAC block is brittle in nature that means it can break easily. Presence of voids makes it brittle
in nature.
• Their water absorption is very high. With this their expansion on absorbing water and
contraction on loosing moisture bring cracks in structure.
• AAC blocks sides are smooth in nature so plastering will not withstand in smooth surface to
overcome with this issue chicken mesh is used.
• Ferrous -1188 is polymer modified adhesive used to fix AAC blocks, hollow blocks and
cellular concrete blocks.
• 0.25-0.30 litres of water is added for 1kg of ferro-1188.
• Thickness of the adhesive should be 3 to 6mm.
• Rapid setting, fast installation and no curing required are the advantages.
• Band beams are provided for every 1.2m as the walls constructed using AAC blocks are not
load bearing.

FIGURE 28:-CHICKEN MESH FOR PLASTERING
FIGURE 29:- AAC BLOCK WALL WITH BAND BEAMS
FIGURE 30:-BRICK MASONRY USING AAC BLOCKS

7 Quality Control and Quality Assurance
FIGURE 31:- QUALITY CONTROL LAB
Quality control can be defined as part of quality management focused on fulfilling quality
requirements. Each and every material used in construction were tested in the QC lab. Test were
conducted on every 50m3 of material after arriving on the site. Materials like steel, cement, AAC blocks
required material testing certificate from the company.
7.1 Tests performed in QC & QA Lab-
Tests performed on aggregates

• Sieve Analysis
• Moisture content
• Water absorption
Tests performed on Cement
• Fineness of cement
• Normal consistency
• Initial and final settings time
• Soundness
Test on fresh concrete
• Slump test
Test on hardened concrete

• Compressive strength

Non-destructive tests:
• Ultrasonic Pulse Velocity (UPV)
• Rebound Hammer Test
7.1.1 Tests performed on Aggregates
7.1.1.1 Sieve Analysis IS:2386 (Part III) – 1963
• Sieve analysis of aggregates were done before procuring the material to know whether
aggregate is single size aggregate or well graded aggregate.
• The size of coarse aggregate used on the site were 12 mm down size and 20 mm down size.
• Sieve analysis was conducted for every 50 m3 of material.
• If the test results satisfied the specifications of particular material, it was accepted otherwise
the material is rejected.
Procedure
1. The sample shall be brought to an air-dry condition before weighing and sieving.
This may be achieved either by drying at room temperature or by heating at a
temperature of 100‖ to 110°C.
2. The air-dry sample shall be weighed and sieved successively on the appropriate
sieves starting with the largest. Care shall be taken to ensure that the sieves are clean
before use.
3. Each sieve shall be shaken separately over a clean tray until not more than a trace passes
case for a period of not less than two minutes.
4. The shaking shall be done with a varied motion, backward sand forwards, left to right,
circular clockwise and anti-clockwise, and with frequent jarring, so that the material is kept
moving over the sieve surface in frequently changing directions.
5. Material shall not be forced through the sieve by hand pressure Lumps fine material if
present may be broken by gentle pressure with fingers against the side of the sieve.
6. On completion of sieving, the material retained on each sieve together with any
material cleaned from the mesh shall be weighed.
7. The obtained results are tabulated in the format shown below in figure and the
calculations are done.

FIGURE 32:-FORMAT USED FOR TABULATION OF PARTICLE SIZE DISTRIBUTION OF COARSE

AGGREGATE
7.1.1.2 Moisture Content Test: - IS: 2386 (Part III) – 1963

Aggregate moisture content fluctuates from day-to-day and can even change from hour-to-hour
depending on how they are stored as well as exposure conditions like sun, wind, rain and humidity.
Weighing and batching wet aggregate into a mix without accounting for its unique moisture condition
at the time of batching would result in adding an insufficient amount of aggregate to the mix while
adding excess water. The opposite is true when weighing and batching dry aggregate without
accounting for their moisture condition.
Procedure
Weigh a sample of aggregates collected from the site. (Say W1)
Dry the aggregates either by oven drying or pan drying.
Weigh the dry sample of aggregates (say W2)
Moisture content= (W1-W2) x100/W2
7.1.1.3 Water Absorption: - IS:2386 (Part III) – 1963

Procedure
1. A sample of not less than 2000 g of the aggregate shall be thoroughly washed to remove
finer particles and dust, drained and then placed in the wire basket and immersed in distilled
water at a temperature between 22°C to 32°C with a cover of at least 5 cm of water above
the top of the basket.
2. Immediately. after immersion the entrapped air shall be removed from the sample by lifting
the basket containing it 25 mm above the base of the tank and allowing it to drop 25 times
at the rate of about one drop per second. The basket and aggregate shall remain completely
immersed during the operation and for a period of 24 ± l/2 hours afterwards.
3. The basket and the sample shall then be jolted and weighed in water at a temperature of 22°C
to 32°C (weightA1).
4. The basket and the aggregate shall then be removed from the water and allowed to drain for
a few minutes, after which the, aggregate shall be gently emptied from the basket on to one
of the dry clothes, and the empty basket shall be returned to the water and weighed in water
(weight A2).
5. The aggregate placed on the dry cloth shall be gently surface dried with the cloth, transferring
it to the second dry cloth when the first will remove no further moisture. The aggregate shall
then be weighed (weight B).
6. The aggregate shall then be placed in the oven in the shallow tray, at a temperature of 100 to
110°C and maintained at this temperature for 24 ± l/2 hours. It shall then be removed from
the oven, cooled in the airtight container and weighed (weight).
7. Calculations—Specific gravity, apparent specific gravity and water & absorption shall be
calculated as follows-
Specific gravity= C /(A-B)
Water absorption= 100 x(B-C)/C
7.1.2 Tests performed on Cement

7.1.2.1 Fineness of cement
1. Fit the tray under the sieve, weigh approximately 10 g of cement to the nearest 0.01 g and place
it on the sieve, being careful to avoid loss. Fit the lid over the sieve. Agitate the sieve by swirling,
planetary and linear movement until no more fine material passes through it.
2. Remove and weigh the residue. Express its mass as a percentage, R1, of the quantity first placed
in the sieve to the nearest 0.1 percent. Gently brush all the fine material off the base of the sieve
into the tray.
3. Repeat the whole procedure using a fresh 10 g sample to obtain R2. Then calculate the residue
of the cement R as the mean of R1, and R2, as a percentage, expressed to the nearest 0.1percent.
4. When the results differ by more than 1 percent absolute, carry out a third sieving and calculate
the mean of the three values.
7.1.2.2 Standard Consistency of cement

1. The standard consistency of a cement paste is defined as that consistency which will permit the
Vicat plunger to penetrate to a point 5 to 7 mm from the bottom of the Vicat mould
2. Initially a cement sample of about 300 g is taken in a tray and is mixed with a known percentage
of water by weight of cement, say starting from 26% and then it is increased by every 2% until
the normal consistency is achieved.
3. Prepare a paste of 300 g of Cement with a weighed quantity of potable or distilled water, taking
care that the time of gauging is not less than 3 minutes, nor more than 5 min, and the gauging
shall be completed before any sign of setting occurs.
4. The gauging time shall be counted from the time of adding water to the dry cement until
commencing to fill the mould.

5. Fill the Vicat mould(E)with this paste the mould resting upon an on-porous plate After completely
filling the mould, smoothen the surface of the paste, making it level with the top of the mould.
The mould may be slightly shaken to expel the air.
6. Place the test block in the mould, together with the non-porous resting plate, under the rod bearing
the plunger; lower the plunger gently to touch the surface of the test block, and quickly release,
allowing it to sink into the paste. This operation shall be carried out immediately after filling the
mould.
7. Prepare trial pastes with varying percentages of water and test as described above until the amount
of water necessary for making up the standard consistency as defined in Step 1is found.
7.1.2.3 Initial and Final Setting Time of Cement

1. Preparation of Test Block - Prepare a neat 300 gms cement paste by gauging the cement with
0.85 times the water required to give a paste of standard consistency. Potable or distilled water
shall be used in preparing the paste.
2. Start a stop-watch at the instant when water is added to the cement. Fill the Vicat mould with a
cement paste gauged as above, the mould resting on a nonporous plate. Fill the mould completely
and smooth off the surface of the paste making it level with the top of the mould.
3. Immediately after molding, place the test block in the moist closet or moist room and allow it to
remain there except when determinations of time of setting are being made.
4. Determination of Initial Setting Time - Place the test block confined in the mould and resting on
the non-porous plate, under the rod bearing the needle (C); lower the needle gently until it comes
in contact with the surface of the test block and quickly release, allowing it to penetrate into the
test block
5. Repeat this procedure until the needle, when brought in contact with the test block and released
as described above, fails to pierce the block beyond 5.0 ± 0.5 mm measured from the bottom of
the mould shall be the initial setting time.
6. Determination of Final Setting Time-Replace the needle (C) of the Vicat apparatus by the needle
with an annular attachment (F).
7. The cement shall be considered as finally set when, upon applying the needle gently to the surface
of the test block, the needle makes an impression thereon, while the attachment fails to do so.
8. The period elapsing between the time when water is added to the cement and the time at
which the needle makes an impression on the surface of test block while the attachment
fails to do so shall be the final setting time.
7.1.2.4 Soundness of Cement

1. Place the lightly oiled mould on a lightly oiled glass sheet and fill it with cement paste formed
by gauging cement with 0.78 times the water required to give a paste of standard consistency
[see IS: 4031 (Part 4)-1988 or experiment No. 1(a)].
2. The paste shall be gauged in the manner and under the conditions prescribed in experiment
No.1, taking care to keep the edges of the mould gently together while this operation is being
performed.
3. Cover the mould with another piece of lightly oiled glass sheet, place a small weight on this
covering glass sheet and immediately submerge the whole assembly in water at a
temperature of 27 ± 2°C and keep there for 24hours.

4. Measure the distance separating the indicator points to the nearest 0.5 mm. Submerge the
mould again in water at the temperature prescribed above.
5. Bring the water to boiling, with the mould kept submerged, in 25 to 30 minutes, and keep it
boiling for three hours. Remove the mould from the water, allow it to cool and measure the
distance between the indicator points.
6. The difference between these two measurements indicates the expansion of the cement. This
must not exceed 10 mm for ordinary, rapid hardening and low heat Portland cements. If in
case the expansion is more than 10 mm as tested above, the cement is said to be unsound.
FIGURE 33:- FORMAT FOR TABULATION OF RESULTS OF TESTS ON CEMENT
7.1.3 Compressive Test on Concrete

Procedure
1. Preparation of test specimens - clean appliances shall be used for mixing and the
temperature of water and that of the test room at the time when the above operations
are being performed shall be 27 ± 2°C. Potable/distilled water shall be used in
preparing the cubes.
2. The material for each cube shall be mixed separately and the quantity of cement,
standard sand and water shall be as follows:

Cement 200 g and Standard Sand 600, Water 0.3 percent of combined mass of cement
and sand, where P is the percentage of water required to produce a paste of standard
consistency determined as described in IS: 4031 (Part 4)-1988 or Experiment No.1(a).
3. Place on an on porous plate a mixture of cement and standards and mix it dry with a trowel for one
minute and then with water until the mixture is of uniform color.
4. The quantity of water to be used shall be as specified in step 2. The time of mixing shall in any
event be not less than 3 min and should the time taken to obtain a uniform color exceed 4 min, the
mixture shall be rejected and the operation repeated with a fresh quantity of cement, sand and
water.
5. Molding Specimens-In assembling the mounds ready for use treat the interior faces of the mould
with a thin coating of mould oil.
6. Place the assembled mould on the table of the vibration machine and hold it firmly in position
by means of a suitable clamp. Attach a hopper of suitable size and shape securely at the top of
the mould to facilitate filling and this hopper shall not be removed until the completion of the
vibration period.
7. Immediately after mixing the mortar in accordance with step 1 & 2, place the mortar in the cube
mould and prod with the rod.
8. Place the mortar in the hopper of the cube mould and prod again as specified for the first layer
and then compact the mortar by vibration.
9. The period of vibration shall be two minutes at the specified speed of 12 000 ± 400 vibration per
minute.
10. At the end of vibration, remove the mould together with the base plate from the machine and
finish the top surface of the cube in the mould by smoothing the surface with the blade of a
trowel.
11. Curing Specimens - keep the filled mounds in moist closet or moist room for 24 ± 1 hour after
completion of vibration.
12. At the end of that period, remove them from the mounds and immediately submerge in clean
fresh water and keep there until taken out just prior to breaking.
13. The water in which the cubes are submerged shall be renewed every 7 days and shall be
maintained at a temperature of 27 ± 2°C. After they have been taken out and until they are broken,
the cubes shall not be allowed to become dry.
14. Test three cubes for compressive strength for each period of curing mentioned under the relevant
specifications (i.e., 3 days, 7 days, 28days)
15. The cubes shall be tested on their sides without any packing between the cube and the steel
plattens of the testing machine.
16. One of the plattens shall be carried on a base and shall be self-adjusting, and the load shall
be steadily and uniformly applied starting from zero at a rate of 35 N/mm2/min.

FIGURE 34:-FORMAT FOR TABULATION OF COMPRESSIVE TEST RESULTS
7.1.4 Slump Test on Fresh Concrete

Procedure
1. The internal surface of the mould shall be thoroughly cleaned and freed from superfluous
moisture and any set concrete before commencing the test.
2. The mould shall be placed on a smooth, horizontal, rigid and non-absorbent surface, such as a
carefully levelled metal plate, the mould being firmly held in place while it is being filled.
3. The mould shall be filled in four layers, each approximately one-quarter of the height of the
mould.
4. Each layer shall be tamped with twenty-five strokes of the rounded end of the tamping rod.
The strokes shall be distributed in a uniform manner over the cross-section of the mould and
for the second and subsequent layers shall penetrate into the underlying layer.
5. The bottom layer shall be tamped throughout its depth. After the top layer has been rodded, the
concrete shall be struck off level with a trowel or the tamping rod, so that the mould is exactly
filled.
6. Any mortar which may have leaked out between the mould and the base plate shall be cleaned
away.
7. The mould shall be removed from the concrete immediately by raising it slowly and carefully
in a vertical direction.
8. This allows the concrete to subside and the slump shall be measured immediately by
determining the difference between the height of the mould and that of the highest point of the
specimen being tested.
9. The above operations shall be carried out at a place free from vibration or shock, and within a
period of two minutes after sampling.

