V Method As Per API 650 App K

Tank Design Input Data
Type of Tank : Fixed Cone Roof Tank with Truss Support

Diameter of Tank 'D' : 11.5 m Dia.
Height of Tank : 9.01200 m Ht.
Design Liquid Level 'H' (Consideration for Calculation) 9.60000 m Up to Blow of hatch face of flange
Design Code : API 650, 12th Edition, March 2013,(Appendix F,M,P & V)
Product Stored : Well Fluid
Design Specific Gravity 'G' : 1.018
Joint efficiency (E) : 1
Design pressure above atmospheric (internal) : 24.0 mbar 0.348 Psig
Working pressure above atmospheric : 10.0 mbar 0.145 Psig
Design pressure above atmospheric (External) or Vacuum : 6.0 mbar 0.087 Psig
Design Metal Temperature Minimum : 0 o.C o
.F
Maximum : 82 o.C o
.F
Operating / Working Temperature Minimum : 10.00 o.C 50 o.F

Maximum : 60.00 o.C 93 o.F
Flash Point : F
O
Pumping Rate INPUT : 1082 m3/hr 163400 bbl/day

OUTPUT 1082 m3/hr OUT 163400 bbl/day
Roof Live Load : 1.2 kN/m2
Wind Speed : 33.8 m/s
Siesmic Calculation Requirement No
Siesmic Zone Factors
Ss : 0
S1 : 0
Site Class : D
Seismic Group : I Calculated Value from
Importance Factor Ie : 1 seismic calculation
Rwi = Response reduction factor for impulsive mode = : 3.5
Rwc = Response modification factor for convective mode = : 2
As per Clause E.4.8.1 of API 650 ( Addendum 4, December 2005)

H/D = : 0.784 from calculation
Ci = Coefficient for determining implusive period of tank system.
Rajkumar:
(from Fig. E-1 of Appendix E) = : 6.5534 ' Ci ' value taken from Fig
From Appendix M E-1 of Appendix E
E = Modulus of Elasticity for tank material : 195122 mpa
for Site class D from table E-1 Values for Fa : 1.6

Fv : 2.4
as per E 4.6.1 ,
TL = Region - dependant transition period for longer period ground motion : 4
As per E.4.6.1 Convective Spectral acceleration parameter ,Ac Calculation :

Here,
where,
K=Coefficient to adjust the spectral acceleration from 5% to 0.5% damping: 1.5
Check for freeboard Requirement

here value input = 1
Depends upon seismic use group
Convective mode for SUG I, code 1
Convective mode for SUG II, code 2
Convective mode for SUG III, code 3
Corrosion Allowance 'C.A.'

rajkumar.s:
If yes, please go to
Nozzles : 3 mm 0.125 inches material sheet and
Roof Plate : 3 mm 0.0625 inches change tensile strength
value.
Internal's 3 mm 0.0625 inches
Roof structurals : 3 mm 0 inches
Material of construction
Shell plate thickness calculation method : One Foot Method
Material Tensile strength defined : No
Number of Courses : 8
Rajkumar:
2 and above
Nos denotes
plate materi
Refer mater
sheet
Rajkumar:
Detail of shell course's Shell Plate C.A In Result
2 and above
mm Material Material code Height Thk Req Thk Prov Nos denotes
Small Shell Course = 1 10 mm plate materi
Refer mater
10th shell course 1 : m : mm : mm sheet
9th shell course 1 : m : mm : mm
8th shell course 1 A 36 5 : 2m : -0.685 mm : 10 mm OK
7th shell course 1 A 36 5 : 2m : 0.032 mm : 10 mm OK Rajkumar:
6th shell course 3 A 516 Gr 70 13 : 2m : 2.768 mm : 14 mm OK Calculated valu
5th shell course 3 A 516 Gr 70 13 : 2m : 3.431 mm : 18 mm OK
4th shell course 3 A 516 Gr 70 13 : 2m : 4.094 mm : 22 mm OK
3rd shell course 3 A 516 Gr 70 13 : 2m : 4.757 mm : 28 mm OK
2nd shell course 3 A 516 Gr 70 13 : 2m : 5.421 mm : 29 mm OK
1st shell course 3 A 516 Gr 70 13 : 2m : 6.084 mm : 10 mm OK
Note : First shell course indicates the bottom most shell course
Bottom Plate Design
Arrangement of Bottom Plate requirement relevant to First Shell course : Butt-Welded Annular Bottom Plate Arrangement Preferable
Conditions as per 5.5.1
Selected First Shell course material Group : IIIA
The maximum product stress (see 5.6.2.1) for the first shell course is less than or equal to 160 MPa
or the maximum hydrostatic test stress (see 5.6.2.2) for the first shell course is <= 171 MPa : No
As per Project specific Requirement of Bottom plate Arrangement : Butt-Welded Annular Bottom Plate Arrangement Preferable
Bottom Plate Material:

Material Code for Calculation 13
Material Grade A 516 Gr 70
Detail of Bottom Plate or bottom sketch Plate

All bottom plates minimum thk (excl. C.A.) ,As per API 650 Clause 5.4.1 : 6 mm
If purchaser specifies the bottom plate thickness :
therfore, the bottom plate thickness need to consider in calculation : 6
Bottom Plates Corrosion Allowance : 3 mm 0.125 inches
Required Bottom plate thickness including corrosion allowance 9.00 mm
Provided Bottom plate thickness : 10.00 mm
Bottom Slope : 1 : 120
Detail of Annular Bottom Plate
Sd stress in Eq.THK
Detail of Bottom Annular Plate Material MTL code 1st S.C, PSI Req mm
Min Thk of Annular PL 76.213 Mpa 6 mm
Thk Req Thk Prov
Bottom Annular Plate : 3 mm : 10 mm
Bottom Annular Plate Width : 710 mm : 1000 mm
Bottom Annular Plate extension tank
outside from First shell course 50 mm
Detail of Roof Plate Material Material code Thk Thk Req Thk Prov
Roof Slope : 1 : 6
Min nominal thickness required (excl. C.A.) ,As per API 650 Clause 5.10.2.2, 0.1875 inches
Roof Plate A 283 Gr C 5 : 8 mm : 8 mm
if self supported roof 23.11 mm : 34 mm
(G) Curb angle sizing & selection :
As Per API 650, Cl. 5.1.5.9 (e)

Top Curb Angle shall be of minimum size as indicated below or of alternate size with equivalent
section modulus Required Top Corner Ring
D<=11 meter L 50 x 50 x 5 Thk.
11< D < 18 meter L 50 x 50 x 6 Thk.
D > 18 meter L 75 x 75 x 10 Thk.
Provided = ISA 100 x 100 x 15 Thk.

Centre of Gravity = 30.20 mm
Cross sectional Area = 2790 mm^2
Unit Weight = 21.90 kgs/m
Length = 36456.3 mm
As per API 650, Cl.3.10.2.6, for a frangible joint, cross sectional area of roof to shell connection
A', shall not exceed the following: A = ( W / 201000)* (tan q))
= 6.842 sq.inches
Calculated total area 'At' of roof-shell junction At = 6.603 sq.inches
Since A>At, the joint may be considered to be frangible
Compression Area adequacy A = 11.31 sq.inches
Provided compression area is inadequate

Failure Pressure Pf = 9.83 inches of WC
= 9.64 inches of WC
Pf > P Hence provided compression ring is safe
Pmax as per F.4.2 Pmax = 34.93 inches of WC
Pmax > Design Pressure Hence safe

(N) Design of Roof Structure Layout :
minimum number of rafters required = ### NOS

Number of Rafters Provide:
Provide = 12 NOS
Provide = 24 NOS
Total = 36 NOS
(O) Design of secoundry Roof Rafter :
Provide : = 178 x 76 R.S.C / Equivalent to ISMC 175

Nominal From Structural Table
Zxx = = 151.00 cm^3
Ixx = = 1338.00 cm^4
Axx = = 26.60 cm^2
ryy = 22.5 mm
T = Mean thickness of compression flange = 10.3 mm
t = thickness of web = 6.6 mm
D = overall depth of the beam = 178 mm
L/r Ratios from calculation = ###
Interpolation From IS 800, Table 5.1 = For 250 MPA
λ fy
230 21
240 20
result from calculation
Induced bending stress (Mb/Z) = ### lbs / feet^2
Allowable bending stress = ### lbs / feet^2
Induced stress < Allowable stress Hence Safe
Check for deflection

As per Brownell & young , eqn. 4.11 ( refer Annx. A ) d = 5 WL^4 = ### mm
384 EI
Allowable deflection = = ### mm
Hence Section is inadequate
(P) Design of Purlin :
Provide : = 127 x 64 R.S.C / Equi to ISMC 125

Zxx = = 76.00 cm^3
Ixx = = 482.00 cm^4
Axx = = 19.00 cm^2
ryy = 18.8 mm
L/r Ratios from calculation = 0

λ fy
90 90
100 80
(Q) Design of Primary Roof Rafters :
Provide : = 381 x 102 R.S.C / Equi to ISMC 350

Zxx = = 781.00 cm^3
Ixx = = 14869.00 cm^4
Axx = = 70.10 cm^2
ryy = 28.7 mm
L/r Ratios from calculation = ###

λ fy
160 41
170 37
(R) Design of Bracing Angle Tie :

Provide : = ISA 90 X 90 X 12 THK
From Structural Table
A = Sectional area = 20.19 cm^2
Area Required = 6.38 cm^2

Area Provided = 20.19 cm^2
Tensile stress in the Bracing (Required) = LOAD / AREA = 483.574208 kg/sq.cm
As per Section 6 of IS800,
Maximum bending stresses = 0.6 x 250 = 150 MPa 1530.00 kg/sq.cm
Required Allowable stress < Provided Allowable stress Hence Safe
Area Required < Area provided Hence Safe
(S) Design of Roof Centre Drum :
Radius of Centre drum = 685 mm

Length Thk
Dimension of sections of centre drum, SECTION A = 125 10.00 mm
SECTION B = 290 10.00 mm
Total compression stress in Ring is = ( Mo / Z ) + ( No / A ) = ### N/mm^2

Allowable Design stress in ring (2/3 of yield strength) = ### N/mm^2
Is Total Tensile Stress > Allowable Design stress Hence unsafe
Total comp stress in Ring is = ( Mi / Z ) + ( Ni / A ) = ### N/mm^2

Allowable Design stress in ring (2/3 of yield strength) = ### N/mm^2
Is Total Tensile Stress > Allowable Design stress, Hence unsafe
T. Vent Sizing Calculations
Normal Condition
V = 'C x A x sqrt( 2 x g x [P/r]) x 3600

here,
C = discharge coefficient = 0.8
g = acceleration due to gravity = 9.8 m/sec^2
r = specific weight of air, in kg/cu.m. = 1.251 kg/cu.m.
Liquid Movement out as per Table 1B(Normal Venting Requirement) = 0.94
Liquid Movement IN as per Table 1B(Normal Venting Requirement) = 2.02
size of Vent prefered = 6 inch

V = 6566 m^3./hr
As per API 2000,Interpolation from,Table 2.b Capacity Inbreathing

700 118
1000 169
Total Required Inbreathing Required = 1175.6 m^3./hr
As per API 2000,Interpolation from,Table 2.b Capacity Inbreathing

700 118
1000 169
Total Required Outbreathing Required = 2344.7 m^3./hr
Venting provided is safe
(U) Emergency vent size calculation.-
Emergency venting requirement of fire exposure

For Wetted area 'A' = 291 m2
Environmental factor (Table-4B), 'F' = = 1
Size of the vent = 24.00 inch
Number of vents = 1 No
As per API Standard 2000, Cl.4.6.1.2, Equation (4B),

Pressure at device inlet, 'P1' = 1 bar(a)
Pressure at device outlet, 'P2' = 1 bar(a) (Atmospheric pressure)
Ratio of specific heats of air, 'K' = 1.40 (As Per API 520)
Molecular weight of air, 'M' = 29.96 (As Per API 520)
Compressibility factor, 'Z' = 1.00
Theoritical flow per hour = 57798.89 Nm3/h

Required flow rate / hour 21778.47 Nm3/h
Emergency venting capacity is adequate.
Cleanout Door Design Qty Required = 1 No

Maximum Liquid Level = 9.012 m
specific gravity = 1.02 (not less than 1)
Height of Opening = 900 mm
Width of Opening = 1200 mm
first shell course thk = 10 mm Note : same one is used for Nozzle neck Thk ,Shell R.F Pad Thk & shell insert plate Thk.
No of Bolts = 52 Nos
Bolt Diameters = 24 mm dia
Edge Distance = 40 mm
sl.no . 1
As per API 650,clause 3.7.7.6
Minimum thickness of the bottom reienforcing plate
tb = h^2 + b X sqrt(HG)
360000 170
as per api 650
tb = 23.630 mm Lq ht THK
As per API 650,Table3-10 9.0120 m 6.1 21
Maximum design liquid level up to 12 m 23.709 m 10.4 25
Thickness of Bottom Reinforcing Plate = 26.709 mm
Therefore, thickness Required for bottom Reinforcing plate = 26.709 mm
tb (Provided) = 27.000 mm
one Annular segment removed for Bottom Reinforcement plate arrangement

therefore,
Bottom Reinforcement plate weight = 0.70714392 mt 0.628572
sl.no . 2 UN CORRODED CORRODED as per api 650

Thickness of Bolting flange 22.000 = 22.000 mm 19 mm Lq ht THK
9.0120 m 6.1 16
Rectangle segment = 0.03087013 mt 0.0266606 mt 18.032 m 10.4 19
Rectangle segment = 0.01632015 mt 0.0140947 mt
Arc sector segment = 0.03774135 mt 0.0325948 mt
Total weight = 0.08493162 mt 0.07335 mt
sl.no . 3
Thickness of cover flange = 22.000 mm 19 mm

sl.no . 4
Thickness of Shell R.F Pad = 10 mm 7 mm

sl.no . 5
Thickness of Nozzle Neck = 10 mm 7 mm
Unbend Length = 2120 mm 2120 mm

width or projection of nozzle from shell = 120 mm 270 mm
weight = 0.0199704 mt 0.0314534 mt
therefore,TOTAL WEIGHT = 1.2947045 mt 1.112116 mt

1310 2000 m
value of ' r2 ' 10 mm width of shell plate
Neck thk 1830 mm
610 mm, as per API 650 Table 3-11
Radius of B.F 600 mm, ' r1' radius to nozzle neck 1015 mm
105 mm 450 mm, 900 mm Height of bolting flange
f3 value from table 3-9 Height of opening
600 mm,
125 mm, f2 value from table 3-9

715
1350
From value of ' W 'as per Table 3-9
Bottom Sump Detail
size of sump = = 6 inch

No of qty required = 1 No
Thickness of plate used in sump = 12 mm
O.D I.D THK Length Weight in corroded wt
mm mm mm mm mt mt
1) sump ring Plate 1720 1420 12 0.069693406 0.05227005
2) sump Cylinder 1520 1496 12 910.00 0.406109837 0.35569957
3) sump bottom plate 1544 12 0.17637433 0.13228075
Total weight 0.652177572 mt 0.54025037 mt
Shell & Roof Nozzles and Manhole Total Weight From shell and roof nozzle weight calculation sheet
un corroded condition = 3.2505285 MT

corroded condition = 2.11965496 MT
(L) Design of Anchor chair :

ANCHOR CHAIR B.C.D = 11850 mm 5924.986 154.986
Provide = 48 No's.
Size = 30 Bolts
Bolt material = SA 307
Allowable stress = 1405 kg/cm2
Yield Stress, Fy = 36000 PSI
h = gusset height = 400 mm

r = poissons ratio (for steel) = 0.3
t5 (assumed) = 1 inch
A provided = 200 mm
b = 100 mm
shell outside to pitch circle diameter of ancor bolt 'a' = 165 mm
l = 150 mm
From " Tema STD " Table 10.4
Bolt Size = 1.181 INCHES
e = nut dimension across flats/2 = 0.459 inches
The compression plate thickness is b/l = 0.666666667 INCHES
Interpolating from Table 10.6 gives g2 = 0.135
t5 Required = Err:502 mm
t5 provided = 12 mm
Err:502
(ii) Gusset
(Ref: Pressure Vessel Manual by D.R.Moss)
Àllowable stresses (Design) Sts = 15300 PSI

tg Required = 3111.977229 mm
tg provided = 14 mm
Provided gusset plate thickness is inadequate
(iii) Shell-anchor chair weldment area
Total load = 11059431.37 lbs

Size of weld, w = 6 mm
Strength of weld = 16674.32257 lbs
Hence the strength of the weld in inadequate
Materials Table
Material of Construction Code Yield Strength Tensile Strength Product

Design
PSI PSI Mpa
Stress Sd
----- ASTM SPECIFICATION 1
A 283 Gr C 2 205 380 137
A 285 Gr C 3 205 380 137
A131 Gr A,B,CS 4 235 400 157
A 36 5 250 400 160
A131 Gr EH 36 6 360 490 a 196
A 573 Gr 58 7 220 400 147
A 573 Gr 65 8 240 450 160
A 573 Gr 70 9 290 485 a 193
A 516 Gr 55 10 205 380 137
A 516 Gr 60 11 220 415 147
A 516 Gr 65 12 240 450 160
A 516 Gr 70 13 260 485 173
A 662 Gr B 14 275 450 180
A 662 Gr C 15 295 485 a 194
A 537 Cl 1 t < 2.5 16 345 485 a 194
A 537 Cl 1 2.5 < t < 4 17 310 450 b 180
A 537 Cl 2 t < 2.5 18 415 550 a 220
2.5 < t < 4 19 380 515 b 206
A 633 Gr C,D t < 2.5 20 345 485 a 194
2.5 < t < 4 21 315 450 b 180
A 678 Gr A 22 345 485 a 194
A 678 Gr B 23 415 550 a 220
A 737 Gr B 24 345 485 a 194
A 841 Class 1 25 345 485 a 194
A 841 Class 2 26 415 550 a 220
----- CSA SPECIFICATION 27
G 40.21 Gr 38 W 28 260 410 164
G 40.21 Gr 38 WT 29 260 410 164
G 40.21 Gr 44 W 30 300 450 180
G 40.21 Gr 44 WT 31 300 450 180
G 40.21 Gr 50 W 32 350 450 180
G 40.21 Gr 50 WT t < 2.5 33 350 480 a 192
G 40.21 Gr 50 WT 2.5 < t < 4 34 320 480 a 192
----- NATIONAL STD 35
Gr 235 36 235 365 137
Gr 250 37 250 400 157
Gr 275 38 275 430 167
----- ISO 630 39
ISO 630 E 275 Gr C,D t < 16 40 275 410 164
ISO 630 E 275 Gr C,D 16 < t < 38 41 265 410 164
ISO 630 E 355 Gr C,D t < 16 42 355 490 a 196
ISO 630 E 355 Gr C,D 16 < t < 38 43 345 490 a 196
ISO 630 E 355 Gr C,D 38 < t < 51 44 335 490 a 196
----- EN 10025 45
EN 10025 S 275 Gr J0,J2 t < 16 46 275 410 164
EN 10025 S 275 Gr J0,J2 16 < t < 40 47 265 410 164
EN 10025 E 355 Gr C,D t < 16 48 355 470 a 188
EN 10025 E 355 Gr C,D 16 < t < 40 49 345 470 a 188
EN 10025 E 355 Gr C,D 40 < t < 50 50 335 470 a 188
----- INDIAN STD 51
IS 2062 Gr A (<20mm) 52 275 59450
IS 2062 Gr A (20-40mm) 53 265 59450
IS 2062 Gr A (>40mm) 54 355 59450
IS 2062 Gr B (<20mm) 55 345 59450
IS 2062 Gr B (20-40mm) 56 335 59450
IS 2062 Gr B (>40mm) 57 33350 59450
For Maximum Design temperature exceeding 93 o C Allowable stress shall be two-thirds the minimum specified
strength of the material multiplied by the applicable reduction factor given in Table M-1 or the value given in Table 5-2
for product design stress Sd, whichever is less.
Yield Strength Reduction Factor

AS PER TABLE LINEAR INTERPOLATION VALUE IS APPLIED FOR INTERPOLATION VALUE
Temp 310 Mpa 310 MPA to 380MPA GREATER THAN 380 Mpa
O
C PSI PSI PSI PSI
310 310 380 380
94 0.91 0.88 0.92
150 0.88 0.81 0.87
200 0.85 0.75 0.83
260 0.8 0.7 0.79
Table - M2
Temp modulus of Elasticity
O
C psi
90 199000 FOR 82.00 OC
150 195000 199533.333333333
200 191000
188 188000 FOR 160 OC
194200
a) For SUG I MODE , If SDS <0.33g or SDS>=0.33g , A freeboard of 0.7g is recommented for Economic consideration
A freeboard of 0.7g is recommented for Economic consideration but not Required.
b) For SUG II MODE , If SDS <0.33g ,
A freeboard of 0.7g is recommented for Economic consideration but not Required.
C) For SUG II MODE , If SDS >=0.33g ,
A freeboard of 0.7g is required unless one of the following alternatives are provided.
1) secondary containment I provided to control the product spill
2) the roof and tank shell are designed to contain the sloshing liquid.
d) For SUG III MODE , If SDS <0.33g or SDS>=0.33g , , Minimum requirement freeboard = δs
A freeboard equal to the calculated wave height , δs, is required unless one of the following alternatives are provided.
1) secondary containment is provided to control the product spill.
2) the roof and tank shell are designed to contain the sloshing liquid.
Thermal venting capacity (table 2B) AS PER API 2000

AS PER TABLE 2B LINEAR INTERPOLATION VALUE IS APPLIED FOR INTERPOLATION VALUE
Tank inbreathing
capacity vacuum
Nm^3/hr
700 118
1000 169
CAUTION: DO NOT DELETE AND CHANGE WITHIN THIS BOX

1 CONE ROOF WITH TRUSS SUPPORTED
2 CONE ROOF WITH RAFTER SUPPORTED
3 SELF SUPPORTED CONE ROOF
4 SELF SUPPORTED DOME ROOF
5 DOME ROOF WITH RAFTER SUPPORTED
6 FLOATING ROOF
7 OPEN TOP
Material Fy Ts Sd St
A 283M Gr C 205 380 137 154

A 285M Gr C 205 380 137 154
A 36 250 400 160 171
A 516 Gr 55 205 380 137 154
A 516 Gr 60 220 415 147 165
A 516 Gr 65 240 450 160 180
A 516 Gr 70 260 485 173 195
A 537 Cl 1 345 485 194 208
A 537 Cl 2 415 550 220 236
IS 2062 Gr A
IS 2062 Gr B
Table M-1 Yield Strength Reduction Factors
Temp °C Min.Speci. Yield Stress
<310 310 < 380 380 > #REF!

94 0.91 0.88 0.92 Err:504 #REF!
150 0.88 0.81 0.87 Err:504 #REF!
200 0.85 0.75 0.83 Err:504 #REF!
260 0.8 0.7 0.79 Err:504 Err:504
#REF!
Wind Design Seismic design

IS 875 : Part III UBC 1997
BS 6399 API 650/ASCE 7
UBC Code IBC Code
ASCE 7-02 NA
API 650/ASCE 7 User Defined
User Defined
Table 5-2b—(USC) Permissible Plate Materials and Allowable Stresses
Provided Plate Material Pate Thk Minimum Minimum Note's Product Hydrostatic
code Specificatio Group condition Yield Tensile Design Test Stress
n and Strength Strength Stress Sd St
Grade & t mm
PSI PSI PSI PSI
1 ASTM SPECIFICATIONS
2 A 283 Gr C I 30000 55000 20000 22500
3 A 285 Gr C I 30000 55000 20000 22500
4 A 131 Gr A I 34000 58000 22700 24900
5 A 131 Gr B II 34000 58000 22700 24900
6 A 131 Gr CS IIIA 34000 58000 22700 24900
7 A36 I 36000 58000 23200 24900
8 A 131 EH 36 VI 51000 71000 a 28400 30400
9 A 573 Gr 58 III 32000 58000 21300 24000
10 A 573 Gr 65 IV 35000 65000 23300 26300
11 A 573 Gr 70 IV 42000 70000 a 28000 30000
12 A 516 Gr 55 III 30000 55000 20000 22500
13 A 516 Gr 60 IIIA 32000 60000 21300 24000
14 A 516 Gr 65 IV 35000 65000 23300 26300
15 A 516 Gr 70 IV 38000 70000 25300 28500
16 A 662 Gr B IV 40000 65000 26000 27900
17 A 662 Gr C IVA 43000 70000 a 28000 30000
18 A 537 Class VI t<=2 1/2 50000 70000 a 28000 30000
19 A 537 Class VI 2 1/2 < t < = 45000 65000 b 26000 27900
20 A 537 Class VI t<=2 1/2 60000 80000 a 32000 34300
21 A 537 Class VI 2 1/2 < t < = 55000 75000 b 30000 32100
22 A 633 Gr C VI t<=2 1/2 50000 70000 a 28000 30000
23 A 633 Gr D VI t<=2 1/2 50000 70000 a 28000 30000
24 A 633 Gr C VI 2 1/2 < t < = 46000 65000 b 26000 27900
25 A 633 Gr D VI 2 1/2 < t < = 46000 65000 b 26000 27900
26 A 678 Gr A VI 50000 70000 a 28000 30000
27 A 678 Gr B VI 60000 80000 a 32000 34300
28 A 737 Gr B VI 50000 70000 a 28000 30000
29 A 841 Class VI 50000 70000 a 28000 30000
30 A 841 Class VI 60000 80000 a 32000 34300
31 CSA Specification
32 G40.21 Gr 3 II, III, IIIA 38000 60000 24000 25700
33 G40.21 Gr 3 II, III, IIIA 38000 60000 24000 25700
34 G40.21 Gr 4 IV, IVA, V 44000 65000 26000 27900
35 G40.21 Gr 4 IV, IVA, V 44000 65000 26000 27900
36 G40.21 Gr 5 IV, IVA, V 50000 65000 26000 27900
37 G40.21 Gr 5 IV, IVA, V t<=2 1/2 50000 70000 28000 30000
38 G40.21 Gr 5 IV, IVA, V 2 1/2 < t < = 46000 70000 28000 30000
39 National Standard
40 Gr 235 I 34000 52600 20000 22500
41 Gr 250 I 36000 58300 22700 25000
42 Gr 275 40000 62600 24000 26800
43 ISO 630
44 E 275 Gr C, IV t<=5/8 39900 59500 23800 25500
45 E 275 Gr C, IV 5/8 < t < = 1 38400 59500 23800 25500
46 E 355 Gr C, IV t < = 5/8 51500 71000 a 28400 30400
47 E 275 Gr C, IV 5/8 < t < = 1 50000 71000 a 28400 30400
48 E 275 Gr C, IV 1 1/2 < t < = 48600 71000 a 28400 30400
Notes: a) By agreement between purchaser and manufacturer, the tensile strength of ASTM A 537M, Class 2, A 678M, Grade B an
b) By agreement between purchaser and manufacturer, the tensile strength of ASTM A 537M, Class 2, materials may be in
Table M-1b - (USC) Yield Strength Reduction Factor

