Professional Documents
Culture Documents
Table of Contents
Chapter Title Page
1 Introduction. 3
2 Scope. 3
3 Applicable Documents. 4
4 Risk Assessments. 4
5 Personnel. 4
6 Crew Requirements. 6
7 Permits 6
8 Radioactive Source Storage Facilities 7
9 Radioactive Exposure Device 7
10 Radiation Monitoring Device 7
11 Personnel Dosimeter 11
12 Permissible Doses 13
13 Restricted Access To Radiation Areas 14
14 Records 16
15 Record Responsibility 17
16 Handling of Radioactive Materials 18
17 Transportation of Radioactive Materials 22
18 Issue & Receiving of Radioactive Sources 24
19 Handling of Sealed Sources 24
20 Operational Procedure 25
21 Prevention of Radiation Accidents & 29
Minimizing the receiving Dose
22 Violations and Incidents- Administrative 31
Response
23 Definition of terminology 31
Tables, Forms & Figures
Appendix 1 HVL & TVL value for Material 34
Appendix 2 Radiation shipping label 35
Appendix 3 Personal radiation exposure record 36
Appendix 4 Radiation incidents preliminary report 37
Appendix 5 Daily Radiation Exposure Report 38
Appendix 6 Radiation incident report 39
Appendix 7 Radioactive source daily issuance form 40
Appendix 8 S.A. temporary radioactive source 41
storage pit
Appendix 9 Requests for Temporary Radioactive 42
Source Storage Permit
Appendix 10 GTC-NDT Unit Emergency Contact 43
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1.0 INTRODUCTION:
2.0 SCOPE:
2.1 This procedure provides mandatory safety requirements and guidelines for
shipment, storage and use of radioactive material or x-ray generating
equipment and full compliance is required when used for contracts in which
the use of radioactive material or X-ray Machine is applicable. The
procedure complies with requirements of GI-150.003.
2.2 The requirements contained in this procedure are subject to changes based
on revision issued by NRRC & Saudi Aramco standard SAEP 1141
appropriate revision. Any deviation from this procedure shall be requested
to Manager Inspection Department of Saudi Aramco, Dhahran.
2.3 The rules and regulations employed on this procedure shall govern the
safety and responsibility of all radiographic testing personnel and full
compliance of users is required.
2.4 This procedure shall be used as a reference for safe working by GTC
personnel involved in ionizing radiation.
2.5 All GTC’s radiographic crew shall have a copy of this procedure in their
vehicle or works at all times.
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1. NRRC regulations.
2. GTC Emergency NO.GTC/NDT - 007.
3. SAEP 1141 Latest Revision.
4. GI- 150-003 Saudi Aramco ionizing radiation protection specification.
a) Source Identification
b) Source Activity
c) Calculated Radiation Level at I meter and/or 1 foot from the source.
d) Safe distance required for 7.5µSv/hr (0.75mR/hr) for an unshielded source.
e) In cases where job includes techniques not normally encountered by the
radiographers, instructions and information should be provided that pertains
to the possible risks.
5.0 PERSONNEL
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5.2 Radiographer
Are those individuals who have been authorized to use, handle, transport or
store ionizing radiation producing equipment and radioactive sources.
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For radiography work with all sources other than Cobalt-60, minimum 2
radiographers shall be used. The above applies to X-rays upto 350Kv. Minimum
4radiographers would however be needed for work involving Co-60 or X-ray
above 350Kv.
Note: “For all Saudi Aramco Projects and Operation facilities, all radiographic work on pipe racks,
vessels, tanks, heaters, congested and confined spaces required minimum of three men per crew
with valid Radiation Protection Permit (RPP).”
7.0 PERMITS
1) The GTC shall maintain a utilization log with format approved by the ID-
RSO as part of the review and approval of the Radiation Safety
Procedure. The Log shall be kept at the storage pit and shall as a
minimum provide date, time , and who a source was issued to, where it
is located at all times, and when returned and by who.