7.1.5 Non-Destructive tests

7.1.5.1 Ultrasonic Pulse Velocity (UPV) (IS 13311-1992 Part 1)
FIGURE 35:-ULTRASONIC PULSE VELOCITY TEST APPARATUS
Procedure to determine strength of hardened concrete by Ultrasonic Pulse Velocity.

i) Preparing for use: Before switching on the ‘V’ meter, the transducers should be connected to
the sockets marked “TRAN” and” REC”.
The ‘V’ meter may be operated with either:
a) the internal battery,
b) an external battery or
c) the A.C line.
ii) Set reference: A reference bar is provided to check the instrument zero. The pulse time for the
bar is engraved on it. Apply a smear of grease to the transducer faces before placing it on the
opposite ends of the bar. Adjust the ‘SET REF’ control until the reference bar transit time is
obtained on the instrument read-out.
iii) Range selection: For maximum accuracy, it is recommended that the 0.1 microsecond range be
selected for path length up to 400mm.
iv) Pulse velocity: Having determined the most suitable test points on the material to be tested,
make careful measurement of the path length ‘L’. Apply couplant to the surfaces of the transducers
and press it hard onto the surface of the material. Do not move the transducers while a reading is
being taken, as this can generate noise signals and errors in measurements. Continue holding the
transducers onto the surface of the material until a consistent reading appears on the display, which
is the time in microsecond for the ultrasonic pulse to travel the distance ‘L’. The mean value of the
display readings should be taken when the units digit hunts between two values.
Pulse velocity = (Path length/Travel time)

v) Separation of transducer leads: It is advisable to prevent the two transducer leads from coming into
close contact with each other when the transit time measurements are being taken. If this is not done,
the receiver lead might pick-up unwanted signals from the transmitter lead and this would result in an
incorrect display of the transit time.
7.1.5.2 Rebound Hammer test (IS:13311-1992 part 2)
FIGURE 36:-REBOUND HAMMER TEST FOR PRECAST PLINTH BEAM
1. The test thus can be conducted horizontally on vertical surface and vertically upwards or
downwards on horizontal surfaces.
2. For testing, smooth, clean and dry surface is to be selected. If loosely adhering scale is present,
this should be rubbed off with a grinding wheel or stone. Rough surfaces resulting from
incomplete compaction, loss of grout, spalled or tooled surfaces do not give reliable results and
should be avoided.
3. The point of impact should be at least 20 mm away from any edge or shape discontinuity.
4. For taking a measurement, the rebound hammer should be held at right angles to the surface of
the concrete member. The test can -thus be conducted horizontally on vertical surfaces or
vertically upwards or downwards on horizontal surfaces. If the situation demands, the rebound
hammer can be held at intermediate angles also, but in each case, the rebound
5. Rebound hammer test is conducted around all the points of observation on all accessible faces
of the structural element.

FIGURE 37:-GRAPH USED FOR CALCULATING COMPRESSIVE STRENGTH USING REBOUND

NUMBER
FIGURE 38:- REFERENCE TABLE FOR CLASSIFYING RESULTS OBTAINED
8 Steel Yard
All the steel is stored in the steel yard. Cutting bending forging and threading is all done in the steel
yard. Reinforcement for all the structures is prepared according to the structural drawings.
FIGURE 39:-STEEL YARD

8.1 Bending of Steel

Bending of steel is done using the bending machine. Bending is done according to the drawings.
Stirrups are also prepared by this machine.
FIGURE 40:-BAR BENDING MACHINE
8.2 Threading of Steel Bars.

Steel bars are forged to bulge the end part of the part, later these bars are threaded according to the
coupler diameter.
8.3 Couplers
Couplers are used for lapping of bars of size greater than 16mm in the column. couplers are effective
and an economic replacement of lap splice. Size of the couplers used in the site are
20mm,25mm,32mm. Reducers were also used on the site. Couplers are used to avoid congestion of
bars due to lapping. Couplers are cost effective as 1m length of lapping costs more than a coupler as
shown in table 1. For bars less than16 mm diameter cost of lapping is almost equal to the cost of
manufacturing couplers so couplers are used for more than 16mm diameter bars.
TABLE 1:-COST COMPARISON OF LAPPING AND COUPLER
Lapping of 1m Cost (in rupees) Coupler Cost (in rupees)
20mm bars 110 20mm 50
25mm bars 90 25mm 70
32mm bars 320 32mm 100

FIGURE 41:-20MM DIAMETER COUPLER
9 Precast Construction
Precast concrete is a construction product produced by casting concrete in a reusable mould or form
which is then cured in a controlled environment, transported to the construction site and lifted into
place. There were 4 precast buildings on our site.
FIGURE 42:-REINFORCEMENT FOR PRECAST BEAM AND MOULD FOR PRECAST BEAM

9.1 Manufacturing Process
The production of precast concrete elements takes place under controlled conditions in
enclosed factories. This means that tolerances can be accurately controlled, waste can be minimised,
and that a denser, stronger and better quality concrete can be produced.
On the site the adjustable moulds for beams, columns, slabs are stairs were available. The precast
moulds were ordered from the head office. The moulds of precast were adjusted as per the size
required. Reinforcement is done according to the structure drawing. Clear covers were provided as
mentioned in the drawings. The moulds were cleaned and greased before pouring the concrete. Grade
of concrete was depending on the precast structure. The admixtures used in precast construction are
Fosroc Auramix 200 and Fosroc Auramix 450. The mould was placed on a vibrating system which
compacted the concrete coming into the moulds. vibrating needles were also used for compaction
wherever necessary. Demoulding was done after 16hours. Curing was done for 14 days. Concrete is
cast into forms and left to cure. Precast forms are normally made of steel or plywood.
Whereas plywood forms are usually limited to about 20-50 castings.
FIGURE 43:-PRECAST COLUMN
FIGURE 44:-CURING OF PRECAST STAIRS

9.2 Applications
Reinforced concrete is usually used for structural systems due to its strength, durability,
and affordability. Precast concrete is used in the following ways:
▪ To make beams, columns, floor slabs, foundations, and other structural members for buildings.
▪ To make wall or cladding panels for buildings.
▪ To make precast pre-stressed elements for buildings.
▪ To make components for infrastructure projects: elements such as bridge spans, or metro line
viaducts are often precast in a casting yard.
▪ To make products such as precast water tanks, septic
tanks, drainage chambers, railway sleepers, floor beams, boundary walls and water pipes.
▪ As it can be moulded into any shape, it can also be used to create one-off unusual forms such as
boats, sculptures and so on.
9.3 Advantages of Precast Construction
▪ The construction is done on the ground rather than at height.

▪ It can be done inside a climate-controlled structure, eliminating problems of rain, dust, cold, or heat.
▪ Specialised formwork (moulds) can be built for doing many repetitions of the same component.
▪ Curing takes place in a controlled environment
9.4 Installation
The on-site installation of precast components can be a high-risk activity involving the use of heavy
plant, cranes and personnel working at height. Consideration should be given therefore
to safeguarding against risks when receiving delivery, moving, and placing units.
FIGURE 45:- INSTALLATION OF PRECAST PLINTH BEAMS

FIGURE 46:- PRECAST SLAB AND BEAM INSTALLATION
9.5 Connecting Concrete Precast Elements

Precast concrete components can be connected in a number of ways:
▪ They can be bolted together. In order to do this, steel connectors are embedded in the concrete at the
time of casting. This must be done with great precision.
▪ They can be grouted or concreted together. Loops of steel reinforcement are left protruding out of
the precast concrete members. Two members are placed in position, and reinforcement is threaded
between the loops. Fresh concrete is then poured around this reinforcement, in a space left for this
purpose.
10 Cranes
10.1 Tower crane
A tower crane is a fixed crane capable of hauling heavy loads to precarious heights.
Tower cranes were used for the following purposes.
1) Pouring concrete in the columns, foundation.
2) Shifting heavy weight materials from one place and placing them wherever required.
For example, shifting steel reinforcement, shuttering etc.
3) Tower crane is mainly used for installation of precast structures.
4) The radius cover by tower cranes on the site was 50m

FIGURE 47:-TOWER CRANE
10.2 EOT (Electric Overhead Travelling Crane)
FIGURE 48:-EOT CRANE IN PRECAST YARD
An overhead crane also known as a bridge crane is a type of crane where the hook-and-line mechanism
runs along a horizontal beam that itself runs along two widely separated rails. This type of cranes was
used to lift precast slabs.

10.3 Mobile Crane
FIGURE 49:-HYDRA
Hydra generally operate a boom from the end of which a hook is suspended by wire
rope and sheaves. Maximum capacity of the hydra is 15ton.
Hydra was used on the site for following purposes-
1) Pouring concrete in the columns
2) To transport ready steel reinforcement from steel yard to required location
3) Placing or installation of precast structures.
11 Formwork
11.1 Requirements of Good Formwork
1. It should be strong enough to withstand all types of dead and live loads.
2. It should be rigidly constructed and efficiently propped and braced both horizontally and
vertically, to retain its shape.
3. The joints in the formwork should be tight against leakage of cement grout.
4. Construction of formwork should permit removal of various parts in desired sequences without
damage to the concrete.
5. The material of the formwork should be cheap, readily available, and should be suitable for
reuse.
6. The formwork should be set accurately to the desired line, and levels should have a plane
surface.
7. It should be as light as possible.
8. The material of the formwork should not warp or get distorted when exposed to the elements.
9. It should rest on a firm base.

11.2 Removal of Formwork
Sl. Description of structural member Time Period

No.
1 Walls, columns and vertical sides of beams 1 to 2 days
2 Slabs (props left under) 3 days
3 Beam soffits (props left under) 7 days
4 Removal of props to slabs
(a) For slabs spanning up to 4.5 m 7 days
(b) For slabs spanning over 4.5 m 14 days
5 Removal of props to beams and arches
(a) Spanning up to 6 m 14 days
(b) spanning over 6 m 21 days
12 Propping
Propping is a system of structural members used temporarily to support loads during construction. The
forces arising from these loads must be fully resolved, using props or columns to provide all the support
needed for the work under construction, such as beams, formwork.
Process of designing a system of props:
• Calculation of all the loads to be supported.
• Then they must consider the characteristics of the support points.
• On the basis of these, they must select appropriate materials.
• Then they calculate all the forces and make a propping design to resolve those forces.
The strutting and wind-bracing of a propping structure is particularly important to prevent sagging and
"buckling". These are the members that resist the deformation of the structure: they consist of diagonal
members forming triangles with the vertical structural members, thus reinforcing and stabilising them.
FIGURE 50:-PROPPING FOR SLAB

13 Safety Park
➢There are many methods of training construction workers. One method is coaching construction site
foremen to include safety in their daily verbal exchanges with workers to reduce work-related
accidents.
➢Another method is ensuring that all workers know how to properly use electronics, conveyors, skid-
steer, trucks, aerial lifts, and other equipment on the construction site.
FIGURE 51:-SAFETY PARK
FIGURE 52:-SAFETY SUIT AND SHOES PROVIDED FOR WORKERS

14 IS CODES USED
Sr. IS CODE YEAR OF DESCRIPTION
NO NO./BOOK NO PUBLICATION/PART
NO
1. IS:10262-2019 2019 Concrete mix proportioning-guidelines
2. IS:456-2000 2000 Code of practice for plain and reinforced concrete
3. IS:456-2000 2000(Amendment No Code of practice for plain and reinforced concrete

04 May 2013)
4. IS:456-2000 2000(Amendment No Code of practice for plain and reinforced concrete

05 July 2019)
5. IS:1786-2008 2008 High strength deformed steel bars and wires for
concrete reinforcement-Specification
6. IS:4926-2003 2003 Ready mixed concrete-code of practice
7. IS:9103-1999 1999(Reaffirmed 2004) Concrete admixtures-Specifications
8. IS:383-2016 2016 Course & fine aggregate for concrete- Specifications
9. IS:2430-1986 1986(Reaffirmed 2005) Methods for sampling of aggregates for concrete
10. IS:2185-2005 2005 Concrete masonry units- specifications: Hollow and

solid concrete blocks
11. IS:2185-1984 1984(Reaffirmed 2005) Specifications for concrete masonry unit
12. IS:6441-1972 1972(Reaffirmed 2005) Methods of test for autoclaved cellular concrete
products
products
products
15. IS:3346-1980 1980(Reaffirmed 2005) Methods for the determination of thermal

conductivity of thermal insulation materials (two
slab, guarded hot-plate method)
16. IS:269-1989 2013 Ordinary Portland cement,33 grade –specification
17. IS:4031-1988 1988 Methods of physical tests for hydraulic cement:

determination of soundness

18. IS:3535-1986 1986(Reaffirmed 2005) Methods of sampling hydraulic cements
19. IS;1199-2018 2018 Fresh concrete- methods of sampling, testing and

analysis: Determination of density of fresh concrete
20. IS:516-1959 1959(Reaffirmed 2005) Methods of tests for strength of concrete
21. IS:2386-1963 1963(Reaffirmed 2005) Methods of tests for aggregate of concrete:

mechanical properties
22. IS:2386-1963 1963(Reaffirmed 2005) Methods of tests for strength of concrete: Particle size
and shape
23. IS:2386-1963 1963(Reaffirmed 2005) Methods of tests for strength of concrete: Estimation
of deleterious materials and organic impurities
24. IS:2386-1963 1963(Reaffirmed 2005) Methods of tests for strength of concrete: Specific
gravity, density, voids, absorption and bulking
25. IS:2386-1963 1963(Reaffirmed 2005) Methods of tests for strength of concrete: Measuring
mortar making properties of fine aggregate
26. IS13311-1992 1992(Reaffirmed 2005) Non-destructive testing of concrete –method of test –

ultrasonic pulse velocity
27. IS13311-1992 1992(Reaffirmed 2005) Non-destructive testing of concrete –method of

rebound hammer test
28. IS:516-2018 2018 Hardened concrete-methods of test: Non-destructive

testing of concrete-ultrasonic pulse velocity testing
29. IS:1077-1992 1992(Reaffirmed 2005) Common burnt clay building bricks-Specification
30. IS:1597-1992 1992(Reaffirmed 2005) Construction of stone masonry – code of practice:

rubble stone masonry
31. IS:4020-1998 1998(Reaffirmed 2005) Door shutters – methods of tests
32. IS:2202-1999 1999(Reaffirmed 2005) Wooden flush door shutters (solid core type) –
Specification: plywood face panels
33. IS:4351-2003 2003 Steel door frames - specification
34. IS:287-1993 1993(Reaffirmed 2005) Permissible moisture content for timber used for
different purposes - recommendations
35. IS:15622-2017 2017 Pressed ceramic tiles – specification