Temp
O
C PSI, < PSI, >= PSI, < PSI, >=
45000 45000 55000 55000
201 0.91 0.88 0.92
300 0.88 0.81 0.87
400 0.85 0.75 0.83
500 0.8 0.7 0.79
Notes : Linear Interpolation Value shall be applied for Interpolation Value
Inputs from table
X1= 201.00 Y1= 0.91
X2= Err:509 Y2= ?
X3= 300.00 Y3= 0.88
API is not stating any thing about A572 Gr.50.But as per API 650 A 516 Gr.70 is low grade
Hydrostatic Note :
Test Stress
Mpa
St
a) By Aggrement between the purchaser and manufacturer, the tensile strength of the ASTM A 537M
154 b) By Aggrement between the purchaser and manufacturer, the tensile strength of the ASTM A 537M
154
rajkumar.s: As per API 650 :
171 By Aggrement between the purchaser and
171 manufacturer, the tensile strength of the ASTM A
537M,Class 2, A678M, Gr B, and A 841M, Class 2
210 materials may be increased to 585 MPa Minimum and
165 690 MPa Maximum. The tensile strength of the other
listed materials may be increased to 515MPa
180 Minimum and 620 MPa Maximum. When this is
208 done, the allowable stresses shall be determined as
stated in 5.6.2.1 and 5.6.2.2
154
165
180
195
193
208 rajkumar.s:
208 By Aggrement between the purchaser and
manufacturer, the tensile strength of the ASTM A
193 537M,Class 2, materials may be increased to 550
236 MPa Minimum and 690 MPa Maximum. The tensile
strength of the other listed materials may be
221 increased to 485 MPa Minimum and 620 MPa
Maximum. When this is done, the allowable stresses
208
shall be determined as stated in 5.6.2.1 and 5.6.2.2
193
208
236
208
208
236
176
176
193
193
193
206
206
154
171
184
176
176
210
210
210
176
176
201
201
201
minimum specified
r the value given in Table 5-2
d for Economic consideration but not Required.

ng alternatives are provided.
537M, Class 2, A 678M, Grade B and A 841M, Class 2 materials may be increased to 85000 psi minimum and 100000 psi maximum. The tensile stren
537M, Class 2, materials may be increased to 80000 psi minimum and 100000 psi maximum. The tensile strength of the other materials may be incr
API 650 A 516 Gr.70 is low grade compared to A 573 Gr.70.So can A572 Gr.50. can be replaced with A573 Gr.70.
nsile strength of the ASTM A 537M,Class 2, A678M, Gr B, and A 841M, Class 2 materials may be increased to 85000 PSI Minimum and 100000 PS
nsile strength of the ASTM A 537M,Class 2 materials may be increased to 80000 PSI Minimum and 100000 PSI Maximum. The tensile strength of th
000 psi maximum. The tensile strength of the other materials may be increased to 75000 psi minimum and 90000 psi maximum. When this is done,
of the other materials may be increased to 70000 psi minimum and 90000 psi maximum. When this is done, the allowable stresses shall be determ
5000 PSI Minimum and 100000 PSI Maximum. The tensile strength of the other listed materials may be increased to 75000 PSI Minimum and 90000
Maximum. The tensile strength of the other listed materials may be increased to 70000 PSI Minimum and 90000 PSI Maximum. When this is done, t
0 psi maximum. When this is done, the allowable stresses shall be determined as stated in 5.6.2.1 and 5.6.2.2.
allowable stresses shall be determined as stated in 5.6.2.1 and 5.6.2.2.
to 75000 PSI Minimum and 90000 PSI Maximum. When this is done, the allowable stresses shall be determined as stated in 5.6.2.1 and 5.6.2.2
SI Maximum. When this is done, the allowable stresses shall be determined as stated in 5.6.2.1 and 5.6.2.2
as stated in 5.6.2.1 and 5.6.2.2
TANK MECHANICAL CALCULATION
FOR CLEAR WELL TANK (62-T-13003)
Project : WTP LOT 4
Project Number : 24402
Project Location : Mukhaizna
Client : M/S.Occidental Mukhaizna LLC

Design Cunsultant : M/S.Tebodin Cunsultant & Engineers
Vendor M/S.Galfar Engineering & Contracting S.A.O.G.
Document No : MUK-62-3-DS-XXXXX-12F5
Rev No. :A
A 03.09.2013 Issued for Internal Review Rajkumar. S Rajkumar. S D.S

Revision Date Description Prepered Checked Approved
TANK MECHANICAL CALCULATION
Title :
Project: WTP LOT 4
Doc.No: MUK-62-3-DS-XXXXX-12F5
Rev.No: A
INDEX
Sl.No. Subject
Index
A Design Data
B Tank Capacity
C Materials Slection
D Shell Thickness - Design & Hydrotest Condition
E Bottom Sketch Plate
F Bottom Annular Plate
G Roof Plates
H Curb angle sizing & selection
I Check for frangible joint requirements
J Shell Stability Check Against Wind Load
K Check for Overturning against Wind Load
L External Pressure Design for Tank Shell as per Appendix-V
M Design of Anchor chair
N Cleanout Door Design
O Nozzle Details and Pipe Thickness Tabulation
P Tank Weight Table
Q Loading Data Table
R
S
T
U
V
Title : TANK MECHANICAL CALCULATION
Project: WTP LOT 4

Rev.No: A
(A) Design Data
Process Design Data

Product Specific Gravity 'G' : 1.02
Operating Temperature : 10 oC Min. 60.00 oC Max.
Operating Pressure : 9.9974 mbar 0.0102 kg/cm2.g 4.014 inches of WC
0.99974 Kpa 0.1450 Psig
Flash Point : -17.778 oC
Pumping Rate IN : 1082.44 m3/hr IN

OUT : 1082.44 m3/hr OUT
Mechanical Design Data


Diameter of Tank 'D' : 11500 mm 11.500 m Dia. 37.73 ft.
Nominal Radius of the Tank 'r' : 5750 mm 5.750 m Dia. 18.86 ft.
Height of Tank : 9012 mm 9.012 m Ht. 29.567 ft.
Height of the bottom course 'h1' : 2.000 m
Number of Courses : 8 No's
Course Width : Refer Materials Selection calculation Page
Roof Slope : 1 : 6
Design Pressure : 23.9938 mbar 0.0245 kg/cm2.g 9.633 inches of WC

2.39938 Kpa 0.3480 Psig 244.67 mm of WC
Design Vacuum : 5.99844 mbar 0.0061 kg/cm2.g 2.408 inches of WC

0.59984 Kpa 0.0870 Psig 61.17 mm of WC
Material of Construction : Refer Materials Selection calculation Page

Design Metal Temperature : 0 oC Min. 82 oC Max.
Joint Efficiency : As Per Code

Radiography requirement : As Per Code
Roof Live Load : 1.2 kN/m2 1.2 Kpa

Wind Design Code : As Per ASCE 7 Edition 10
Wind Speed : 33.8 m/s 121.68 Km/hr
Siesmic Design requirement : No
Project: WTP LOT 4

Rev.No: A
Corrosion Allowance (C.A)

1st : 3.00 mm 0.118 inch
2nd : 3.00 mm 0.118 inch
3rd : 3.00 mm 0.118 inch
4th : 3.00 mm 0.118 inch
5th : 3.00 mm 0.118 inch
6th : 3.00 mm 0.118 inch
7th : 1.00 mm 0.039 inch
8th : 1.00 mm 0.039 inch
Bottom & Bottom Annular Pl : 3.00 mm 0.118 inch

Roof Plate : 3.00 mm 0.118 inch
Roof Structurals members : 3.00 mm 0.118 inch
Nozzles : 3.00 mm 0.118 inch
Internal's 3.00 mm 0.118 inch
Project: WTP LOT 4

Rev.No: A
B) Tank Capacity Calculation
H2
HHLL
ht d2
HLL
hw
LLL
LLLL h5
d1 H1
h
Tank Level Specified Sketch

Design Data
Tank Diameter = 11.500 m
Tank Height (up to curb angle) = 9.012 m
Nominal Volume (or) Tank geometric capacity = (pi()/4) * D^2 * H = 936.067 m^3
Over flow Nozzle size, "d2" = 20.000 in
Outlet Nozzle Size, "d1" = 24.000 in
Flow Rate of Pump Out = 1082.439 m^3/hr
Calculation
Free Board Above Maximum Filling Height, "H2" = 762.000 mm
High High Liquid Level, "HHLL" = 8250.000 mm
High Liquid, "HLL" = 8150.000 mm
Normal Operating Or Liquid Level, "NLL" = 9627.520 mm
Low Liquid Lelel, "LLL" = 1751.000 mm
Low Low Liquid Level, "H1" or "LLLL" = 1651.000 mm
V(LLL-LLLL) = 10.387 m^3
V(H1+H2+Ht) = 261.023 m^3
Operating (Required) Volume (From Client) = 1000.000 m^3 (Hold)
Calculated and Provided Volume = 1271.409 m^3
Selected level values from above calculation for this tank
Free Board From Above Maximum Filling Height, "H2" = 2462.000 mm
High High Liquid Level, "HHLL" = 6550.000 mm (Hold)
Normal Operating Level, "HLL" = 6450.000 mm (Hold)
Normal Operating Or Liquid Level, "NLL" = 4600.000 mm (Hold)
Low Liquid Lelel, "LLL" = 1900.000 mm (Hold)
Low Low Liquid Level, "LLLL" = 1650.000 mm (Hold)
Volume of Free Board Height = (pi()/4) * D^2 * (H2) = 255.725 m^3
V (HHLL-HLL) = (pi()/4) * D^2 * (HHLL - HLLL) = 10.387 m^3
V (NLL) = (pi()/4) * D^2 * (HLL - LLL) = 472.604 m^3
V (LLL-LLLL) = (pi()/4) * D^2 * (LLL - LLLL) = 25.967 m^3
V (LLLL) = (pi()/4) * D^2 * (LLLL) = 171.384 m^3
Total = 936.067 m^3
Time of Volume flow between the levels of HHLL to HLLL = 0.576 min
Project: WTP LOT 4

Rev.No: A
Time of Volume flow between the levels of NLL = 26.197 min

Time of Volume flow between the levels of LLL to LLLL = 1.439 min
Project: WTP LOT 4

Rev.No: A
(C) Materials Selection
Allowable stress calculation

Product design stress calculation
As per clause 5.6.2.1 the maximum allowable Product design stress Sd shall be 2/3 yield strength or 2/5 of
Tensile strength,whichever is Less
Example :
i) As per API 650, Table 5-2a,Product Design stress Sd = 173.0 Mpa

ii) 2/5 of the tensile strength Sd = 194 Mpa
whichever is less from above specified Values, Sd = 173 Mpa
Hydrostatic Test stress calculation
As per clause 5.6.2.2 the maximum allowable Hydrostatic test stress St shall be 3/4 yield strength
or 3/7 of Tensile strength,whichever is Less
Example :
i) 3/4 yield strength Value St = 195 Mpa
ii) 3/7 of Tensile strength Value St = 207.86 Mpa
whichever is less from above two Values, St = 195 Mpa
Min
Min Yield Product Design Hydrostatic Course width
Selected Material & Tensile
Course strength Stress"Sd" Test Stress"St"
Grade strength
(Mpa) (Mpa) (Mpa) (m)
(Mpa)
1 A 516 Gr 70 260 485 173.000 195.000 2.000
2 A 516 Gr 70 260 485 173.000 195.000 2.000
3 A 516 Gr 70 260 485 173.000 195.000 2.000
4 A 516 Gr 70 260 485 173.000 195.000 2.000
5 A 516 Gr 70 260 485 173.000 195.000 2.000
Shell
6 A 516 Gr 70 260 485 173.000 195.000 2.000
7 A 36 250 400 160.000 171.000 2.000
8 A 36 250 400 160.000 171.000 2.000
Bottom A 516 Gr 70 260 485 173.000 195.000

Roof A 36 250 400 160.000 171.000
Notes : First shell course is the bottom shell course.
Project: WTP LOT 4

Rev.No: A
(D) Shell Thickness - Design & Hydrotest Condition (One foot Method) :
As Per API 650 Appendix F (Fig-1)
Uplift due to internal pressure = Design Pressure (Kg/cm^2) x Tank Nominal Dia Crosssection Area (cm^2)
= 0.024 X 1042305.0442 = 25502 Kgs
W = Corroded Weight of Shell, Roof & Framing = 88295 Kgs
Internal pressure does not exceed weight of shell,roof & framing,
therefore, consideration as per Appendix F (Clause F.2) in calculation is not Required
As per clause 5.6.3.2,

The Required minimum thickness of shell plates shall be greater of the values computed by the following formulas
td = [4.9*D*(H-0.3)*G/Sd]+ CA
tt = 4.9*D*(H-0.3)/St
Where, td = design shell thickness, in mm
tt = hydrostatic test shell thickness, in mm
D = nominal tank diameter, in m = 11.5 m
H = design liquid level, in m
(Considered height from the bottom of bottom Plate to top side of curb angle) = 9.6 m
G = design specific gravity of the liquid (Refer Design Data) = 1.018
C.A = Corrosion Allowance, in mm (Refer Design Data)
Sd = allowable stress for the design condition, in Mpa (Refer Material Selection Table)
St = allowable stress for the hydrostatic test condition, in in Mpa (Refer Material Selection Table)
Dsign "H" Cons

Shell C.A td tt t Req t Prov
Material LL Ht Cal RESULT
Course
m m mm mm mm mm mm
1 (Ref Note) A 516 Gr 70 9.600 9.600 3.000 6.084 2.687 6.084 10.00 OK
2 A 516 Gr 70 7.600 7.600 3.000 5.421 2.110 5.421 29.00 OK
3 A 516 Gr 70 5.600 5.600 3.000 4.757 1.532 4.757 28.00 OK
4 A 516 Gr 70 3.600 3.600 3.000 4.094 0.954 4.094 22.00 OK
5 A 516 Gr 70 1.600 1.600 3.000 3.431 0.376 3.431 18.00 OK
6 A 516 Gr 70 -0.400 -0.400 3.000 2.77 -0.20 2.77 14.00 OK
7 A 36 -2.400 -2.400 1.000 0.03 -0.89 0.03 10.00 OK
8 A 36 -4.400 -4.400 1.000 -0.69 -1.55 -0.69 10.00 OK
Top Shell Course = 10 mm

Note :
1) First shell course is the bottom shell course.
2) 6mm Thk Plate is used to reduce fabrication constrain instead of 5mm as per API 650 reference.
3) As per API 650 Cl.5.6.1.1 for tank dias. < 15m. the shell thickness shall not be less than 5mm.
Project: WTP LOT 4

Rev.No: A
Maximum Allowable Stress at Design Condition

H' Max H'Max-H P' Max P Max Int Shell
Course
m m Kpa Kpa
1 21.4107 11.8107 115.863 115.863
2 78.7111 71.1111 697.600 115.863
3 75.6953 70.0953 687.635 115.863
4 57.6004 54.0004 529.744 115.863
5 45.5372 43.9372 431.024 115.863
6 33.4739 33.8739 332.303 115.863
7 25.4027 27.8027 272.745 115.863
8 25.4027 29.8027 292.365 115.863
Note:
H' max (Max. liquid head ) = Sd * (t Prov - Corrosion Allowance) / (4.9 * (Tank I.D * G) + 0.3
P'max (Max. allowable stress for provided plate thickness.) = (H'Max_1 - H) * 9.81 * G
Pmax (Max. allowable stress at shell course.) = Min (P'max_int_shell, Pmax_1,2 3...)
Project: WTP LOT 4

Rev.No: A
(D) Shell Thickness - Design & Hydrotest Condition (Variable Design Point Method) :
= 0.0245 X 1042305.04423741 = 25502 Kgs
W = Corroded Weight of Shell, Roof & Framing = 88295 Kgs
Internal pressure does not exceed weight of shell,roof & framing,
therefore, consideration as per Appendix F (Clause F.2) in calculation is not Required
Based on the enclosed below calculations the required thicknesses of the shell courses are:
Dsign
Shell "H" Cons Cal C.A td tnd tt tnt t Req t Pro
Material LL Ht RESULT
Course
m m mm mm mm mm mm mm mm
1st A 516 Gr 70 9.600 9.600 3 6.084 6.084 2.687 2.687 6.084 10.000 OK
2nd A 516 Gr 70 7.600 7.600 3 5.421 5.472 2.110 2.157 5.472 29.000 OK
3rd A 516 Gr 70 5.600 5.600 3 4.757 4.816 1.532 1.585 4.816 28.000 OK
4th A 516 Gr 70 3.600 3.600 3 4.094 4.161 0.954 1.013 4.161 22.000 OK
5th A 516 Gr 70 1.600 1.600 3 3.431 3.509 0.376 0.445 3.509 18.000 OK
6th A 516 Gr 70 -0.400 -0.400 3 2.77 #NUM! -0.202 #NUM! #NUM! 14.000 #NUM!
7th A 36 -2.400 -2.400 1 0.03 #NUM! -0.890 #NUM! #NUM! 10.000 #NUM!
8th A 36 -4.400 -4.400 1 -0.69 #NUM! -1.549 #NUM! #NUM! 10.000 #NUM!

Note :
1) First shell course is the bottom shell course.
2) As per API 650 Cl.5.6.1.1 for tank dias. < 15m. the shell thickness shall not be less than 5mm.
Maximum Allowable Stress at Design Condition

H' Max H'Max-H P' Max P Max Int Shell
Course
m m Kpa Kpa
1 21.4107 11.8107 115.863 115.863
2 78.7111 71.1111 697.600 115.863
3 75.6953 70.0953 687.635 115.863
4 57.6004 54.0004 529.744 115.863
5 45.5372 43.9372 431.024 115.863
6 33.4739 33.8739 332.303 115.863
7 25.4027 27.8027 272.745 115.863
8 25.4027 29.8027 292.365 115.863
Note:
H' max (Max. liquid head ) = Sd * (t Prov - Corrosion Allowance) / (4.9 * (Tank I.D * G) + 0.3
P'max (Max. allowable stress for provided plate thickness.) = (H'Max_1 - H) * 9.81 * G
Project: WTP LOT 4

Rev.No: A
Pmax (Max. allowable stress at shell course.) = Min (P'max_int_shell, Pmax_1,2 3...)
Project: WTP LOT 4

Rev.No: A
D = Tank diameter, in m = 11.5 m

r = Tank radius = 5750.0 mm
H = Tank Height, in m = 9.012 m
H' = Design liquid level, + Design pressure in m
(Cons ht from the bottom of bottom Plate to Blow of hatch face of flange ht) = 9.6 m
G = Specific gravity of liquid to be stored = 1.02
1st Shell Course

Priliminary Bottom-Shell course thicknesses, as per Cl 5.6.4.3
tpd = Shell thickness for design condition, as per 5.6.3.2
tpd = [4.9*D*(H-0.3)*G/Sd]+ CA = 6.084 mm
tpt = Shell thickness for Hydrostatic test condition, as per 5.6.3.2
tpt = 4.9*D*(H-0.3)/St = 2.687 mm
Bottom-Shell course thicknesses, as per Cl 5.6.4.4

For the Design condition, t1d need not be greater than td. Therefore,
Shell thickness for design condition, tld =
Min { ( [ 1.06 - (0.0696 D/H) Sqrt(HG/Sd) ] (4.9HDG/Sd) + C.A ), td } = 6.0837 mm
For the Test condition, t1t need not be greater than tt. Therefore,
Shell thickness for Hydrostatic test condition, tlt =
Min { ( [ 1.06 - (0.0696 D/H) Sqrt(H/St) ] (4.9HD/St) , tt } = 2.687 mm
Minimum Shell Thickness required, as per Cl.5.6.1.1

For tank dias. < 15m. the shell thickness shall not be less than. = 5 mm
The Bottom shell course thickness from above:

tmin = Max of { tld, tlt, Clause 5.6.1.1 } = 6.084 mm
Note : tuse>tmin, the greaer thickness will be used for subsequent calculations and
noted as the required thickness, therefore tld = = 10 mm
As per API 650, Cl 5.6.4.1, the condition of L/H < 1000/6 needs to be true
therefore, L/H = 20.898
Here, L = (500 Dt)^0.5, in mm; = 200.62 m
t = tld - CA = 7.000 mm
H' = Design liquid level, in m = 9.600 m
L/H Value is < 1000/6, Hence, the variable design point method is applicable to find out the shell thickness
2nd Shell Course

h1 = bottom course height = 2000.00 mm
H -h1 (design liquid level considered for calculation) = 7.600 m
Project: WTP LOT 4

Rev.No: A
Design Condition
1st Trial: 2nd Trial: 3rd Trial: 4th Trial Unit
Ratio = h1/sqrt(r t1) = 9.969
t1 = tld = 10.000 mm
tl = tld-C.A 7.000 mm
tud = (4.9D(H-0.3)G)/Sd + CA = 5.421 5.472 5.472 5.472 mm
Kd = tl / (tud - CA) = 2.892 2.831 2.832 2.832
Cd = k^0.5 (k-1) / (1 + k^1.5) = 0.5437 0.535 0.535 0.535
a = (r*(tud-CA))^0.5 = 117.976 119.230 119.218 119.218 mm
x1 = 0.61 a +320 C(H-h1) = 1394.134 1372.875 1373.082 1373.080 mm
x2 = C (H-h1) x 1000 = 4131.777 4062.951 4063.623 4063.616 mm
x3 = 1.22a = 143.931 145.461 145.446 145.446 mm
x = Min of ( x1, x2, x3) = 143.931 145.461 145.446 145.446 mm
tdx=((4.9D(H-(x/1000))G)/Sd)+CA = 5.4723 5.47182 5.47182 5.47182 mm
therefore, from above calculation, t2a = tdx - CA = 2.472 mm

From API 650 Cl.5.6.4.5
if the value h1/sqrt(rt1) > 2.625, hence shell thickness, t2
= t2a = 2.472 mm
therefore, t2 value + corrosion allowance = 5.472 mm
Test Condition
t1 = tld = 10.000 mm
tl = tlt 2.687 mm
tut = (4.9D(H-0.3))/St = 2.110 2.157 2.157 2.157 mm
K = tl/tut = 1.274 1.246 1.246 1.246
C = k^0.5 (k-1) / (1 + k^1.5) = 0.1268 0.115 0.115 0.115
a = (r*tut)^0.5 = 110.135 111.377 111.366 111.366 mm
x1 = 0.61 a + 320 C(H-h1) = 375.663 346.956 347.215 347.213 mm
x2 = C (H-h1) * 1000 = 964.002 871.925 872.756 872.749 mm
x3 = 1.22a = 134.365 135.880 135.867 135.867 mm
x = Min of ( x1, x2, x3) = 134.365 135.880 135.867 135.867 mm
tdx=((4.9D(H-(x/1000)))/St) = 2.15738 2.15694 2.15694 2.15694 mm
therefore, from above calculation, t2a = 2.157 mm

From API 650 Cl.5.6.4.5
= t2a = 2.157 mm
3rd Shell Course

Project: WTP LOT 4

Rev.No: A
Design Condition
t1 = tcal = 5.472 mm
tl = tcal-C.A 2.472 mm
tud = (4.9D(H-0.3)G)/Sd + CA = 4.757 4.816 4.816 4.816 mm
Kd = tl / (tud - CA) = 1.407 1.361 1.361 1.361
Cd = k^0.5 (k-1) / (1 + k^1.5) = 0.1807 0.163 0.163 0.163
a = (r*(tud-CA))^0.5 = 100.524 102.192 102.173 102.173 mm
x1 = 0.61 a +320 C(H-h1) = 385.131 353.961 354.312 354.308 mm
x2 = C (H-h1) x 1000 = 1011.911 911.324 912.458 912.445 mm
x3 = 1.22a = 122.639 124.674 124.651 124.651 mm
x = Min of ( x1, x2, x3) = 122.639 124.674 124.651 124.651 mm
tdx=((4.9D(H-(x/1000))G)/Sd)+CA = 4.8162 4.81554 4.81555 4.81555 mm

From API 650 Cl.5.6.4.5
= t2a = 1.816 mm
Test Condition
t1 = tbot = 2.157 mm
tl = tld 2.157 mm
tut = (4.9D(H-0.3))/St = 1.532 1.585 1.585 1.585 mm
K = tl/tut = 1.408 1.361 1.361 1.361
C = k^0.5 (k-1) / (1 + k^1.5) = 0.1814 0.163 0.163 0.163
a = (r*tut)^0.5 = 93.843 95.471 95.454 95.454 mm
x1 = 0.61 a + 320 C(H-h1) = 382.313 349.663 350.006 350.003 mm
x2 = C (H-h1) * 1000 = 1015.839 910.705 911.810 911.799 mm
x3 = 1.22a = 114.488 116.475 116.454 116.454 mm
x = Min of ( x1, x2, x3) = 114.488 116.475 116.454 116.454 mm
tdx=((4.9D(H-(x/1000)))/St) = 1.58517 1.58460 1.58460 1.58460 mm

From API 650 Cl.5.6.4.5
= t2a = 1.585 mm
4th Shell Course

Project: WTP LOT 4

Rev.No: A
Design Condition
t1 = tcal = 4.816 mm
tud = (4.9D(H-0.3)G)/Sd + CA = 4.094 4.162 4.161 4.161 mm
Kd = tl / (tud - CA) = 1.659 1.563 1.564 1.564
Cd = k^0.5 (k-1) / (1 + k^1.5) = 0.2707 0.238 0.239 0.239
a = (r*(tud-CA))^0.5 = 79.321 81.727 81.693 81.693 mm
x1 = 0.61 a +320 C(H-h1) = 360.184 324.317 324.822 324.815 mm
x2 = C (H-h1) x 1000 = 974.368 857.699 859.341 859.318 mm
x3 = 1.22a = 96.772 99.707 99.665 99.666 mm
x = Min of ( x1, x2, x3) = 96.772 99.707 99.665 99.666 mm
tdx=((4.9D(H-(x/1000))G)/Sd)+CA = 4.1616 4.16065 4.16066 4.16066 mm

From API 650 Cl.5.6.4.5
= t2a = 1.161 mm
Test Condition
t1 = tbot = 1.585 mm
tl = tld 1.585 mm
tut = (4.9D(H-0.3))/St = 0.954 1.014 1.013 1.013 mm
K = tl/tut = 1.662 1.562 1.564 1.564
C = k^0.5 (k-1) / (1 + k^1.5) = 0.2715 0.238 0.239 0.238
a = (r*tut)^0.5 = 74.049 76.365 76.335 76.335 mm
x1 = 0.61 a + 320 C(H-h1) = 357.898 320.835 321.321 321.314 mm
x2 = C (H-h1) * 1000 = 977.276 857.037 858.614 858.593 mm
x3 = 1.22a = 90.340 93.166 93.128 93.129 mm
x = Min of ( x1, x2, x3) = 90.340 93.166 93.128 93.129 mm
tdx=((4.9D(H-(x/1000)))/St) = 1.01420 1.01339 1.01340 1.01340 mm