2) GTC shall be held accountable for all activities involved, conditions and
circumstances associated with the storage facility regardless of who
installed it.
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Each individual radiation workers shall have in his possession and in use:
o TLD.
o Electronic Pocket Dosimeter or Alarm Rate Meter (Chirper).
o Quartz Fiber Direct Read Pocket Dosimeter (May be omitted if an
approved Electronic Pocket Dosimeter with dose displayed is in use.
o Calibrated Survey Meter.
TLDs, and Electronic Pocket Dosimeters (or Alarm Rate Meters with Quartz
Fiber Direct Read Pocket Dosimeter) shall be worn on the trunk of the body
(preferably at chest level)
10.1 TLD
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10.1.4 When not in use, TLD badges shall be stored in a radiation free
location
10.1.5 Anytime there is reason to believe that the TLD has been exposed
to radiation other than normal usage (e.g. accidentally dropped in
an exposure area), all work will cease immediately, equipment
secured and returned to storage. The TLD along with a report
detailing the circumstances of the abnormal dose shall be
submitted immediately to the RSO.
10.2.1 When Rate Alarm Meters are used, individual shall also have Direct
Read Pocket dosimeters having a range of 0 to 2 mSv, 0 to 2000
µSv (0- 200 mRem). Pocket dosimeters must be zeroed at the
beginning of each day.
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10.2.6 If the total reported results of the TLD badge are not in excess of
the allowable limits, individuals involved in the radiation incident
may return to active work assignments without exceeding the
annual limits.
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10.6.2 Survey meter shall have a range such that 2 µSv/hr (0.2 mRem/hr)
through 10 mSv/hr (1.0 Rem/hr) can be measured.
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10.6.3 Radiation Survey Meters shall have an Electronic LED or Backlit LCD
and shall be provided with a hand free carrying strap.
10.6.5 Calibrated survey meter shall be checked for operation prior to use.
Check all on/off switches, checked scales, check batteries and allow
the unit to warm up for two or three minutes, prior to above check.
10.6.6
In the case where all survey meters are inoperable or considered to be
malfunctioning, the area shall be considered as a radiation incident, and the
Controlled Area maintained until a working survey meter can be obtained and
used to verify the radiation condition.
1) Each individual shall have at least one electronic pocket dosimeter and
a TLD (Thermo Luminescent Dosimeter) with them at all times when
transporting, handling and using radioactive material or x-ray equipment.
Pocket dosimeter shall have a range from 0 to 200 mRem (0 to 2 mSv).
2) One TLD shall be assigned and worn only by individual to whom it was
issued. Radiographic Testing shall not be performed without a TLD
badge.
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7) When not in use, TLD and Electronic Pocket Dosimeter shall be kept in
a place free from radiation exposure.
1) Each individual shall have one direct read pocket dosimeter with them
at all times when transporting, handling and using radioactive material
or x-ray equipment. Direct read pocket dosimeter shall have a range
from 0 to 200 mRem (0 to 2 mSv).
5) When not in use, Direct Read Pocket Dosimeter shall be kept in a place
free from radiation exposure.
1) If the source is in the shielded position or the x-ray machine is off and
your survey instrument continues to indicate a dose rate, immediately
secure the area and notify the Radiation Safety Officer, immediate
supervisor and the area NDT coordinator.
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5) If the total reported results of the TLD badge are in excess of the
allowable limits, the individuals involved in the radiation incident will be
given non-radiation work assignments until such period of time related
to exposure limit is compensated.
The exposure dose limits listed to be set as standard limits and must not be
exceeded except under certain condition. Right now, the only safest radiation
exposure is zero; therefore, exposure to ionizing radiation shall be kept as low
as reasonably achievable (ALARA).Exposure can be reduced through
providing the necessary training, following protection, proper use of monitoring
devices and equipment.