36. IS:13630-2006 2006 Ceramic tiles – methods of test, sampling and basis
acceptance
37. IS:13920-1993 1993(Reaffirmed 2005) Ductile detailing of reinforced concrete structure

subjected to seismic forces – code of practice
38. IS:1888-1982 1982(Reaffirmed 2005) Methods of load test on soil
39. IS:2212-1991 1991(Reaffirmed 2005) Brick work – code of practice
40. IS:3952-1988 1988(Reaffirmed 2005) Specification for burnt clay hollow bricks for walls
and partition
41. IS:10500-2012 2012 Drinking water – specification
42. IS:432-1982 1982 Sp.for mild steel and medium tensile steel bars and
hard drawn steel wires for concrete Rf: Mild steel and
uniform tensile steel bars
43. IS:2645-2003 2003(Reaffirmed 2005) Integral waterproofing compounds for cement mortar
and concrete - specification
44. IS:16172-2014 2014 Reinforcement couplers for mechanical splices of

bars in concrete – specification
45. IRC:44-2017 2017 Guidelines for cement concrete mix designs for
pavements
46. SECTION - Sub-bases, bases(non-bituminous) and shoulders

4OO(MORTH)
47. SECTION - Concrete pavement

6OO(MORTH)
48. IS: 516:2018 2018 Hardened concrete – methods of test
49. IS:13712-2006 2006 Ceramic tiles – definitions, classification,

characteristics and marking
50. IS:1498-1970 1970(Reaffirmed 2002) Classification and identification of soil for general
engineering purposes
51. IS:16714-2018 2018 Ground granulated blast furnace slag for use in
cement, mortar and concrete – specification
52. IS:6523-1983 1983(Reaffirmed 2003) Specification FOR PRECAST reinforced concrete

door and window frames

53. IS:9013-1978 1978(Reaffirmed 2008) Method of making, curing and determining

compressive strength of accelerated cured concrete
test specimen
54. IS:14223(PART 1995(Reaffirmed 2001) Polished building stones -Specification

1)-1995
55. IS:1122-1974 1974(Reaffirmed 2003) Determination of water absorption, apartment

specific gravity and porosity of nature building stones
56. IS:1122-1974 1974(Reaffirmed 2003) Method of test foe determination of true specific
gravity of natural building stones
57. IS:2720(PART- 1973 Rapid determination of water content from the gas
2)-1973 pressure developed by the reaction of calcium carbide
with the free water of the soil.
15 . LIFE LONG LEARNINGS

1) Quality control and quality assurance parameters like testing of materials, bar bending process
will decide the standard and quality of the construction.
2) Proper shuttering, clear cover, concreting techniques, proper vibration and curing are important
process in constructions as these processes affect the quality of the construction.
3) De-shuttering period of beam, column and slab.
4) Precast construction process, erection of precast buildings.
5) How to manage labour and get the work done from them.
6) Taking adequate safety measures on the construction site. Providing safety equipment's for the
workers on the site is very important.
7) Roles and responsibilities of each individual working on a project should be clearly defined for
the smooth functioning of the project and avoid disputes in scope of work.

16 ONLINE INTERNSHIP
16.1 PLAN OF THE COMMERCIAL BUILDING

16.2 Cover Page
16.3 Face Sheet
Name of work: - Proposed Construction of Commercial Building in Hubli

FACE SHEET
ESTIMATE
Executive Engineer :- Team No 9
Fund Head
:-
Major Head
:-
Minor Head
:-
Departmental Head
:-
Service Head
:-

The Estimate is framed in the office of Assistant Executive Engineer

the PWD Sub - Division
for the work of Proposed Construction of Commercial Building in
Dharwad District.
Estimated cost Rs. :- 20,409,143.08/-
Estimate prepared by
:-
Administratively approved
:-
Technically approved / sanctioned
:-
Checked By: -
Assistant Engineer Assistant Executive Engineer
Executive Engineer
16.4 Recapitulation Sheet

Description Amount (RS)
1 Construction of basement 4,369,821.4
2 Construction of ground floor 5,291,213.9
3 Construction of first floor 6,413,395.3
4 Subtotal 1 16,074,430.6
5 Electrification @ 7.5 % 1,205,582.95
6 Water supply and sanitary works @ 10% 1,607,443.06
7 Subtotal 2 18,887,455.94
8 Work charge establishment and tender premium @ 4.5% 8,49,935.5
9 Structural design charges if outsourced @ 0.8 % 1,51,099.64
10 Miscellaneous and unforeseen items

240,000.00
11 Survey, clearing of site and preparation of D.P.R

280,652.51
Total 20,409,143.08
16.5 Measurement Sheet

16.5.1 Measurement Sheet of Basement
SL. NO Description Unit Number Length Breadth Height Quantity Remark

1
Excavation
KSRB 2-2.1 : Earthwork excavation by manual means for
foundation of buildings, water supply, sanitary lines and
electrical conduits either in pits or in trenches 1.5m and
above in width, in ordinary soil not exceeding 1.5 m. in
depth including dressing the bottom and sides of pits and
trenches, stacking the excavated soil clear from edges of
excavation with lead upto 50 m. after breaking of clods
complete as per specifications. specification. No. KBS
2.1(a) / 2.3.5KSRB 2.14-1: Extra for additional lift of 1.5m.
or part thereof for excavation In loose / soft or hard soil
including cost of materials, labour complete as per
specifications.
1.footing excavattion cum 30 2.1 1.8 2.1 238.14
2.for basement cum 1 28.55 27.8 2.1 1666.75
for ground beams cum 1 207.04 0.23 0.45 21.43
total excavation= 1926.32
2 PCC bed 1:4:8

KSRB 4-1.3 : Providing and laying in position plain cement
concrete of mix 1:4:8 with OPC cement @ 180kgs, with
40mm and down size graded granite metal coarse
aggregates @0.85cum and fine aggregates @ 0.57cum
machine mixed, machine mixed, concrete laid in layers
not exceeding 15 cms. thick, well compacted, in
foundation, including cost of all materials, labour, HOM
of machinery, curing complete as per specifications.
Specification No. KBS 4.1, 4.2 cum 30 2.1 1.8 0.1 11.34
3 concrete in footing
KSRB 4.2.1 : Providing and laying in position reinforced

cement concrete of Design mix M25 with OPC cement @
340kgs, with 20mm and down size graded granite metal
coarse aggregates @0.70 cum and fine aggregates @
0.47cum, with super plasticisers @ 3 litres confirming to
is 9103-1999 reafirmed-2008 at machine mixed, concrete
laid in layers not exceeding 15 cms thick, vibrated for all
works in foundation for footings, pedestals, retaining
walls, return walls, walls (any thickness) including
attached pilasters, columns pillars, posts, struts,
buttresses, bed blocks, anchor blocks & plinths etc.,
including cost of all materials, labour, HOM of machinery,
curing, complete but excluding cost of reinforcement as
per specifications. Specification No. KBS 4.1, 4.6
first footing cum 30 2.1 1.8 0.3 34.02
4 Centering and Shuttering

KSRB 4-6.1 : Providing and removing centering,
shuttering, strutting, propping etc., and removal of form
work for foundations, footings, bases of columns for
mass concrete including cost of all materials, labour
complete as per specificaitons. Specification No. KBS
4.6.2
1. PCC
a. along 2.1m side sqm 2 2.1 0.11 0.42
b. along 1.8m sqm 2 1.8 0.1 0.36
2. First footing
a. along 2.1m side sqm 2 2.1 0.3 1.26
b. along 1.8m side sqm 2 1.8 0.3 1.08
3.12
sqm 30 3.12*30
Total shuttering= 93.6

5 DPC over ground beam

KSRB-3.2: Providing and injecting chemical emulsion for
Pre- constructional Anti-Termite Treatment, creating
continuous chemical barrier under and around the
column pits, walls, trenches, basement excavation, top
surface of the plinth filling, junction of wall and floor,
along the external perimeter of building, expansion
joints, over the top surface of consolidated earth on
which apron is to be laid, surrounding of pipes and
conduits, with chloropyriphos emulsifiable concentrates
of 20% concentration, including cost of chemical, diluting
in water to one percent concentration, labour, HOM of
equipments, complete as per specifications. (Plinth area
of the building at ground floor only shall be measured )
Specification No. KBS : 3.2.6 / 3.2.7
sqm 1 207.04 0.23 47.61 Running Length = 207.04m (centre line method)
deduction of columns 26 0.23 0.45 2.69
4 0.23 0.6 0.552
total DPC= 44.368
6 backfilling
KSRB 2.3 : Filling available excavated earth ( excluding
rock ) in sides of foundations upto plinth in layers not
exceeding 20 cms. in depth, compacting each deposited
layer by ramming after watering with lead upto 50 m. and
lift upto 1.5 m. including cost of all labour complete as
per specifications. specification. No. KBS 2.9
for foundation
volume of soil cum 30 2.1 1.8 1.8 192.78
volume of column cum 26 0.23 0.45 1.7 4.575
4 0.23 0.6 1.7 0.938
for levelling of basement cum
300mm layer above ground beam cum 1 28.55 27.8 0.3 238.11
column 26 0.23 0.45 0.3 4.575
4 0.23 0.6 0.3 0.938
total backfilling= 419.86
7
Concreting in beams cum
KSRB 4.2.7 : Providing and laying in position
reinforced cement concrete of design mix M25 with
OPC cement @ 340kgs, with 20mm and down size
graded granite metal coarse aggregates @0.70cum
and fine aggregates @ 0.47cum, with superplastisiser
@3lts confirming to IS9103-1999 Reaffirmed-2008,
machine mixed, concrete laid in layers not exceeding
15 cms thick, vibrated for all works in ground floor level
for roof slabs, staircase, lintels and beams retaining
attached pilasters, columns, ,pillars, posts, struts,
buttresses, string or lacing courses, parapets, coping,
bed blocks, anchor blocks, plain window cills, fillets
etc., including cost of all materials, labour, HOM of
machinery, curing, complete but excluding cost of
reinforcement as per specifications. Specification No.
KBS 4.1, 4.6
1.ground beam cum 1 207.04 0.23 0.45 21.428 Running Length = 207.04m (centre line method)
2.basement beam cum 1 207.04 0.23 0.45 21.428
3.cantilever beam cum 6 2 0.23 0.45 1.242
5 1.5 0.23 0.45 0.776*2 = 1.55
2.79
cum total= 46.88
8
Shuttering for beams
KSRB 4-6.7 :Providing and removing centering,
work for sides and soffits of beams, beam haunchings,
cantilever girders, bressumers and lintels not
exceeding 1m in depth including cost of all materials,
labour complete as per specifications. Specification
No. KBS 4.6.2
1. Ground beam
For sides sqm 2 207.04 0.045 186.336 Running Length = 207.04m (centre line method)
2. Basement beams
For sides sqm 2 207.04 0.45 186.336
For Bottom sqm 1 207.04 0.23 47.61
3. Cantilever beams
For sides sqm 6 2 0.45 5.4*2 = 10.8
For bottom sqm 6 2 0.23 2.76
For sides sqm 10 1.5 0.45 6.75*2 = 13.5
For bottom sqm 10 1.5 0.23 3.45
Deduction
Columns sqm 26 0.23 0.45 2.691(-)
4 0.23 0.6 0.552(-)
Total = 261.213

9
Concreting of column
KBS 4.1, 4.6
Below ground level cum 26 0.23 0.45 1.25 3.36 Type 1 column=26(0.23×0.45)
4 0.23 0.6 1.25 0.69 Type 2 column=4(0.23×0.6)
In basement cum 26 0.23 0.45 2.55 6.86 Type 1 column=26(0.23×0.45)
4 0.23 0.6 2.55 1.4 Type 2 column=4(0.23×0.6)
10
Shuttering for column

shuttering, strutting, propping etc., for columns, pillars,
post and struts, square / rectangular/ polygon in plan
including cost of all materials, labour complete as per
specifications. Specification No. KBS 4.6.2
Below Ground Level
For column of 0.23*0.45
along 0.23 side sqm 2 0.23 1.25 0.575 B= 1.7-0.45 = 1.25
along 0.45 side sqm 2 0.45 1.25 1.125
Total = 1.7
No. of column 26
Total Formwork1.7*26 = 44.2
along 0.23 side sqm 2 0.23 1.25 0.575
along 0.6 side sqm 2 0.6 1.25 1.5
Total = 2.075
No. of column 4
Total formwork 2.075*4 = 8.3
Total formwork for column below GL 52.5
Basement
along 0.23 side sqm 2 0.23 2.55 1.173
along 0.45 side sqm 2 0.45 2.55 2.295
3.468*26 =90.168
along 0.23 side sqm 2 0.23 2.55 1.173
along 0.6 side sqm 2 0.6 2.55 3.06
4.23*4 = 16.932
For basement 107.1
11
concreting for slab
KBS 4.1, 4.6
basement cum 1 23.55 20.8 0.15 73.476
deduction of staircase cum 1 3.227 4.5 1.5 21.78
total concreteing for basement slab=51.69

12
form work for slab
shuttering, strutting, propping etc., for edges of slabs
and breaks in floor including cost of all materials,
labour complete as per specifications. Specification
No. KBS 4.6.2
for basement
for sides
along 23.55 sqm 2 23.55 0.15 7.065
along 20.8 sqm 2 20.88 0.15 6.24
slab sqm 1 23.55 20.8 498.84

deduction sqm
beams sqm 1 207.04 20.8 47.61
cantilever beam sqm 6 2 0.23 2.76
10 1.5 0.23 3.45
total formwork for basement slab=449.325
13
concreteing in staircase
steps inside buillding
KBS 4.1, 4.6
for waist slab cum 2 3.49 0.15 0.15 1.57
for each step cum 18 1/2*0.19*0.3*0.15 0.77
for landing cum 1 3.227 1.5 0.15 0.726

total concreteing 3.066 0.726+0.77+1.57=3.066
14
shuttering of staircase
work for Stairs (excluding landing) except spiral
staircase including cost of all materials, labour
complete as per specificaiton. Specification No. KBS
4.6.2
waist slab shuttering area sq.m
waist slab area sq.m 2 3.49 0.15 1.05
sides area sq.m 2 1.5 0.15 0.45
bottom area sq.m 1 3.49 1.5 5.24
6.73 2 number of waist slab
total area= 13.46
steps shuttering area

triangular portion sq.m 2 1/2*0.3*0.19 0.06
sides sq.m 1 1.5 0.19 0.29
0.35 total number of steps=18
total area 6.3
landing shuttering sq.m

sides area sq.m 2 1.5 0.15 0.45
front area sq.m 1 3.227 0.15 0.48
bottom area sq.m 1 3.227 1.5 4.84
5.77
hand rail area
front area sq.m 2 0.23 0.8 0.37
left area sq.m 2 3 0.8 0.48
0.85 number of handrails=2
1.70
total shuttering of staircase
basement 28.03