From API 650 Cl.5.6.4.5
= t2a = 1.013 mm
5th Shell Course

Project: WTP LOT 4

Rev.No: A
Design Condition
t1 = tcal = 4.161 mm
tud = (4.9D(H-0.3)G)/Sd + CA = 3.431 3.510 3.509 3.509 mm
Kd = tl / (tud - CA) = 2.693 2.274 2.282 2.282
Cd = k^0.5 (k-1) / (1 + k^1.5) = 0.5126 0.434 0.435 0.435
a = (r*(tud-CA))^0.5 = 49.786 54.174 54.079 54.081 mm
x1 = 0.61 a +320 C(H-h1) = 292.815 255.132 255.944 255.926 mm
x2 = C (H-h1) x 1000 = 820.144 694.020 696.735 696.677 mm
x3 = 1.22a = 60.738 66.092 65.977 65.979 mm
x = Min of ( x1, x2, x3) = 60.738 66.092 65.977 65.979 mm
tdx=((4.9D(H-(x/1000))G)/Sd)+CA = 3.5104 3.50862 3.50866 3.50866 mm

From API 650 Cl.5.6.4.5
= t2a = 0.509 mm
Test Condition
t1 = tbot = 1.013 mm
tl = tld 1.013 mm
tut = (4.9D(H-0.3))/St = 0.376 0.446 0.445 0.445 mm
K = tl/tut = 2.698 2.272 2.280 2.280
C = k^0.5 (k-1) / (1 + k^1.5) = 0.5134 0.433 0.435 0.435
a = (r*tut)^0.5 = 46.477 50.639 50.556 50.558 mm
x1 = 0.61 a + 320 C(H-h1) = 291.222 252.789 253.560 253.544 mm
x2 = C (H-h1) * 1000 = 821.471 693.433 696.002 695.951 mm
x3 = 1.22a = 56.702 61.780 61.678 61.680 mm
x = Min of ( x1, x2, x3) = 56.702 61.780 61.678 61.680 mm
tdx=((4.9D(H-(x/1000)))/St) = 0.44597 0.44451 0.44454 0.44453 mm

From API 650 Cl.5.6.4.5
= t2a = 0.445 mm
6th Shell Course

H -h1 (design liquid level considered for calculation) = -0.400 m
Project: WTP LOT 4

Rev.No: A
Design Condition
t1 = tcal = 3.509 mm
tud = (4.9D(H-0.3)G)/Sd + CA = 2.768 #NUM! #NUM! #NUM! mm
Kd = tl / (tud - CA) = -2.191 #NUM! #NUM! #NUM!
Cd = k^0.5 (k-1) / (1 + k^1.5) = #NUM! #NUM! #NUM! #NUM!
a = (r*(tud-CA))^0.5 = #NUM! #NUM! #NUM! #NUM! mm
x1 = 0.61 a +320 C(H-h1) = #NUM! #NUM! #NUM! #NUM! mm
x2 = C (H-h1) x 1000 = #NUM! #NUM! #NUM! #NUM! mm
x3 = 1.22a = #NUM! #NUM! #NUM! #NUM! mm
x = Min of ( x1, x2, x3) = #NUM! #NUM! #NUM! #NUM! mm
tdx=((4.9D(H-(x/1000))G)/Sd)+CA = #NUM! #NUM! #NUM! #NUM! mm
therefore, from above calculation, t2a = tdx - CA = #NUM! mm

From API 650 Cl.5.6.4.5
= t2a = #NUM! mm
therefore, t2 value + corrosion allowance = #NUM! mm
Test Condition
t1 = tbot = 0.445 mm
tl = tld 0.445 mm
tut = (4.9D(H-0.3))/St = -0.202 #NUM! #NUM! #NUM! mm
K = tl/tut = -2.198 #NUM! #NUM! #NUM!
C = k^0.5 (k-1) / (1 + k^1.5) = #NUM! #NUM! #NUM! #NUM!
a = (r*tut)^0.5 = #NUM! #NUM! #NUM! #NUM! mm
x1 = 0.61 a + 320 C(H-h1) = #NUM! #NUM! #NUM! #NUM! mm
x2 = C (H-h1) * 1000 = #NUM! #NUM! #NUM! #NUM! mm
tdx=((4.9D(H-(x/1000)))/St) = #NUM! #NUM! #NUM! #NUM! mm
therefore, from above calculation, t2a = #NUM! mm

From API 650 Cl.5.6.4.5
= t2a = #NUM! mm
7th Shell Course

Project: WTP LOT 4

Rev.No: A
Design Condition
Ratio = h1/sqrt(r t1) = #NUM!
t1 = tcal = #NUM! mm
tl = tcal-C.A #NUM! mm
tud = (4.9D(H-0.3)G)/Sd + CA = 0.032 #NUM! #NUM! #NUM! mm
Kd = tl / (tud - CA) = #NUM! #NUM! #NUM! #NUM!

From API 650 Cl.5.6.4.5
#NUM!
= #NUM! = #NUM! mm
Test Condition
t1 = tbot = #NUM! mm
tl = tld #NUM! mm
K = tl/tut = #NUM! #NUM! #NUM! #NUM!

From API 650 Cl.5.6.4.5
#NUM!
= #NUM! = #NUM! mm
8th Shell Course

Project: WTP LOT 4

Rev.No: A
Design Condition
tud = (4.9D(H-0.3)G)/Sd + CA = -0.685 #NUM! #NUM! #NUM! mm
Kd = tl / (tud - CA) = #NUM! #NUM! #NUM! #NUM!

From API 650 Cl.5.6.4.5
#NUM!
= #NUM! = #NUM! mm
Test Condition
tl = tld #NUM! mm

From API 650 Cl.5.6.4.5
#NUM!
= #NUM! = #NUM! mm
9th Shell Course

h1 = bottom course height = mm
H -h1 (design liquid level considered for calculation) = m
Project: WTP LOT 4

Rev.No: A
Design Condition
tud = (4.9D(H-0.3)G)/Sd + CA = #VALUE! #VALUE! #VALUE! #VALUE! mm
Kd = tl / (tud - CA) = #VALUE! #VALUE! #VALUE! #VALUE!
Cd = k^0.5 (k-1) / (1 + k^1.5) = #VALUE! #VALUE! #VALUE! #VALUE!
a = (r*(tud-CA))^0.5 = #VALUE! #VALUE! #VALUE! #VALUE! mm
x1 = 0.61 a +320 C(H-h1) = #VALUE! #VALUE! #VALUE! #VALUE! mm
x2 = C (H-h1) x 1000 = #VALUE! #VALUE! #VALUE! #VALUE! mm
x3 = 1.22a = #VALUE! #VALUE! #VALUE! #VALUE! mm
x = Min of ( x1, x2, x3) = #VALUE! #VALUE! #VALUE! #VALUE! mm
tdx=((4.9D(H-(x/1000))G)/Sd)+CA = #VALUE! #VALUE! #VALUE! #VALUE! mm
therefore, from above calculation, t2a = tdx - CA = #VALUE! mm

From API 650 Cl.5.6.4.5
#NUM!
= #NUM! = #NUM! mm
Test Condition
tl = tld #NUM! mm
tut = (4.9D(H-0.3))/St = #VALUE! #VALUE! #VALUE! #VALUE! mm
a = (r*tut)^0.5 = #VALUE! #VALUE! #VALUE! #VALUE! mm
x1 = 0.61 a + 320 C(H-h1) = #VALUE! #VALUE! #VALUE! #VALUE! mm
tdx=((4.9D(H-(x/1000)))/St) = #VALUE! #VALUE! #VALUE! #VALUE! mm
therefore, from above calculation, t2a = #VALUE! mm

From API 650 Cl.5.6.4.5
#NUM!
= #NUM! = #NUM! mm
10th Shell Course

h1 = bottom course height = mm
H -h1 (design liquid level considered for calculation) = m
Project: WTP LOT 4

Rev.No: A
Design Condition
tud = (4.9D(H-0.3)G)/Sd + CA = #VALUE! #VALUE! #VALUE! #VALUE! mm
Kd = tl / (tud - CA) = #VALUE! #VALUE! #VALUE! #VALUE!
Cd = k^0.5 (k-1) / (1 + k^1.5) = #VALUE! #VALUE! #VALUE! #VALUE!
a = (r*(tud-CA))^0.5 = #VALUE! #VALUE! #VALUE! #VALUE! mm
x1 = 0.61 a +320 C(H-h1) = #VALUE! #VALUE! #VALUE! #VALUE! mm
x2 = C (H-h1) x 1000 = #VALUE! #VALUE! #VALUE! #VALUE! mm
tdx=((4.9D(H-(x/1000))G)/Sd)+CA = #VALUE! #VALUE! #VALUE! #VALUE! mm
therefore, from above calculation, t2a = tdx - CA = #VALUE! mm

From API 650 Cl.5.6.4.5
#NUM!
= #NUM! = #NUM! mm
Test Condition
tl = tld #NUM! mm
tut = (4.9D(H-0.3))/St = #VALUE! #VALUE! #VALUE! #VALUE! mm
a = (r*tut)^0.5 = #VALUE! #VALUE! #VALUE! #VALUE! mm
x1 = 0.61 a + 320 C(H-h1) = #VALUE! #VALUE! #VALUE! #VALUE! mm
tdx=((4.9D(H-(x/1000)))/St) = #VALUE! #VALUE! #VALUE! #VALUE! mm
therefore, from above calculation, t2a = #VALUE! mm

From API 650 Cl.5.6.4.5
#NUM!
= #NUM! = #NUM! mm
Project: WTP LOT 4

Rev.No: A
(E) Bottom Sketch Plate
Minimum nominal Bottom Sketch Plate thk req (excl. C.A.) : As per Clause 5.4.1 = 6 mm
Corrosion Allowance (Refer Design Data) = 3.00 mm
From above, Minimum required thickness (Incl C.A) = 9.00 mm
Thickness provided = 10.00 mm
Assuming Bottom slope = 1 : 120
Tan Q = 0.008333
Bottom plate development diameter = 9.720 m
Bottom Plate Sketch
Dia 11.5 m
Tank I.D
10 mm, First Shell Course Thk
Dia 9.72 m, Bottom Plate O.D
880 mm
50 50 mm, Bottom Lap with Annular Plate
Bottom Sketch Plate
Bot of Bot 10 mm, Thk
Annular Plate 1000 mm Dia 9.62 m
12 mm, Thk Annular Bottom Plate I.D
Dia 11.62 m
Annular Bottom Plate O.D
(F) Annular Bottom Plate Thickness Calculation :
Greater of product or hydrostatic test stress in first shell course =
(td – CA/ corroded t ) (Sd) or (tt / nominal t ) (St) = 76.213 MPa
Corroded shell plate thickness for product design = 3 mm
Nominal provided plate thickness of first shell course = 10 mm
Minimum thickness of Annular plate excluding the corrosion allowance (from table 5.1a) = 6 mm
Minimum thickness required including Corrosion allowance = 9.00 mm
Thickness provided = 12 mm
As per Cl.5.5.2, the minimum radial width of the annular plate at any point
around the circumference of the tank shall be either Aw1, Aw2 whichever is greater.
Aw1 = Wr + t bot + Aproj + Alap
Where, Wr = Minimum radial width between the inside of the shell and any lap welded joint
in the bottom = 600.00 mm
A proj = As per Cl.5.4.2, Projection of annular plate outside the shell = 50.00 mm
Alap = Annular-Sketch plate lap = 50.00 mm
Aw1 = Wr + t bot + Aproj + Alap = 710.00 mm

Aw2 = 215 tb / (HG)^0.5 = 851.80 mm
Where, tb = thickness of the annular plate = 12.00
H = Design Liquid level = 9.012 mm
G = Design specific gravity of product = 1.018 m
Project: WTP LOT 4

Rev.No: A
Therefore, minimum radial width of the annular plate at any point around
the circumference of the tank shell shall be = 851.80 mm
Annular Plate Width Provided = 1000 mm
Project: WTP LOT 4

Rev.No: A
(G) Roof Plate
Type of Roof = Fixed Cone Roof Tank with Truss Support

Roof Slope = 1 : 6
Tan Q = 0.167 radian
Angle of cone to horizontal θse = 9.463 Deg
As Per Clause 5.10.2.2, Minimum nominal thickness required (excl. C.A.= 5 mm
Corrosion Allowance = 3.000 mm
Minimum thickness required = 8.000 mm
Thickness Provided = 8 mm
Roof plate Development Diameter = = 11.74 m

Where, D1 =Projected Roof diameter, in feet = 11.58 m
D = tank Diameter, in feet = 11.500 m
Top shell course Thickness = 10.00 mm
Projected Roof distance from shell = 30.20 mm
(Consider roof plate placing on curb angle C.G Point Dimension)
H = tank height = 9.01 m
h = perpendicular height of roof, in m= = 0.965 m
Project: WTP LOT 4

Rev.No: A
(H) Curb Angle Sizing & Selection :
As Per API 650, Cl. 5.1.5.9 (e)


11< D < 18 meter L 50 x 50 x 6 Thk.
D > 18 meter L 75 x 75 x 10 Thk.
For knuckle segment selected top member is = Detail A From F2 Fig

Provided = L 200 x 200 x 20 Thk.
Member Size : Length = 200 mm
Width = 200 mm
Thk = 20 mm
Circumference = 37 m
Curb Angle Weight = 2324 kgs/m
(I) Check for frangible joint requirements :
A', shall not exceed the following: A = [DLs/(2*π*Fy*tan(θ))] = 3812.127 sq.mm
Where,DLS = Nominal weight of the shell & any framing (but not roof plates)
supported by the shell & roof, in lbs. = 998085.282 N
tan Θ = roof slope = 0.167
Area of top angle plus the participating roof & shell
Top angle provided = L 200 x 200 x 20 Thk.
Ac = Cross sectional area of top angle = 7670 sq.mm.
Wc = maximum width of participating shell = 0.6(Rc tc)^0.5 = 136.492 mm
Where,Rc = inside radius of tank shell = 5750.000 mm
tc = thickness of shell plate - CA = 9.000 mm
Wh = maximum width of participating roof
= 0.3(R2 th)^0.5 or 300 mm (whichever is less) = 125.456 mm
Where, R2 = length of the normal to the roof, measured from
the vertical centreline of the tank = Rc/sinq = 34975.885 mm
th = thickness of roof plate = 5.000 mm
Participating area of shell plate, As =Wc x tc = 1228.426 sq.mm.
Participating area of roof plate, Ar = Wh x th = 627.279 sq.mm.
Therefore, total area 'At' of roof-shell junction Ac + As + Ar = 9525.7 sq.mm.
'A' (as per Cl.3.10.2.6) = 3812.127 sq.mm.

% of safety margin = 150 %
Since A<At, the joint may be considered to be non-frangible,Hence Provide Emergency vent
Project: WTP LOT 4

Rev.No: A
Compression Area adequacy

Required compression area as per F.5.1,
A = 200*D2*[P-(0.00127*DLR/D2)]/(Fy*tan(θ)
Where,
P = design pressure = 2.399 Kpa
DLR = Nominal weight of roof plates plus any attached structural = 124844.9 N
A = Total required compression area at the roof to shell junction, in sq.inches
= 200 x 132.3 x 1 = 732.759 sq.mm
43.33
Provided compression area is adequate
Maximum internal Design Pressure as per F 4.1
P = A Shell Fy tan Θ + 0.00127 DLR
200 D^2 D^2
where, Compression area of shell (A Shell) = WC x Top shell corroded thickness = 1228.426 sq.mm
= 53231.786 + 158.553 = 3.211 Kpa
26450.000 132.250
Pmax as per F.4.2

As per cl.F.4.2, the maximum design pressure, limited by uplift at the base of shell, shall not exceed:
Pmax = 0.000849 DLS + 0.00127 DLR - 0.00153 Mw
D^2 D^2 D^3
Where,
Pmax = Maximum design pressure, in Kpa
DLS = Nominal weight of shell & any framing (but not roof plates) supported by the shell & roof
= 998085.282 N
MW = Wind moment
= 195664.433 N-m
Pmax = 847.374 + 158.553 - 299.367 = 7.409 Kpa

132.25 132.25 1520.875
Failure Pressure as per F 4.6

Tank roof is non frangible hence calculation & comparison not required
Max. design pressure as per Cl. F.4.3:

Tank roof is non frangible hence calculation
rajkumar.s: not required
rajkumar.s:
don't delet
rajkumar.s:
Project: WTP LOT 4
Rev.No: A
(J) Shell Stability check against wind load :
H.1 Sizing of Intermediate wind grider :

As per item.(b) of Notes to Cl. 5.9.7.1 of API 650, the shape factor for the wind loading must not be
taken into consideration for assessing the quantity and sizing of Intermediate Wind Girders,
because the critical buckling condition used to assess the maximum unstiffened height of the shell focusses
on a localised area of the shell that is normal to the wind load to provide a most conservative design.
The relation between wind pressure and wind velocity is given by, Pz = 0.613 x Kz x Kzt x Kd x V^2 x I x G
Where, V = Basic Wind Speed in m/s = 33.80 m/sec
= 121.680 Km/h
kz = Risk Coefficient factor for exposure catogory C at Height of 40 ft = 1.04 -

kzt = Terrain, Height and Structure size factor = 1.00 -
kd = Topography Factor = 0.95 -
I= Equal to importance factor for Catogory II Structure = 1.00 -
G= Equal to Gust Factor for exposure C = 0.85 -
Pz = 588.13 N/m^2 = 0.588 Kpa

Internal vacuum Pe = 0.600 Kpa
Total pressure acting on shell [Pz+Pe] PTL = 1.188 Kpa
From above calculation,
selvakumar.s:
eq.3.17 of book
Effective wind velocity, V (PTL/0.613) =
0.5
44.02 m/s
"STORAGE TANKS & = 158.480 km/h
EQUIPMENT" by BOB
LONG & BOB GARNER
As Per API 650 CL 5.9.7.1, The maximum height of unstiffened shell in m,
H1 = 9.47 * t * [@sqrt.( t / D)**3] * [(190/V)**2]
Where, H1 = vertical distance, in feet, between the intermediate wind girder and the top angle of the shell
H1 = 84.814 m
t = ordered thickness, unless otherwise specified, of top shell course = 9.0 mm
(Corroded plate thk is need to considered due to checking of bukling in corroded condition)
D = nominal tank diameter = 11.500 m
H1' = Maximum height H1 shall be reduced by the ratio of the material's modulus of elasticity
at the maximum design temperature = 84.814 m
As Per API 650 CL 5.9.7.2, Calculating the transformed height of the shell
Wtr = W * @sqrt(t uniform/ t actual)**5
Where, Wtr = transposed width of each shell course, in mm
W =actual width of each shell course, in mm
t uniform = Ordered thickness of the top shell course minus CA = 9 mm
t actual = Ordered thickness of the shell course minus CA for which the transposed width is being calculated
Project: WTP LOT 4
Rev.No: A
Wact t act - CA Wtr Wtr Wtr

Course
(m) (mm) (m) (mm) (feet)
8 2000 9.000 2.000 2000 6.562

7 2000 9.000 2.000 2000 6.562
6 2000 11.000 1.211 1211 3.973
5 2000 15.000 0.558 558 1.830
4 2000 19.000 0.309 309 1.013
3 2000 25.000 0.156 156 0.510
2 2000 26.000 0.141 141 0.463
1 2000 7.000 3.750 3749 12.299
10.125 10123 33.211
Height of transposed shell ' H ' = 10.125 m
As per Cl.5.9.7.3, if the height of the tranformed shell is greater than H1, an intermediate girder is required
Since H<H1
Intermediate stiffener is not required
As per Cl.5.9.7.4, if half the height of the transformed shell exceeds the maximum height H1,
a second intermediate girder will be required
Since 1/2H<H1
A second intermediate girder is not required
Since 1/3H<H1
A third intermediate girder is not required
Since 1/4H<H1
A fourth intermediate girder is not required
the mid-height of the transformed shell is
One intermediate girder provided below the curb angle at a distance of = = 5.063 m (transposed)
(Suggested Distance from top side of curb angle to below)
H.2 The required minimum section modulus for the intermediate wind girder:
As Per API 650 CL 3.9.7.6 Z = (D^2 H1/17) (V/190)^2
where,
H1=the vertical distance between the intermediate wind girder and the top angle= 5.063 m
V = Wind velocity, in km/h = 158.480 km/h
Fig - Wind Girder
Selected member is = Detail C From 5.24 Fig
Size : Length = 150 mm
Height = 90 mm
Thk = 10 mm
Project: WTP LOT 4
Rev.No: A
Circumference = 37 m
Wind Girder Weight = 1346.435 kgs/m
Project: WTP LOT 4
Rev.No: A
Sketch
9.00 150.00 10.00
10.00
283.04
90.0
Sect.1(Shell)
Sect.2 Sect.3
Len Width Area Distance M=AD Iyy Ig Wt

Section
cm. cm. sq.cm. cm. cm.^3 cm.^4 cm.^4 (Mt.)
1.00 28.30 0.90 25.47 0.45 11.46 5.16 1.72
2.00 1.00 15.0 15.00 8.40 126 1058 281 0.428
3.00 9.0 1.00 9.00 16.40 148 2421 0.75 0.256
SUM ( 1+2+3 ) 16.90 49.47 285 3484 284 0.684
Dx = @sum(M) / @sum(A) = 5.76 cm.

D1 = @sum(W) - Dx = 11.14 cm.
I = Iyy + Ig - (@sum(M)^2)/A = 2125
Zprov. = I/Dmax = 191 cm^3
Z reqd. = 27.40 cm^3
Section modulus extra considered in percentage = 596.404 %

Since Z provided > Z required
Therefore the Intermediate wind girder design is safe
(K) Check for Overturning against wind load :

As per clause 5.2 of API 650
For a wind velocity of 190 Km/h,
The design wind pressure acting on vertical projected areas of Cylindrical surface = 0.860 Kpa
The design wind pressure acting on horizontal projected areas of Conical surface = 1.433 Kpa
The modified wind pressure can be calculated by multiplying (V/190)^2 to the wind pressure
Wind pressure on the projected area of the cylindrical surface P1 = 0.35 Kpa
Wind pressure on the projected area of the conical surface P2 = 0.59 Kpa
Wind force on the cylindrical surface = F1 = D x H x P1 = 36.56 KN
Wind force on the conical surface = F2 = 1/4 x TANQ x Sq D1 x P2 = 3.315 KN
Total Wind force on shell and roof = 39.87 KN
Where,
D1 = (D + (2*Top shell course Thk) + (2*Projected Roof distance from shell)) = 11.634 m
h = perpendicular height of roof = 0.969 m
Assuming roof slope = 1 Is to 6
TanQ = 0.166667
Overturning moment about the shell to bottom joint from horizontal + vertical wind pressure ,
Mw = F1 x (H/2) + F2 (H + h/3) = 195664.433 N-m
Project: WTP LOT 4
Rev.No: A
Checking overturning stability for unachored Tanks :-

Unachored tanks shall satisfy both of the following up-lift criteria :
1) 0.6 Mw + Mpi < Mdl / 1.5 +MDLR
2) Mw + 0.4Mpi < ( MDL + MF ) / 2 + MDLR
3) Mws + 0.4Mpi < ( MDL / 1.5) + MDLR
Where,
Mpi = moment about the shell to bottom joint from design internal pressure
Mw = overturning moment about the shell to bottom joint from horizontal plus vertical wind pressure.
MDL = moment about the shell to bottom joint from the nominal weight of the shell.
MDLR =moment about the shell to bottom joint from the nominal weight of the roof plate+any attached structurals
MF = moment about the shell to bottom joint from liquid weight,
where weight of liquid is WL defined in CL 5.11.2.3. Weight of band liquid at shell by
using a specific gravity of 0.7 and a height of one half the design liquid height H ,
so in SI Unit , Wa = 59*tb*sqrt ( Fby*H )
Here ,
Mw = 195664.433 N-m
Mpi = (Internal pressure) x (Cross sectional area of Tank) x ( Tank radius)
= 2399.376 x 103.86891 x 5.75 = 1433017.958 N-m
MDL = (Nominal weight of shell)x( Tank radius)
= 785994 x 5.75 = 4519465.872 N-m
MDLR = (Nominal weight of the roof plate + any attached structurals)x( Tank radius)
= 281449 x 5.75 = 1618334.519 N-m
MF = WL x (D/2) x Pi() x D
= 15544.3 x 207.738 = 3229143.06 N-m
Weight of a band of liquid calcuation ,
Where , WL = Min of [59*(tb-CA)(Fby*H)0.5,(140.8*H*D)] = 15544.32 N/m
Here,Ht = 9.600 m
tb - CA = 9.0 mm
Fby = 260 Mpa
1) 0.6 Mw + Mpi < Mdl / 1.5 +MDLR

0.6 Mw + Mpi = 117398.660 + 1433017.958 = 1550416.618 N-m
Mdl / 1.5 + MDLR = 3012977.248 + 1618334.519 = 4631311.767 N-m
Anchorage is not required
2) Mw + 0.4Mpi < ( MDL + MF ) / 2 + MDLR
MwS + 0.4MPi = 195664.433 + 573207.183 = 768871.616 N-m
( MDL + MF ) / 2 + MDLR = 3874304.466 + 1618334.519 = 5492638.985 N-m
3) Mws + 0.4Mpi < ( MDL / 1.5) + MDLR
Mws + 0.4Mpi = 195664.433 + 573207.183127444 = 768871.616 N-m
( MDL / 1.5) + MDLR 3012977.248 + 1618334.519 = 4631311.767 N-m
Project: WTP LOT 4
Rev.No: A
L) External Pressure Design for Tank Shell as per Appendix-V

