ROHAN BUILDERS (I) PVT LTD

Job Safety Analysis

DSM Engineering - MIDC Ranjangaon

PROJECT / TASK : Column Erection, Shuttering and Casting CONTRACTOR: Rohan Builders JOB No.:

SUPERVISOR : Vinod Singh / Lalit LOCATION : Process Plant DATE: 15/06/07

JOB STEP HAZARDS Control Measure ACTION

Break the job into steps. List the hazard or type of harm List the necessary control measures to be followed to Person who will ensure
Listing work which may be hazardous. identified with each step eliminate the identified hazards this happens

Bar Cutting & Bending at Steel

Yard.
Hit Hazard Area to be hard barricaded and restricted entry for
Shifting & Straightening of Steel all other than those who are engaged on the work.

Will give them tool box regarding the same and to

explained the back hit while straightening the rod.

Bar bending pillar have to be strong enough to

carry load while straightening the rod.

PPE’s, Safety Helmet with Chin Strip, Safety

Shoes, Goggles, Reflective Vest, Cotton Hand
gloves) to be provided for all.

Cutting of Steel

Cutting machine to be checked and certified by the

Defective Machines/Electric electrical engineer.
Shock
All rotating parts of the machine to be guarded.
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Avoid running of cable through sharp edges.

Electric cable of cutting machine on the ground

level to be insulated using flexible pipe.

All connections to be done through ELCB only.

Hit Hazard/Cut Hazard

R.P.M of Cutting wheel should be higher or should
match the R.P.M of the Machine.

Trained and experienced person will aloowed to do

the cutting work.

PPE’s (Safety Helmet with Chin Strip, Shoes,

goggles and hand gloves to be provided.

Rotating Parts guard to be placed before stating

the cutting work.

Tool box to be given to all on daily basis.

No use of chisel or hammer to be used for cutting

of steel.

Eye Hazard Safety goggles to be provided.

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Job Safety Analysis

Bending of steel Hit Hazard Area to be hard barricaded and restricted entry for
all other than those who are engaged on the work.

Will give them tool box regarding the same and to

explained the back hit while straightening the rod.

Bar bending pillar have to be strong enough to

carry the load while bending the rod.

PPE’s (Safety Helmet with chin strip, Shoes,

Handgloves, Reflective vest, Cotton handgloves) to
be provided for all.

Trip Hazard
All unwanted steel have to be replaced from the
steel yard to the Scrap yard.

Steel should be stacked properly inside the steel

yard.

Steel after bending should also stacked properly.

Continuous supervision to be provided.

Shifting of reinforcement steel Mobile Plant/Hit hazard

to the work area using tough Tough rider have to be provided with head lights,
rider tail lamps, Horn, Reverse horn and Rear view
glass.
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Job Safety Analysis

Authorised person to be allowed to operate the

tough rider.

During the placement of tough rider for unloading

one person have to be there to guide the same.

Stopper to be provider while unloading materials

near the excavation pit.

Continuous supervision to be provided.

Fall Hazard
Proper Scaffolding to be provided with Cross
Working at height bracing, Mid rail, Guard rail & top rail to be
provided.

Toe board Platform with proper access.

Scaffolding to be certified and Safe to Use board to

be displayed.

Scaffolding to be done by a trained gang under

strict supervision.

Underneath area to be isolated and cleared from

all unwanted materials.

Full body harness with double lanyard to be

provided for those who are working more than 2
mtrs and to be hooked properly at the top.

The ramp or step staging with railing to be

permanently Clamped with the structure to avoid
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Job Safety Analysis

trip hazard.

Material Fall hazard

Shuttering material to be tied properly before lifting

and the underneath area to be isolated from
movements of workers.

Shuttering material to be secured properly before

pouring concrete inside.

Continuous supervision to be provided.

Lifting rope to be checked physically before doing

the same.

Mobile Plants

Tractor mounted Tower Crane Documents of the equipment to be and checked

and cleared.

Valid licence for the operator.

Proper access to be provided and with the help of

a helper equipment to be placed on a Flat base.

Equipment with the lifting tools, tackles, Man cage

& Concrete bucket to be certified by a competent
person before using the same.

Boom of the equipment to be cleared out from all

electrical cables.
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Capacity of the man cage to be displayed on the

cage.

Nobody is allowed to stand nearby the machine

(counter weight area) while the equipment is in
operation.

Boom will be down during the time of heavy wind

Electric Shock and the swing portion will be unlocked while the
equipment is not in operation.

Electric panels of the equipment to be tested and

certified by an electric engineer.

Proper earthing to be provided for the equipment.

All the electric connections to be given through

ELCB’s and will avoid running of cables through
sharp edges, water or wet area or running on the
ground to avoid electric shock

Swing area of the tower crane to be isolated from

the movement of traffic.