15
Plastering
KSRB15-3.8 : Providing 18mm thick cement plaster in
single coat with cement mortar 1:4, to brick masonry
including rounding off corners wherever required
smooth rendering, : Providing and removing
scaffolding, including cost of materials, labour, curing
complete as per specifications.
1.Column Vertical sq.m 2 0.45 3 2.7 FOR ONE COLUMN THE SURFACE AREA FOR PLASTERING
THERE ARE 26 COLUMNS OF SIZE 1.45X0.23
Horizontal sq.m 2 0.23 3 1.38
4.08
total surface area 106.08
2.COLUMN GRID A sq.m 2 0.6 3 3.6
Grid B sq.m 2 0.23 3 1.38

4.98
3.Basement sq.m
cantilever beams of basement 6 2 0.45 5.4 multiply by 2
10.8
along breadth 6 2 0.23 2.76
beams of basements
along depth 10 1.5 0.45 13.5 6.75*2=13.5
along breadth 10 1.5 0.23 3.45
30.81
below shop 6
along breadth sq.m 2 4 0.23 1.84
along depth sq.m 2 4 0.45 7.2
along breadth sq.m 2 4.25 0.23 1.955
along depth sq.m 2 4.25 0.45 7.65 same for below wc
37.29
below shop 5
along depth sq.m 4 3.8 0.45 13.68
along depth 3 4.25 0.45 11.475
31.585
below shop 1
along depth sq.m 4 3.8 0.45 13.68 same below shop2,3,4
along depth sq.m 4 5.9 0.45 21.24
169.964
at main corridor
along depth sq.m 3 3.227 0.45 4.36
6.59
at rear end sq.m 6 1.6 0.23 2.21
sq.m 6 1.6 0.45 4.32
6.53
4.Slab sq.m 1 23.55 20.08 466.67 substract beam area from slab
Staircase
Total surface area of staircase insde building=
Total surface area of waist slab
at side sq.m 2 3.49 0.15 1.047
at bottom sq.m 2 3.49 1.5 10.47
for each step
tread surface sq.m 1 1.5 0.3 0.45
riser surface sq.m 1 1.5 0.19 0.285
triangular surface sq.m 1 1/2*0.19*1.5 0.142
sq.m total 0.877
for 18 steps 15.79 0.877*18
landing surface area 1 3.227 3 9.68
sq.m plastering for steps= 36.983 15.789+1.047+10.47+9.68
total plastering 290.837

17
steel work
KSRB 4.9.2 : Providing T.M.T steel reinforcement for
R.C.C work including straightening, cutting, bending,
hooking, placing in position, lapping and / or welding
wherever required, tying with binding wire and anchoring to
the adjoining members wherever necessary complete as per
design (laps, hooks and wastage shall not be measured and
paid) cost of materials, labour, HOM of machinery complete
as per specifications. Specification No. KBS 4.6.3 - TMT
bars Fe 500
basement
Footing(0.5%) quintal 1 0.17 78.5 13.35 Density of steel=78.5 q/m³
ground beams(1%) quintal 1 0.22 78.5 17.27
roof beams(1%) quintal 1 0.22 78.5 17.27
columns(1.5%) quintal 1 0.18 78.5 14.13
slabs(0.8%) quintal 1 0.41 78.5 32.19
Staircase(0.8%) quintal 1 0.02 78.5 1.57
total 95.77
18 Ramp Concrete(M25)
KSRB 4.2.7 : Providing and laying in position reinforced
cement concrete of design mix M25 with OPC cement @
340kgs, with 20mm and down size graded granite metal
coarse aggregates @0.70cum and fine aggregates @
0.47cum, with superplastisiser @3lts confirming to IS9103-
1999 Reaffirmed-2008, machine mixed, concrete laid in
layers not exceeding 15 cms thick, vibrated for all works
in ground floor level for roof slabs, staircase, lintels and
cum 1 9.5 4.5 1.8 38.475 Area=1/2×9.5×1.8
beams retaining walls, return walls, walls (any thickness)
including attached pilasters, columns, ,pillars, posts,
struts, buttresses, string or lacing courses, parapets,
coping, bed blocks, anchor blocks, plain window cills,
fillets etc., including cost of all materials, labour, HOM of
KBS 4.1, 4.6
19 FLOORING Sqm
KSRB 14.6-2 :Providing and laying heavy duty cobble
stones 75mm thick interlock pavers, using cement and
course sand for manufacture of blocks of approved size,
shape and colour with a minimum compressive strength
of 281 kg per sqm over 50mm thick sand bed (average
thickness ) and compacting with plate vibrator having 3
tons compaction force thereby forcing part of sand
underneath to come up in between joints, final
compaction of paver surface joints into its final level,
including cost of materials, labour and HOM of
machineries complete as per specifications. Specification
No. KBS
area Sqm 1 23.55 20.80 489.84
deductions 0
column Sqm 26 0.45 0.23 2.691
Sqm 4 0.23 0.6 0.552
Sqm total 486.597

16.5.2 Measurement Sheet of Ground Floor
SL. NO Description Unit Number Length Breadth Height Quantity Remark

1
reinforced cement concrete of design mix M25
with OPC cement @ 340kgs, with 20mm and
down size graded granite metal coarse
aggregates @0.70cum and fine aggregates @
0.47cum, with superplastisiser @3lts
confirming to IS9103-1999 Reaffirmed-2008,
machine mixed, concrete laid in layers not
exceeding 15 cms thick, vibrated for all works
in ground floor level for roof slabs, staircase,
lintels and beams retaining walls, return walls,
walls (any thickness) including attached
pilasters, columns, ,pillars, posts, struts,
buttresses, string or lacing courses, parapets,
coping, bed blocks, anchor blocks, plain
window cills, fillets etc., including cost of all
materials, labour, HOM of machinery, curing,
complete but excluding cost of reinforcement
as per specifications. Specification No. KBS
4.1, 4.6
Ground floor cum 1 207.04 0.23 0.45 21.428 Running Length = 207.04m (centre line method)
cantilever beam cum 6 2 0.23 0.45 1.242
5 1.5 0.23 0.45 0.776*2 = 1.55
2.79
24.22
window cum 23 1.8 0.23 0.18 1.71396

shutters cum 7 3.3 0.23 0.33 1.75329
3.46725
2
shuttering of beams
KSRB 4-6.7 :Providing and removing
centering, shuttering, strutting, propping etc.,
and removal of form work for sides and soffits
of beams, beam haunchings, cantilever
girders, bressumers and lintels not exceeding
1m in depth including cost of all materials,
labour complete as per specifications.
Specification No. KBS 4.6.2
ground floor beams
For sides sqm 2 207.04 0.45 186.336
For Bottom sqm 1 207.04 0.23 47.61
Cantilever beams
For sides sqm 6 2 0.45 5.4*2 = 10.8
For sides sqm 10 1.5 0.45 6.75*2 = 13.5
For bottom sqm 10 1.5 0.23 3.45
Deduction
Columns sqm 26 0.23 0.45 2.691(-)
4 0.23 0.6 0.552(-)
Total = 261.213
Lintels
window sqm
for sides sqm 23 2 1.8 0.18 14.904
for ends sqm 23 2 0.23 0.18 1.9044
Total = 16.8084
shutters
for sides sqm 7 2 3.3 0.33 15.246
for ends sqm 7 2 0.23 0.33 1.0626
Total = 16.3086
33.117

4.1, 4.6
ground floor cum 26 0.23 0.45 3.05 8.21*2 =16.42 type 1 column(0.23*0.45)
4 0.23 0.6 3.05 1.68*2 = 3.36 type 2 column(0.23*0.6)
4
Shuttering of column
KSRB 4-6.5 : Providing and removing
for columns, pillars, post and struts, square /
rectangular/ polygon in plan including cost of all
materials, labour complete as per
Ground Floor
along 0.23 sqm 2 0.23 3.05 1.403
along 0.45 sqm 2 0.45 3.05 2.745
4.148*26 = 107.84
along 0.23 sqm 2 0.23 3.05 1.403
along 0.6 sqm 2 0.6 3.05 3.6
5.063*4 =20.252
For GF 128.1
5
concreting for slab
4.1, 4.6
Ground floor cum 1 23.55 20.8 0.15 73.476
total concreteing for GF slab= 51.69

6
form work for slab

for edges of slabs and breaks in floor including
cost of all materials, labour complete as per
for ground floor
for sides
along 23.55 sqm 2 23.55 0.15 7.065
along 20.8 sqm 2 20.88 0.15 6.24
slab sqm 1 23.55 20.8 498.84

deduction sqm
beams sqm 1 207.04 0.23 47.61
10 1.5 0.23 3.45
total formwork for GF slab= 449.325
7
Flooring
Providing and fixing Vitrified glazed tiles of

approved make, quality & colour of size 600 x
600 x 10mm thick fixed on bed of 12mm thick
cement mortar for flooring, skirting and jointed
with neat cement slurry mixed with pigment to
mach shade of tiles, including providing
spacers at required interval and removing
stains, including cost of all mateirals, mortar,
labour, etc , Complete as per specification.
shop 1 sqm 1 8.2 5.9 48.38
shop 2 sqm 1 8.2 5.9 48.38
shop 3 sqm 1 8.2 5.9 48.38
shop 4 sqm 1 8.2 5.9 48.38
shop 5 sqm 1 8.2 4.25 34.85
shop 6 sqm 1 4 4.25 17
WC 1 sqm 1 4 2 8
WC 2 sqm 1 4 2.05 8.2
corridor of 2m wide sqm 1 20.55 2 41.1
corridor of 1.6m wide sqm 1 20.55 1.6 32.88
Total 438.26
8
Brickwork in superstructure
KSRB 6-1.3 : Providing and constructing burnt

brick masonry for basement and
superstructure with approved quality of non-
modular bricks of standard size of class
designation 3.5Newton per sqmm with cement
mortar1:6 including cost of materials, labour
charges, scaffolding, curing complete as per
specifications. Specification No. KBS 6.2
1.Ground floor
230mm wall cum 1 153.8 0.23 3.5-0.45 107.89
200mm wall cum 1 8.245 0.2 3.5 5.771
Deductions
Beam over bathroom wall cum 1 4.25 0.2 0.45 0.3825(-)
Columns
0.23*0.45 cum 26 0.23 0.45 3.5-0.45 8.2(-)
0.23*0.60 cum 4 0.23 0.6 3.5-0.45 1.68(-)
Shutters cum 8 3 3.2 0.23 17.664(-)

Doors cum 2 1 2.1 0.2 0.84(-)
Windows cum 21 1.5 2 0.23 14.49(-)
Ventilators cum 1 1 0.5 0.2 0.1(-)
Total= 66.84

9
4.1, 4.6
for each step cum 18 1/2*0.19*0.3*1.5 0.77
for landing cum 1 3.227 1.5 0.15 0.726
total concreting 4 12.264 0.726+0.77+1.57=3.066
entrance staircase
for each step cum 8 1/2*2.1*0.15*0.3 0.3776
total concreteing cum 2 12.74 0.998+0.3776=1.37
10

and removal of form work for Stairs (excluding
landing) except spiral staircase including cost
of all materials, labour complete as per
specificaiton. Specification No. KBS 4.6.2
sides area sq.m 2 1.5 0.15 0.45
total area= 13.46

sides sq.m 1 1.5 0.19 0.29
total area 6.3

sides area sq.m 2 1.5 0.15 0.45
front area sq.m 1 3.227 0.15 0.48
bottom area sq.m 1 3.227 1.5 4.84
5.77
hand rail area
front area sq.m 2 0.23 0.8 0.37
1.70
total shuttering of staircase 28.03
12 Steel work
KSRB 4.9.2 : Providing T.M.T steel

reinforcement for R.C.C work including
straightening, cutting, bending, hooking, placing
in position, lapping and / or welding wherever
required, tying with binding wire and anchoring
to the adjoining members wherever necessary
complete as per design (laps, hooks and
wastage shall not be measured and paid) cost
of materials, labour, HOM of machinery
complete as per specifications. Specification
No. KBS 4.6.3 - TMT bars Fe 500
ground Floor
roof beams quintal 1 0.22 78.5 17.27
columns quintal 1 0.12 78.5 9.42 Density of steel=78.5 q/m³
slabs quintal 1 0.41 78.5 32.19
Lintels quintal 1 78.5 2.71
Total 63.16

11
Plastering
inner plastering
KSRB15-3.3 : Providing 12mm thick cement
plaster in single coat with cement mortar 1:6,
to brick masonry including rounding off corners
wherever required smooth rendering, :
Providing and removing scaffolding, including
cost of materials, labour, curing complete as
per specifications.
1 Vertical wall of shop 1 sq.m 2 5.9 3.45 40.71 inner plastering for shop 1 and 2
Deduction of window sq.m -4 1.5 2 -12
Add jambs sq.m 8 1.5 0.23 2.76
Add soffit sq.m 8 2 0.23 3.68
Horizontal wall sq.m 2 8.2 3.45 56.58

Deduction of shutter sq.m -2 3 3.2 -19.2
Add jambs sq.m 1 3.2 0.23 0.736
Slab of shop 1 sq.m 1 8.2 5.9 48.38

Total of shop 1 123.026 sq.m similarly for shop 2, because of same dimensions
Total of shop 1 and 2 123.026+ 123.026=246.052 sq.m
2 Vertical wall sq.m 2 5.9 3.45 40.71 inner plastering of shops 3,4,7,8,9 and 10
Add jambs sq.m 4 1.5 0.23 1.38
Add soffit sq.m 1 3.2 0.23 0.736
Add jambs sq.m 2 3 0.23 1.38

Add jambs sq.m 4 1.5 0.23 1.38
Total of shop 3 132.626 similarly

sq.m for all shops of 4,7,8,9 and 10, because of same dimensions
Total of shop 3 and 4 132.626x2= 265.252 sq,m
3 Vertical wall sq.m 2 4 3.45 27.6 inner plastering for shop 6

Deduction of window sq.m 1 1.5 2 -3
Add jambs sq.m 2 1.5 0.23 0.69
Deduction of shutter sq.m 1 3 3.2 -9.6
Add soffit sq.m 1 3.2 0.23 0.736
Add jambs sq.m 2 3 0.23 1.38
Slab sq.m 1 4 4.25 17
Total shop 6 65.046 sq.m similarly for shop 12 and 13, because of same dimensions
4 Vertical wall sq.m 2 4 3.45 29.6 1st wc 4x2 inner plastering