Type of Roof = Fixed Cone Roof Tank with Truss Support
Angle of cone to horizontal θ = 9.463 Deg
Nominal tank diameter, D = 11.5 m
Shell height, H = 9.012 m
External design pressure, Pe = 0.60 Kpa
Modulus of Elasticity of roof material, ER = 199000 Mpa
Modulus of Elasticity of shell material, ES = 199000 Mpa
Yield stress of shell, FY = 260 Mpa
selvakumar.s:
Smallest allowable tensile stress of roof, f = 173 Mpa Select joint effiiciency
Top shell thk, [Nominal] ts1 = 10.0 mm
Bottom shell thk, [Nominal] tsb = 10.0 mm
Cor Thk of bottom plate under the shell, tb = 9.0 mm selvakumar.s: selvakumar.s:
Select joint effiiciency Select joint effiiciency
Joint eff. of roof plate, JEr = 0.35
Joint eff. of bottom plate, JEb = 1 selvakumar.s:
JEs Select joint effiiciency
Joint eff. of shell plate, = 0.85
Joint eff. of splice of stiffener, JEst = 0.7
Specified wind velocity, V = 121.68 Km/hr
Shell :
Max. wind pressure, W = 1.48*(V/190)2
W = 0.61 Kpa
Total design external pressure for shell, Ps = Max.(Pe,W+0.4Pe)
= 0.85 Kpa
Stability factor, ψ = 1.368
Tranformed shell height, HTS = 10.13 m
An unstiffened tank shell subjected to external pressure will buckle if following eqn. satisfied,[As per V.8.1.1]
(D/ts1)0.75[(HTS/D)(FY/ES)0.5] > 0.00675
(D/ts1)0.75[(HTS/D)(FY/ES)0.5]
= 0.0353
Shell will buckle elastically
The design external pressure for an unstiffened tank shell shall not exceed, [As per V.8.1.2]
< ES/[15203*ψ*(HTS/D)(D/ts1) ]
2.5
Ps or Pe
= 7.66
Unstiffened thickness is ok
The nominal thickness of the thinnest shell course for the design external pressure,[As per V.8.1.3]
tsmin(ext) > [47.07*(ψ*HTs*Ps)0.4*D0.6]/Es0.4
4.14 mm
Unstiffened thickness is ok
Intermediate Stiffener Design [ as per V.8.2]:
Max. Spacing of indermediate stiffener, Hsafe = ts12.5*ES/(15203*ψ*D1.5*Ps) [As per V.8.2.1.2]
Hsafe = 91.59 m
No. of intermediate stiffening rings, NS = (HTS/Hsafe) - 1 [As per V.8.2.1.3]

Project: WTP LOT 4
Rev.No: A
NS = -1.00
Stiffener is not required
Project: WTP LOT 4
Rev.No: A
M) Design of Anchor chair
Provided = 28 No's Dia of Bolt = 30.00 mm

Area of bolt = 560.539 sq.mm
As per Cl. 5.21b - Anchorage of tanks
Allowable
Allowable Anchor Bolt
Net Uplift Force/Bolt Stress/Bolt anchor Bolt Stress at
Uplift Load Case Stress Result Anchor Result
Attachment
N N Mpa Mpa Mpa

Design Pressure #VALUE! #VALUE! #VALUE! 104 #VALUE! 173 #VALUE!
Test Pressure #VALUE! #VALUE! #VALUE! 139 #VALUE! 217 #VALUE!
Failure Pressure -986522 -35232.95 -62.856 250 Safe 260 Safe
Wind Load #VALUE! #VALUE! #VALUE! 200 #VALUE! 217 #VALUE!
Design Pressure + Wind #VALUE! #VALUE! #VALUE! 139 #VALUE! 217 #VALUE!
Design Pressure 58111 2075.40 3.703 200 Safe 217 Safe
Frangibility pressure -986522 -35232.95 -62.856 250 Safe 260 Safe
Uplift Load Case from below calculated Formulas :

Design Pressure = [ (P - 0.08 th) x D^2 x 785] - W1
Test Pressure = [ (Pt - 0.08 th) x D^2 x 785] - W1
Failure Pressure = [ (1.5 x Pf - 0.08 th) x D^2 x 785]- W3
Wind Load = Pwr x D^2 x 785 + (4 x MWH / D) - W2
Seismic Load = 4 MRW / D - W2 (1-0.4 AV)
Design Pressure + Wind = ([Fp x P + PWR - 0.08 th) x D^2 x 785] + (4 MWH / D) -W1
Design Pressure = ([Fp P - 0.08 th) x D^2 x 785)
Frangibility Pressure = [(3 x Pf - 0.08th) x D^2 x 785] - W3
where;
W1 = Corr weight of shell + any load supported by shell other than roof plate = #VALUE! N
W2 = Corroded weight of shell & roof + any load supported by shell & roof, W2 = #VALUE! N
W3 = Uncorroded weight of shell + any load supported by shell other than roof plate = 920080 N
P= Design Pressure, in Kpa = 2.399 Kpa
th = Nominal Roof plate thickness (When used with W3) = 8 mm
th = Corroded Roof plate thickness (When used with W1) = 5 mm
D= Tank Diameter = 11.5 m
H= Tank Height = 9.012 m
Pf = Tank roof is non frangible hence Failure Pressure cal not required = 0.000 Kpa
Pt Test Pressure = 2.999 Kpa
MWH Equals PWS x D x H^2 /2 = 164717.55 Nm
Pws Wind Pressure on Shell = 352.720 N/m^2
PWR Wind Uplift Pressure on Roof = 0.588 Kpa
Mw Wind Moment = 195664 NM 19945.41 kgs-m
Project: WTP LOT 4
Rev.No: A
Hence, governing force / Bolt = #VALUE! N

Induced Stress on each Bolt = Governing force / Bolt Area = #VALUE! N/mm^2
Minimum yeild strength of bottom plat = 260 Mpa 260 N/mm^2
Bolt Material yeild stress = 250 Mpa 250 N/mm^2
Allowable stress of ( 0.8 x fy ) = 200 N/mm^2
#VALUE!
Counter Balacing Weight As per Appendix : F Clause : F7.5

Condition : a
Uplift due to 1.5 times the Design Pressure= 1.5 x pi() / 4 x ID^2 x Design Pressure
= 38120.12 kgs
Uplift from Design wind velocity on tank = ( 4 x wind moment ) / Anchor Bolt B.C.D
= 6732.62 kgs
Corroded weight of shell and roof = #VALUE! kgs
Net upward force = #VALUE! kgs ……...'(1)
Condition : b
Uplift due to 1.25 times the Test Pressure = 1.25 x( 1.25 x pi() / 4 x ID^2 x Design Pressure )
= 39708.46 kgs
Uncorroded weight of shell and roof = 93790.02 kgs
Net upward force = -54081.56 kgs ……...'(2)
Condition : c
Calculated Failure Pressure, = 0.0000 Kg /cm^2
Uplift due to 1.5 times the Failure Pressur = 1.5 x pi() / 4 x D^2 x Failure Pressure
= 0 kgs
Corroded weight of shell and roof = #VALUE! kgs
projection from out to in = 0 mm
weight of liquid ring wall 0 kgs
Net upward force = #VALUE! kgs ……...'(3)
There fore,maximum upward lift as per clause F 7.5 = Max of (Above Conditions- 1,2,3)
Maximum weight of (1),(2),(3) = #VALUE! kgs ……...'(4)
Max wind Moment = 19945 kgs-m
Upward lift due to internal pressure (A) = ### kgs ( From Page No: 24 )
Corroded weight of tank shell (B) = #VALUE! kgs
(includes all corroded weight)
Upward lift due to moment (c) = 6733 kgs
Net upward force (A+B-C) = #VALUE! kgs ……...'(5)
Considered Uplift Force from = #VALUE! Kgs

Maximum weight of (4) & (5)
Project: WTP LOT 4
Rev.No: A
Check for tention

Hence, Governing Force / Bolt = = #VALUE! N
Induced Stress on Each Bolt /C.S Area of bolt = #VALUE! N/mm^2
Allowable Tensile stress in the anchor bolts will be = 400.000 N/mm^2 (Mtl:ISO 898 Class 4.6)
% of margin in stress.= = #VALUE! %
#VALUE!
Check for shear
Max of force per bolt due to wind = 6988.015 Nm
Induced shear Stress per Bolt = 12.467 N/mm^2
Allowable Shear stress of anchor bolts will be = 192.000 N/mm^2 (Mtl :ISO 898 Class 4.6)
% of margin in stress.= = 93.507 %
Provide anchorage is sufficient.
(1) Design of Top Plate : '( Ref. Design of Anchor chair as per AISI-E1,VOLUME -II,PART-VII )
Design load is minimum of ( a,b,c)
where, a = Minimum yeild stress x c/s area of bolt 31.50 Kips
b = (maximum allowable anchor bolt load) 50.41 Kips
c = (induced tensile stress x c/s area of bol #VALUE! Kips
Design load per anchor = Pskip = #VALUE! Kips

Max recommented Critical stress in Top pl S = 25 Ksi
Distance between vertical plates = g = 3.937 inches 100.0 mm
Anchor bolt dia. d = 1.181 inches 30.0 mm
Distance from outside of top plate to edge of hole," f " = 1.476 inches 37.5 mm
Annular plate projection = 50 mm
Ab = root area of anchor bolt = 560.539 sq.inches 361637 mm^2
D = tank diameter = 37.729 feet 11.500 m
Db = anchor bolt circle diameter = 38.877 feet 11.850 m
Do = compression plate outer diameter = 39.370 feet 12000.0 mm
Required Top plate thickness

C = [ Pkip / S.f x (0.375g-.22d ) ] = #VALUE! inches
#VALUE! mm
Provided Top plate thickness 26 mm
#VALUE!
240
75 165
26
185 147
Project: WTP LOT 4
Rev.No: A
12
Project: WTP LOT 4
Rev.No: A
(2) Chair Height :
Anchor bolt eccentricity e = 4.49 inches 114 mm

corroded shell thickness + R.F Pad thk t = 0.787 inches 20 mm
Top plate width a = 7.87 inches 200 mm
Say height of anchor chair h = 7.28 inches 185 mm
Shell Radious R = 226.378 inches 5750 mm
Annular plate thickness m = 0.472 inches 12 mm
Now , Zv = 1
( 0.177 am / sqrt ( Rt ) ) * ( m/t )^2 + 1.0
= 1
1.02
= 0.9826
Now , S = Pe 1.32 Z + 0.031
t^2 1.43 ah^2 + (4 ah^2)^0.333 sqrt (Rt)
Rt
= #VALUE! 1.2970 + 0.031
0.62 597.32 13.351
+ 11.837
178.3
= #VALUE! Ksi < 25 ksi

#VALUE!
200
100
(3) Design of vertical plates :
Min req Vertical side plate thickness = max( ( 0.04 ( h - c ), 0.5 inches )
= 0.250 inches < 1/2" inches
Required Thickness = 6.36 mm < 12.7 mm
Provided Vertical Plate Thickness = 14 mm
Provided Vertical plate Thickness is sufficient.
(4) Checking of weld size :
Size of weld, w = 6 mm (Double side fillet weld)
Wv = Pskip = #VALUE! = #VALUE! Kips per lin
a+2h 22.441 inch of weld
Wh = Pskip X e = #VALUE! = #VALUE! Kips per lin

Project: WTP LOT 4
Rev.No: A
a h + 0.667 h^2 92.73 inch of weld

Project: WTP LOT 4
Rev.No: A
W = sqrt ( Wv^2 + Wh^2 )
= #VALUE! Kips per lin inch of weld

9.6w = 2.268 Kips per lin inch
#VALUE!
(5) Check for e minimum value of anchor bolt eccentricity :-
emin = 0.886d + 0.572 ,based on a heavy hex nut clearing shell by 1/2 inch = 1.618 inch
41.1088 mm
Eccentricity calculated value is less than considered value hence safe
Weight and Plate Thickness Table

Thickness UnCorr Wt
Sl.No Description
mm Kgs
1 Anchor Comp plate 26 274.310
2 Anchor Gusset plate 14 131.181
Total Weight = ###
Project: WTP LOT 4
Rev.No: A
N) Cleanout Door Design

Design Input
Annular Plate provided or not = YES
No of Cleanout doors Required = 1 No
Maximum Liquid Level = 9.012 m
Specific gravity G, not less than 1.0. = 1.02
Material of construction = A 516 Gr 70
Material Group = IIIA
Depends upon material group, the width or Height of the clear opening shall not exceed 1200mm
Height of Opening = 36 inch 900 mm OK

Width of Opening = 48 inch 1200 mm OK
First shell course thk from calculation = 10 mm
Note : same one is used for Nozzle neck Thk ,Shell R.F Pad Thk & shell insert plate Thk.
therefore,
Nozzle neck Thk = 10 mm
Shell R.F Pad Thk = 10 mm
Shell insert plate Thk. = 10 mm
No of Bolts = 46 Nos
Bolt Diameters = 24 mm
Edge Distance = 38 mm
Bottom Reienforcing Plate

As per API 650,clause 5.7.7.6
Minimum thickness of the bottom reienforcing plate, tb h^2 + b x sqrt(HG) + CA
360000 310
Here, h = vertical height of clear opening
b = horizontal width of clear opening
H = maximum design liquid level (see 5.6.3.2)
G = specific gravity, not less than 1.0.
therefore,
tb = Cal.nominal thickness of the bottom reinforcing plate= = 26.630 mm
As per API 650,Table 5-10:
Minimum Thickness of Bottom Reinforcing plate = 23.632 mm
Maximum Thickness of Bottom Reinforcing plate from table is = 40 mm
Provided bottom reinforcing plate Thickness value is inbetween value of the tabulated Value, Hence OK
therefore,
Provide Thickness of the Bottom Reinforcing plate 32 mm
Corroded Thickness of the Bottom Reinforcing plate 29 mm
For Bolting Flange
Thickness of Bolting Flange From Table = = 17.975 mm
Provided Uncorroded Thickness of Bolting Flange = = 22.000 mm
For Cover Flange
Thickness of cover plate From Table = = 17.975 mm
Project: WTP LOT 4
Rev.No: A
Uncorroded Thickness of cover plate = = 22 mm

Corroded Thickness of Bolting Flange = = 19.00 mm
Project: WTP LOT 4
Rev.No: A
For Shell R.F Pad

Required cross sectional area of the reinforcement over the top of the openingACS>= K1ht/2
Here, K1 = Area coeffient from Figure 5-11 = 1.205
Vertical axis Value = ((((H+8.8)*D)+71.5)/(1.408*h)*((123*t)/(2.6*D*(H-1)))^0.5) = 0.663
h = Vertical Height of clear opening, = 900 mm
t = calculated lowest shell course thickness = 10 mm
therefore,Acs,required cross sectional area of the RF pad = 5422 mm^2
Provided RF Pad cross sectional Area = 13720 mm^2
Provided shell reinforcing plate area value >Required RF Pad area, Hence Safe
Thickness of R.F plate = = 10 mm
For Nozzle Neck
Uncorroded Thickness of Nozzle Neck = = 10.00 mm
Corroded Thickness of Nozzle Neck = = 7.00 mm
Weight and Plate Thickness Table

Thickness UnCorroded Weight Corroded Weight
Sl.No Description
mm Kgs Kgs
1 Bottom RF Plate 32 408.230 369.959
2 Bolting Flange 22 114.809 78.476
3 Cover Flange 22 256.400 221.436
4 Shell R.F Pad 10 158.056 158.056
5 Nozzle Neck 10 27.990 19.593
Total Weight = 965.484 847.519
1040 mm, 2000 m

value of ' r2 ' 10 mm Width of shell plate
Neck thk
620 mm, 1372 mm
610 mm, ' r1' radius to nozzle neck As per API 650 Table 5-11a
104 mm 914 mm
f3 value from table 5-9a Height of opening 1028 mm
609.5 mm, Height of bolting flange
121 mm, f2 value from table 5-9a

724
1350
From value of ' W 'as per Table 5-9a
Flush Type Cleanout Fittings Sketch (As per API 650, Fig 5-12)
Project: WTP LOT 4

Rev.No: A
O) Nozzle Details and Pipe Thickness Tabulation

Shell Side Mounting Nozzles
Thk As per
Nozzle Thickness as Provided Nozzle
QTY Pipe O.D B31.3
Size Flange per API 650 Thk
Nozzle Calculation
Sr.No Service Rating, Type Result Remarks
Mark
& Face
Equivalent
No's Inch mm mm mm mm
Schedule
1 N1 1 Filtered Water In 24 150 #, WNRF 609.4 6.61 12.70 12.70 Sch XS O.K
2 N2 1 MMF/SAC Charge Pumps 24 150 #, WNRF 609.4 6.61 12.70 12.70 Sch XS O.K
3 N3 1 Over Flow 20 150 #, WNRF 508 6.61 12.70 12.70 SCh XS O.K
4 N4 1 TW 2 150 #, WNRF 60.32 6.60 5.54 8.71 SCh 160 O.K
5 N6 1 Oil Skim Drain 4 150 #, WNRF 114.3 6.60 8.56 8.56 SCh XS O.K
6 N7 1 Sample 2 150 #, WNRF 60.32 6.60 5.54 8.71 SCh 160 O.K
7 N8 1 Sample 2 150 #, WNRF 60.32 6.60 5.54 8.71 SCh 160 O.K
8 N14 1 Vacuum Truck Drain 4 150 #, WNRF 114.3 6.60 8.56 8.56 SCh XS O.K
9 N17 1 Spare 2 150 #, WNRF 60.32 6.60 5.54 8.71 SCh 160 O.K
10 N18 1 Spare 2 150 #, WNRF 60.32 6.60 5.54 8.71 SCh 160 O.K
1 No of Nozzle
11 N19 1 Spare 2 150 #, WNRF 60.32 6.60 5.54 8.71 SCh 160 O.K added as per Post
tender TQ
12 N20 1 MMF/SAC Charge Pump Recycle 10 150 #, WNRF 273.05 6.60 12.70 12.70 SCh XS O.K
13 M1 1 Bottom Manway 30 150 #, WNRF 762 6.61 8 12.70 Sch XS O.K
14 M2 1 Cleanout Door 36 x 48 As per API 650 Note :4
Project: WTP LOT 4

Rev.No: A
Roof Side Mounting Nozzles
Thk As per
Nozzle Nozzle Thickness as
QTY B31.3 Provided Thk Result
Size O.D per API 650
Calculation
Sr.NoNozzle Mark Service Remarks
Equivalent
No's Inch mm mm mm mm
Schedule
1 N5 1 Nitrogen Out 6 150 #, WNRF 168.28 6.60 - 10.97 SCh XS O.K

2 N9 1 Spare 4 150 #, WNRF 114.3 6.60 - 8.56 SCh XS O.K
Nozzle size
changed 3" to 2"
3 N10 1 Nitrogen In 3 150 #, WNRF 88.9 6.60 - 7.62 SCh XS O.K
(increased) as per
Post tender TQ
5 N13 1 Spare 4 150 #, WNRF 114.3 6.60 - 8.56 SCh XS O.K

7 N16 1 Pressure Vacuum Valve 8 150 #, WNRF 219.08 6.60 - 12.70 SCh XS O.K
4 K1 1 Levl Indicator Transmitter 4 150 #, WNRF 114.3 6.60 - 8.56 SCh XS O.K
6 K2 1 Levl Indicator Transmitter 4 150 #, WNRF 114.3 6.60 - 8.56 SCh XS O.K
8 K3 1 Pressure Indicator Transmitter 2 150 #, WNRF 60.32 6.60 - 8.71 SCh 160 O.K
9 M3 1 Top Manway / Blow Off Hatch 24 150 #, WNRF 609.4 6.61 6 12.70 Sch XS O.K
Notes :
1) Calculated values are tabulated as per ASME B31.3-2010
2) Material of construction (MOC) of Nozzle relevant Parts are considered as below,
Flanges : A 105
Pipes : A 106 Gr. B,
Fitting : A 234 Gr WPB
Bolting : A 193 Gr B7 with A 194 Gr 2H Nuts
Gaskets : For all Blind Flanges (Except Manhole):
Spiral wound gasket (SPWD) of Flexatallic style CG with non-asbestos Filler & Winding Material with SS 316L Internal compression Ring .
Project: WTP LOT 4

Rev.No: A
For all Manhole Flanges :

GARLOCK BLUE-GARD-3000
3) All Nozzle Flanges Up To 24" shall be as per ASME B16.5. Nozzle more than 24" (Including Manhole Flanges) shall be as Per ASME B16.47 (Series-A).
And all Nozzle Pipes shall be as per B16.3
4) Refer Cleanout Door Design (36 x 48) Calculation
5)
Project: WTP LOT 4
Rev.No: A
P) 'Tank Weight Table

Corroded Wt Uncorroded Wt
Total Shell Weight Thk 68759 Kgs 80122 Kgs Remarks
Shell Course 1 10 3974 Kgs 5677 Kgs
Roof Plate Wt 8 4419 Kgs 7070 Kgs

Roof structure Wt ` Kgs 4949 Kgs
Top Curb Angle 2251 Kgs 2324 Kgs
Wind girder 1 676 Kgs 676 Kgs
Wind girder 2 676 Kgs 676 Kgs
C.O.D Bolting flange 78 Kgs 115 Kgs

C.O.D Cover flange 221 Kgs 256 Kgs
C.O.D R.F Pad to Shell 158 Kgs 158 Kgs
C.O.D Nozzle Neck 20 Kgs 28 Kgs
Anchor Comp plate 274 Kgs 274 Kgs
Anchor Gusset plate 131 Kgs 131 Kgs
For Spiral Staircase 3314 Kgs 3314 Kgs
Other Shell dead Wt 6876 Kgs 8012 Kgs 10% Shell Wt Considered
Other Roof Dead Wt 442 Kgs 707 Kgs 10%Roof Plate Wt Considered
Roof Uplift 25502 Kgs
Total Weight -62793 Kgs 108812 Kgs
Bottom weight 10 4241 Kgs 6058 Kgs
Annular Bot PL Wt 12 2357 Kgs 3143 Kgs
C.O.D Bottom R.F Plate 370 Kgs 408 Kgs
Total weight -55825 Kgs 118421 Kgs
Q) Loading Data Table

Empty Weight [Uncorroded] 118421 kgs
Hydrotest Weight (Liquid level considered Up to Top of Curb angle) 1054488 kgs
Operating Weight (Up to Maximum Liquid Level of Product) 811009 kgs
Wind Load
Shear 4064 kgs
Project: WTP LOT 4
Rev.No: A
Moment 19945 kgs-mts

Project: WTP LOT 4
Rev.No: A
Nozzle Data :
Size in Inches 30 Inches
Class 150#
1) Piping Thickness Calculation as per ASME B 31.3 - 2010
Outside Diameter of pipe, 'D' : 762 mm

Material : A 106 Gr B
Design Temperature, Maximum 'T' : 100 0C 212.00 0F
Test Temperature, 't' : -29 0C -20.20 0F
Internal Design Pressure, 'P' 35.00 mbar : 0.00240 N/mm2 0.02 Kg/cm2 (g)
Allowable stress at Design Temp.(Table-A1), 'S' : 137.90 N/mm2 1405.66 Kg/cm2 (g)
Allowable stress at Test Temp.(Table-A1), 'SO' : 137.90 N/mm2 1405.66 Kg/cm2 (g)
Yeild Strength at Test Temp.(Table-A1), 'Re' : 241.32 N/mm2 2459.90 Kg/cm2 (g)
Quality Factor (Table A1-B), 'EJ' : 1.00
Coefficient at Design Temp, 'YT' : 0.4
Coefficient at Test Temperature, 'Y200C : 0.4
Weld Joint Strength Reduction Factor per para 302.3.5e, 'W' : 1.00
Manufacturing Tolerance considered : 0.3 mm
Corrosion Allowance, 'CA' (Considered both sides) : 6.00 mm
Thickness Calculation in accordance with Para304.1
Minimum required thickness, 't = PD/{2(SEW+PY)} ' : 0.007 mm
Design Thickness(incl.corrosion), 'td = t+c ' : 6.307 mm
Tolerance 'tol' : 0.300 mm
Required Minimum wall thickness, 'tr = td+tol' : 6.61 mm
Maximum Allowable Working Pressure in acc.with para 304.1

MAWP in the condition,hot/corroded, 'PMAW = ( 2SEW(tm-c) / D-2Y(tm-c) )' : 0.22 N/mm2 2.24 Kg/cm2 (g)
Hydrostatic test pressure in acc.with para 345.4.2

Calculated hydrosatic test pressure, 'Ptest = 1.5P*min(So/S,6.5)' : 0.0036 N/mm2 0.04 Kg/cm2 (g)
Actual Hydrotest Pressure, 'Pact' : 0.0036 N/mm2 0.04 Kg/cm2 (g)
Stress Value at Hydrostatic test Pressure

In the condition,New-tol, 'Stest = ( Pact.x (D-2Y(tm-tol)) / 2E(tm-tol) ) : 0.2160 N/mm2 2.20 Kg/cm2 (g)
90% of the yeild strength at test Pressure, 0.9xRe : 217.1849 N/mm2 2213.91 Kg/cm2 (g)
Stress Value at actual hydrotest pressure less than yield strength at test temperature, design is safe.
Project: WTP LOT 4
Rev.No: A
Nozzle Data :
Class 150

Outside Diameter of pipe, 'D' : 609.4 mm
Material : A 106
Test Temperature, 't' : -29 C 0
-20.20 0F
Allowable stress at Design Temp.(Table-A1), 'S' : 137.90 N/mm 2
1405.66 Kg/cm2 (g)
Yeild Strength at Test Temp.(Table-A1), 'R e' : 241.32 N/mm 2
2459.90 Kg/cm2 (g)
Coefficient at Design Temp, 'Y T' : 0.4
Coefficient at Test Temperature, 'Y 200C : 0.4
Corrosion Allowance, 'CA' (Considered both sides) : 6.000 mm
Design Thickness(incl.corrosion), 't d = t+c ' : 6.308 mm
Required Minimum wall thickness, 't r = td+tol' : 6.61 mm


Calculated hydrosatic test pressure, 'P test = 1.5P*min(So/S,6.5)' : 0.0053 N/mm2 0.05 Kg/cm2 (g)

In the condition,New-tol, 'Stest = ( Pact.x (D-2Y(tm-tol)) / 2E(t m-tol) ) : 0.2515 N/mm2 2.56 Kg/cm2 (g)
90% of the yeild strength at test Pressure, 0.9xR e : 217.18485 N/mm2 2213.91 Kg/cm2 (g)
Project: WTP LOT 4
Rev.No: A
Nozzle Data :
Class 150

Material : A 106
-20.20 0F
1405.66 Kg/cm2 (g)
2459.90 Kg/cm2 (g)
Corrosion Allowance, 'CA' (Considered both sides) : 6 mm



Project: WTP LOT 4
Rev.No: A
Nozzle Data :
Class 150

Material : A 106
-20.20 0F
1405.66 Kg/cm2 (g)
2459.90 Kg/cm2 (g)
Corrosion Allowance, 'CA' (Considered both sides) : 6 mm