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Estimated distance where the dose level averaged over one hour will not
exceed 2.5 µSv/hr (0.25 mRem/hr). Though it is not required to establish
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13.3.2.3 Pennants
14.0 RECORDS:
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14.1 Radiographer shall records his accumulated dose each day after he
perform radiographic testing by reading his dosimeter and reading shall
be recorded in daily radiation exposure records. (See Appendix 5)
14.2 GTC shall maintain records regarding radioactive materials and records
showing the radiation exposure of all radiographic personnel.
14.3 GTC shall preserve the records of personnel monitoring for at least two
years or as long as the employee is employed with GTC.
14.4 The following records shall be maintained and secured in such a manner
to rule out alteration, omissions or additions. The records shall be
entered in the format, contain the data and maintained for the duration
specified by the Saudi Government regulatory authority (NRRC). These
records are:
The following defines the responsibility and retention for maintaining records.
While subject to change from time to time, the general rule for record
retention is:
Dose Data: 30 years
Summary Data: 30 years
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GTC shall maintain relevant records as defined above for technicians and for
all equipment and sources.
As radiation workers must maintain relevant records defined above. This shall
include, but not necessarily limited to, receipt, return and daily utilization of
sources, daily dosimetry records, instruments and calibration data for survey
instruments and radiation surveys of work location.
The Daily Utilization Log to be forwarded to GTC head office no later than the
15th of each month following the month of activity.
1) Upon the receipt of radioactive materials, check the shipping papers and
the shipper’s certification if it is the right documents,
2) Inspect the package for damage, and monitor the external radiation level
of the container and check limits and controls on the total transport index.
Radiation level should not exceed 2 mSv/hr (200 mR/hr) at the surface
of the package nor 100 Sv/hr (10 mR/hr) at a distance of 1 meter from
the surface.
3) In the event that the radiation level does not meet the requirements
above, notify RSO, Regulatory authority, the sender, and the final
delivering carrier and do not proceed with the opening of the package.
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4) If the radiation levels are found to be in allowable limit, proceed with the
opening of the package and record the isotope activity, model number,
and serial number.
b) Projectors must be lock (with keys removed) and front plug inserted.
d) The door and side's wall must have visible warning signs with
radioactive trefoil symbol.
e) Radiation level at the outside walls of the radioactive permanent
storage must be within limits for general public.
a) Temporary storage shall only be used with the approval of Saudi Aramco
Radiation Protection Committee or other clients.
c) The door and side's walls must have visible warning signs with
radioactive trefoil symbol.
a) Radioactive material that has been decay or no longer suitable for its
purpose shall be sent to its original manufacturer directly by GTC or
utilizing authorized carrier. Export license shall be secured from
Nuclear and Radiological Regulatory Commission.(NRRC).
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2) Any outer packaging or crate that may used must be strong enough to
withstand the normal condition of transport. This crate must have
sufficient blocking to prevent the movement of source projector or source
changer during transport.
Projector to Changer:
2) Position the changer and projector close together so that one section of
source guide tube will connect them with no sharp bends. The bend
radius of the guide tube should never be less than 20 inches.
3) Remove the shipping plug of the projector and attach one end to the
source guide tube and the other end to the source changer. Connect the
drive cable to the projector.
4) Crank the source rapidly from the projector fully into the source changer.
5) During the above process, the survey meter reading should increase as
the source is being crank to the source changer then drop to background
when the source is in the source changer.
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6) Approach the source changer with the survey meter to ensure that the
source is fully within the changer. The dose rate at the surface should
be less than 2 mSv/hr (200 mRrem/hr)
7) Disconnect the drive cable and source-guide tube and lock the source in
place.
Changer to Projector:
1) Connect the source guide tube to the fitting above the channel of the
changer containing the new source and couple the drive cable to the new
source.
2) Return to the controls and retract the new source rapidly into the
projector. During the above process, the survey meter reading should
increase as the source is being crank to the source projector then drop
to background when the source is in the source projector.
3) Survey the projector to ensure that the transfer has been completely
completed; the dose rate at the surface should be less than 2 mSv/hr
(200 mRrem/hr).