Deduction of v sq.m 1 1 0.5 -0.5
Add jambs sq.m 2 1 0.23 0.46
Add soffit sq.m 2 0.5 0.23 0.23
Horizontal wall sq.m 2 2 3.45 13.8

Deduction of door sq.m 1 1 2.1 -2.1
Add jambs sq.m 2 2.1 0.23 0.966
Slab sq.m 1 4 2 8
Total 48.68 sq.m
5 Vertical wall sq.m 2 4 3.45 27.6 2st wc 4x2.05 inner plastering

Add jambs sq.m 2 2.1 0.23 0.966
Slab sq.m 1 4 2.05 8.2
Total 49.041 sq.m
6 Vertical wall sq.m 2 8.2 3.45 56.58 inner plastering for shop 5
Add jambs sq.m 6 1.5 0.23 2.07
Deduction of shutter sq.m 1 3 2 -9.6
Add jambs sq.m 2 3 0.23 1.38
Add soffit sq.m 1 3.2 0.23 0.736

Add jambs sq.m 2 1.5 0.23 0.69
Slab sq.m 1 8.2 4.25 34.85
Total shop 5 107.11 sq.m
Total inner plastering of all shops = 781.179 sq.m

Outer plastering
plaster in single coat with cement mortar 1:4,
to brick masonry including rounding off corners
per specifications.
1 Vertical wall of shop 1 sq.m 2 6.36 3.45 43.884 outter plastering for shop 1 and 2

Total of shop 1 and 2 42.561+42.561=85.122 sq.m
2 Vertical wall sq.m 2 6.13 3.45 42.297 outter plastering of shops 3,4,9 and 10
Deduction of window sq.m 2 -1.5 2 -6

Total 50.574+50.574 =101.148 sq.m
3 Vertical wall sq.m 2 4.46 3.45 30.77 outter plastering of shops 6

4 Vertical wall sq.m 2 8.66 3.45 59.754 outer plastering for shop 5

Deduction of window sq.m 1 1.5 2 3
5 Vertical wall sq.m 1 4.6 3.45 15.387 1st wc 4x2 outer plastering
Deduction of v sq.m 1 1 0.5 -0.5

Total 21.274 sq.m
6 Vertical wall sq.m 1 4.46 3.45 15.387 2st wc 4x2.05 outer plastering

Total 21.037 sq.m
7 Slab sq.m 195..4852 sq.m
Total surface area of staircase insde building

at side sq.m 2 3.49 0.15 1.047
at bottom sq.m 2 3.49 1.5 10.47
for each step
sq.m total 0.877
for 18 steps 15.79 0.877*18
sq.m plastering for steps=36.983 15.789+1.047+10.47+9.68
total outer plastering of all shops 819.9132

13 wood work
Ground floor
KSRB 9.4-3 : Providing Mathi / Nandi wood

frames of doors, windows, clerestory windows,
ventilators and other frames, wrought, framed
or assembled including making plaster groves
( excluding cost of cement concrete and side
clamps ), but including cost of materials,
labour, HOM of machineries complete as per
doors cum 2 0.12 0.08 1.3 0.023 15cm bearing on sides
14 handrail for corridor
Providing and fixing M.S. Hand railing for

Balcony with 50mm dia. M.S. hollow pipe of 14
gauge, welded to 20mmx20mm M.S. square
rod placed vertically, spaced at 100mm at
regular intervals of 600mm. These vertical rods
laterally tied to 3 horizontal rods spaced at
equal interval. These assembly is fixed to
concrete by using expansion bolts and welding
the same to reinforcement bars and making
good the surface. All the joints and sections
hould be cut to length, welded and grinded
wherever necessary etc., complete . The work
includes cost of all materials, labour charges
for all items of work, hire charges for welding,
cutting and grinding equipment, and electricity
charges, etc., complete as per specification
and drawing.
ground floor rm 68.15 20.8*2+1.5*2+23.55
15 PAINTING
KSRB 15-15.1 : Providing and applying painting in

two coats with plastic emulsion paint of
approved brand on wall surface to give an even
approved shade after thoroughly brushing the
surface, free from mortar drops and other foreign
matter including preparing the surface even and
sand paper smooth, cost of materials, labour,
complete as per specifications. - with primer
Inner walls 781.179

KSRB 15-16.1 : Providing and finishing external
walls in two coats with waterproof cement paint
of approved brand and shade to give an even
shade after throughly brooming the surface to
remove all dirt and loose powdered material,
free from mortar drops and other foreign matter
cost of materials, labour, complete as per
specifications. - with primer
external walls 529.9132
Shutters
KSRB 7.5 : Providing and fixing pull and push type
rolling shutters of approved make out of 18 guage,
75mm wide cold rolled steel laths of convex
corrugation, with side guides and bottom rail, with
interlocking arrangements for steel laths by means of
alternate clips, suspension shaft with High tension coil
type springs two numbers, mounted on specially
designed pipe shaft, with bracket plates, guide
channels, ball bearing arrangements, for inside &
outside locking with push & pull operations complete
including pulling hooks, 4Nos. handles with all fittings
and accessories, painted with a coat of red lead paint
(without top cover) cost of materials, labour, HOM of
machinery complete as per specifications. Shutter size
3mx2.8 m. Specification No. KBS 7.10 / 7.12
sqm 76.8
16 WINDOW GRILL
KSRB 7.9 : Providing and fixing M.S.grill work for
windows and ventilators weighing 21kg/sqm using M.S.
flats, or M.S. square rods, or combination of M.S. flats
and square rods as per approved design, drawing
including cutting steel sections and welding the same
to required pattern with a coat of red lead primer, cost of
materials, fixtures, labour and HOM of machinery
complete as per specifications. Specification No. KBS
7.12
KG 3.2

KSRB 7.11 : Providing and fixing in position aluminium

windows and ventilators as per approved drawings with
sliding shutters using three track window frame of size
92x31.75mm bottom section 1.3mm thick, weight
1.07kg/m; sides and top sections 1.3 mm, thick, weight
0.933 kg/m.shutter frame section comprising top and
bottom section of size 40mmx18mm, wall thickness
1.25mm. weight 0.417 kg./m. shutter side outer
40mmx18mm. wall thickness 1.25mm. weight 0.417
kg/m, shutter interlock section 40mmx26.7mm wall
thickness 1.1 mm. thick, weight 0.469 kg/m, the shutters
mounted on nylon rollers with approved quality of
fixtures such as aluminium handles tower bolts etc.;
providing and fixing 5.5mm. thick plain glass for shutters
fitted with rubber beading all aluminium sections
including cutting to required length, joints mitred
subdividing the frame tenonned and rivetted, in the
assembled frame, stiffened with end clips for corners,
angles etc., and fixed to the walls, lintels, floor
beams/cills as the case may be, with necessary steel
screws, raul plugs or teak wood gatties including cutting
masonry or concrete and making good the original
surface using cement mortar. using aluminium section
powdered coated to a minimum of 60-70 microns with
exterior durable pure polyester grade powder of sqm 23 2 1.5 69
16.5.3 Measurement Sheet of First Floor
1
KSRB 4.2.7 : Providing and laying

in position reinforced cement
concrete of design mix M25 with
OPC cement @ 340kgs, with
20mm and down size graded
granite metal coarse aggregates
@0.70cum and fine aggregates
@ 0.47cum, with superplastisiser
@3lts confirming to IS9103-1999
Reaffirmed-2008, machine mixed,
concrete laid in layers not
exceeding 15 cms thick, vibrated
for all works in ground floor level
for roof slabs, staircase, lintels
and beams retaining walls, return
walls, walls (any thickness)
including attached pilasters,
columns, ,pillars, posts, struts,
buttresses, string or lacing
courses, parapets, coping, bed
blocks, anchor blocks, plain
window cills, fillets etc., including
cost of all materials, labour, HOM
of machinery, curing, complete
but excluding cost of
reinforcement as per
specifications. Specification No.
KBS 4.1, 4.6
first floor cum 1 207.04 0.23 0.45 21.428
cantilever beam cum 6 2 0.23 0.45 1.242
5 1.5 0.23 0.45 0.776*2 = 1.55
2.79
TOTAL 24.22

KSRB 4-6.7 :Providing and

removing centering, shuttering,
strutting, propping etc., and
removal of form work for sides
and soffits of beams, beam
haunchings, cantilever girders,
bressumers and lintels not
exceeding 1m in depth including
cost of all materials, labour
Specification No. KBS 4.6.2
first floor beams
For sides sqm 2 207.04 0.45 186.336
For Bottom sqm 1 207.04 0.23 47.61
Cantilever beams
For sides sqm 6 2 0.45 5.4*2 = 10.8
For sides sqm 10 1.5 0.45 6.75*2 = 13.5
For bottom sqm 10 1.5 0.23 3.45
Deduction
Columns sqm 26 0.23 0.45 2.691(-)
4 0.23 0.6 0.552(-)
Total = 261.213
lintels
window
for sides Sqm 21 2 1.8 0.18 13.608
for ends Sqm 21 2 0.23 0.18 1.7388
doors
for sides Sqm 2 2 1.3 0.13 0.676
for ends Sqm 2 2 0.23 0.13 0.1196
ventilators
for sides Sqm 1 1.3 0.13 2 0.338
for ends Sqm 1 2 0.2 0.13 0.052
shutters
for sides Sqm 8 2 3.3 0.33 17.424
for ends Sqm 8 2 0.23 0.33 1.2144
Total = 35.1708

KBS 4.1, 4.6
first floor cum 26 0.23 0.45 3.05 8.21*2 =16.42 type 1 column(0.23*0.45)
4 0.23 0.6 3.05 1.68*2 = 3.36 type 2 column(0.23*0.6)
Shuttering of column
KSRB 4-6.5 : Providing and
strutting, propping etc., for
columns, pillars, post and struts,
square / rectangular/ polygon in
plan including cost of all materials,
labour complete as per
KBS 4.6.2
first Floor
along 0.23 sqm 2 0.23 3.05 1.403
along 0.45 sqm 2 0.45 3.05 2.745
4.148*26 = 107.84
along 0.23 sqm 2 0.23 3.05 1.403
along 0.6 sqm 2 0.6 3.05 3.6
5.063*4 =20.252
For GF 128.1

5
concreting for slab

KBS 4.1, 4.6
first floor cum 1 23.55 20.8 0.15 73.476
total concreteing for GF slab= 51.69
6
form work for slab
strutting, propping etc., for edges
of slabs and breaks in floor
including cost of all materials,
labour complete as per
KBS 4.6.2
for first floor
for sides
along 23.55 sqm 2 23.55 0.15 7.065
along 20.8 sqm 2 20.88 0.15 6.24
slab sqm 1 23.55 20.8 498.84

deduction sqm
beams sqm 1 207.04 0.23 47.61
10 1.5 0.23 3.45
total formwork for GF slab= 449.325
7
Flooring
Providing and fixing Vitrified
glazed tiles of approved make,
quality & colour of size 600 x 600
x 10mm thick fixed on bed of
12mm thick cement mortar for
flooring, skirting and jointed with
neat cement slurry mixed with
pigment to mach shade of tiles,
including providing spacers at
required interval and removing
stains, including cost of all
mateirals, mortar, labour, etc ,
Complete as per specification.
shop 7 sqm 1 8.2 5.9 48.38
shop 8 sqm 1 8.2 5.9 48.38
shop 9 sqm 1 8.2 5.9 48.38
shop 10 sqm 1 8.2 5.9 48.38
shop 11 sqm 1 8.2 4.25 34.85
shop 12 sqm 1 4 4.25 17
shop 13 sqm 1 4 4.25 17
corridor of 2m wide sqm 1 20.55 2 41.1

Total 439.06

8
Brickwork in superstructure

constructing burnt brick masonry
for basement and superstructure
with approved quality of non-
modular bricks of standard size of
class designation 3.5Newton per
sqmm with cement mortar1:6
including cost of materials, labour
charges, scaffolding, curing
Specification No. KBS 6.2
2.First Floor
230mm wall cum 1 153.8 0.23 3.5-0.45 107.89
200mm wall cum 1 8.46 0.2 3.5-0.45 5.16
Deductions
Columns
0.23*0.45 cum 26 0.23 0.45 3.5-0.45 8.2(-)
0.23*0.60 cum 4 0.23 0.6 3.5-0.45 1.68(-)
Shutters cum 7 3 3.2 0.23 15.456(-)

Windows cum 23 1.5 2 0.23 15.87(-)
Total= 71.844
3.Parapet wall cum 1 87.78 0.9 0.23 18.17

Total brickwork 68.16
9

KBS 4.1, 4.6
for each step cum 181/2*0.19*0.3*0.15 0.77
for landing cum 1 3.227 1.5 0.15 0.726
total concreting 4 12.74 0.726+0.77+1.57=3.066
Steel work
KSRB 4.9.2 : Providing T.M.T

steel reinforcement for R.C.C
work including straightening,
cutting, bending, hooking, placing
in position, lapping and / or
welding wherever required, tying
with binding wire and anchoring to
the adjoining members wherever
necessary complete as per
design (laps, hooks and wastage
shall not be measured and paid)
cost of materials, labour, HOM of
machinery complete as per
KBS 4.6.3 - TMT bars Fe 500
ground Floor
roof beams quintal 1 0.22 78.5 17.27
columns quintal 1 0.12 78.5 9.42 Density of steel=78.5 q/m³
slabs quintal 1 0.41 78.5 32.19
2.88
Total 63.33

strutting, propping etc., and
removal of form work for Stairs
(excluding landing) except spiral
staircase including cost of all
specificaiton. Specification No.
KBS 4.6.2
sides area sq.m 2 1.5 0.19 0.57
total area= 14.26

sides sq.m 1 1.5 0.19 0.29
total area 6.3

sides area sq.m 2 1.5 0.15 0.45
front area sq.m 1 3.227 0.15 0.48
bottom area sq.m 1 3.227 1.5 4.84
5.77
hand rail area
front area sq.m 2 0.23 0.8 0.37
1.70
total shuttering of staircase 28.03
wood work
Ground floor
KSRB 9.4-3 : Providing Mathi /
Nandi wood frames of doors,
windows, clerestory windows,
ventilators and other frames,
wrought, framed or assembled
including making plaster groves (
excluding cost of cement
concrete and side clamps ), but
including cost of materials, labour,
HOM of machineries complete as
per specifications. Specification
No. KBS 9.33
doors cum 2 0.12 0.08 1.3 0.023 15cm bearing on sides
windows
in horizontal cum 2 1.8 0.09 0.06 0.019
in vertical cum 2 2.3 0.09 0.06 0.024
0.044
for FF 23 1.02
Total 1.043
WINDOW GRILL
KSRB 7.9 : Providing and fixing M.S.grill

work for windows and ventilators
weighing 21kg/sqm using M.S. flats, or
M.S. square rods, or combination of
M.S. flats and square rods as per
approved design, drawing including
cutting steel sections and welding the
same to required pattern with a coat of
red lead primer, cost of materials,
fixtures, labour and HOM of machinery
Specification No. KBS 7.12
KG (69 Sq.mt) 3.2