Project: WTP LOT 4
Rev.No: A
Nozzle Data :
Class 150#

Material : A 106 Gr.B
Corrosion Allowance, 'CA' : 6 mm



Project: WTP LOT 4
Rev.No: A
Nozzle Data :
Class 150#




Project: WTP LOT 4
Rev.No: A
Nozzle Data :
Class 150#




Project: WTP LOT 4
Rev.No: A
Nozzle Data :
Class 150#




Project: WTP LOT 4
Rev.No: A
Nozzle Data :
Class 150#




Project: WTP LOT 4
Rev.No: A
Tentative Plate MTO

Diameter 11500.00 mm Quantity: 1 No
Height 9012.00 mm Weight/Tank 50495.931 Kgs
Total plate Requirement as per Plate Thickness wise
S.NO DESCRIPTION MOC LENGTH WIDTH THK QTY WEIGHT

mm mm mm No's kgs
1 Plate A 516 Gr 70 10000 2000 6 0.000 0.000
2 Plate A 516 Gr 70 10000 2000 8 6.192 7777.175
3 Plate A 516 Gr 70 10000 2000 10 15.548 24411.061
4 Plate A 516 Gr 70 10000 2000 14 3.677 8081.852
5 Plate A 516 Gr 70 10000 2000 18 3.618 10225.843
6 Plate A 516 Gr 70 10000 2000 25 0.000 0.000
TOTAL WEIGHT = 50495.931 Kgs
Notes :
1) This MTO consist the requirement of shell, Bottom, Roof,COD, Anchor chair, All R.F pad attachement Plates
requirements are considered.
2) Carbon Equivalent shall not be more than 0.42 percentage.
3) All the plates shall have the heat numbers and the manufacturers marking.
4) All the plates shall be with material test certificate as per EN 10204/ISO 10474 3.1B Certificate.
Insulation Required Attachements Calculation
Tank Dia : = 11500 mm
Tank Ht : = 9012 mm
First Shell THK = 10 mm
Insulation thickness as per requirement = 39 mm
Tank Circumference Length = 36191.147 mm
Tank Circumference Area = 326154620 mm^2
Rod (9 Nos) Provided Area = 160000 mm^2
Rod Length Required 95833 mm
Angle ring Circumference = 36524.156 mm
No of Angle ring required = 7.670 Nos 8 Nos

No of support cleat required per ring = 24.127 Nos 25 Nos
MTO for Shell side isulation atachement

Sl.No Description Size Length Total Qty Unit WT Total Wt
Lengh mm Width mm Thk mm m Nos Kgs kgs
1 Angle Ring L 50 X 50 X 6 Thk 50 50 6 6000 49 4.47 1.31
2 GI Bolt with Nuts M6 x 40 Lg 974

6 GI Bolt with Nuts M6 * 40 Lg 122
5 GI Bolt with Nuts M6 x 40 Lg -207.000
11 GI Bolt with Nuts M6 x 25 Lg 400
3 Neoprene Waser 20 O.D x 3 Thk 974

7 Neoprene Waser 20 O.D x 3 Thk 122
6 Neoprene Waser 20 O.D x 3 Thk -207.000
4 Aluminum Waser 6 I.D x 2 Thk 974

8 Aluminum Waser 6 I.D x 2 Thk 122
7 Aluminum Waser 6 I.D x 2 Thk -207.000
5 From Curbe Angle Legplate 36524.156 50 6 1 2.355 0.09

9 Support Cleat Plate Plate 100 40 8 200 0.2512 0.05024
10 Support Cleat Gusset Plate 100 40 8 200 0.2512 0.05024
12 Asbestos Sheet 100 40 3 200
13 Rod 5 Dia 47 6000 16 0.155 14.88
Total Weight 16.38067
Roof developement diameter = 3578.44 mm

Roof developement radius = 1789.22 mm
Developement Roof Area = 10057191 sq.mm
Total number of rafters calculated = 6 nos.
Provide = 3 Nos. main rafters = Nm
Provide = 3 Nos. secondary rafters = Ns
Total = 6 Nos
In Between Main and secoundary Rafter angle, q = 60.000 degrees
In Between Main Rafter angle, q = 120.000 degrees
Length Between Purlins = 850 mm
No of Purlins provided 1 Nos
SS' (Arclength) = 3747.331 m
OT1 = 894.609 m
p1p1' = 3099.018 m
p2p2' = 1626.774 m
p3p3' = 154.531 m
p4p4' = -1317.712 m
p5p5' = -2789.955 m
p6p6' = -4262.198 m
p7p7' = -5734.441 m
p8p8' = -7206.685 m
p9p9' = -8678.928 m
No of Cleats provided = 90.000 Nos

No of Bolts required = -68.226 Nos
Tank Circumference Area = 10057191 mm^2
Rod (9 Nos) Provided Area = 160000 mm^2
Rod Length Required 2961 mm
MTO for Shell side isulation atachement

Size Total Qty Unit WT Total Wt
Sl.No Description Lengh mm Width mm Thk mm Lengh m Nos Kgs kgs
1 Support Cleat Plate Plate 50 50 6 90.000 0.11775 0.010598
2 Support Cleat Gusset Plate 75 50 6 90.000 0.176625 0.015896
3 Support Cleat Gusset Plate 939.22 25 3 6.000 0.58875 0.00
4 Support Cleat Gusset Plate -21362.27 25 3 3.000 0.58875 -0.04
8 Rod 5 Dia 47 6000 1 0.155 0.00093
Total Weight -0.00699
Total Painting MTO
Surface
Sl. No: Description Min. no. of coat Tot.DFT Coating System Area in M^2 Remarks
Preperation
Internal Coating requirement
Carbon Steel inside surfaces of tank shell, bottom Belzona 1391S

1 plate & roof plate and internal attachements for SP 5 3 300 µm (sprayable 486
tanks version)
External Coating requirement
External surface of shell, cone roof plate top side

Prime Coat :
1 and roof strural arrangements and spiral stairway SP 10, SA 2.5 - 75 to 100 Phenolic Epoxy 403
and hand railing and external all attachements etc
Prime Coat :
External Surface of Storage Tank Floor with
2 Concrete Base SP 10, SA 2.5 - 500 to 625 Amin Cured 106
Epoxy
Hot dipped
2 Steps and Platforms - - - galvanized 43
Notes :
1) Internal coating of the storage tank shall be in accordance with specification of internal coating for tanks, vessels and piping
(MUK-FAC-254)
2) External coating of the storage tank shall be in accordance with specification of internal coating for tanks, vessels and piping
(MUK-FAC-200)
3) Only client approved painting system/Brand and colour can be used.
considered for two tanks
Tank Diameter = 11500 mm
Top shell thk = 22
Roof thickness = 8
curb angle size = ISA 100 x 100 x 15 Thk.
Curb angle C.G = 30.20
Rafter positioning d= 11620.40
Roof Slope = 1 : 6
Rafter Length = 6124 mm
No of Rafters req = 28 Nos
Total Length required 171485.6795 14.290473
S.NO DESCRIPTION size MOC Length Qty Unit Wt

meter kg/m
1 External Rafters UC 152 X 152 X 37 A 36 12000 15 37
3
4
5
6
7
Total weight =
Total Wt
Kgs
6660.000 Total Length
6660 Kgs
Number of Tanks 1 no
DIAMTER 11500 mm
HEIGHT 9012 mm
Length Wight in Wight in

Sl.No Description Material Size mm Qty Kgs Kgs Remarks
1 C' Frame A 36 C150 X 75 X 5.5/10 6000 1.145 18.000 123.70

2 C' Frame A 36 C150 X 90 X 6.5/12 6000 0.143 23.900 20.53
3 Equal Angle A 36 L90 X 90 X 7 THK 6000 4.819 9.620 278.12
4 Flat Bar A 36 Flat 200 x 6 6000 4.519 9.4 254.85
5 Flat Bar A 36 Flat 100 x 6 6000 6.333 4.7 178.60
6 Steps (Grating) A 36 245 x 760 44.910 13.2 592.80936 (HDG)

7 Floor (Grating) A 36 750 x 980 2.000 144.2 144.2 (HDG)
8 Pipe A 53 Gr.B 1-1/2" SCH 40 6000 15.917 4.05 386.79
9 Pipe A 53 Gr.B 1-1/4" SCH 40 100 10.000 3.39 3.39
10 Pipe A 53 Gr.B 3/4" SCH 40 6000 8.650 1.69 87.71
11 Hex Bolt/Nut A 193 Gr. B7/ A 194 Gr.2H M16 X 40 lg 121.000 (HDG)
12 Hex Bolt/Nut A 193 Gr. B7/ A 194 Gr.2H M10 X 35 lg 177.912 (HDG)
13 Stud Bolt/Nut A 193 Gr. B7/ A 194 Gr.2H M8 X 25 Lg (20S)W/Clip 8.000 (HDG)
14 Saddle clip A 36 T 1.6 8.000

15 Plate A 36 8 THk 149.97
16 Plate A 516 Gr.70N 8 THk 50.05
Total Weight in Kgs 2270.72
MILE = 1.6093 KILOMETER
ACRE = 0.4047 HECTARE
POUND = 0.4536 KILOGRAM
DEGREE FARENHEIT * 5/9 – 32 = DEGREE CELSIUS
MILLIMETRE= 0.394 INCH
METRE = 3.2808FOOT
METRE = 1.0936YARD
1) MILD STEEL (MS)

SHEET
WEIGHT (KGS) = LENGTH (MM) * WIDTH (MM) * 0. 00000785 * THICKNESS
example – The weight of MS Sheet of 1mm thickness and size 1250 MM * 2500 MM shall be
2500MM * 1250 MM * 0.00000785 * 1 = 24.53 KGS/ SHEET
—————————————————
ROLLED STEEL CHANNELS
MS SQUARE
WEIGHT (KGS ) = WIDTH * WIDTH * 0.00000785 * LENGTH.
Example : A Square of size 25mm and length 1 metre then the weight shall be.
25 * 25 * .00000785 * 1000mm = 4.90 kgs / metre
MS ROUND
WEIGHT (KGS ) = 3.14 * 0.00000785 * ((diameter / 2)*( diameter / 2)) * LENGTH.
Example : A Round of 20mm diameter and length 1 metre then the weight shall be.
3.14 * 0.00000785 * ((20/2) * ( 20/2)) * 1000 mm = 2.46 kgs / metre
SS ROUND
DIA (mm) * DIA (mm) * 0.00623 = WEIGHT PER METRE
SS / MS Pipe
OD ( mm) – W.Tthick(mm) * W.Thick (mm) * 0.0248 = Weight Per Metre
OD ( mm) – W.Tthick(mm) * W.Thick (mm) * 0.00756 = Weight Per Foot
SS / MS CIRCLE
DIA(mm) * DIA (mm) * THICK(mm) * 0.0000063 = Kg Per Piece
SS sheet
Length (Mtr) * Width (Mtr) * Thick(mm) * 8 = Weight Per Piece
Length (ft) * Width (ft) * Thick(inch) * 3 /4 = Weight Per Piece
S.S HEXAGONAL BAR

DIA (mm) * DIA (mm) * 0.00680 = WT. PER Mtr
Dia (mm) * Dia (mm) * 0.002072 = Wt. Per foot.
BRASS SHEET
WEIGHT (KGS) = LENGTH (MM) * BREADTH (MM) * 0. 0000085 * THICKNESS
EXAMPLE = THE WEIGHT OF BRASS SHEET OF THICKNESS 1 MM , LENGTH 1220 MM AND BREADTH 355 MM SHALL BE
1220 * 355 * 0.0000085 * 1 = 3.68 Kgs / Sheet
COPPER SHEET
EXAMPLE = THE WEIGHT OF BRASS SHEET OF THICKNESS 1 MM , LENGTH 1220 MM AND BREADTH 355 MM SHALL BE
1220 * 355 * 0.0000087 * 1 = 3.76 Kgs / Sheet
BRASS / COPPER PIPE
OD (mm) – THICK (mm) * THICK(mm) * 0.0260 = WEIGHT PER METRE
ALUMINIUM SHEET
EXAMPLE = THE WEIGHT OF ALUMINIUM SHEET OF THICKNESS 1 MM , LENGTH 2500 MM AND BREADTH 1250 MM SHALL BE
2500 * 1250 * 0.0000026 * 1 = 8.12 Kgs / Sheet
ALUMINIUM PIPE
OD (mm) – THICK(mm) * THICK(mm) *0.0083 = WEIGHT PER METRE
We are extremely thankful to Er. Harpal Aujla for sharing this on our site and thus helping civil engineering students.
More Entries :
TH 355 MM SHALL BE
TH 355 MM SHALL BE
BREADTH 1250 MM SHALL BE
engineering students.
Number of Tanks 1 no
DIAMTER mm 11500
HEIGHT mm 9012
No. of Landings 2
Nos. of Landing considered 2
Nos. of Steps 37
Ladder run mm 10324
Material per Landing

Total
ISMC 100 mm 2620 5240
75x75x6 thk Angle mm 4830 9660
50 x 6 thk Flat mm 1000 2000
100 x 6 Thk Flat mm 1000 2000
200 SQ x 6 THK Plate m2 0.08 0.16
Grating Area m2 0.81 1.62
40 NB GI Pipe mm 1000 2000
Material per Steps
50x50x6 thk Angle mm 300 11100

50 x 6 thk Flat mm 250 9250
16 SQ Bar mm 2390 88430
Grating Area m2 0.205 7.585
TOP ACCESS PLATFORM
ISMC 100 13100

50 x 6 thk Flat 1620
100 x 6 Thk Flat 1620
50x50x6 thk Angle 2340
40 NB GI Pipe 1620
Grating Area m2 4.6575
Ladder Run
40 NB GI Pipe mm 10324
50 x 6 thk Flat mm 10324
100 x 6 Thk Flat mm 10324
200 W x 6 Plate mm 10324
Hand Railing Along the Tank

Top Circumference
40 NB GI Pipe mm 35328
50 x 6 thk Flat mm 35328
100 x 6 Thk Flat mm 35328
GROSS TOTAL
T.length
ISMC 100 m 18.34
75x75x6 thk Angle m 9.66
50 x 6 thk Flat m 59
100 x 6 Thk Flat m 13.944
200 W x 6 THK Plate m 10
Grating Area m2 13.8625
40 NB GI Pipe m 38.948316
50x50x6 thk Angle m 13.44
16 SQ Bar m 88.43
Total weight
Dis. Bet landings 4506
Angular Length 5162
unit wt Total weight
9.56 175.3304
6.8 65.688
2.4 140.45356
4.7 65.5368
10 103.24
60 831.75
3.56 138.656
4.5 60.48
2 176.86
= 1.7579948
corrosion allowance = 3 mm
First Shell course Thickness 10 mm
corroded description
SL.No Shell Nozzle : PIPE Nozzle Nozzle T.wt (MT) T.wt (MT)
Noz Mark size qty Type Face Rating sch Thk ProJection Elevation
1 N1 24 1 WN RF 150 - 14 300 700 INLET
Flange standard flanges weight 268 lbs 0.1215629 0.11464854
O.D I.D THK Length,mm wt=kg/m O.D I.D Cor.Thk Length,mm wt=kg/m
PL.Fab.Pipe 610 590 10 157.6 23.319917 610 596 7 157.6 16.405561 0.02331992 0.01640556
Nozzle projection = 300 mm

Thk of 1st shell course = 10 mm
weld neck y dimension = 6 inches 152.4 mm
Total Length = 157.6 mm
O.D I.D THK Cor.Thk

R.F Pad 1255 613 10 7 0.07393864 0.05175705
2 N2 24 1 WN RF 150 - 14 300 700 OUTLET
PL.Fab.Pipe 610 590 10 157.6 23.319917 610 596 7 157.6 16.405561 0.02331992 0.01640556

Thk of first shell course = 10 mm
weld neck y dimention = 6 inches 152.4 mm
O.D I.D THK Cor.Thk

R.F Pad 1255 613 10 7 0.07393864 0.05175705
3 N5 2 1 WN RF 150 160 0 150 150 DIM WATER INLET
O.D I.D sch equ.THK Length wt=kg/m C.C.O.D C.C.I.D sch equ.THK Length wt=kg/m
Pipe 60.3 42.8248 8.7376 96.5 1.0721909 60.3 48.8248 5.7376 96.5 0.7450245 0.00107219 0.00074502
weld neck y dimension = 2.5 inches 63.5 mm
Total pipe Length = 96.5 mm
4 N6 12 1 WN RF 150 80 0 225 425 MIN CIRCULATION
Pipe 323.8 288.8496 17.4752 120.7 15.934231 323.8 294.8496 14.4752 120.7 13.328035 0.01593423 0.01332803
O.D I.D THK Cor.Thk

R.F Pad 685 327 10 7 0.02233691 0.01563584
5 N7 4 1 WN RF 150 120 0 175 225 CLEAT OUT NOZZLE WITH DIP PIPE
Flange standard flanges weight 16.5 lbs 0.00748428 0.00671918
Pipe 114.3 92.0496 11.1252 108.8 3.0798523 114.3 98.0496 8.1252 108.8 2.3147492 0.00307985 0.00231475
O.D I.D THK Cor.Thk

R.F Pad 305 117 10 7 0.00489136 0.00342395
6 N8 6 1 WN RF 150 120 0 200 275 DRAIN WITH DIP PIPE
Pipe 168.3 139.7504 14.2748 121.1 6.566372 168.3 145.7504 11.2748 121.1 5.2873964 0.00656637 0.0052874
O.D I.D THK Cor.Thk

R.F Pad 400 171 10 7 0.00806178 0.00564325
7 N15 1.5 1 WN RF 150 160 0 150 150 TEMPERATURE INSTRUMENT
Pipe 48.3 34.0252 7.1374 79.566666667 0.5764923 48.3 40.0252 4.1374 79.5666667 0.3585361 0.00057649 0.00035854
8 N16 3 1 WN RF 150 160 0 175 200 DRAIN SUMP PUMP NOZZLE INLET
Flange standard flanges weight 11.5 lbs 0.00521632 0.00462295
Pipe 88.9 66.6496 11.1252 115.15 2.4571417 88.9 72.6496 8.1252 115.15 1.8637747 0.00245714 0.00186377
O.D I.D THK Cor.Thk

R.F Pad 265 92 10 7 0.0038078 0.00266546
9 M1/2 24 2 WN RF 150 - 14 300 700 MANHOLE
PL.Fab.Pipe 630 610 10 157.6 24.097247 630 616 7 157.6 16.949693 0.04819449 0.03389939

O.D I.D THK Cor.Thk

R.F Pad 1255 613 10 7 0.14787727 0.10351409
Roof Nozzles
1 N3 6 1 WN RF 150 120 0 150 NITROGEN INLET
Pipe 168.3 139.7504 14.2748 96.1 5.2108039 168.3 145.7504 11.2748 96.1 4.1958613 0.0052108 0.00419586
Roof thk = 10 mm
Tank inside projection 25 mm
O.D I.D THK Cor.Thk

R.F Pad 375 171 10 7 0.00686724 0.00480707
2 N4 2 1 WN RF 150 160 0 150 PRESSURE TAPPING
Pipe 60.3 42.8248 8.7376 121.5 1.3499606 60.3 48.8248 5.7376 121.5 0.9380361 0.00134996 0.00093804
3 N9 2 1 WN RF 150 160 0 150 VENT
Pipe 60.3 42.8248 8.7376 121.5 1.3499606 60.3 48.8248 5.7376 121.5 0.9380361 0.00134996 0.00093804
4 N10 8 1 WN RF 150 sch X 0 150 PRESSURE VACUUM RELIEF
Pipe 219.1 193.7 12.7 83.4 5.3913682 219.1 199.7 9.7 83.4 4.1776687 0.00539137 0.00417767
Roof thk = 10 mm
O.D I.D THK Cor.Thk

R.F Pad 450 225 10 7 0.00936366 0.00655456
5 N11 20 1 WN RF 150 - 8 150 EMERGENCY VENT
Flange standard flanges weight 197 lbs 0.0893578 -0.2391999
PL.Fab.Pipe 508 488 10 9044.6 1110.8061 508 494 7 9044.6 782.24836 1.11080605 0.78224836

O.D I.D THK Cor.Thk

R.F Pad 1050 511 10 7 0.05187418 0.03631192
7 N12 6 1 WN RF 150 120 0 150 LEVEL TRANSMITTER
Flange standard flanges weight 26 lbs 0.01179342 -0.0844001
Pipe 168.3 139.7504 14.2748 9108.1 493.86601 168.3 145.7504 11.2748 9108.1 397.67247 0.49386601 0.39767247
Roof thk = 10 mm
O.D I.D THK Cor.Thk

R.F Pad 375 171 10 7 0.00686724 0.00480707
8 N13 6 1 WN RF 150 120 0 150 LEVEL TRANSMITTER
Pipe 168.3 139.7504 14.2748 96.1 5.2108039 168.3 145.7504 11.2748 96.1 4.1958613 0.0052108 0.00419586
Roof thk = 10 mm
O.D I.D THK Cor.Thk

R.F Pad 375 171 10 7 0.00686724 0.00480707
9 N14 10 1 WN RF 150 80 0 200 GAUGE HATCH WITH SLOT DIPPING DEVICE
Pipe 273 242.8248 15.0876 133.4 12.801703 273 248.8248 12.0876 133.4 10.375527 0.0128017 0.01037553
Roof thk = 10 mm
O.D I.D THK Cor.Thk

R.F Pad 550 280 10 7 0.01381661 0.00967162
10 M2/M3 30 1 WN RF 150 - 8 300 MANWAY
PL.Fab.Pipe 770 750 10 157.6 29.538561 770 756 7 157.6 20.758612 0.02953856 0.02075861

O.D I.D THK Cor.Thk

R.F Pad 1865 753 10 7 0.1794874 0.12564118
total weight 3.2505285 2.11965496

UNCORRODED
FOR MTO PURPOSE PLATE REQUIREMENT 10 THK = 1.8452

XX - X - XXXXXX / CAL - 101
Galfar Engineering & Contracting S.A.O.G. Doc.No:
TITLE : Tank Calculation (API 650) Rev.No: A
INDEX
Sl.No. Subject Page No.

Index 1 of 35
Revision History 2 of 35
A Design Data 3 of 35
B Materials Slection 4 of 35
C Shell Thickness - Design & Hydrotest Condition 5 of 35
D Bottom Annular Plate 6 of 35
E Bottom Sketch Plate 7 of 35
F Roof Plates 7 of 35
G Curb angle sizing & selection 8 of 35
H Shell Stability Check Against Wind Load 8,9 & 10 of 35
I Check for Overturning against Wind Load 11 & 12 of 35
J Siesmic Analysis 13,14 & 15 of 35
K Check for Anchorage Requirement : 16,17 & 18 of 35
L Design of Anchor chair 19,20 & 21 of 35
M Check for frangible joint requirements 22 & 23 of 35
N Design of Roof Structure Layout 24 & 25 of 35
O Design of Secondary Roof Rafters 25,26 &27 of 35
P Design of Purlin 28 of 35
Q Design of Primary Roof Rafters 29 & 30 of 35
R Design of Bracing Angle 30 of 35
S Design of Roof Centre Drum 31 & 32 of 35
T Vent Sizing Calculations 33 of 35
U Emergency Vent Sizing Calculations 34 of 35
V Loading Data 35 of 35
Galfar Engineering Contracting S.A.O.G. Title : Fixed Cone Roof Tank Calculation (API 650) Page No : 107 of 35
REVISION HISTORY
Chapter No. Page No. R0 R1 R2 R3 R4 R5 R6 R7 R8 Remarks
(A) Design Data
Tank Contain Product Data

Capacity Of Tank (Nominal) : 936.067 cu.m. 5887.204 Barrels
Capacity Of Tank (Working) : 0 cu.m. 0 Barrels
Operating Temperature : 10 oC
0.9997 Kpa 0.1450 Psig
Flash Point : C
o

OUT : 1082.4 m3/hr OUT
Mechanical Tank Design Data

Nominal Radius of the Tank 'r' : 226.375 inch
Course width : As Shown
Height of the bottom course 'h1' : 2m 78.7392 inch

2.3994 Kpa 0.3480 Psig
Design Vacuum : 5.9984 mbar 0.0061 kg/cm2.g 12.534 lbs/sq.feet

0.5998 Kpa 0.0870 Psig
Design Liquid Level
: 0 mm 0 m Ht. 0 ft.
Material of Construction : A 516 Gr 70

Joint Efficiency : 1
Radiography requirement :
Wind Design Code : AS PER API 650

Wind Speed : 33.8 m/s 75.60857 Miles/Hour

Siesmic Zone Factors , Ss : 0.000
S1 : 0.000
Site Class : D
Seismic Group : I
Importance Factor Ie : 1

Shell, Bottom & Nozzles : 0.118 inch 3.00 mm
Roof Plate & Internal's : 0.118 inch 3 mm
Roof structurals : 0.000 inch 0 mm

Roof Slope : 1 : 6
(B) Materials Selection

As per clause 5.6.2.1 the maximum allowable Product design stress Sd shall be 2/3 yield strength or 2/5 of Tensile strength,whichever is Less
Example :
i) The design stress shall be 2/3 of Yield strength = Sd = (2/3*G1
ii) As per API 650, Table 5-2a,Product Design stress Sd = 173.0 Mpa
iii) 2/5 of the tensile strength Sd = 194 Mpa
Example :
Min Yield Min Tensile Product Design Hydrostatic Test Course width
Course Selected Material & Grade
strength(Mpa) strength(Mpa) Stress"Sd"(Mpa) Stress"St"(Mpa) (m)
1 A 516 Gr 70 260 485 173.3 195.0 2
2 A 516 Gr 70 260 485 173.3 195.0 2
3 A 516 Gr 70 260 485 173.3 195.0 2
4 A 516 Gr 70 260 485 173.3 195.0 2.000
5 A 516 Gr 70 260 485 173 195 2
Shell
6 A 516 Gr 70 260 485 173 195 2

7 A 516 Gr 70 260 485 173 195 2
8 A 516 Gr 70 260 485 173 195 2
Bottom #N/A 260 485 173 195

Roof A 283 Gr C 260 485 173 195
(C) Shell Thickness - Design & Hydrotest Condition :

= 0.024 X 1042305
= 25501.886 Kgs
W = Weight of Shell, Roof & Framing = 90188.630 Kgs
Internal pressure does not exceed weight of shell
Appendix F (Clause 2) Not Required

In calculating shell thickness for Appendix F tanks that are to be anchored to resist uplift due
to internal pressure.H shall be increased by the factor P/(12G). = feet
where, P = Design pressure in inches of WC
G = Design specific gravity

td = [4.9*D*(H-0.3)*G/Sd]+ CA
tt = 4.9*D*(H-0.3)/St
Where,
td = design shell thickness, in mm
D = nominal tank diameter, in m
= height from the bottom of course under consideration to the top of the shell including the top angle.
G = design specific gravity of the liquid
C.A = Corrosion Allowance, in mm
Sd = allowable stress for the design condition, in MPa
St = allowable stress for the hydrostatic test condition, in in Mpa
"H" Consider for