Continuous supervision to be provided.

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Job Safety Analysis

Daily tool Tool box talks to be followed.

Fall Hazard

Working at height using Tower

crane.
All the tools and tackles to be certified by a
competent person including man cage and
concrete bucket.

Authorised operator is allowed to operate the tower

crane.

Proper SWL to be followed. Do on overload the

man cage.

Only one man is allowed to control the signal for

the Tower Crain.

Peoples using man cage have to use safety

Material fall hazard
harness full body and hook the harness on the
hook provided on ceiling of the tower crane and the
entrance of the cage to be closed before hoisting.
Special training to be given for those who are using
the tower crane.

All the tools and tackles to be certified by a

competent person including man cage and
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Job Safety Analysis

concrete bucket.

Authorised operator is allowed to operate the tower

crane.

Proper SWL to be followed. Do on overload the

man cage or concrete bucket.

Underneath tower crane boom swing area with

load to be isolated using tape barricading or helper.
Hit hazard
Only one man is allowed to control the signal for
the Tower Crain.

Tower Crane Swing area to be cleared from all the

obstructions.

Before extending the boom area ahead should be

cleared from electrical cables etc.

Counter weight moving part area of tower crane to

be isolated using barricading.

Always one person to be there to supervise and

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Job Safety Analysis

give signal for the tower crane.

Daily tool box to be given to all those who are

engaged with tower Crane.

Transit mixer Vehicle movement/Hit Hazard

Placing of Transit Mixer

Documents of the vehicle have to be checked and

certified.

Valid licence for the Driver.

Head light, Tail light, Horn, Reverse horn to be

checked.

Proper access to be provided by clearing all unwanted

materials or traffic to enter the work place.

Helper to be provided for controlling the traffic by signal.

Vehicle to be placed with the help of a helper

Mini Batching Plant Electrocution Daily Check for the equipment and the checklist to be
fulfilled daily.

Continuous supervision to be provided.

Entry to be restricted inside the Batching plant

operator room other than the operator and the
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electrician.

Only authorised operator to be operate the same.

Proper earthing to be given and all the connections

are to be provided through ELCB only.

Electrician have to use rubber hand gloves (tested

& trade mark) while doing local test and all.

Moving Parts/Trip Hazard Identification boards to be displayed.

All the machineries to be checked and certified by

the electrical manager.

All the moving parts to be guarded and no loose

Fire Hazard clothing allowed near the machinery/conveyors.

Unauthorised entry to be restricted.

Fall Hazard

Material Shifting & Loading CO2 fire extinguisher to be provided.

Platform to be provided with proper access those who

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Job Safety Analysis

are engaged on the loading work.

Platform to be secured properly, checked for fitness

“SAFE TO USE” to be and daily checklist to be followed

If required Fall protection system like Safety harness or

handrails/guard rails to be provided for those who are
Material Fall hazard working on the platform.

Continuous supervision to be provided and daily tool

box talks to be followed.

Do not overload plat form.

Do not allow to stand below the platform or the

Dust Hazard underneath area to be isolate using barricade.

Proper shootu to be fixed to shift the concrete from the

Batching plant to the transit mixer.
Eye Hazard

Nose mask to be provided those who are engaged on

cement work.

Mobile Plant/Hit Hazard

Safety goggles to be provided for all those who are
Loading of material Using JCB engaged on the work.
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Documents of the mobile plants/vehicle to be checked

and cleared ‘OK’ before entering the site.

Valid licence for the operator.

Proper access to be provided by clearing all unwanted

materials or traffic to enter the work place.

Helper to be provided for controlling the traffic by signal.

Swing area of the machine to be isolated/controlled with

the help of helper.

Cut Injury/Nail bite Daily Check for the equipment and the checklist to be
fulfilled daily.
Shuttering & Deshuttering
Continuous supervision to be provided.

Skilled and Trained Carpenters have to be deployed for

the work.

PPE’s to be provided for all (Safety helmet with chin

strip, Safety goggles, safety shoes, reflective vest,
cotton hand gloves.)

Scrap should be shifted to the scrap yard after the

completion work.
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Proper house keeping will be provided for wooden
scrap, nails etc to avoid cut injury/nail bite.

Daily tool box to be followed.

Fall Hazard

Working at height

Scaffolding with proper access to be erected as

demonstrated on the induction training area.

Trained and selected scaffolding team with a

foreman will erect the scaffolding and the same will
be inspected by area supervisor and SHE
personal.

If the scaffolding is fit to use then the same will be

displayed on the scaffolding by putting “Safe to
Use” board and the checklist to be full filled.

Full body harness with double lanyard to be

provided for all those who are working at height
above 2 mtrs.
Material Fall Hazard
Height work training to be given to all those who
are working at height.