11 Plastering
inner plastering
KSRB15-3.3 : Providing 12mm

thick cement plaster in single coat
with cement mortar 1:6, to brick
masonry including rounding off
corners wherever required
smooth rendering, : Providing and
removing scaffolding, including
cost of materials, labour, curing
1 Vertical wall sq.m 2 5.9 3.45 40.71 inner plastering of shops 7
Add jambs sq.m 4 1.5 0.23 1.38
Add soffit sq.m 1 3.2 0.23 0.736
Add jambs sq.m 2 3 0.23 1.38

Add jambs sq.m 4 1.5 0.23 1.38
Total of shop 7, 132.626 sq.m similarly for all shops of 8,9 and 10, because of same dimensions
Total of shop 7,8.9 and 10 132.626x4= 530.504 sq,m
2 Vertical wall sq.m 2 8.2 3.45 56.58 inner plastering for shop 11
Add jambs sq.m 6 1.5 0.23 2.07
Deduction of shutter sq.m 1 3 2 -9.6
Add jambs sq.m 2 3 0.23 1.38
Add soffit sq.m 1 3.2 0.23 0.736

Add jambs sq.m 2 1.5 0.23 0.69
Slab sq.m 1 8.2 4.25 34.85
3 Vertical wall sq.m 2 4 3.45 27.6 inner plastering for shop 12

Add jambs sq.m 2 1.5 0.23 0.69
Add soffit sq.m 1 3.2 0.23 0.736
Add jambs sq.m 2 3 0.23 1.38
Slab sq.m 1 4 4.25 17
Total shop 6 65.046 sq.m similarly for shop 13, because of same dimensions
Total 65.046x2=130.092 sq.m
Toatl inner of 2nd floor = 767.706 sq.m

OUTER PLASTERING
KSRB15-3.8 : Providing 18mm

thick cement plaster in single coat
with cement mortar 1:4, to brick
masonry including rounding off
corners wherever required
removing scaffolding, including
cost of materials, labour, curing
Deduction of window sq.m 2 -1.5 2 -6

Total of shop 9 50.574 sq.m similarly for all shops of 10, because of same dimensions
Total of shop 9 and 10 50.574x2= 101.148 sq.m
2 Vertical wall sq.m 2 6.36 3.45 43.884 outter plastering of shops 7 and 8

Total of shop 7 and 8 52.161x2=104.322 sq.m
3 Vertical wall sq.m 2 8.66 3.45 59.754 outer plastering for shop 11

Deduction of window sq.m 1 1.5 2 3

Total shop 12 34.37 sq.m similarly for shop 13, because of same dimensions
Total shop 12 and 13 34.37x2=68.74 sq.m
Toatl outer of 2nd floor = 344.85 sq.m
5 Slab sq.m 195..4852 sq.m
Total surface area of staircase insde building

at side sq.m 2 3.49 0.15 1.047
at bottom sq.m 2 3.49 1.5 10.47
for each step
sq.m total 0.877
for 18 steps 15.79 0.877*18
sq.m plastering for steps= 36.983 15.789+1.047+10.47+9.68
toatl outer plastering of 2nd floor 1648.1882

14 handrail for corridor
Providing and fixing M.S. Hand

railing for Balcony with 50mm dia.
M.S. hollow pipe of 14 gauge,
welded to 20mmx20mm M.S.
square rod placed vertically,
spaced at 100mm at regular
intervals of 600mm. These
vertical rods laterally tied to 3
horizontal rods spaced at equal
interval. These assembly is fixed
to concrete by using expansion
bolts and welding the same to
reinforcement bars and making
good the surface. All the joints and
sections hould be cut to length,
welded and grinded wherever
necessary etc., complete . The
work includes cost of all
materials, labour charges for all
items of work, hire charges for
welding, cutting and grinding
equipment, and electricity
charges, etc., complete as per
specification and drawing.
first floor rm 68.15 20.8*2+1.5*2+23.55
PAINTING
applying painting in two coats with
plastic emulsion paint of approved
brand on wall surface to give an
even approved shade after
thoroughly brushing the surface,
free from mortar drops and other
foreign matter including preparing
the surface even and sand paper
smooth, cost of materials, labour,
complete as per specifications. -
with primer
Inner walls sq.mt 1357.3512

finishing external walls in two coats
with waterproof cement paint of
approved brand and shade to give
an even shade after throughly
brooming the surface to remove all
dirt and loose powdered material,
free from mortar drops and other
foreign matter cost of materials,
labour, complete as per
external walls sq.mt 767.706

Shutters
KSRB 7.5 : Providing and fixing pull and push type

rolling shutters of approved make out of 18 guage,
75mm wide cold rolled steel laths of convex
corrugation, with side guides and bottom rail, with
interlocking arrangements for steel laths by means of
alternate clips, suspension shaft with High tension
coil type springs two numbers, mounted on specially
channels, ball bearing arrangements, for inside &
outside locking with push & pull operations complete
including pulling hooks, 4Nos. handles with all
fittings and accessories, painted with a coat of red
lead paint (without top cover) cost of materials,
labour, HOM of machinery complete as per
specifications. Shutter size 3mx2.8 m. Specification
No. KBS 7.10 / 7.12
sq.mt 67.2
ALUMINIUM WINDOWS
KSRB 7.11 : Providing and fixing in
position aluminium windows and
ventilators as per approved drawings
with sliding shutters using three track
window frame of size 92x31.75mm
bottom section 1.3mm thick, weight
1.07kg/m; sides and top sections 1.3
mm, thick, weight 0.933 kg/m.shutter
frame section comprising top and
bottom section of size 40mmx18mm,
wall thickness 1.25mm. weight 0.417
kg./m. shutter side outer 40mmx18mm.
wall thickness 1.25mm. weight 0.417
kg/m, shutter interlock section
40mmx26.7mm wall thickness 1.1 mm.
thick, weight 0.469 kg/m, the shutters
mounted on nylon rollers with approved
quality of fixtures such as aluminium
handles tower bolts etc.; providing and
fixing 5.5mm. thick plain glass for
shutters fitted with rubber beading all
aluminium sections including cutting to
required length, joints mitred subdividing
the frame tenonned and rivetted, in the
assembled frame, stiffened with end sqm 21 2 1.5 63

16.6 Rate Analysis

Sl. Description Page / Unit Basic Rate Lift Total rate GF Total rate FF Area weightage Area weightage in Net Rate for G.F Net Rate for
No Item No in Rs Charge (Rs) (Rs) in rate (GF) rate (FF) C F.F
1 2 3 4 5 6 8 9 11 12
KSRB 2-2.1 : Earthwork excavation by manual

means for foundation of buildings, water supply,
sanitary lines and electrical conduits either in
pits or in trenches 1.5m and above in width, in
ordinary soil not exceeding 1.5 m. in depth
including dressing the bottom and sides of pits
and trenches, stacking the excavated soil clear
from edges of excavation with lead upto 50 m.
after breaking of clods complete as per
specifications. specification. No. KBS 2.1(a) /
2.3.5KSRB 2.14-1: Extra for additional lift of
1.5m. or part thereof for excavation In loose /
soft or hard soil including cost of materials,
1 labour complete as per specifications. 6/2.3 CUM 299.000 20 319.000 25.52 344.520
KSRB 4-1.3 : Providing and laying in position
plain cement concrete of mix 1:4:8 with OPC
cement @ 180kgs, with 40mm and down size
graded granite metal coarse aggregates
@0.85cum and fine aggregates @ 0.57cum
machine mixed, machine mixed, concrete laid
in layers not exceeding 15 cms. thick, well
compacted, in foundation, including cost of all
materials, labour, HOM of machinery, curing
2 No. KBS 4.1, 4.2 13/4.3 CUM 5439.000 5439.000 435.12 5874.120
reinforced cement concrete of Design mix M25
aggregates @0.70 cum and fine aggregates @
0.47cum, with super plasticisers @ 3 litres
confirming to is 9103-1999 reafirmed-2008 at
exceeding 15 cms thick, vibrated for all works in
foundation for footings, pedestals, retaining
walls, return walls, walls (any thickness)
including attached pilasters, columns pillars,
posts, struts, buttresses, bed blocks, anchor
blocks & plinths etc., including cost of all
3 4.1, 4.6 14/4.1 CUM 6212.000 60.000 6212.000 6272.000 496.96 501.76 6708.960 6773.760
shuttering, strutting, propping etc., and removal
of form work for foundations, footings, bases of
columns for mass concrete including cost of all
materials, labour complete as per specificaitons.
4 Specification No. KBS 4.6.2 16/4.28 CUM 258.000 263 258.000 521.000 20.64 41.68 278.640 562.680
KSRB-3.2: Providing and injecting chemical

emulsion for Pre- constructional Anti-Termite
Treatment, creating continuous chemical barrier
under and around the column pits, walls,
trenches, basement excavation, top surface of the
plinth filling, junction of wall and floor, along the
external perimeter of building, expansion joints,
over the top surface of consolidated earth on
which apron is to be laid, surrounding of pipes
and conduits, with chloropyriphos emulsifiable
concentrates of 20% concentration, including cost
of chemical, diluting in water to one percent
concentration, labour, HOM of equipments,
complete as per specifications. (Plinth area of the
building at ground floor only shall be measured )
Specification No. KBS : 3.2.6 / 3.2.7 10/3.2 Sq.mt 106.000 106.000 8.48 114.480
KSRB 2.3 : Filling available excavated earth (
excluding rock ) in sides of foundations upto
plinth in layers not exceeding 20 cms. in depth,
compacting each deposited layer by ramming
after watering with lead upto 50 m. and lift upto
1.5 m. including cost of all labour complete as per
5 specifications. specification. No. KBS 2.9 7/2.1 CUM 201.000 221.000 17.68 0 238.680 0.000

of form work for sides and soffits of beams, beam
haunchings, cantilever girders, bressumers and
lintels not exceeding 1m in depth including cost
6 specifications. Specification No. KBS 4.6.2 17/4.34 CUM 292.000 292.000 292.000 23.36 23.36 315.360 315.360


with OPC cement @ 340kgs, with 20mm and down
size graded granite metal coarse aggregates
@0.70cum and fine aggregates @ 0.47cum, with
superplastisiser @3lts confirming to IS9103-1999
Reaffirmed-2008, machine mixed, concrete laid in
layers not exceeding 15 cms thick, vibrated for all
works in ground floor level for roof slabs,
staircase, lintels and beams retaining walls, return
walls, walls (any thickness) including attached
coping, bed blocks, anchor blocks, plain window
cills, fillets etc., including cost of all materials,
labour, HOM of machinery, curing, complete but
excluding cost of reinforcement as per
7 specifications. Specification No. KBS 4.1, 4.6 14/4.12 CUM 6445.000 60 6445.000 6505.000 515.6 520.4 6960.600 7025.400
shuttering, strutting, propping etc., for columns,
pillars, post and struts, square / rectangular/
polygon in plan including cost of all materials,
8 Specification No. KBS 4.6.2 16/4.32 CUM 456.000 456.000 456.000 36.48 36.48 492.480 492.480

9 specifications. Specification No. KBS 4.1, 4.6 14/4.12 CUM 6445.000 6445.000 6445.000 515.6 515.6 6960.600 6960.600
shuttering, strutting, propping etc., for edges of
slabs and breaks in floor including cost of all
10 specifications. Specification No. KBS 4.6.2 17/4.36 CUM 757.000 757.000 757.000 60.56 60.56 817.560 817.560
ground floor level for roof slabs, staircase,
11 4.1, 4.6 14/4.12 CUM 6445.000 60 6445.000 6505.000 515.6 520.4 6960.600 7025.400
and removal of form work for Stairs (excluding
landing) except spiral staircase including cost of
all materials, labour complete as per
12 specificaiton. Specification No. KBS 4.6.2 17/4.38 CUM 521.000 521.000 521.000 41.68 41.68 562.680 562.680


ground floor level for roof slabs, staircase,
13 4.1, 4.6 14/4.12 CUM 6445.000 60 6445.000 6505.000 515.6 520.4 6960.600 7025.400
14 labour, etc , Complete as per specification. 109/14.45 Sq.Mt 1139.000 2 1139.000 1141.000 91.12 91.28 1230.120 1232.280
brick masonry for basement and superstructure
with approved quality of non-modular bricks of
standard size of class designation 3.5Newton
per sqmm with cement mortar1:6 including cost
of materials, labour charges, scaffolding, curing
No. KBS 6.2
15 29/6.3 CUM 1139.000 60 1139.000 1199.000 91.12 95.92 1230.120 1294.920
plaster in single coat with cement mortar 1:6, to
brick masonry including rounding off corners
16 per specifications. 115/15.11 Sq.Mt 1139.000 6 1139.000 1145.000 91.12 91.6 1230.120 1236.600
17 per specifications. 116/15.16 Sq.Mt 1139.000 6 1139.000 1145.000 91.12 91.6 1230.120 1236.600
KSRB 14.14-5: Providing Ceramic tiles of
approved make,shade and size for flooring,
treads of steps and landings laid on a bed of
12mm thick, cement mortar 1:3 mix, flush
pointing with white cement using colour pigment
, including cost of materials, labour, curing,
complete as per specifications. - for Ceramic
tiles 30cm x 60cm 6mm thick on a bed of
18 20mm thick 108/14.36.4
Sq.Mt 1127.000 2 1127.000 1129.000 90.16 90.32 1217.160 1219.320
19 120/15.54.1
Sq.Mt 102 102.000 102.000 8.16 8.16 110.160 110.160
KSRB 15-15.1 : Providing and applying painting
in two coats with plastic emulsion paint of
surface, free from mortar drops and other
foreign matter including preparing the surface
even and sand paper smooth, cost of materials,
labour, complete as per specifications. - with
20 primer 119/15.51.2
Sq.Mt 90.000 4 90.000 94.000 7.2 7.52 97.200 101.520