5) Disconnect the guide tube from the changer and projector. Disconnect
the control unit from the projector and replace the shipping plug.
Requirements
Procedure
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4) Insert the cotton the front opening of projector and wipe it back in forth.
5) Removed the cotton swab and placed it in the plastic bag. Sealed and
label the plastic bag indicating the location where you the wiping.
6) Repeat the same procedure for wind out cable and source tube. Make
sure that 6-inches from the end is covered by wiping.
17.1.2. GTC vehicles used for industrial radiography shall be open bed
pick-up trucks ¼ ton or greater. Transport boxes to be mounted
towards the rear of the vehicle furthest from the passenger
compartment.
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2. Driver must wear his TLD Badge and Dosimeter, be preferred for any
emergency, and carry the following safety equipment;'
a) Survey meter
b) Flashlight
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7. DRIVE SAFELY.
If the measured radiation level at the index point (12” from the right side of the
projector) exceeds the ± 20% of the index level at the time of issue, during the
radiographic assignment of a projector, all work is to be stopped.
Under no circumstances should the levels of radiation for the surveys noted
above exceed the following limits:
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Unlock the radiographic projector and turn the locking device to the correct
position, removing the cap, exposing the Source pigtail.
Connect the wind-out cable to the projector and turn the locking device to the
lock position.
Remove the safety plug from the front of the radiographic projector and connect
the guide tube(s).
Place the guide tube at the exposure location making sure there are no 90
degrees bends in the tube keeping is as straight as possible.
When the radiographic projector setup is complete, turn the locking device to
“operate”.
When work is completed and a survey conducted; turn the locking device to the
locked position, disconnect the guide tube and replace the safety plug.
Source surveys should always be made before, during and after each exposure
and when loading and/or unloading a radiographic projector.
Before radiographer can carry out any radiographic work, he shall be issued
with a work assignment form by the operation manager. This form includes
issuance of radiographic equipment and accessories and safety equipment.
(See Appendix 7)
1. Wear their own TLD badge and pin the holder to the outer clothing at
chest level at the front of the body.
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3. Pin the dosimeter at the upper part of the body or in the front pocket of your clothing.
4. Check the survey meter if battery is full, if not inform the RSO for
replacement. Check on and off switches, check each scale and allow the
instrument to warm up for at least three minutes prior to the above check.
1. Inform RSO and fill up exposure device issuance form (See Appendix 4)
before taking the source from the storage.
3. Prior to loading to the vehicle, survey radiation level of the entire surface
of the exposure device. Reading should not exceed 2 mSv/hr (200
mR/hr) at the surface or 100 Sv/hr (10 mR/hr) at 1 meter from the
surface. If the radiation level exceed the level mentioned above, do not
proceed and report to RSO immediately.
4. Check the exposure device for possible cuts, breaks, broken fittings,
loose screws and hardware, missing parts that may treat to the safety of
equipment and personnel. Report to RSO if any damage is found.
5. If no excess radiation level and damage are found, lock and put the
exposure device in the shipping container and proceed with the loading
to the vehicle and lock it.
8. When unloading from the vehicle, never put down and leave unattended
the exposure device, but taken directly to the work location or storage
location.
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4. One member one the RT crew shall keep the area under constant
surveillance to restrict the entry of unauthorized personnel.
6. RT crew must survey after each every exposure to make sure that the
source is in shielded position.
7. The radiographer must complete the radiation survey in the work area
before transferring to other location.
1. Prior to the beginning of each work, Check the exposure device and
accessories for possible cuts, breaks, broken fittings, loose hardware,
missing parts or other damage that may be a threat to the safety of the
equipment and personnel. If damage is found, do not start the work and
inform the RSO about the situation.
2. Check the radiation level at the surface of the exposure device, The
radiation level should not exceed 2 mSv/hr (200 mR/hr). This will verify
that the source is in shielded position. Verify if the survey meter is
working properly and provide baseline intensity in the vicinity of exposure
device for comparison with the future measurement.