Daily tool box to be followed.

Do not over load platform with materials & Platform

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Job Safety Analysis

should be cleared from all unwanted materials.

Material to tied properly before lifting or getting

down and the time of lifting or getting the area
Trip Hazard underneath will be isolated.

House Keeping Continuous supervision will be provided.

Work area should be neat and clean after

completing the work.

All the scraps to be shifted to the specified scrap

Inadequate illumination yard.

Working at night Remove all the materials used for shuttering from
the work area and shifted to the yard as soon as
the de-shuttering work ends or properly stacked at
the work place for reuse.

Proper illumination to be provided at the work area

as per required or depends on the work.

Job Hazard Analysis Attendees:

Name Signature Date
Written by: R. PRADEEP
Reviewed by:
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Job Safety Analysis

Score TABLE OF CONSEQUENCE Score LIKELIHOOD
People Plant Environment
5 – Very High/ Multiple Fatalities Greater than Catastrophe, destruction of sensitive environment, worldwide 5 – Almost The event is expected to occur in most
Catastrophic $10Million Loss attention. Likely EPA prosecution. More than 30 days delay. certain circumstances. Likely to occur frequently-
More than 1 per year
4 – High/ Major Fatality or Permanent Disabilities $1Million to Disaster, high levels of media attention, high cost of clean 4 – likely/ The event will probably occur in most
$10Million Loss up. Offsite environmental harm, more than 10 days delay. probable circumstances. Likely to occur several tines. 1
per year
3 – Moderate Major Injuries - Incapacitations or $100Thousand to Major spills, onsite release, substantial environmental 3– The event should occur at some time. Likely to
requiring time of work $1Million Loss nuisance, more than 1day delay. (Leads to an additional moderate/ occur some time. 1 per 5 years
resources call out i.e. SES) occasional
2 – Low/ Minor Significant Injuries – Medical $10Thousand to Significant spills (leads to a call out of Site Emergency 2 – remote/ The event could occur at some time. Unlikely
Treatments, non-permanent injury $100Thousand Loss Response Group) unlikely but possible. 1 per 10 years
1 – Very Low/ Minor Injuries – First Aid Treatments Less than Low environmental impact. Minor Spills less than 80 Litres. 1 – rare/ The event may occur only in exceptional
Insignificant (cuts/bruises) $10Thousand Loss very circumstances. Assumed it may not be
unlikely experienced. 1 per 100 years

Action Required
Intolerable Task not to start till the risk is eliminated or reduced. Bring to the immediate attention of
5 6 7 8 9 10 8 - 10
management. Formal assessment required. MUST reduce the risk as a matter of priority.
High Bring to the immediate attention of management. Task not to start till the risk is eliminated or
4 5 6 7 8 9 7
reduced. Further Assessment required. MUST reduce the risk as a matter of priority.
Significant Risk Bring to the attention of supervision. Review risks and ensure that they are reduced to as low as
3 4 5 6 7 8 6 reasonably practicable. To be dealt with as soon as possible, preferably before the task
commences. Introduce some form of hardware to control risk.
Moderate Risk Needs to be controlled but not necessarily immediately, an action plan to control the risk should be
2 3 4 5 6 7 5 drawn up. Review effectiveness of controls. Ensure responsibilities for control are specified.
Low Risk If practical reduce the risk. Ensure personnel are competent to do the task. Manage by routing
1 2 3 4 5 6 2-4
procedure. Monitor for change
1 2 3 4 5 A JHA considers a variety of activities/tasks involved in a job scope and analyses the key hazards (sources of harm) and their
consequences (types of harm) eg. Sources of harm – lifting a heavy pipe, which is manual handling. Types of harm – Back strain.

Main Points – On how to write a JHA. Hierarchy of Hazard Management – Control Measures
1. Define the task – what is to be done. These steps outline what should be planned for when deciding what control measures are to be put in
2. Review previous JHA if any – have we done it before? place. Whenever possible the highest step should be used first and then progress down the list.
3. Identify the steps – what is to be done. 1. Eliminate the hazard.
4. Identify the hazards of each step. 2. Substitution.
5. Identify who or what could be harmed. 3. Reducing the frequency of a hazardous task.
6. Give the task a risk rating – Consequence + Frequency 4. Enclosing the hazard.
7. Develop solutions to eliminate or control hazards in each step. 5. Additional procedures.
8. Review the risk rating after the control system has been implemented. 6. Additional supervision.
9. If risk rating unacceptable review the solutions till risk rating acceptable. 7. Additional training.
10. Agree who will implement the control system. 8. Instructions / information.
11. Document the JHA and discuss with the relevant personnel. 9. Some personal protective equipment.