21 No. KBS 4.6.3 - TMT bars Fe 500 18/4.46.2 TONNE 70307.000 70307.000 70307.000 5624.56 5624.56 75931.560 75931.560
includes cost of all materials, labour charges for
all items of work, hire charges for welding,
and drawing. 44/7.35 Sqm 2979.000 6 2979 2985 238.32 238.8 3217.32 3223.8
10) KSRB 7.5 : Providing and fixing pull and

push type rolling shutters of approved make out
of 18 guage, 75mm wide cold rolled steel laths
of convex corrugation, with side guides and
bottom rail, with interlocking arrangements for
steel laths by means of alternate clips,
suspension shaft with High tension coil type
springs two numbers, mounted on specially
channels, ball bearing arrangements, for inside
& outside locking with push & pull operations
complete including pulling hooks, 4Nos. handles
with all fittings and accessories, painted with a
coat of red lead paint (without top cover) cost of
materials, labour, HOM of machinery complete
as per specifications. Shutter size 3mx2.8 m.
Specification No. KBS 7.10 / 7.12 33/7.5 Sqm 2607.000 6 2607 2613 208.56 209.04 2815.56 2822.04
Providing and fixing M.S.grill work for windows
and ventilators weighing 21kg/sqm using M.S.
flats, or M.S. square rods, or combination of
M.S. flats and square rods as per approved
design, drawing including cutting steel sections
and welding the same to required pattern with a
coat of red lead primer, cost of materials,
No. KBS 7.12 34/7.9 KG 105.000 105 105 8.4 8.4 113.4 113.4
KSRB 14.6-2 :Providing and laying heavy duty

cobble stones 75mm thick interlock pavers,
using cement and course sand for manufacture
of blocks of approved size, shape and colour
with a minimum compressive strength of 281
kg per sqm over 50mm thick sand bed (average
thickness ) and compacting with plate vibrator
having 3 tons compaction force thereby forcing
part of sand underneath to come up in between
joints, final compaction of paver surface joints
into its final level, including cost of materials,
labour and HOM of machineries complete as
per specifications. Specification No. KBS 103/14.7 sqm 1119 1119 89.52 1208.52 0

KSRB 7.11 : Providing and fixing in position

aluminium windows and ventilators as per
approved drawings with sliding shutters using
three track window frame of size 92x31.75mm
bottom section 1.3mm thick, weight 1.07kg/m;
sides and top sections 1.3 mm, thick, weight
0.933 kg/m.shutter frame section comprising
top and bottom section of size 40mmx18mm,
wall thickness 1.25mm. weight 0.417 kg./m.
shutter side outer 40mmx18mm. wall thickness
1.25mm. weight 0.417 kg/m, shutter interlock
section 40mmx26.7mm wall thickness 1.1 mm.
thick, weight 0.469 kg/m, the shutters mounted
on nylon rollers with approved quality of fixtures
such as aluminium handles tower bolts etc.;
providing and fixing 5.5mm. thick plain glass for
shutters fitted with rubber beading all aluminium
sections including cutting to required length,
joints mitred subdividing the frame tenonned
and rivetted, in the assembled frame, stiffened
with end clips for corners, angles etc., and fixed
to the walls, lintels, floor beams/cills as the
case may be, with necessary steel screws, raul
plugs or teak wood gatties including cutting
masonry or concrete and making good the
original surface using cement mortar. using
aluminium section anodized to 12 - 15 microns. 35/7.11.1 sqm 4351 6 4351 4357 348.08 348.56 4699.08 4705.56
Providing and fixind of factory made 30mm
P.V.C rigid foam PANEL DOORS made from
MS tube of 19 guage, size of 19mm x 19mm
and covered with heat moulded PVC C Channel
of 5 mm thick and width of 50mm to form styles
and rails. The inner panel should be inserted in
between the frame with 5mm thick PVC rigid
foam sheet, welded/sealed to the styles and
rails along with 5mm PVC, beeding on all and
either sides. The vertical tubes may be filled
with suitable wood material to further enhance
the screw holding capacity 62/9.9 sqm 2400 4 0 2404 0 192.32 2596.32
Providing and fixing PVC Hollow Door Frame of
the size 50x47mm with a wall thickness of
5mm, made out of extruded 5mm rigid PVC
foam sheet, mitre cut at two corners and joined
with 2 Nos. of 15Dmm long brackets of
15x15mm M.S. Square tube. The two vertical
door profiles are to be reinforced with 19x19
mm M.S. Square tube of 19 gauge, EPDM
rubber gasket weather seal to be provided
through out the frame. The door screws through
the frame by using PVC fasteners. A minimum
of 4 Nos of screws to be provided for each
vertical member & minimum 2 Nos. for
horizontal member 62/9.92 M 360 0 0 360 0 28.8 388.8
17 Abstract
17.1.1 Abstract of Basement
PAGE NO/
ITEMCODE DESCRIPTION QUANTITY UNIT RATE UNIT AMOUNT
KSRB 2-2.1 : Earthwork excavation by
manual means for foundation of
buildings, water supply, sanitary lines
and electrical conduits either in pits or in
trenches 1.5m and above in width, in
ordinary soil not exceeding 1.5 m. in
depth including dressing the bottom and
sides of pits and trenches, stacking the
excavated soil clear from edges of
excavation with lead upto 50 m. after
breaking of clods complete as per
specifications. specification. No. KBS
2.1(a) / 2.3.5KSRB 2.14-1: Extra for
additional lift of 1.5m. or part thereof for
excavation In loose / soft or hard soil
including cost of materials, labour
6/2.3 complete as per specifications. 1926.32 CUM 344.520 CUM 663655.7664

KSRB 4-1.3 : Providing and laying in

position plain cement concrete of mix
1:4:8 with OPC cement @ 180kgs, with
40mm and down size graded granite
metal coarse aggregates @0.85cum and
fine aggregates @ 0.57cum machine
mixed, machine mixed, concrete laid in
layers not exceeding 15 cms. thick, well
compacted, in foundation, including cost
of all materials, labour, HOM of
machinery, curing complete as per
specifications. Specification No. KBS 4.1,
13/4.3 4.2 11.34 CUM 5874.120 CUM 66612.5208
KSRB 4.2.1 : Providing and laying in

position reinforced cement concrete of
Design mix M25 with OPC cement @
340kgs, with 20mm and down size graded
granite metal coarse aggregates @0.70
cum and fine aggregates @ 0.47cum, with
super plasticisers @ 3 litres confirming to
is 9103-1999 reafirmed-2008 at machine
mixed, concrete laid in layers not
exceeding 15 cms thick, vibrated for all
works in foundation for footings,
pedestals, retaining walls, return walls,
pilasters, columns pillars, posts, struts,
buttresses, bed blocks, anchor blocks &
plinths etc., including cost of all
materials, labour, HOM of machinery,
curing, complete but excluding cost of
reinforcement as per specifications.
14/4.1 Specification No. KBS 4.1, 4.6 34.02 CUM 6708.960 CUM 228238.8192

centering, shuttering, strutting, propping
etc., and removal of form work for
foundations, footings, bases of columns
for mass concrete including cost of all
16/4.28 specificaitons. Specification No. KBS 4.6.2 93.6 CUM 278.640 CUM 26080.704
KSRB-3.2: Providing and injecting

chemical emulsion for Pre- constructional
Anti-Termite Treatment, creating
continuous chemical barrier under and
around the column pits, walls, trenches,
basement excavation, top surface of the
plinth filling, junction of wall and floor,
along the external perimeter of building,
expansion joints, over the top surface of
consolidated earth on which apron is to
be laid, surrounding of pipes and
conduits, with chloropyriphos
emulsifiable concentrates of 20%
concentration, including cost of chemical,
diluting in water to one percent
concentration, labour, HOM of
equipments, complete as per
specifications. (Plinth area of the building
at ground floor only shall be measured )
10/3.2 Specification No. KBS : 3.2.6 / 3.2.7 44.368 Sq.mt 114.480 Sq.mt 5079.24864

KSRB 2.3 : Filling available excavated

earth ( excluding rock ) in sides of
foundations upto plinth in layers not
exceeding 20 cms. in depth, compacting
each deposited layer by ramming after
watering with lead upto 50 m. and lift
upto 1.5 m. including cost of all labour
7/2.1 specification. No. KBS 2.9 419.86 CUM 238.680 CUM 100212.1848

etc., and removal of form work for sides
and soffits of beams, beam haunchings,
cantilever girders, bressumers and lintels
not exceeding 1m in depth including cost
17/4.34 specifications. Specification No. KBS 4.6.2 261.213 Sqm 315.36 Sqm 82376.13168

etc., for columns, pillars, post and struts,
square / rectangular/ polygon in plan
including cost of all materials, labour
16/4.32 Specification No. KBS 4.6.2 159.6 Sqm 492.48 Sqm 78599.808

etc., and removal of form work for Stairs
(excluding landing) except spiral staircase
complete as per specificaiton.

etc., for edges of slabs and breaks in floor
KSRB 4.2.7 : Providing and laying in
position reinforced cement concrete of
design mix M25 with OPC cement @
340kgs, with 20mm and down size graded
@0.70cum and fine aggregates @
confirming to IS9103-1999 Reaffirmed-
2008, machine mixed, concrete laid in
layers not exceeding 15 cms thick,
vibrated for all works in ground floor
level for roof slabs, staircase, lintels and
beams retaining walls, return walls, walls
(any thickness) including attached
buttresses, string or lacing courses,
parapets, coping, bed blocks, anchor
blocks, plain window cills, fillets etc.,
including cost of all materials, labour,
HOM of machinery, curing, complete but
specifications. Specification No. KBS 4.1,
14/4.12 4.6 0
For Roof Beam 46.88 CUM 6090.6 285527.328
For column 12.31 CUM 6090.6 74975.286
For Slab 51.69 CUM 6090.6 314823.114
For Staircase 3.066 CUM 6090.6 18673.7796
For Ramp 38.475 CUM 6090.6 234335.835

KSRB15-3.8 : Providing 18mm thick

cement plaster in single coat with cement
mortar 1:4, to brick masonry including
rounding off corners wherever required
removing scaffolding, including cost of
materials, labour, curing complete as per
116/15.16 specifications. 290.837 Sq.Mt 1230.12 357764.4104
straightening, cutting, bending, hooking,
placing in position, lapping and / or
welding wherever required, tying with
binding wire and anchoring to the
adjoining members wherever necessary
wastage shall not be measured and paid)
cost of materials, labour, HOM of
machinery complete as per
specifications. Specification No. KBS 4.6.3 -
18/4.46.2 TMT bars Fe 500 9.577 TONNE 75931.56 727196.5501
3647273.555
17.1.2 Abstract Ground Floor
PAGE NO/

17/4.34 specifications. Specification No. KBS 4.6.2 261.213 Sqm 315.360 CUM 82376.13168
16/4.32 Specification No. KBS 4.6.2 128.1 Sqm 492.480 CUM 63086.688
of form work for Stairs (excluding landing) except
spiral staircase including cost of all materials,
labour complete as per specificaiton.
materials, labour complete as per specifications.


14/4.12 specifications. Specification No. KBS 4.1, 4.6 0
For Roof Beam 24.22 CUM 6960.600 CUM 168585.732
For column 19.78 CUM 6960.600 CUM 137680.668
For Slab 51.69 CUM 6960.600 CUM 359793.414
For Staircase 2.74 CUM 6960.600 CUM 19072.044
109/14.45 422.06 Sq.Mt 1230.120 Sq.Mt 519184.4472
No. KBS 6.2
29/6.3 90.014 CUM 1230.120 CUM 110728.0217
115/15.11 per specifications. 781.179 Sq.Mt 1230.120 Sq.Mt 960943.9115
116/15.16 per specifications. 819.9132 Sq.Mt 1230.120 Sq.Mt 1008591.626
KSRB 14.14-5: Providing Ceramic tiles of 16.2
approved make,shade and size for flooring,
treads of steps and landings laid on a bed of
12mm thick, cement mortar 1:3 mix, flush
pointing with white cement using colour pigment
, including cost of materials, labour, curing,
complete as per specifications. - for Ceramic
tiles 30cm x 60cm 6mm thick on a bed of
108/14.36.4 20mm thick Sq.Mt 1217.160 Sq.Mt 19717.992
120/15.54.1 529.9132 Sq.Mt 110.160 Sq.Mt 58375.23811

KSRB 15-15.1 : Providing and applying painting 781.179

119/15.51.2 primer Sq.Mt 97.200 Sq.Mt 75930.5988
KSRB 9.4-3 : Providing Mathi / Nandi wood 0.11
or assembled including making plaster groves (
excluding cost of cement concrete and side
clamps ), but including cost of materials, labour,
HOM of machineries complete as per
53/9.12 CUM 61374.240 CUM 6751.1664
KSRB 9-27.1 : Fixing of door frame in an
existing opening including embeeding frame in
floor and walls after cutting masonry for
holdfasts for embedding holdfast in cement
concrete 1:3:6 of 20mm and down size granite
metal painting two coats of coal tar to sides of
frame, making good the damages to walls and
floor as required and disposal of the debries
with lead upto 50 m. including cost of materials,
labour charges, complete as per specifications.
60/9.80 2 Nos 1491.480 Nos 2982.96
KSRB 9-27.2 : Fixing of window frame in an
60/9.81 21 Nos 1013.040 Nos 21273.84
KSRB 9-27.3 : Fixing of ventilator frame in an
60/9.82 1 NOs 859.680 NOs 859.68
KSRB 9-6.3 : Providing and fixing in position
fully panelled Mathi/ Nandi wood shutters for
doors, styles and rails of 35mm. thick with
bottom and lock rails 180mm wide top rail and
styles 100mm wide as per drawing and panels
of 25mm thick including cost of materials,
labour, HOM of machineries complete as per
specifications. ( excluding cost of fixtures)
53/9.19 Specification No. KBS 9.34 4.2 Sq.Mt 3692.520 Sq.Mt 15508.584

18/4.46.2 No. KBS 4.6.3 - TMT bars Fe 500 6.202 TONNE 75931.56 TONNE 470927.5351
HOLD FAST 0
total no of holdfasts 50 Nos 32.2 Nos 1610
total no of locks 2 Nos 320 Nos 640
total no of bolts 4 Nos 190 Nos 760


44/7.35 and drawing. 68.15 Sq.Mt 3217.32 Sq.Mt 219260.358
KSRB 7.5 : Providing and fixing pull and push

type rolling shutters of approved make out of 18
guage, 75mm wide cold rolled steel laths of
convex corrugation, with side guides and
33/7.5 Specification No. KBS 7.10 / 7.12 76.8 Sq.Mt 2815.56 Sq.Mt 216235.008
34/7.9 No. KBS 7.12 3.2 Sq.Mt 113.4 Sq.Mt 362.88
17.1.3 Abstract First Floor
PAGE NO/

17/4.34 specifications. Specification No. KBS 4.6.2 261.213 Sqm 315.360 CUM 82376.13168
of form work for Stairs (excluding landing) except
spiral staircase including cost of all materials,
labour complete as per specificaiton.
materials, labour complete as per specifications.