Shell Act Ht Calculation
td tt t Req t Prov
Material RESULT
Course
mm m mm mm mm mm
1 (Bottom) A 516 Gr 70 9.012 #VALUE! #VALUE! #VALUE! #VALUE! 10 #VALUE!
2 A 516 Gr 70 7.012 #VALUE! #VALUE! #VALUE! #VALUE! 29 #VALUE!
4 (Top) A 516 Gr 70 3.012 #VALUE! #VALUE! #VALUE! #VALUE! 22 #VALUE!
5 A 516 Gr 70 -1997 #VALUE! #VALUE! #VALUE! #VALUE! 18 #VALUE!
For Quick Reference Note : As per API 650 minimum allowable shell plate thickness relevant to tank diameter
<15 Meter 5 mm
15 to < 36 Meter 6 mm
> 60 meter 10 mm
(D) Bottom Annular Plate :
Dia 11.5 m
Sketch Tank I.D
890 mm
Bottom Sketch Plate
Bottom of Bottom 0 mm, Thk
Dia 11.62 m
Annular Plate Thickness Calculation :

Hydrostatic stress in first shell course = 4.9 D (H-0.3) / t = 49.092 MPa
Minimum thickness of Annular plate excluding the corrosion allowance (from table 5.1a) = mm
Minimum thickness required including Corrosion allowance = 3 mm
Where,
Wr = Minimum radial width between the inside of the shell and any lap welded joint in
the bottom = 600.00 mm
Aw2 = 215 tb = 709.83 mm

(HG)^0.5
Where,
tb = thickness of the annular plate = 10.00 mm
H = Design Liquid level = 9.01 m
G = Design specific gravity of product = 1.018
Thickness of Bottom sketch plates : As per Clause 5.4.1,

Minimum nominal thickness required (excl. C.A.) = 6 mm
Corrosion Allowance = 3 mm
Minimum required thickness = 9 mm
Thickness provided = mm
Assuming Bottom slope = 1 : 120
Tan Q = 0.008333
(F) Roof Plate
Type of Roof = CONE ROOF WITH RAFTER SUPPORTED

selvakumar.s:
select the type of tank from
Roof Slope = 1 : drop down 6 box
As Per Clause 5.10.2.2,
Minimum nominal thickness required (excl. C.A.) = 5 mm selvakumar.s:
Corrosion Allowance = 3.000 mm For cone roof select-1
For dome roof select-2

Notes : The below procedure to be applied if the tank is self supported

Roof Thickness Calculation :
Dead load DL = 2.749 kPa as per 5.2.1.a
External pressure Pe = 0.60 kPa as per 5.2.1.b
Roof live load Lr = 1.2 kPa as per 5.2.1.f
Ground Snow Load SG = 0 kPa as per 5.2.1.h
Balanced Snow Load Sb Sb = 0 kPa as per 5.2.1.h
Unbalanced Snow Load Su Su = 0 kPa as per 5.2.1.h
T1= e1 = DL+(Lr or Sb)+0.4Pe = 4.189 kPa as per clause 5.2.2
T2= e2 = DL+Pe+0.4(Lr or Sb) = 3.829 kPa selvakumar.s:
as per clause 5.2.2
T = Max(e1,e2) = 4.189 kPa for as
cone roof5.10.5.1
per
θ<10,1*Sb,1.5*Sb
U1= e1 = DL+(Lr or Su )+0.4Pe = 4.189 kPa for dome
as per 5.10.5.1
roof "0"
U2= e2 = DL+Pe+0.4(Lr or Su) = 3.829 kPa as per clause 5.2.2
U = Max(e1,e2) = 4.189 kPa as per clause 5.2.2
Min. thk of roof plates +CA = 8.000 mm as per 5.10.5
Max. thk of roof plates +CA = 16.000 mm
Min. reqd.thk. = Greatest of (([D/(4.8Sinθse)*sqrt(T/2.2)]+ Car),[D/(5.5Sinθse)*sqrt(U/2.2)]+ CAr ), 5mm)
trmin = 23.11 mm Reqd. thk. Exceeding limits,hence Increase θ
Provided Thk trps = 34 mm
=
Participating Area at Roof to Shell junction as per 5.10.5.2 :
Area req. at roof to shell junction = [p*D2/(8*Fa*tan(θ)]
where
p= Greater of load comb. of e(1) & e(2) of App. R = 4.189 kPa
Fa =Least tensile stress for the matl. at roof to shell jn.= 1337.583 Kpa
Area reqd. at roof to shell junction = 0.3107 m2
Area available at roof to shell junction = 0.0006 m2 (Ref. Appendix-F)
Increase the C/S area
(G) Curb Angle Sizing & Selection :
As Per API 650, Cl. 5.1.5.9 (e)


11< D < 18 meter L 50 x 50 x 6 Thk.
D > 18 meter L 75 x 75 x 10 Thk.
For knuckle segment selected top member detail is = Detail A From F2 of Permissible detail of compression ring
Circumference = ### m
Weight = 0.79 Mt.
(H) Shell Stability check against wind load :

The relation between wind pressure and wind velocity is given by Pz = 0.6 x Vz x Vz
Where,
Design Wind Velocity in m/s at any height z = Vb x k1 x k2 x k3
Where,
Vb = Basic Wind Speed in m/s = 33.8 m/sec
kz = Risk Coefficient factor = 1.04 -
kzt = Terrain, Height and Structure = 1.00 -
Equal to importance factor = 1.00
Equal to Gust Factor = 0.85
Vz = Vb x k1 x k2 x k3 = 33.4 m/s
Pw = Equivalent Wind Pressure 0.6 x Vz2 / 9.81 = 59.95 Kg/m2 0.588 Kpa
fc = Shape Factor = 1.0 -
Pz = Design Wind Pressure fc x Pw = 60 Kg/m2
V =Equivalent Wi SQRT(Pz x 9.81 / 0.6) = 44.03 m/s 98 miles/hr
As per item.(b) of Notes to Cl. 3.9.7.1 of API 650, the shape factor for the wind loading must not be taken into consideration for
assessing the quantity and sizing of Intermediate Wind Girders, because the critical buckling condition used to assess the
maximum unstiffened height of the shell focusses on a localised area of the shell that is normal to the wind load to provide a most
conservative design.
Where,
Vz = Design wind velocity in m/s at any height z = 44.03 m/s = 98.494 miles/hr
Vz = Design wind velocity in m/s at any height z = 33.8 m/s 75.61 miles/hr
As Per API 650 CL 5.9.7.1

The maximum height of unstiffened shell in feet,
H1 = 600000 * t * [@sqrt.( t / D)**3] * [(120/V)**2]*(36/(31+v))
Where,
H1 = vertical distance, in feet, between the intermediate wind girder and the top angle of the shell
H1 = 153.2 feet 46.705 m
t = ordered thickness, unless otherwise specified, of top shell course = 0.276 inches
D = nominal tank diameter = 37.73 feet
v =Vacuum = 12.53 Psf 61.192 Kpa

Calculating the transformed height of the shell
Where,
Wtr = transposed width of each shell course, in inches
W =actual width of each shell course, in inches
t uniform = ordered thickness of the top shell courseminus CA = 7 mm
t actual = ordered thickness of the shell course minus CA for which the transposed width is being calculated
Course Wactual t actual Wtr Wtr Wtr

(m) (mm) (m) (inches) (feet)
8 2 10 0.820 32.281 2.690049

7 2 10 0.820 32.281 2.690049
6 2 14 0.354 13.919 1.159952
5 2 18 0.189 7.426 0.618841
4 2 19 0.165 6.487 0.5406
3 2 25 0.083 3.267 0.272214
2 2 26 0.075 2.961 0.247
1 2 7 2.000 78.740 6.56168
4.505 177.362 14.78
Height of transposed shell ' H ' = 14.78 feet

Since H<H1
Since 1/2H<H1
the mid-height of the transformed shell

One intermediate girder provided below the curb angle at a distance of = 7.39 feet (transposed)
(Suggested Distance from top side of curb angle to below) = 2.253 m (transposed)
Z = 0.0001 D^2 H1 (V/100)^2
where,
H1 =the vertical distance between the intermediate wind girder and the top angle= 7.39 feet 2.2525 m
V = wind velocity, in miles/hr = 75.608 miles/hr
Fig - Intermediate Wind Girder
10 10.00 0.60
0.60
10.0
Sect.1 Sect.2 Sect.3
Section Len Width Area Distan M=AD Iyy Ig Wt

cm. cm. sq.cm.cm. cu.cm.cm.^4 cm.^4 (Mt.)
1.00 24.68 0.70 17.28 0.35 6.05 2.12 0.71
2.00 0.60 10.00 6.00 5.70 34 195 50 0.1709
3.00 10.0 0.60 6.00 11.00 66 726 0.18 0.1709
SUM ( 1+2+3 ) 11.30 29.28 106 923 51 0.3418
Dx = @sum(M) / @sum(A) = 3.63 cm.

D1 = @sum(W) - Dx = 7.67 cm.
I = Iyy + Ig - (@sum(M)^2)/A = 588
Zprov. = I/Dmax = 77 cu.cm.
= 4.68 cu.inch.
Z reqd. = 0.60 cu.inch.

(I) Check for Overturning against wind load :

For a wind velocity of 120 miles/hr,
The design wind pressure acting on vertical projected areas of cylindrical surface = 18 lbs/sq.feet
The design wind pressure acting on horizontal projected areas of conical surface = 30 lbs/sq.feet
The modified wind pressure can be calculated by multiplying (v/120)**2 to the wind pressure
Wind pressure on the projected area of the cylindrical surface P1 = 7.15 lbs/sq.feet
Wind pressure on the projected area of the conical surface P2 = 11.91 lbs/sq.feet
Wind force on the cylindrical surface = F1 = D x H x P1 = 7971.3007 lbs
Wind force on the conical surface = F2 = 1/4 x TANQ x Sq D1 x P2 = 68.672314 lbs
Where,
D1 = (D + (2*Top shell course Thk) + (2*Projected Roof distance from shell)), in feet = 11.763776 feet
H = tank height, in feet = 29.56657 feet
h = perpendicular height of roof, in feet = 0.9803147 feet
TANQ = 0.167
Overturning moment at the base of tank due to wind pressure , Mw = F1 x (H/2) + F2 (H + h/3) = 119894.85 lbs.ft
Calculating the Tank Weight Corroded weight Uncorroded weight

Total Shell Weight Thk 66.488 Mt 146580.127 lbs 80.122 Mt 176637.944 lbs
Course 1 10 3.974 Mt 8761.060 lbs 5.677 Mt 12515.799 lbs
Roof Plate Wt 8 4.419 Mt 9741.884 lbs 7.070 Mt 15587.015 lbs

Roof structure Wt 3.093 Mt 6819.319 lbs 4.949 Mt 10910.910 lbs
Curb Angle 0.79238 Mt 1746.896 lbs 0.79424 Mt 1750.992 lbs
Wind girder Sec 2 6 0.17194 Mt 379.062 lbs 0.34388 Mt 758.125 lbs
for skim box 6 0.43319 Mt 955.028 lbs 0.86639 Mt 1910.057 lbs
Cen.drum cylinder 10 0.06824 Mt 150.434 lbs 0.09726 Mt 214.432 lbs
Cen Ring,top & Bot 10 0.05330 Mt 117.506 lbs 0.07614 Mt 167.865 lbs
Clean Out Door
1.Bottom R.F Plate 27 0.62857 Mt 1385.763 lbs 0.70714 Mt 1558.984 lbs
2.Bolting flange 22 0.07335 Mt 161.709 lbs 0.08493 Mt 187.242 lbs
3.Cover flange 22 0.21575 Mt 475.647 lbs 0.24982 Mt 550.749 lbs
4.R.F Pad to Shell 10 0.16299 Mt 359.331 lbs 0.23284 Mt 513.330 lbs
Anchor Comp plate 12 0.07630 Mt 168.217 lbs 0.10174 Mt 224.289 lbs
Anchor Gusset plate 14 0.31169 Mt 687.156 lbs 0.39670 Mt 874.562 lbs
Anchor R.F Pad 10 0.28882 Mt 636.732 lbs 0.41260 Mt 909.617 lbs
Nozzles and M.way 2.11965 Mt 4673.034 lbs 3.25053 Mt 7166.180 lbs
Other dead Weight 10.282 Mt 22668.951 lbs 12.513 Mt 27586.783 lbs
Roof Uplift 25.502 Mt 56221.968 lbs
Total Weight -64.687 Mt -142609.690 lbs 113.115 Mt 249376.426 lbs
Bottom weight 0 -1.780 Mt -3924.896 lbs 0.000 Mt 0.000 lbs

Annular Bot PL Wt 10 1.833 Mt 4041.809 lbs 2.619 Mt 5774.013 lbs
Total weight = 115.73443 Mt 255150.440 lbs

1. 0.6 Mw + Mpi < Mdl / 1.5
2. Mw + 0.4Mpi < ( Mdl + Mf ) / 2
Where,
Mpi = moment about the shell to bottom joint from design internal pressure ,
Mdl = moment about the shell to bottom joint from the weight of the shell and roof supported by the shell.
Mf = moment about the shell to bottom joint from liquid where weight of liquid is wa defined in E2.2.
so in US Unit , Wa = 4.67*tb*sqrt ( Fby*H )
Here ,
Mw = 119894.853 lbs-ft.
Mpi = (internal pressure.)x(Cross sectional area of Tank)x ( Tank radius)
Mpi = 50.1371 x 1118.01 x 18.8646
1057431.51815 lbs-ft.
Mdl = (weight of shell + Roof structure)x( Tank radius)

= 153399 x 18.8646
= 2893819.188 lbs-ft.
Mf = (weight of liquid per API definition)x( Tank radius)

= Wa * D /2
= 79.8 x 118.6 x 18.9
= 178568.93 lbs-ft.
Where ,
Wa = 4.67 * tb * sqrt ( Fby * H )
Here,H = 14.7833 ft.
tb = 0.27559 in.
Fby = 260 psi
Ge = 0.7
Wa = 79.8 lbs/ft of shell circumference
1. 0.6 Mw + Mpi < Mdl / 1.5

0.6 Mw + Mpi = 71936.912 + 1057431.518
= 1129368.430 lbs-ft
Mdl /1.5 = 1929212.792 lbs-ft
2. Mw + 0.4Mpi < ( Mdl + Mf ) / 2

Mw + 0.4 Mpi = 119894.853 + 422972.607
= 542867.460 lbs-ft
[ Mdl + Mf ] /2 = 1536194.06 lbs-ft
(J) Siesmic Analysis :
Check for stability agaist seismic force ,

Slab Moment ;
Ms = sqrt ( ( Ai ( WiXis+ WsXs +WrXr))^2 + ( Ac(WcXcs)^2 )
Ringwall moment ;
Mrw = sqrt ( ( Ai ( WiXi+ WsXs +WrXr))^2 + ( Ac(WcXc)^2 )
Where,
Ms = Overturning slab moment applied to the bottom of tank shell (ft-lb)
Mrw = Overturning Ringwall moment applied to the bottom of tank shell (ft-lb)
Wi = effective impulsive weight of liquid (lbf)
Xi = Height from the bottom of tank shall to the cener of action of the lateral seismic forces related to
the impulsive liquid force for the ringwall moment (ft)
Xis = Height from the bottom of tank shall to the cener of action of the lateral seismic forces related to
the impulsive liquid force for the slab moment (ft)
Ws = Total weight of tank shell and appurtenance in (lbf)
Xs = Height from the bottom of tank shell to the center of gravity of shell = 14.78 ft.
Wr = Total weight of fixed tank roof including framing ,Knuckles any permanent attachment and 10 %
of the roof design snow load in (lbf)
Xr = Heigth from the bottom of tank shell to the roof and roof appurtenances center of gravity = 29.893 ft.
Wc = Effective convective ( Sloshing ) portion of the liquid weight in (lbf)
Xc =Height from the bottom of the tank shell to the center of action of lateral seismic force related to
the convective liquid force for the ringwall moment in (ft)
Xcs =Height from the bottom of the tank shell to the center of action of lateral seismic force related
to the convective liquid force for the slab moment in (ft)
As per cl. E.5.1.1 & Table E-4 of API 650,

Rwi = Response reduction factor for impulsive mode = 3.50
Rwc = Response modification factor for convective mode = 2.00
Time period for Impulsive mode,
Ti = ( Ci x H x Sqrt(r) ) / ((sqrt(2 x tu / D)) x (sqrt(E)))
H/D = = 0.784
(from Fig. E-1 of Appendix E) = 6.5534
H = Depth of Liquid in ft. = 9.01 m
r = Mass density of liquid in lb/in3 = 1018 kg/m^3
tu = Equivalent Uniform Thickness of tank shell in Inch. = 17.6 mm
D = Inside Diameter of tank in ft. = 11.50 m
E = Modulus of Elasticity for tank material in lb/in2, From Appendix M = 195122 lbf/in2
Ti = Time period for impulsive mode in seconds.

Ti = (1/2000^0.5)*( Ci x H ) / ((sqrt( tu / D)) x (sqrt(density/E))) = 0.0771 second
Time period for convective mode,

As per Clause E.4.5.2 of API 650
Tc = Ks * sqrt ( D )
H/D = 0.784
Ks = 0.578 = 0.580
sqrt ( tanh ( 3.68H/D ) )
Tc = 1.8 x Ks x (sqrt(D) = 3.539 Sec
Center of action of ringwall overturning moment as per E.6.1.2.1,

D/H = 1.276
Here
Xi =0.375 H if , D/H > 1.3333 = 0.000 ft
Xi = [ 0.5 - 0.094 D/H ]* H" if , D/H < 1.3333 = 11.23674 ft
Xi = 11.237 ft
3.67 *(H/D) = 2.88
Xc = 1.0 - cosh(3.67H/D) -1 *H = 20.383 ft

(3.67*H/D)*(Sinh(3.67H/D))
Center of action of slab overturning moment as per E.6.1.2.2,

D/H = 1.276
Here
Here , D/H < 1.3333 Therefore ,
0.866 *(D/H) = 1.105
Xis =0.375*[1 + 1.33 ((0.866*D/H)/(tanh(0.866*D/H) -1)*H if , D/H < 1.158 = 0 ft
Xis =[ 0.500+0.060*D/H ]*H if , D/H > 1.158 = 17.047 ft
Xis = 17.047 ft
H/D = 0.784
Xcs = 1.0 - cosh(3.67H/D) -1.937 *H = 21.472 ft

3.67*H/D*Sinh(3.67H/D)
Calculation of Effective weight of product

D/H = 1.276
Wp = Total weight of the tank contents based on the design specific gravity
of the product . As per Appendix I = 58148367978.515 lb
Wi = tanh(0.866 x (D/H)) x Wp if ( for D/H >= 1.333 ) = 0.00
0.866 x (D/H)
Wi = ( 1 - 0.218*(D/H)) * Wp if ( for D/H < 1.333 ) = 41972385008.904 lb
Wi = 41972385008.90 lb
Wc = 0.230 x (D/H) X tanh(3.67*(H/D)) x Wp = 16958327908.94 lb
Base shear due to seismic force applied
As per Clause E.6.1 of API 650
V = Sqrt ((Ai x (Ws + Wr + Wf + Wi)^2 + (Ac x Wc)^2)
Uncorroded condition
Ws = Total weight of tank Shell plates and appurtenances in lb. (As per Appendix I) = 222878.501 lb
Wr = Total weight of Roof plate and roof supporting structure in lb. (As per Appendix I) = 26497.925 lb
Wf = Total weight of Bottom plate and annular plate in lb. (As per Appendix I) = 5774.013 lb
Extra Loads considered (%) in seismic = 5.0 %
Here,
Site class = D
Fa = 1.6 ( as per table E-1 )
Ss = 0.000
Fv = 2.4 ( as per table E -2 )
S1 = 0.000
Ss = The mapped maximum considered earthquake spectral response acceleration at short periods ( 0.2 s )
S1 = The mapped maximum considered earthquake spectral response acceleration at a period of 1-sec.
SDs = The design , 5 -percent damped , spectral response acceleration parameter at short periods (T=0.2 sec),
based on ASCE 7 methods, %g
SD1 = The design , 5 -percent damped , spectral response acceleration parameter at 1 second, based on
ASCE 7 method,%g as per 11.4.4 of ASCE 7-05,
SDs = 2/3 SMs = 0
SD1 = 2/3 SM1 = 0
as per 11.4.3 of ASCE 7-05,
SMs = Fa Ss = 0
SM1 = Fv S1 = 0
The maximum vertical seismic acceleration parameter shall be taken as 0.14SDS as per E6.1.3 ,
Av = 0.14 SDs = 0
Impulsive spectral acceleration parameter, Ai ;
Ai = SDs ( I/Rwi ) = 0.007 >= 0.007 Hence Safe, as per eqn. E.4.6.1-2
where,
Rwi = Response modification factor ( Impulsive ) as per Table E-4 = 3.50
I = Importance Factor (Essential facility factor) = 1
as per E 4.6.1 ,
TL = Region - dependant transition period for longer period ground motion = 4 seconds
As per E.4.6.1 Convective Spectral acceleration parameter ,Ac :
Here, Ac = KSD1 ( TL/Tc^2 )*( I /Rwc ) = 0

where,
K = Coefficient to adjust the spectral acceleration from 5% to 0.5% damping = 1.5 (unless otherwise specified)
Rwc = Response modification factor ( convective ) as per Table E-4= 2.00
Overturing Slab moment , Ms

Ms = [ ( Ai * ( Wi * Xis + Ws * Xs + Wr * Xr ) ) ^2 + ( Ac * ( Wc * Xcs ) ) ^2 ]^0.5 = 5008562151.73 lbs-ft
Overturing Ring wall moment , Mrw

Mrw = [ ( Ai * ( Wi * Xi + Ws * Xs + Wr * Xr ) ) ^2 + ( Ac * ( Wc * Xc ) ) ^2 ]^0.5 = 3301458051.59 lbs-ft
Base shear,
V = ( Vi^2 + Vc^2 )^0.5 = 293808481.12 lbs
Where,
Vi = Ai ( Ws+Wr+Wf+Wi ) = 293808481.12 lbs
Vc = AcWc = 0.00 lbs
Corroded condition

Mrw = [ ( Ai * ( Wi * Xi + Ws * Xs + Wr * Xr ) ) ^2 + ( Ac * ( Wc * Xc ) ) ^2 ]^0.5 = = 3301451770.05 lbs-ft
Base shear,
V = ( Vi^2 + Vc^2 )^0.5 = 293808087.70 lbs
Where,
(K) Check for Anchorage Requirement :

Anchorage Ratio (J)
As per Clause E.6.2.1.1.1 of API 650
J = Mrw / D^2 ( Wt ( 1- 0.4Av ) + Wa )
Where,
Wa = Resisting force of tank contents per unit length of shell circumference that may be used to resist
the shell overturning moment
Wa = 7.9 x ta x sqrt(Fy x H x Ge) <= 1.28 x H x D x Ge
ta = Thickness of bottom plate under the shell extending at least the distance L, from the inside
of the shell, less corrosion allowance = 0.276 Inch
Fy = Minimum specified yield strength of bottom annuals = 260 lb/in2
Av = Vertical earthquake acceleration coefficeient = 0-
Ge = Effective specific gravity including vertical seismic effects
Ge = G x (1-0.4Av) = 1.018 -
G = Specific gravity = 1.02
H = Maximum design product level = 29.56657 ft
Wa = 7.9 x ta x sqrt(Fy x H x Ge) <= 1.28 x H x D x Ge = 192.5983 lb/ft
D = Nominal diameter of tank = 37.73 ft
Mrw = Ring wall moment = 3301458052 lb.ft
Wt = ( Ws + Wr )/(Pi x D) = 2104 lb/ft
J = Mrw / D^2 ( Wt ( 1- 0.4Av ) + Wa ) = 1009.908 -
Tank is not self anchored. Provide mechanical anchorage
Corroded condition
Wt = ( Ws + Wr )/(Pi x D) = 1677 lb/ft
J = Mrw / D^2 ( Wt ( 1- 0.4Av ) + Wa ) = 1240.193 -
No calculated uplift under the design seismic overturning moment ,The tank is self -anchored for siesmic conditions
Check for Dynamic Hoop Tensile Stresses
D/H = 1.276
Impulsive hoop membrance force in tank wall (Ni) in
Ni = 4.5 x Ai x G x D x H x ((Y/H) - 0.5x(Y/H)^2)x tanh(0.866x(D/H)),( for D/H >= 1.333)= 0.000 lb/inch
Ni = 2.77 x Ai x G x D^2 x ((Y/0.75D) - 0.5x(Y/0.75D)^2),( for D/H < 1.333 & Y< 0.75 D)= 0 lb/inch
(Y< 0.75 D) NO
Ni = 1.39 x Ai x G x D^2 ( for D/H < 1.333 & Y>= 0.75 D) 14.099893 lb/inch
(Y>= 0.75 D) YES
Where,
Ai = Horizontal seismic coefficient for Impulsive mode = 0.007 -
G = Specific gravity of Liquid = 1.018 -
Y = Distance from liquid surface to analysis point in ft. = 29.567 ft
Y/(0.75 x D) = 1.045 -
Therefore
Y/H = = 1
Ni = = 14.100 lb/inch
Convective hoop membrance force in tank wall (Nc) in
Nc = 0.98 x Ac x G x D^2 x cosh(3.68 x (H-Y)/D) / (cosh(3.68 x (H/D)))
Where,
Ac = Vertical seismic coefficient for convective mode = 0
Therefore
Nc = 0.98 x Ac x G x D^2 x cosh(3.68 x (H-Y)/D) / (cosh(3.68 x (H/D))) = 0 lb/inch
t = Corroded thickness of bottom shell course = 0.2755906 Inch

Hdt = Product height for hydrostatic condition = 0 ft
Product Hydrostatic membrance stress for bottom most course = 2.6 x D x (Hdt-1)/t = -355.9481 lb/in^2
Product Hydrostatic membrance force, Nh = -98.09592 lb/inch
Total stress = Comboned dynamic hoop tensile and product hydrostatic design stress
s = Nh + sqrt(Ni^2 + Nc^2) / t = -304.7856 lb/in^2
Yield strength of shell plate material or weld material, Fy = 260 lb/in^2
Minimum specified yield strength of bottom shell course, Fty = 260 lb/in^2
Maximum allowable membrance stress of shell plate, 0.5 x Fty = 130 lb/in^2
Permissable tensile stress is least of
(1) 1.33 times allowance membrance stress of shell plate = 1.33 x Fty = 345.8 lb/in^2
(2) 0.9 x Fy times the joint efficiency = 234 lb/in^2
Permissable tensile stress = 234 lb/in^2
OK
Total hoop tension force = Ni + Nc = 14.099893 lb/inch
Dynamic liquid pressure at the bottom of the tank = 0.0622855 lb/in^2

Height for solshing wave ds = 0.5 x D x af
where,
D = Inside diameter of tank = 37.73 ft
Tc = 3.54 sec
TL = 4.00 sec
SD1 = 0.00
K = 1.50
I = 1.00
SDS = 0
Convective mode for SUG I,

Af = K*SD1*I*(1/Tc) , When, Tc <= 4 = 0
Af = K*SD1*I*(4/Tc^2) , When, Tc > 4 = 0
For SUG I & II , solshing wave Height δs = 0.5 x D x Af = 0
Minimum required free board = 0.7 x δs = 0.00
Maximum operating level = 0 ft
free board available = 29.56657 ft
OK
For SUG I MODE , If SDS <0.33g
A freeboard of 0.7δs is recommented for Economic consideration but not Required, O.K.
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Check for Shell Compression under Seismic Force

As per Clause E.6.2.2.2 of API 650
For Mechanically Anchored tanks,
Maximum longitudinal shall compression stress at the bottom of the shell,
sc = (Wt x (1+0.4xAv) + ((1.273 x Mrw)/D^2)) x (1/12 x ts)
where,
Av = Vertical earthquake acceleration coefficient = 0
Allowable Longitudinal Membrance compression stress in tank shell.