3. Choose the position of exposure device and the path of source guide
tube to afford as much shielding as possible to the radiographers.
4. Lay out the source guide tube as straight as possible, the bend radius
should not be less than 20 inches. Never use more than 3 connected
source guide tube and use collimator whenever possible.
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5. Lay out the cranking cable as straight as possible and choose a shielded
position to afford as much as possible shielding to the operator.
7. When exposing the radioactive source, place the survey meter by the
control unit and rotate the cranking toward exposed position. Survey
meter reading should have a rapid increase.
8. Do not exert excessive force than necessary when the source is at end
stop, this may cause disconnection of source from drive cable, observe
the odometer reading that indicates the source position.
10. At the end of each exposure rewind the source into the projector and
approach the projector while observing the survey meter.
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3. The exposure shall be returned and secured in the container and vehicle.
21.1 Following simple steps will help prevent any undesirable radiation incidents
and ensure safety of the radiographer & general public.
1. Use survey meter at all times during every radiation work (Handling,
Transportation & Usage).
7. Don’t use guide tubes with sharp bends, dents and kinks.
8. Check each retraction using survey meter that source has returned to
shielded position.
10. Don’t keep exposure device too close to welding, gas cutting
equipment.
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16. Seek professional help while in doubt instead of being over smart.
DO’S
1 Use survey meter at all times. (During usage, Handling, Transport and
All Radiation Activities).
2 Always use the collimator except when not possible as panoramic.
3 Check your dose with your dosimeter at every stage.
4 Alarms give you a warning.
5 Proceed only when it is clear.
6 Assess everyone’s risk.
7 Keep source guide tube as straight as possible.
8 Use the right equipments for the right job.
9 More distance, less intensity.
10 Ask whenever you are unsure.
DONT’S
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Administrative response and actions are required for all radiographic work
Safety violation and incident.
Fairness and constructive actions are needed to preserve the safety standards,
work outputs and the well being of both the radiographers and the members of
the general public.
Collimator = A device for confining the element of a beam within the assigned
solid angle.
Curie = The unit of activity. One curie equals 3.7 x 10¹º nuclear transformations
per second or Bequerel (Bq). Abbreviated Ci.
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Intensity = The amount of energy per unit time passing through a unit area
perpendicular to the line of propagation at the point of interest.
Isotopes = Nuclides having the same number of protons in their nuclei and the
same atomic number but differ in the number of their neutrons and therefore in
the mass number. Almost identical chemical properties exist between isotopes
of a particular element.
Leak Test = A test on sealed sources to assure that the radioactive material is
not being released.
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Appendix 1
TABLE - 1
Shielding Equivalent:
Approximate Half Value Layer (HVL) and Tenth Value Layer (TVL)
For Lead and Concrete for Various X-ray Potentials
TABLE - 2
Shielding Equivalent:
Approximate Half Value Layer (HVL) and Tenth Value Layer (TVL)
In Lead and Concrete for Several Gamma-Ray Sources
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Appendix 2
Shipping Labels
Radioactive White
5 µSv/hr Zero
0.5 mR/hr
Radioactive Yellow II
At Surface At 1 meter
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Appendix 3
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Brief Description
of Incident
Brief Description
of Action Taken
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Appendix 5
Daily Radiation Exposure Report
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Appendix 6
Radiation Incident Report
Personnel Information:
-----------------------------------------------
----------------------------------------------
-----------------------------------------------
-----------------------------------------------
-----------------------------------------------
-----------------------------------------------
Incident Type:
Notified by:
Name: ----------------------------------------- Employee No.: ---------------------------
Job Title: -------------------------------------- Date & Time: -----------------------------
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Appendix 7
RADIOACTIVE SOURCE DAILY ISSUANCE FORM
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Appendix 8
Temporary Radioactive Source Storage Pit
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Appendix 9
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Appendix 10
GTC – NDT UNIT EMERGENCY CONTACT
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