14/4.12 specifications. Specification No. KBS 4.1, 4.6 0
For Roof Beam 24.22 CUM 7025.000 CUM 170145.5
For column 19.78 CUM 7025.000 CUM 138954.5
For Slab CUM 7025.000 CUM 0
For Staircase CUM 7025.000 CUM 0
109/14.45 439.06 Sq.Mt 1232.280 Sq.Mt 541044.8568
No. KBS 6.2
29/6.3 90.014 CUM 1294.920 CUM 116560.9289
per specifications.
115/15.11 767.706 Sq.Mt 1236.600 Sq.Mt 949345.2396
per specifications.
116/15.16 1648.1882 Sq.Mt 1236.600 Sq.Mt 2038149.528
120/15.54.1 1357.3512 Sq.Mt 110.160 Sq.Mt 149525.8082
KSRB 15-15.1 : Providing and applying painting
primer
119/15.51.2 767.706 Sq.Mt 101.520 Sq.Mt 77937.51312

KSRB 9.4-3 : Providing Mathi / Nandi wood

or assembled including making plaster groves (
excluding cost of cement concrete and side
clamps ), but including cost of materials, labour,
HOM of machineries complete as per
53/9.12 1.043 CUM 61374.240 CUM 64013.33232
KSRB 9-27.2 : Fixing of window frame in an
60/9.81 23 Nos 1017.360 Nos 23399.28

18/4.46.2 No. KBS 4.6.3 - TMT bars Fe 500 6.045 TONNE 75931.56 TONNE 459006.2802
HOLD FAST 0
total no of holdfasts 46 Nos 32.2 Nos 1481.2
44/7.35 and drawing. 68.15 Sq.Mt 3217.32 Sq.Mt 219260.358
KSRB 7.5 : Providing and fixing pull and push

type rolling shutters of approved make out of 18
guage, 75mm wide cold rolled steel laths of
convex corrugation, with side guides and
33/7.5 Specification No. KBS 7.10 / 7.12 67.2 Sq.mt 2882.04 Sq.Mt 193673.088
34/7.9 No. KBS 7.12 3.2 Sq.mt 113.4 Sq.Mt 362.88

17.2 PRIMAVERA
Primavera P6 Professional Project Management, the recognized standard for high-
performance project management software, is designed to handle large scale, highly
sophisticated and multifaceted projects. It can be used to organize projects up to
100,000 activities, and it provides unlimited resources and an unlimited number of
target plans
17.2.1 CALENDAR
• This calendar defines the available work hours in each calendar day. You can also specify
national holidays, your organizations holiday, project specific work or non-workdays, and
resource vacation days.
• The calendar defines the available work hours in each calendar day.
• The calendar followed in this particular work is six-day work calendar.
• Working days are from Monday to Saturday
• Total working hours per day is 8 hours.
• Time period is from 9am to 6pm including break of 1 hour from 1pm to 2pm in afternoon.
• The national holidays are included in the calendar.
FIGURE 53:- CALENDAR FOR PRIMAVERA

17.2.2 Activities in Primavera

• Total number of activities in the project are 133
• Relation assigned between activities is finish to start except for parallel activities
• Duration of the activities is assigned based on experience and also referring IS codes.
• Total duration to complete the project is =487 days
• Total float of the project is =26 days
• Parallel activities-
1. Basement staircase construction and ground floor beam and slab construction.
2. Laying of tiles in ground floor, first floor and laying of pavers in basement.
3. Hand rails, shutters, fixing of window grills and window.
4. Electrical installation and plumbing.
FIGURE 54:- ACTIVITIES IN SUBSTRUCTURE
FIGURE 55:- ACTIVITIES IN BASEMENT

FIGURE 56:- ACTIVITIES IN SUPERSTRUCTURE
FIGURE 57:- ACTIVITIES IN BEAM AND SLAB

FIGURE 58:- ACTIVITIES IN FIRST FLOOR
FIGURE 59:- ACTIVITIES IN SUPERSTRUCTURE

FIGURE 60:- ACTIVITIES IN FINISHING WORKS
FIGURE 61:-ACTIVITIES IN FINISHING WORKS

17.2.2.1 Parallel Activities
Two or more tasks or activities that can be performed simultaneously without

affecting theperformance of the either one.
FIGURE 62:- PARALLEL ACTIVITIES
FIGURE 63:- PARALLEL ACTIVITIES

17.3 Gantt Chart

• A Gantt chart is a type of bar chart that illustrates a project schedule.
• Gantt charts illustrate the start and finish dates of the terminal elements and
summary elements of a project. Terminal elements and summary elements
constitute the work breakdown structure of the project. Modern Gantt charts
also show the dependency (i.e., precedence network) relationships between
activities.

17.3.1 Assigning Resources in Primavera
FIGURE 64:- RESOURCES FOR BAR BENDING
FIGURE 65:- RESOURCES FOR SHUTTERING

FIGURE 66:- RESOURCES FOR PAINTING
FIGURE 67:- RESOURCES FOR BBM
17.4 Earned Value Management

• Earned Value Management (EVM) is a project management technique that
objectively tracks physical accomplishment of work.
EVM consists of the following three basic elements:
Planned Value
Actual Cost
Earned Value

17.4.1 Planned Value

• Planned value (PV) is also referred to as Budgeted Cost of Work Scheduled
(BCWS). PV orBCWS is the total cost of the work scheduled/planned as of a
reporting date.
It is calculated as:
PV or BCWS = Hourly Rate × Total Hours Planned or Scheduled
17.4.2 Actual Cost

• Actual cost (AC) is also referred to as Actual Cost of Work Performed (ACWP).
AC or ACWPis the total cost taken to complete the work as of a reporting date.
AC or ACWP = Hourly Rate × Total Hours Spent
17.4.3 Earned Value

Earned value (EV) is also referred to as Budgeted Cost of Work Performed
(BCWP). EV orBCWP is the total cost of the work completed/performed as of a
reporting date.
EV or BCWP = Baselined Cost × % Complete Actual
17.4.4 % Completed Planned

The percentage of work which was planned to be completed by the Reporting
Date. It iscalculated using the following formula:
% Completed Planned = PV / BAC
17.4.5 % Completed Actual

The percentage of work which was actually completed by the Reporting Date. It is
calculatedusing the following formula:
% Completed Actual = AC / EAC

17.4.6 COST VARIANCE

Cost Variance (CV) is a very important factor to measure project performance.
CV indicateshow much over - or under-budget the project is.
CV can be calculated using the following formula:
Cost Variance (CV) = Earned Value (EV) − Actual Cost (AC)

OR
Cost Variance (CV) = BCWP − ACWP
17.4.7 Cost Variance %

• Cost Variance % indicates how much over - or under-budget the project is
in terms ofpercentage.
• Cost Variance % can be calculated using the following formula:
CV % = Cost Variance (CV) ⁄ Earned Value (EV)
CV % = CV ⁄ BCWP
17.4.8 Cost Performance Indicator

Cost Performance Indicator (CPI) is an index showing the efficiency of the
utilization of theresources on the project. CPI can be calculated using the following
formula.
CPI = Earned Value (EV) ⁄ Actual Cost (AC)

OR
CPI = BCWP ⁄ ACWP
17.4.9 To Complete Cost Performance Indicator

To Complete Cost Performance Indicator (TCPI) is an index showing the efficiency
at which the resources on the project should be utilized for the remainder of the
project. It can be calculated using the following formula:

TCPI = (Total Budget − EV) ⁄ (Total Budget − AC)

OR
TCPI = (Total Budget − BCWP) ⁄ (Total Budget − ACWP)
17.4.10 Schedule Variance
Schedule Variance (SV) indicates how much ahead or behind the schedule a
project is running.It can be calculated using the following formula:
Schedule Variance (SV) = Earned Value (EV) − Planned Value (PV)

OR
Schedule Variance (SV) = BCWP − BCWS
17.4.11 Schedule Performance Indicator

Schedule Performance Indicator (SPI) is an index showing the efficiency of the time
utilized onthe project. SPI can be calculated using the following formula:
SPI = Earned Value (EV) ⁄ Planned Value (PV)

OR
SPI = BCWP ⁄ BCWS
17.4.12 To Complete Schedule Performance Indicator

• To Complete Schedule Performance Indicator (TSPI) is an index showing the
efficiency at which the remaining time on the project should be utilized. It can be
calculated using the following formula:
TSPI = ( Total Budget − EV ) ⁄ ( Total Budget − PV )

OR
TSPI = ( Total Budget − BCWP ) ⁄ ( Total Budget − BCWS )

17.4.13 Budget at Completion

o Budget at Completion (BAC) is the total budget allocated to the project.
o BAC is generally plotted over time. For example, periods of reporting

(Monthly,Weekly, etc.)
BAC is calculated using the following formula:
BAC = Baselined Effort − hours × Hourly Rate
17.4.14 Estimate to Complete

• Estimate to Complete (ETC) is the estimated cost required to complete the
remainder ofthe project.
• ETC is calculated and applied when the past estimating assumptions become
invalid anda need for fresh estimates arises.
• ETC is used to compute the Estimation at Completion (EAC).
17.4.15 Estimate at Completion

Estimate at Completion (EAC) is the estimated cost of the project at the end of the project.
The formulas for calculation are as given below:

• AC + (BAC − EV)
• AC + ETC (Estimate to Complete)
• AC + (BAC − EV) ⁄ CPI
17.4.16 Variance at Completion
• Variance at completion (VAC) is the variance on the total budget at the end of the project.
• This is the difference between what the project was originally expected
(baselined) to costversus what it is now expected to cost.
VAC is calculated using the following formula:
VAC = BAC − EAC
17.4.17 % Completed Planned

The percentage of work which was planned to be completed by the Reporting
Date. It iscalculated using the following formula
% Completed Planned = PV ⁄ BAC

17.4.18 % Completed Actual

The percentage of work which was actually completed by the Reporting Date. It is
calculatedusing the following formula:
% Completed Actual = AC ⁄ EAC
17.5 Earned Value Analysis

We have performed earn value analysis on the following activities of basement
• Reinforcement of beams
• Reinforcement of slab
• Formwork of column and beams
FIGURE 68:- EARNED VALUE ANALYSIS
17.6 Conclusion of Online Internship

• Quantities are determined and rate analysis is done using PWD SR 2018-19. We
learnt about the process of estimation with the help of Schedule of Rates.
• Earned value analysis and earned value management is performed using primavera-
P6 software.

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KLE TECHNOLOGICAL UNIVERSITY

INDUSTRY INTERNSHIP TRAINING REPORT

Under the Guidance of

We solemnly declare that the dissertation work entitled “Construction of Permanent

School of Civil & Environmental Engineering.

Roll Name USN Signature

119 Chandrashekhar Allikatti 01FE17BCV021

182 Chinmay Kubihal 01FE16BCV028

216 Shreyas Shetty 01FE17BCV094

School of Civil Engineering, KLETU Hubballi -580031 1

5 RMC PLANT ............................................................................................................................................................. 25

School of Civil Engineering, KLETU Hubballi -580031 2

16.5.3 MEASUREMENT SHEET OF FIRST FLOOR ...................................................................................... 74

School of Civil Engineering, KLETU Hubballi -580031 3

FIGURE 55:- ACTIVITIES IN BASEMENT .................................................................................................................... 97

School of Civil Engineering, KLETU Hubballi -580031 5

1.2 Vision and Mission of the Company

1.3 Innovation of B. G. Shirke Construction Technology Pvt. Ltd.

School of Civil Engineering, KLETU Hubballi -580031 6

1.4 Organisational Structure

FIGURE 2 ORGANISATIONAL STRUCTURE OF THE COMPANY

School of Civil Engineering, KLETU Hubballi -580031 7

1.6 Some of the Achievements of B.G. Shirke Construction Tech. Pvt.Ltd

1.7 Salient features of the Project

School of Civil Engineering, KLETU Hubballi -580031 8

4. Name of architect Suresh Goel& Associates, New Delhi

7. Estimated Cost Rs. 726.88 Crore

1.8 List of the Buildings in the Campus

School of Civil Engineering, KLETU Hubballi -580031 9

8. ESS BUILDINGS GF 4.5 2012.00

11. DORMITORY GF+2 3.45/3.3 875.00

15. SITE OFFICE GF+1 3.6 890.31

16. CRECHE GF 631.27

1.9 Plan Layout [Master plan]

FIGURE 1:-PLAN LAYOUT OF IIT, DHARWAD

School of Civil Engineering, KLETU Hubballi -580031 10

2.1 Architectural drawing

2.2 Structural Drawing

School of Civil Engineering, KLETU Hubballi -580031 11

4) Plinth Beam Layout

5) Lintel Beam Layout

6) Roof Beam and Shuttering Layout

2.3 Electrical Drawing

2.4 Plumbing Drawing

2.5 Finishing Drawings

FIGURE 2:- COLUMN LAYOUT

School of Civil Engineering, KLETU Hubballi -580031 12

FIGURE 3:-FOUNDATION DRAWING

School of Civil Engineering, KLETU Hubballi -580031 13

FIGURE 4 :- PLATE COMPACTOR

Specifications of the plate compactor

FIGURE 5:- ROLLER COMPACTOR (DOUBLE DRUM ROLLER)

School of Civil Engineering, KLETU Hubballi -580031 14

FIGURE 6:-CHECKING THE LEVEL OF PCC USING AUTO LEVEL

Different types of footing observed on the site are: -

School of Civil Engineering, KLETU Hubballi -580031 15

4.4 Reinforcement for footing

FIGURE 7:-REINFORCEMENT FOR RAFT FOOTING

4.4.1 Shuttering of footing

School of Civil Engineering, KLETU Hubballi -580031 16

FIGURE 8:-SHUTTERING FOR FOOTING

4.4.2 Concreting of footing

FIGURE 9:-CONCRETING FOR FOOTING

1) Overall dimensions of the mixer(LWH) = 17.5mx24.5mx10.8m