Fc = Allowable Longitudinal Membrance Compression Stress in Tank Shell
ts = Thickness of bottom shell course with corrosion allowance = 0.28 Inch
G x H x D^2 = 564124.893 ft^3/Inch^2 Less than 1000000 ft^3/Inch^2

t^2
Fc = 10^6 x ts / D, ( for GHD^2/t^2 >= 1000000) = 7304 lb/in^2
GXH = 30
0.5 X Fty = 130
G X H < 0.5 X Fty = 30
Fc = 10^6 x ts /(2.5 x D)+7.5x(GxH<0.5xFty)^0.5 ,( for GHD^2/t^2 < 1000000) = 2962.921 lb/in^2

Fc = = 2962.921 lb/in^2
Wt = 2104 lb/ft
Mrw = 3301458052 lb.ft
ts = 0.394 Inch
sc = (Wt x (1+0.4xAv) + ((1.273 x Mrw)/D^2)) x (1/12 x ts) = 625375.459 lb/in^2
Fc < sc, Hence structurally Not safe
Corroded condition
Wt = 1677 lb/ft
Mrw = 3301451770 lb.ft
sc = (Wt x (1+0.4xAv) + ((1.273 x Mrw)/D^2)) x (1/12 x ts) = 893263 lb/in^2
Provide 48 No's. M 30 Bolts

Area of bolt = 0.88 sq.inches
Force/Bolt = tb Allowable Stress

Uplift Load Case Net Uplift (lbs) Stress/Bolt Result
(lbs) (psi)
[ (P - 8 th) x D^2 x 4.08] - W1
Design Pressure
-147779.006 -3078.729 -3512.502 19983.793 Safe
[ (Pt - 8 th) x D^2 x 4.08 ] - W1
Test Pressure
-133792.826 -2787.351 -3180.070 19983.793 Safe
[ (1.5 x Pf - 8 th) x D^2 x
Failure Pressure. 4.08 ]- W3 -162812.803 -3391.933 -3869.834 36000.000 Safe
(4 x Mw/D) - W2
Wind Load
-186120.564 -3877.512 -4423.827 28800 Safe
(4 x Ms / D) - W2
Seismic Load
530801652.868 11058367.768 12616418.443 28800 Unsafe
((4 Mw / D) - W1 + [ (P - 8 th)
Design Pressure + Wind x D^2 x 4.08 ])
-135067.911 -2813.915 -3210.377 19983.793 Safe
[(4 Ms / D) - W1 + [ (P - 8 th) x
Design Pressure + Seismic D^2 x 4.08 ])
### 11059431.365 12617631.894 28800 Unsafe
[ (1.5 x P) - 8 th) x D^2 x
F.7.5 (a) = 1.5 x Design
4.08 ] - W1 + (4*Mw/D)
Pressure Uplift + Wind
Uplift (corroded
condition)
### -2231.157 -2545.513 28800 Safe
((1.25*Pt-8*th)*D^2*4.08)-W1
F.7.5 (b) = 1.25 x Test
Pressure Uplift
(uncorroded condition)
-116310.10093223 -2423.127 -2764.530 28800 Safe
1.5 x Failure Pressure Uplift
F.7.5 C = 1.5 x Failure (with applicable tank product
Pressure Uplift (with Wa)
applicable tank product
Wa)
-185641.43680499 -3867.530 -4412.439 28800 Safe
As per Cl. 5.12 - Anchorage of tanks

where;
W1 = (Dead Load of Shell +Any Dead Load other than Roof Plate Acting on Shell) = 189090 lbs
W2 = (Dead Load of Shell +Any Dead Load + Roof Plate Load Acting on Shell) = 198832 lbs
W3 = (Dead Load of New Shell + Any Dead Load other than Roof Plate Acting on Shell) = 233789 lbs
P = Design Pressure, inches of water column = ### inches of WC

th = Roof plate Thickness = ### inches
D = Tank Diameter = 37.7292 ft.
Pf = 1.6 P - ( 0.147*DLR/D^2) = ### - ### = 9.83 inches of WC

Pt = Test Pressure, inches of water column = ### inches of WC
Design Pressure = [ (1.5 P - 8 th) x D^2 x 4.08] - W1 = -119807 lbs

Test Pressure = [ (1.25 Pt - 8 th) x D^2 x 4.08 ] - W1 = -116310 lbs
Failure Pressure = [(1.5 x Pf - 8 th) x D^2 x 4.08]- W3 = -162813 lbs
Wp = Total weight of tank contents based on the design specific gravity of the product,lbs = 58148367979 lbs
Wa = 22829 lbs
Hence, governing force/bolt = 11059431.365 lbs
Governing Stress on each bolt = 12617631.894 psi
SA 307 Allowable stress = 19983.793 psi 1405 kg/cm2
SA 307 Yield Stress, Fy = 36000.000 psi
0.8 Fy = 28800.000 psi
Stress on each bolt > Allowable stress
Hence unsafe
(i) Compression Plate

(Ref. Process Equipment Design - Brownell & Young)
P = maximum bolt load
Bottom plate projection = 50 mm
fs = maximum induced stress in bolting steel = 12617631.894 psi
Ab = root area of anchor bolt = 0.877 sq.inches
D = tank diameter = 37.73 feet ### m
D1 = Outside diameter = 11520 mm ### feet
Db = anchor bolt circle diameter = 38.88 feet 11850 mm
Do = compression plate outer diameter = 38.78 feet 15.28 inches
na = No. of Anchor Bolts Provided = 48
da = anchor bolt diameter = 1.181 inches 30 mm
r = poissons ratio (for steel) 0.3
t6 = 5/8 t5 = 0.625 inches
A provided = 150 mm 5.906 inches

b= = 100 mm 3.937 inches
Bolt load P = fs Ab (Eq.10.35) = 11059431.365 lbs.
By Fig. 10.6
a = (Db-D1)/2 = 0.541 feet 6.496 inches
= 165 mm
l=(Do-D1)/2 = 0.492 feet 5.906 inches
= 150 mm
Bolt Size = 1.181 inches
The compression plate thickness is b/l = 0.667 inches
Mx = P/(4 p) [(1 + r) ln((2l sin (pa/l))/e p) +1]-[(1-r -g2)P/4p] = Err:502
Substituting into Eq.10.41:
t5 = sqrt(6Mx/fa) = Err:502 mm Err:502 inches
t5 provided = 12 mm
Err:502
(ii) Gusset
Assuming each gusset shares load with each adjoining gusset.
The area supported by each gusset is l x b.
Àllowable stresses (Design) Sts = 15300 Psi
P= the load on the gusset = 11059431.365 lbs
l = 5.906 inches
tg = required gusset thickness = P
(subject to a minimum of 3/8 inches) Sts x l
= ### mm ### inches
tg provided = 14 mm

Size of weld, w = 6 mm 0.236 inches
length of weld, l = 5.906 inches
fs = Allowable shear stress = 0.85 (ft) = 13005.000 psi
(ft = allowable tensile stress)
Joint efficiency h = 0.650
Strength of weld = 0.707 x w x l x fs x h
= 16674.323 lbs
(M) Check for frangible joint requirements :
A', shall not exceed the following: A = (DLS / 201000)* (tan Θ))
= 6.842 sq.inches
Where,DLS = total weight of the shell & any framing (but not roof plates)
supported by the shell & roof, in lbs. = Ws + Wrs = 229218.061 lbf
Ws = Weight of shell = 176637.944 lbf
Wrs = Weight of roof structure + miscellaneous items on shell = 57151.467 lbf

Top angle provided = ISA 100 x 100 x 15 Thk.
Wc = maximum width of participating shell = 0.6(Rc tc)^0.5

= 120.374 mm

tc = thickness of shell plate = 7.000 mm
Wh = maximum width of participating roof = 0.3(R2 th)^0.5 or 300 mm (whichever is less)

= 125.456 mm
Where,R2 = length of the normal to the roof, measured from
the vertical centreline of the tank = Rc/sinq
= 34975.885 mm
Participating area of shell plate = As = Wc x tc
= 842.621 sq.mm.
Participating area of roof plate = Ar = Wh x th

= 627.279 sq.mm.
Therefore, total area 'At' of roof-shell junction = Ac + As + Ar

= 4259.9 sq.mm.
= 6.603 sq.inches
'A' (as per Cl.3.10.2.6) = 6.842 sq.inches
% of safety margin = -3 %

P = design pressure
= 0.024 kg/sq.cm.
= 9.64 inches of WC
A = D^2 (Pi - (0.245 DLR/D^2))
0.962 Fy tan(Θ)
Where,
= 1423 x ###
42
= ### sq.inches 7298.81 sq.mm
Failure Pressure
Pf = 1.6 P - (0.147*DLR/D^2) = ### inches of WC
P = 9.64 inches of WC 0.024485 Kg /cm^2
Pmax as per F.4.2

AS per cl.F.4.2, the maximum design pressure, limited by uplift at the base of shell, shall not exceed:
Pmax = 0.1632 DLS + 0.245 DLR - 0.2938 Mw

D^2 D^2 D^3
Where,
Pmax = maximum design pressure, in inches of water
DLR = Total weight of roof plates plus any attached structural
= 54084.708 lbs 24532.440 Kgs
DLS = Total weight of shell & any framing(but not roof plates)supported by the shell & roof
= 229218.061 lbs 103971.687 Kgs
MW = wind moment
= 119894.853 lbs-feet 16576.044 Kgs - m
Pmax = 37408 + 13251 - 35225.108 = 34.93205 inches of WC 0.0887274 Kg /cm^2

1423 1423 53707.234

As per API 650 clause 3.10.2.1 the roof supporting structure shall be designed to support dead load
plus a uniform live load of not less than (25 pounds per square foot) of projected area.
1) Dead load = ### lbf / sq. ft 62.8 kg/sq.m.

2) Roof plate & nozzle, platform, walk ways = = ### lbf / sq. ft 81.64 kg/sq.m.
Roof structure = Roof plate x 1.3
3) Live load = ### lbf / sq. ft 122.36592 kg/sq.m.
4) Vacuum = ### lbf / sq. ft 24.466816 kg/sq.m.
Total = ### lbf / sq. ft ### kg/sq.m.
Where, Roof plate thickness includes corrosion allowance .

Here,If we will take roof plate thickness in corroded condition
to find out the total roof load than total roof load value will decrease , therefore
we will take roof plate thk 8 mm to find out total roof load so,
we can design the section modulas required of structural members , which can sustain the max. roof load.
Roof plate thickness = 8 mm
Live load = 122.366 kg/sq.m.
Design Vacuum = 61.167 kg/sq.m.
Diameter of the tank = 11.5 m
Note :-
The loading s considered for roof structure are as per clause R1 (e) of appendix - R,
For conservative design live load and vacuum to act concurrently without any reduction factor.
Ring Radius = 0.685 m
The Purlin Length is such that the main rafter at this point are = 1.7 m Apart.
Therefore, minimum number of rafters required = 21.252 nos.

Total = 36 Nos
P1
Area OSS’ = (pi/4 x r x r)/Nm = 8.6557 sq.m. 93.167368395453 sq.ft

Where , r = tank radius, in metres = 5.75 m
In Between Rafter angle, q = 30 degrees
No. of purlins = 1 No's.
OT1 = 3.17224 m
PIPI' (Purlin Length) = 1.7 m
OT2 = 5.55407 m
P2P2' (Angle Tie Length) = 2.976 m
Effective length OP1 = 3.28415 m
Plan length of Rafter is found to be = 2.56564 m

Slope Ratio for Rafter = 1 : 6
Slope Length of Rafter = 2.73878 m
Area of the Cicular sector A :

Circular sector Area = r^2 x pi() x α / 360 = ### m^2
α = 5 Degree
Cone Area of OP1T1 = (1/2)*OT1*P1T1 = 1.348203 m^2
Cone Area of OP1T1' = (1/2)*OT1*P1T1' = 0.8872 m^2
OT1' = tan (Θ) x OT1 = 0.559 m
cone area OP1T1 - OP1T1' = 0.461003 m^2
Therefore, AREA A = 1.963 m^2
Area of the Cicular sector B :

α = 10 Degree
cone area OP1T1 - OP1T1' = ### m^2
Therefore, AREA B = 1.998 m^2
Area Calculation F Radius 0.685 m
0.662 m 0.023 m
1.370 m
0.685
Area F
0.35458 m
Area F = 0.243 m^2
Area Calculation D
0.730 m 0.63832
2.599148 m
2.511 m 1.961
1.802 0.355
25.25
1.993
0.85 m
Area D = 0.922 m^2
Area Calculation C
1.454 1.578
0.26288
0.124
64.75 Deg
1.47728 15
0.29065
10.25
Area D = 0.207 m^2
0.41
Area Calculation E
1.802
1.477
0.559
Area D = 0.559 m^2
Plan length of rafter is found to be = 2.550 m 8.37 ft

Slope Length of rafter = 2.724 m 8.94 ft
Summary of Area of Individual Pannels

Area-A = 1 X 21.132 ft = 21.1316 ft^2
Area-B = 2 X 21.506 ft = 43.0126 ft^2
Area-C = 2 X 2.232 ft = 4.4641 ft^2
Area-D = 1 X 9.920 ft = 9.9199 ft^2
Area-E = 2 X 6.012 ft = 12.0248 ft^2
Area-F = 1 X 2.614 ft = 2.6144 ft^2
Total Area 93.16737 ft^2
W = Load on secondary.Rafter = Area B x total load = ### lbf

( Reaction at end Bending moment in secondory rafter Ra and Rb )
Ra = Rb = 1/2 x load on rafter = 641.5159 lbf
Load per unit length (Wl)=W / L = 143.5397 lbs / feet
M =(WxL)/8 = 1433.55 lbf-ft
Minimum Section Modulus = ### = ### cu.ft.

** 3446972.496
** As per Section 6 of IS800,
Maximum bending stresses = 0.66 fy
fy = yield stress of the steel in MPa = 250 MPa
so, Maximum bending stresses = 0.66 x 250 = 165 MPa
= 1683 kg/sq.cm
= 3446972.496 lbf / sq. ft
Here, the max. bending moment is divided by max. bending stress and we will get required
the minimum section modulas .
Provide : 178 x 76 R.S.C / Equivalent to ISMC 175
Properties:
Nominal From Structural Table Corroded
Zxx = 151 cm^3 Zxx = 120.8 cm^3

### cu.ft. ### cu.ft.
Ixx = 1338 cm^4 Ixx = 1070.4 cm^4
### ft^4 ### ft^4
Axx = 26.6 cm^2 Axx = 21.28 cm^2
### sq.ft ### sq.ft
Induced bending stress (Mb/Z) = ### = 336039.8 lbs / feet^2

###
Properties:
ryy = 0.0738189 ft 22.5 mm
T = Mean thickness of compression flange = 0.033792652 ft 10.3 mm
t = thickness of web = 0.021653544 ft 6.6 mm
d = depth of web = 0.516404216 ft 157.4 mm
D = overall depth of the beam = 0.58398952 ft 178 mm
L = Effective length of compression flange = ### ft ### m
Ratios: From IS 800
T/t = 1.5606 Table 5.1
D/T = 17.2816 Interpolation
L/r = 121.0871 For 250 MPA
d/t = 23.8485 λ fy
From table 6.1 B of IS800 230 21
Allowable bending stress = 31.891 MPa 240 20
= 325.201 kg/sq.cm
= ### lbs / feet^2
As per Brownell & young , eqn. 4.11 ( refer Annx. A )
d = 5 WL^4 = ### ft 83.48867 mm
384 EI
d = Maximum deflection
W = Load/unit length
L = Effective length of compression flange
E = Modulus of Elasticity = 195122 Psi = 28097568 lbs/sq.ft
I = Moment of Inertia
Allowable deflection = L / 325 = 8.9385 = 0.0275031 ft 8.383 mm
325

P P
P1 P1'
Rc 0.572 0.555 0.572 Rd

X
Load on purlin 'P'=(on secondary Ra rafter reaction)+(0.5xArea ExTotal Load) = 820.861 lbf
Rc = Rd = load on purlin / 2 =P/2 = 410.431 lbf
Mb = Bending Moment = 1541.694 lbf-ft
Minimum Section Modulus = = 1541.6940720237 = ### cu.ft.

** 3446972.496
Here, the max. bending moment is divided by max. bending stress and we will get the minimum
section modulas required.
Provide : 127 x 64 R.S.C / Equi to ISMC 125
Properties:
Zxx = 76 cm^3 Zxx = 60.8 cm^3

### cu.ft. ### cu.ft.
Ixx = 482 cm^4 Ixx = 385.6 cm^4
### ft^4 ### ft^4
Axx = 19 cm^2 Axx = 15.2 cm^2
### sq.ft ### sq.ft

###
Properties:
ryy = 0.061679792 ft 18.8 mm
L = Effective length of compression flange = 5.57736 ft 1.7 m From IS 800
Ratios: Table 5.1
T/t = 1.4375 Interpolation
D/T = 13.8043 For 250 MPA
L/r = 90.4244 λ fy
d/t = 16.9688 90 90
Allowable bending stress = ### MPa
= ### kg/sq.cm
= ### lbs / feet^2

P2
Loading Diagram for Main Rafter. C
P1
Q2
Q1
D
2.466 m 2.599148 m 0.685 m

5.065 m
Re 5.75 m
Θ = 9.46 Degree
Sin Θ = 0.16 Radians
Cos Θ = 0.99 Radians
Load 'P1' = ( 2 x P )+( AREA C x TOTAL LOAD ) = 1908.044 lbf

Load 'P2' = ( Area F x Total Load ) = 155.969 lbf
Q1 = Area A x Total Load = 1260.682 lbf
Q2 = Area D x Total Load = 591.806 lbf
Total Load = 3916.501 lbf
Taking Moment about Re: Rf = 1831.721 lbf

Re = 2084.780 lbf
NOTE :
The compressive stress transmitted to the shell by this load be minimised by mounding
the rafter fixing bracet on to a doubler plate welded to the shell.
Maximum Bending Moment is at position 'P1' :- = 11766.365 lbf-ft

The compressive force in the rafer :-
compressive force 'C' in the rafter is found as = Rf/sin Θ = 11141.926 lbf
D = 11295.615 lbf
combined stress = ( P1 / Zxx ) + (((T / t) x Com.Force) / Cross.sec area of Flange)
= -243976.74 lbs / feet^2
combined stress < Allowable stress Hence Safe
Minimum section modulus required for the main rafter = 11766.365 lbf-ft = 0.00341 cu.ft.
** 3446972.496 lbf/ft^2

= 1683 kg/sq.cm
= 3446972.496 lbf / sq. ft

Properties:
Zxx = 781 cm^3 Zxx = 624.8 cm^3

### cu.ft. ### cu.ft.
Ixx = 14869 cm^4 Ixx = 11895.2 cm^4
### ft^4 ### ft^4
Axx = 70.1 cm^2 Axx = 56.08 cm^2
### sq.ft ### sq.ft

###
Properties:
ryy = 0.0942 ft 28.7 mm
L = Effective length of compression flange = 16.8465 ft ### m
Ratios: From IS 800

T/t = 1.5673 Table 5.1
L/r = 178.9130 For 250 MPA
d/t = 33.5000 λ fy
= 340.940 kg/sq.cm
= 698283.413 lbs / feet^2

Provide : ISA 90 X 90 X 12 THK
Properties:
L = length of compression flange = 9.7650 ft 2.9764 m
A = Sectional area = 0.0217 sq.ft. 20.1900 cm^2
The load in bracing is found using LAMIS Theorem :-
B1 = (Compres force 'c') / ( 2*(Sin Θ/2)) = 21524.5491 lbf 9763.3633 kgf
Tensile stress in the Bracing (Required) = = LOAD / AREA

= 483.5742 kgs/cm^2 47.4224 N/mm^2

= 1530 kg/sq.cm
= 3133611.36 lbf / sq. ft
150.0344 N/mm^2
Number of main rafter connected to the crown ring = 12 No's

125 mm
33.94 mm CL
H 5 Yyy
H H
10.00 mm
q A 96.06 mm
H H
10.0 mm
290 mm L= 310 mm
B
H
H
H
10.00 mm
A 685 mm , Radius
CL
Where,
R=Ring radius = 685 mm
N=Number of Loads = 12 Nos.
W = Radial Load = 49.5617 KN 11141.93 lbf , (Compressive Force)
Angle between rafters alpha (q) = 30 Degree

d=alpha / 2 ( Angle between rafters ) = 15 Degree
1/d = 3.82 Radians
1 / SIN ( d ) = 3.86
1 / TAN ( d ) = 3.73
Horizontal load on Ring "H" = C X COS (Θ) = 48.89 KN
C.S.A of corroded crown ring 'A' = 3780 mm^2

Position of Yyy axis from outer face of Ring = 33.94 mm
Distance of centre of gravity from the reference axis a-a
Cyy = (A1X1 + A2X2 + A3X3) / (A1 + A2 + A3)
Where, Q = distance from axis to section end = 130 mm
Section sec.L sec. b Area (A) dist. (X) M = AX Iyy=AX^2 Ig=bl^3/12

mm mm mm^2 mm mm^3 mm^4 mm^4
A 125 10 875 62.5 54688 3417969 1627604
B 10 290 2030 125 253750 31718750 24167
C 125 10 875 62.5 54688 3417969 1627604
3780 250 363125 38554688 3279375
Cyy = (A1X1 + A2X2 + A3X3) / (A1 + A2 + A3) :-
Where, M = A1X1 + A2X2 + A3X3
Where, A = A1 + A2 + A3
Cyy = M/A = 363125 = 96.065 mm
3780
M.I. of whole section, I'= Iyy + Ig - M^2/A = 6950526.6 mm^4
Provided Modulas of section, z '= I / cyy = 72352.470 mm^3
Moment between forces 'H' is
Mo = (H x ( R / 2 ) x (1 / SIN(d) - ( 1/d))) = 736476.4 N-mm
compression in ring is
No = (H/2) x (1/sin (d)) = 94443.203 N
Mo / Z = 10.179 N/mm^2
No / A = 24.985 N/mm^2
Total compression stress in Ring is = ( Mo / Z ) + ( No / A ) = 35.16 N/mm^2
Allowable Design stress in ring (2/3 of yield strength) = 1.195 N/mm^2
Mi = (H x R / 2 ) x ((1 / d) - ( 1/tan(d))) = 1467904.3 N-mm
Tension in Ring is =
Ni' = (H/2) x (1/ tan (d)) = 91225.129 N
Mi / Z = 20.288 N/mm^2
Ni / A = 24.134 N/mm^2
Total comp stress in Ring is = ( Mi / Z ) + ( Ni / A ) = 44.422 N/mm^2
T. Vent Sizing Calculations (for open vent)
(As per API 2000)

Tank diameter ( D ) = 11.5 m
Tank height ( H ) = 9.012 m
Tank Capacity ( Nominal ) = 936.067 cu.m.
Pumping out rate ( Re ) = 1082.439 cu.m./hr
Pumping in rate ( Rf ) = 1082.439 cu.m./hr
Flash Point = 0 oC
Normal Condition
Check for venting capacity: (for open vent)
Where,
V = venting capacity in cu.m./hr,
A = sectional area of 'U' vent in sq.m.
P = vent setting pressure = Minimum Required Thk of Roof Plate X Density
= 127 x 7.85 = 997 mm of wc
For 6 inch NB vent

A = 0.018 sq.m.
V = 6566 m^3./hr
Required inbreathing capacity Vc in cu.m./hr. of free air at normal condition

the requirement for venting capacity for max liquid movement out of a tank should be equivalent to
Vc = Liquid movement out x inbreathing = 1017.492 m^3./hr As per API 2000
Thermal venting capacity (Table 2B) = 158.1 m^3./hr Interpolation from
Table 2.b
Total Required Inbreathing Required = 1175.624 m^3./hr 700 118
1000 169
Required outbreathing capacity Vo in cu.m./hr. of free air at normal condition
Vo = Liquid movement IN x Out breathing = 2186.53 m^3./hr As per API 2000

Thermal venting capacity (table 2B) = 158.1 m^3./hr Interpolation from
Table 2.b
Total Required Outbreathing Required = 2344.7 m^3./hr 700 118
1000 169

For Non Frangible Joint:
Tank Capacity ( c ) = 936.067 cu.m.
(As per API 2000)
Aws = Total exposed wetted surface area of shell = Pi () x D x ( 9.14 - 1.1 )
( As per API 2000,the wetted surface area of the vertical = 290.6 Sq.m
shell to a height of 9.14M above grade ) = 3128 Sq.ft
As per API 2000 (CL.3.21 & Table in 4.3.3.2.3)

208.2 x F x A0.82 = 21778.466 Nm3/h
Environmental factor (Table-4B), 'F' = 1
Total required compressive area at the roof to shell junction (A) = 7298.809 mm^2
As per API650, Cl.F.4.1, Design Pressure = [(A) Fy (tanΘ)] / 200 D2] + 0.08th
= 12.690 kpa
Where, Area resisting the compressive force = 7298.8086506332 mm2
Angle between the roof and a horizontal = 9.46 deg.
plane at the roof-to-shell junction
Tank diameter = 11.5 m
Nominal roof thickness = 8 mm
Size of the vent = 24 inch 609.6 mm
593.6 mm 8 mm THK
Theoretical flow rate per hour of air = 12503 (P1) (A) Sqrt [{k / (MTZ(k-1)} {(P2/P1)2/k - (P2/P1) }]
(k+1)/k
= 57799 Nm /h
3
Where, Minimum flow area of device, 'A' = 2767 cm2

Absolute temperature at device inlet, 'T' = 355.0 oK (As Per API 520)
Theoritical flow per hour 57799 > 21778.5 Required flow rate / hour
% of safety margin .= 165 %
(V) Loading Data

Fabricated Weights Table
Course 1 5.677 Mt Shell Plate 80.122 Mt Bolting flange 0.085 Mt
Course 2 16.491 Mt Annular Bottom Plate 2.619 Mt cover flange 0.250 Mt
Course 3 15.921 Mt Bottom Plate 0.000 Mt R.F Pad to Shell 0.233 Mt
Course 4 12.503 Mt Curb Angle 0.794 Mt Anchor comp plate 0.102 Mt
Course 5 10.226 Roof Plate 7.070 Mt Anchor gusset plate 0.397 Mt
Course 6 7.951 R. Struct. 4.949 Mt Anchor R.F Pad 0.413 Mt
Course 7 5.677 Wind girder Sec 2 0.344 Mt sump ring Plate 0.000 Mt
Course 8 5.677 Wind girder Sec 3 0.347 Mt sump Cylinder 0.000 Mt
Cen.drum cylinder 0.097 Mt sump bottom plate 0.000 Mt
Cen Ring,top & Bot 0.076 Mt Nozzles & M.way 3.251 Mt
C.O.D Bott R.F Plate 0.707 Mt Others 12.513 Mt
Loading Data
Fabricated Weight 114.368 Mt

Wind Earthquake
Operating Weight 1067.284 Mt Shear 3.616 Mt 133269.444 Mt
Hydrotest Weight 1050.435 Mt 692467.776 Mt-m

Moment on
Bottom (Slab)
16.576 Mt-m
Moment on
456449.026 Mt-m
Shell (Ring
wall)
INDEX
Sl.No. Subject Page No.

Index 1 of 35
Revision History 2 of 35
A Design Data 3 of 35
B Materials Slection 4 of 35
C Shell Thickness - Design & Hydrotest Condition 5 of 35
D Bottom Annular Plate 6 of 35
E Bottom Sketch Plate 7 of 35
F Roof Plates 7 of 35
G Curb angle sizing & selection 8 of 35
H Shell Stability Check Against Wind Load 8,9 & 10 of 35
I Check for Overturning against Wind Load 11 & 12 of 35
J Siesmic Analysis 13,14 & 15 of 35
K Check for Anchorage Requirement : 16,17 & 18 of 35
L Design of Anchor chair 19,20 & 21 of 35
M Check for frangible joint requirements 22 & 23 of 35
N Design of Roof Structure Layout 24 & 25 of 35
O Design of Secondary Roof Rafters 25,26 &27 of 35
P Design of Purlin 28 of 35
Q Design of Primary Roof Rafters 29 & 30 of 35
R Design of Bracing Angle 30 of 35
S Design of Roof Centre Drum 31 & 32 of 35
T Vent Sizing Calculations 33 of 35
U Emergency Vent Sizing Calculations 34 of 35
V Loading Data 35 of 35
REVISION HISTORY
Chapter No. Page No. R0 R1 R2 R3 R4 R5 R6 R7 R8 Remarks
(A) Design Data
Tank Contain Product Data

Capacity Of Tank (Nominal) : 936.067 cu.m. 5887.204 Barrels
Capacity Of Tank (Working) : 0 cu.m. 0 Barrels
Operating Temperature : 10 oC
0.9997 Kpa 0.1450 Psig
Flash Point : C
o

OUT : 1082.4 m3/hr OUT
Mechanical Tank Design Data

Nominal Radius of the Tank 'r' : 226.375 inch
Course width : As Shown
Height of the bottom course 'h1' : 2m 78.7392 inch

2.3994 Kpa 0.3480 Psig
Design Vacuum : 5.9984 mbar 0.0061 kg/cm2.g 12.534 lbs/sq.feet

0.5998 Kpa 0.0870 Psig
Design Liquid Level
: 0 mm 0 m Ht. 0 ft.
Material of Construction : A 516 Gr 70

Joint Efficiency : 1
Radiography requirement :
Wind Design Code : AS PER API 650

Wind Speed : 33.8 m/s 75.60857 Miles/Hour

Siesmic Zone Factors , Ss : 0.000
S1 : 0.000
Site Class : D
Seismic Group : I
Importance Factor Ie : 1

Shell, Bottom & Nozzles : 0.118 inch 3.00 mm
Roof Plate & Internal's : 0.118 inch 3 mm
Roof structurals : 0.000 inch 0 mm

Roof Slope : 1 : 6
(B) Materials Selection

As per clause 5.6.2.1 the maximum allowable Product design stress Sd shall be 2/3 yield strength or 2/5 of Tensile strength,whichever is Less
Example :
i) The design stress shall be 2/3 of Yield strength = Sd = (2/3*G1
ii) As per API 650, Table 5-2a,Product Design stress Sd = 173.0 Mpa
iii) 2/5 of the tensile strength Sd = 194 Mpa
Example :
Min Yield Min Tensile Product Design Hydrostatic Test Course width
Course Selected Material & Grade
strength(Mpa) strength(Mpa) Stress"Sd"(Mpa) Stress"St"(Mpa) (m)
1 A 516 Gr 70 260 485 173.3 195.0 2
2 A 516 Gr 70 260 485 173.3 195.0 2
3 A 516 Gr 70 260 485 173.3 195.0 2
4 A 516 Gr 70 260 485 173.3 195.0 2.000
5 A 516 Gr 70 260 485 173 195 2
Shell
6 A 516 Gr 70 260 485 173 195 2

7 A 516 Gr 70 260 485 173 195 2
8 A 516 Gr 70 260 485 173 195 2
Bottom #N/A 260 485 173 195

Roof A 283 Gr C 260 485 173 195
(C) Shell Thickness - Design & Hydrotest Condition :

= 0.024 X 1042305
= 25501.886 Kgs
W = Weight of Shell, Roof & Framing = 90188.630 Kgs
Internal pressure does not exceed weight of shell
Appendix F (Clause 2) Not Required

In calculating shell thickness for Appendix F tanks that are to be anchored to resist uplift due
to internal pressure.H shall be increased by the factor P/(12G). = feet
where, P = Design pressure in inches of WC
G = Design specific gravity

td = [4.9*D*(H-0.3)*G/Sd]+ CA
tt = 4.9*D*(H-0.3)/St
Where,
td = design shell thickness, in mm
D = nominal tank diameter, in m
= height from the bottom of course under consideration to the top of the shell including the top angle.
G = design specific gravity of the liquid
C.A = Corrosion Allowance, in mm
Sd = allowable stress for the design condition, in MPa
St = allowable stress for the hydrostatic test condition, in in Mpa
"H" Consider for

Shell Act Ht Calculation
td tt t Req t Prov
Material RESULT
Course
mm m mm mm mm mm
1 (Bottom) A 516 Gr 70 9.012 #VALUE! #VALUE! #VALUE! #VALUE! 10 #VALUE!
4 (Top) A 516 Gr 70 3.012 #VALUE! #VALUE! #VALUE! #VALUE! 22 #VALUE!
For Quick Reference Note : As per API 650 minimum allowable shell plate thickness relevant to tank diameter
<15 Meter 5 mm
> 60 meter 10 mm
(D) Bottom Annular Plate :
Dia 11.5 m
Sketch Tank I.D
890 mm
Bottom Sketch Plate
Bottom of Bottom 0 mm, Thk
Dia 11.62 m
Annular Plate Thickness Calculation :

Hydrostatic stress in first shell course = 4.9 D (H-0.3) / t = 49.092 MPa
Minimum thickness of Annular plate excluding the corrosion allowance (from table 5.1a) = mm
Minimum thickness required including Corrosion allowance = 3 mm
Where,
Wr = Minimum radial width between the inside of the shell and any lap welded joint in
the bottom = 600.00 mm
Aw2 = 215 tb = 709.83 mm

(HG)^0.5
Where,
tb = thickness of the annular plate = 10.00 mm
H = Design Liquid level = 9.01 m
G = Design specific gravity of product = 1.018
Thickness of Bottom sketch plates : As per Clause 5.4.1,

Minimum required thickness = 9 mm
Thickness provided = mm
Assuming Bottom slope = 1 : 120 sel
sel
Tan Q = 0.008333 dro
s
F
F
XX - X - XXXXXX / CAL - 101 sel
Galfar Engineering & Contracting S.A.O.G. Doc.No: sel
dro
TITLE : Tank Calculation (API 650) Rev.No: A s

F
(F) Roof Plate F
Type of Roof = CONE ROOF WITH RAFTER SUPPORTED

Roof Slope = 1 : 6
Corrosion Allowance = 3.000 mm

Notes : The below procedure to be applied if the tank is self supported

Roof Thickness Calculation :
Dead load DL = 2.749 kPa as per 5.2.1.a
External pressure Pe = 0.60 kPa as per 5.2.1.b
Roof live load Lr = 1.2 kPa as per 5.2.1.f
Ground Snow Load SG = 0 kPa as per 5.2.1.h
Balanced Snow Load Sb Sb = 0 kPa as per 5.2.1.h
Unbalanced Snow Load Su Su = 0 kPa as per 5.2.1.h
T1= e1 = DL+(Lr or Sb)+0.4Pe = 4.189 kPa as per clause 5.2.2
T2= e2 = DL+Pe+0.4(Lr or Sb) = 3.829 kPa selvakumar.s:
as per clause 5.2.2
T = Max(e1,e2) = 4.189 kPa for as
cone roof5.10.5.1
per
θ<10,1*Sb,1.5*Sb
U1= e1 = DL+(Lr or Su )+0.4Pe = 4.189 kPa for dome
as per 5.10.5.1
roof "0"
U2= e2 = DL+Pe+0.4(Lr or Su) = 3.829 kPa as per clause 5.2.2
U = Max(e1,e2) = 4.189 kPa as per clause 5.2.2
Min. thk of roof plates +CA = 8.000 mm as per 5.10.5
Max. thk of roof plates +CA = 16.000 mm
Min. reqd.thk. = Greatest of (([D/(4.8Sinθse)*sqrt(T/2.2)]+ Car),[D/(5.5Sinθse)*sqrt(U/2.2)]+ CAr ), 5mm)
trmin = 23.11 mm Reqd. thk. Exceeding limits,hence Increase θ
Provided Thk trps = 34 mm
=
Participating Area at Roof to Shell junction as per 5.10.5.2 :
Area req. at roof to shell junction = [p*D2/(8*Fa*tan(θ)]
where
p= Greater of load comb. of e(1) & e(2) of App. R = 4.189 kPa
Fa =Least tensile stress for the matl. at roof to shell jn.= 1337.583 Kpa
Area reqd. at roof to shell junction = 0.3107 m2
Area available at roof to shell junction = 0.0006 m2 (Ref. Appendix-F)
Increase the C/S area
(G) Curb Angle Sizing & Selection :
As Per API 650, Cl. 5.1.5.9 (e)


11< D < 18 meter L 50 x 50 x 6 Thk.
D > 18 meter L 75 x 75 x 10 Thk.
For knuckle segment selected top member detail is = Detail A From F2 of Permissible detail of compression ring
Circumference = ### m
Weight = 0.79 Mt.
(H) Shell Stability check against wind load :

Where,
Design Wind Velocity in m/s at any height z = Vb x k1 x k2 x k3
Where,
Vb = Basic Wind Speed in m/s = 33.8 m/sec
kz = Risk Coefficient factor = 1.04 -
kzt = Terrain, Height and Structure = 1.00 -
Equal to importance factor = 1.00
Equal to Gust Factor = 0.85
Vz = Vb x k1 x k2 x k3 = 33.4 m/s
Pw = Equivalent Wind Pressure 0.6 x Vz2 / 9.81 = 59.95 Kg/m2 0.588 Kpa
fc = Shape Factor = 1.0 -
Pz = Design Wind Pressure fc x Pw = 60 Kg/m2
V =Equivalent Wi SQRT(Pz x 9.81 / 0.6) = 44.03 m/s 98 miles/hr
As per item.(b) of Notes to Cl. 3.9.7.1 of API 650, the shape factor for the wind loading must not be taken into consideration for
assessing the quantity and sizing of Intermediate Wind Girders, because the critical buckling condition used to assess the
maximum unstiffened height of the shell focusses on a localised area of the shell that is normal to the wind load to provide a most
conservative design.
Where,
Vz = Design wind velocity in m/s at any height z = 44.03 m/s = 98.494 miles/hr
Vz = Design wind velocity in m/s at any height z = 33.8 m/s 75.61 miles/hr

The maximum height of unstiffened shell in feet,
H1 = 600000 * t * [@sqrt.( t / D)**3] * [(120/V)**2]*(36/(31+v))
Where,
H1 = vertical distance, in feet, between the intermediate wind girder and the top angle of the shell
H1 = 153.2 feet 46.705 m
t = ordered thickness, unless otherwise specified, of top shell course = 0.276 inches
D = nominal tank diameter = 37.73 feet
v =Vacuum = 12.53 Psf 61.192 Kpa

Calculating the transformed height of the shell
Where,
Wtr = transposed width of each shell course, in inches
W =actual width of each shell course, in inches
t uniform = ordered thickness of the top shell courseminus CA = 7 mm
t actual = ordered thickness of the shell course minus CA for which the transposed width is being calculated
Course Wactual t actual Wtr Wtr Wtr

(m) (mm) (m) (inches) (feet)
8 2 10 0.820 32.281 2.690049

7 2 10 0.820 32.281 2.690049
6 2 14 0.354 13.919 1.159952
5 2 18 0.189 7.426 0.618841
4 2 19 0.165 6.487 0.5406
3 2 25 0.083 3.267 0.272214
2 2 26 0.075 2.961 0.247
1 2 7 2.000 78.740 6.56168
4.505 177.362 14.78
Height of transposed shell ' H ' = 14.78 feet

Since H<H1
Since 1/2H<H1
the mid-height of the transformed shell

One intermediate girder provided below the curb angle at a distance of = 7.39 feet (transposed)
(Suggested Distance from top side of curb angle to below) = 2.253 m (transposed)
Z = 0.0001 D^2 H1 (V/100)^2
where,
H1 =the vertical distance between the intermediate wind girder and the top angle= 7.39 feet 2.2525 m
V = wind velocity, in miles/hr = 75.608 miles/hr
Fig - Intermediate Wind Girder
10 10.00 0.60
0.60
10.0
Sect.1 Sect.2 Sect.3
Section Len Width Area Distan M=AD Iyy Ig Wt

cm. cm. sq.cm.cm. cu.cm.cm.^4 cm.^4 (Mt.)
1.00 24.68 0.70 17.28 0.35 6.05 2.12 0.71
2.00 0.60 10.00 6.00 5.70 34 195 50 0.1709
3.00 10.0 0.60 6.00 11.00 66 726 0.18 0.1709
SUM ( 1+2+3 ) 11.30 29.28 106 923 51 0.3418
Dx = @sum(M) / @sum(A) = 3.63 cm.

D1 = @sum(W) - Dx = 7.67 cm.
I = Iyy + Ig - (@sum(M)^2)/A = 588
Zprov. = I/Dmax = 77 cu.cm.
= 4.68 cu.inch.
Z reqd. = 0.60 cu.inch.

(I) Check for Overturning against wind load :

For a wind velocity of 120 miles/hr,
The design wind pressure acting on vertical projected areas of cylindrical surface = 18 lbs/sq.feet
The design wind pressure acting on horizontal projected areas of conical surface = 30 lbs/sq.feet
The modified wind pressure can be calculated by multiplying (v/120)**2 to the wind pressure
Wind pressure on the projected area of the cylindrical surface P1 = 7.15 lbs/sq.feet
Wind pressure on the projected area of the conical surface P2 = 11.91 lbs/sq.feet
Wind force on the cylindrical surface = F1 = D x H x P1 = 7971.3007 lbs
Wind force on the conical surface = F2 = 1/4 x TANQ x Sq D1 x P2 = 68.672314 lbs
Where,
D1 = (D + (2*Top shell course Thk) + (2*Projected Roof distance from shell)), in feet = 11.763776 feet
H = tank height, in feet = 29.56657 feet
h = perpendicular height of roof, in feet = 0.9803147 feet
TANQ = 0.167
Overturning moment at the base of tank due to wind pressure , Mw = F1 x (H/2) + F2 (H + h/3) = 119894.85 lbs.ft
Calculating the Tank Weight Corroded weight Uncorroded weight

Total Shell Weight Thk 66.488 Mt 146580.127 lbs 80.122 Mt 176637.944 lbs
Roof Plate Wt 8 4.419 Mt 9741.884 lbs 7.070 Mt 15587.015 lbs

Roof structure Wt 3.093 Mt 6819.319 lbs 4.949 Mt 10910.910 lbs
Curb Angle 0.79238 Mt 1746.896 lbs 0.79424 Mt 1750.992 lbs
Cen.drum cylinder 10 0.06824 Mt 150.434 lbs 0.09726 Mt 214.432 lbs
Cen Ring,top & Bot 10 0.05330 Mt 117.506 lbs 0.07614 Mt 167.865 lbs
Clean Out Door
1.Bottom R.F Plate 27 0.62857 Mt 1385.763 lbs 0.70714 Mt 1558.984 lbs
2.Bolting flange 22 0.07335 Mt 161.709 lbs 0.08493 Mt 187.242 lbs
3.Cover flange 22 0.21575 Mt 475.647 lbs 0.24982 Mt 550.749 lbs
4.R.F Pad to Shell 10 0.16299 Mt 359.331 lbs 0.23284 Mt 513.330 lbs
Anchor Comp plate 12 0.07630 Mt 168.217 lbs 0.10174 Mt 224.289 lbs
Anchor Gusset plate 14 0.31169 Mt 687.156 lbs 0.39670 Mt 874.562 lbs
Anchor R.F Pad 10 0.28882 Mt 636.732 lbs 0.41260 Mt 909.617 lbs
Nozzles and M.way 2.11965 Mt 4673.034 lbs 3.25053 Mt 7166.180 lbs
Other dead Weight 10.282 Mt 22668.951 lbs 12.513 Mt 27586.783 lbs
Roof Uplift 25.502 Mt 56221.968 lbs
Total Weight -64.687 Mt -142609.690 lbs 113.115 Mt 249376.426 lbs
Bottom weight 0 -1.780 Mt -3924.896 lbs 0.000 Mt 0.000 lbs

Annular Bot PL Wt 10 1.833 Mt 4041.809 lbs 2.619 Mt 5774.013 lbs
Total weight = 115.73443 Mt 255150.440 lbs

1. 0.6 Mw + Mpi < Mdl / 1.5
2. Mw + 0.4Mpi < ( Mdl + Mf ) / 2
Where,
Mpi = moment about the shell to bottom joint from design internal pressure ,
Mdl = moment about the shell to bottom joint from the weight of the shell and roof supported by the shell.
Mf = moment about the shell to bottom joint from liquid where weight of liquid is wa defined in E2.2.
so in US Unit , Wa = 4.67*tb*sqrt ( Fby*H )
Here ,
Mw = 119894.853 lbs-ft.
Mpi = (internal pressure.)x(Cross sectional area of Tank)x ( Tank radius)
Mpi = 50.1371 x 1118.01 x 18.8646
1057431.51815 lbs-ft.
Mdl = (weight of shell + Roof structure)x( Tank radius)

= 153399 x 18.8646
= 2893819.188 lbs-ft.
Mf = (weight of liquid per API definition)x( Tank radius)

= Wa * D /2
= 79.8 x 118.6 x 18.9
= 178568.93 lbs-ft.
Where ,
Wa = 4.67 * tb * sqrt ( Fby * H )
Here,H = 14.7833 ft.
tb = 0.27559 in.
Fby = 260 psi
Ge = 0.7
Wa = 79.8 lbs/ft of shell circumference
1. 0.6 Mw + Mpi < Mdl / 1.5

0.6 Mw + Mpi = 71936.912 + 1057431.518
= 1129368.430 lbs-ft
Mdl /1.5 = 1929212.792 lbs-ft
2. Mw + 0.4Mpi < ( Mdl + Mf ) / 2

Mw + 0.4 Mpi = 119894.853 + 422972.607
= 542867.460 lbs-ft
[ Mdl + Mf ] /2 = 1536194.06 lbs-ft
(J) Siesmic Analysis :
Check for stability agaist seismic force ,

Slab Moment ;
Ms = sqrt ( ( Ai ( WiXis+ WsXs +WrXr))^2 + ( Ac(WcXcs)^2 )
Ringwall moment ;
Mrw = sqrt ( ( Ai ( WiXi+ WsXs +WrXr))^2 + ( Ac(WcXc)^2 )
Where,
Ms = Overturning slab moment applied to the bottom of tank shell (ft-lb)
Mrw = Overturning Ringwall moment applied to the bottom of tank shell (ft-lb)
Wi = effective impulsive weight of liquid (lbf)
Xi = Height from the bottom of tank shall to the cener of action of the lateral seismic forces related to
the impulsive liquid force for the ringwall moment (ft)
Xis = Height from the bottom of tank shall to the cener of action of the lateral seismic forces related to
the impulsive liquid force for the slab moment (ft)
Ws = Total weight of tank shell and appurtenance in (lbf)
Xs = Height from the bottom of tank shell to the center of gravity of shell = 14.78 ft.
Wr = Total weight of fixed tank roof including framing ,Knuckles any permanent attachment and 10 %
of the roof design snow load in (lbf)
Xr = Heigth from the bottom of tank shell to the roof and roof appurtenances center of gravity = 29.893 ft.
Wc = Effective convective ( Sloshing ) portion of the liquid weight in (lbf)
Xc =Height from the bottom of the tank shell to the center of action of lateral seismic force related to
the convective liquid force for the ringwall moment in (ft)
Xcs =Height from the bottom of the tank shell to the center of action of lateral seismic force related
to the convective liquid force for the slab moment in (ft)
As per cl. E.5.1.1 & Table E-4 of API 650,

Rwi = Response reduction factor for impulsive mode = 3.50
Rwc = Response modification factor for convective mode = 2.00
Time period for Impulsive mode,
Ti = ( Ci x H x Sqrt(r) ) / ((sqrt(2 x tu / D)) x (sqrt(E)))
H/D = = 0.784
(from Fig. E-1 of Appendix E) = 6.5534
H = Depth of Liquid in ft. = 9.01 m
r = Mass density of liquid in lb/in3 = 1018 kg/m^3
tu = Equivalent Uniform Thickness of tank shell in Inch. = 17.6 mm
D = Inside Diameter of tank in ft. = 11.50 m
E = Modulus of Elasticity for tank material in lb/in2, From Appendix M = 195122 lbf/in2
Ti = Time period for impulsive mode in seconds.

Ti = (1/2000^0.5)*( Ci x H ) / ((sqrt( tu / D)) x (sqrt(density/E))) = 0.0771 second
Time period for convective mode,

Tc = Ks * sqrt ( D )
H/D = 0.784
Ks = 0.578 = 0.580
sqrt ( tanh ( 3.68H/D ) )
Tc = 1.8 x Ks x (sqrt(D) = 3.539 Sec
Center of action of ringwall overturning moment as per E.6.1.2.1,

D/H = 1.276
Here
Xi =0.375 H if , D/H > 1.3333 = 0.000 ft
Xi = [ 0.5 - 0.094 D/H ]* H" if , D/H < 1.3333 = 11.23674 ft
Xi = 11.237 ft
3.67 *(H/D) = 2.88
Xc = 1.0 - cosh(3.67H/D) -1 *H = 20.383 ft

(3.67*H/D)*(Sinh(3.67H/D))
Center of action of slab overturning moment as per E.6.1.2.2,

D/H = 1.276
Here
Here , D/H < 1.3333 Therefore ,
0.866 *(D/H) = 1.105
Xis =0.375*[1 + 1.33 ((0.866*D/H)/(tanh(0.866*D/H) -1)*H if , D/H < 1.158 = 0 ft
Xis =[ 0.500+0.060*D/H ]*H if , D/H > 1.158 = 17.047 ft
Xis = 17.047 ft
H/D = 0.784
Xcs = 1.0 - cosh(3.67H/D) -1.937 *H = 21.472 ft

3.67*H/D*Sinh(3.67H/D)
Calculation of Effective weight of product

D/H = 1.276
Wp = Total weight of the tank contents based on the design specific gravity
of the product . As per Appendix I = 58148367978.515 lb
Wi = tanh(0.866 x (D/H)) x Wp if ( for D/H >= 1.333 ) = 0.00
0.866 x (D/H)
Wi = ( 1 - 0.218*(D/H)) * Wp if ( for D/H < 1.333 ) = 41972385008.904 lb
Wi = 41972385008.90 lb
Wc = 0.230 x (D/H) X tanh(3.67*(H/D)) x Wp = 16958327908.94 lb
Base shear due to seismic force applied
V = Sqrt ((Ai x (Ws + Wr + Wf + Wi)^2 + (Ac x Wc)^2)
Extra Loads considered (%) in seismic = 5.0 %
Here,
Site class = D
Fa = 1.6 ( as per table E-1 )
Ss = 0.000
Fv = 2.4 ( as per table E -2 )
S1 = 0.000
Ss = The mapped maximum considered earthquake spectral response acceleration at short periods ( 0.2 s )
S1 = The mapped maximum considered earthquake spectral response acceleration at a period of 1-sec.
SDs = The design , 5 -percent damped , spectral response acceleration parameter at short periods (T=0.2 sec),
based on ASCE 7 methods, %g
SD1 = The design , 5 -percent damped , spectral response acceleration parameter at 1 second, based on
ASCE 7 method,%g as per 11.4.4 of ASCE 7-05,
SDs = 2/3 SMs = 0
SD1 = 2/3 SM1 = 0
as per 11.4.3 of ASCE 7-05,
SMs = Fa Ss = 0
SM1 = Fv S1 = 0
The maximum vertical seismic acceleration parameter shall be taken as 0.14SDS as per E6.1.3 ,
Av = 0.14 SDs = 0
Impulsive spectral acceleration parameter, Ai ;
Ai = SDs ( I/Rwi ) = 0.007 >= 0.007 Hence Safe, as per eqn. E.4.6.1-2
where,
Rwi = Response modification factor ( Impulsive ) as per Table E-4 = 3.50
I = Importance Factor (Essential facility factor) = 1
as per E 4.6.1 ,
TL = Region - dependant transition period for longer period ground motion = 4 seconds
As per E.4.6.1 Convective Spectral acceleration parameter ,Ac :
Here, Ac = KSD1 ( TL/Tc^2 )*( I /Rwc ) = 0

where,
K = Coefficient to adjust the spectral acceleration from 5% to 0.5% damping = 1.5 (unless otherwise specified)
Rwc = Response modification factor ( convective ) as per Table E-4= 2.00


Mrw = [ ( Ai * ( Wi * Xi + Ws * Xs + Wr * Xr ) ) ^2 + ( Ac * ( Wc * Xc ) ) ^2 ]^0.5 = 3301458051.59 lbs-ft
Base shear,
V = ( Vi^2 + Vc^2 )^0.5 = 293808481.12 lbs
Where,
Corroded condition

Mrw = [ ( Ai * ( Wi * Xi + Ws * Xs + Wr * Xr ) ) ^2 + ( Ac * ( Wc * Xc ) ) ^2 ]^0.5 = = 3301451770.05 lbs-ft
Base shear,
V = ( Vi^2 + Vc^2 )^0.5 = 293808087.70 lbs
Where,
(K) Check for Anchorage Requirement :

Anchorage Ratio (J)
As per Clause E.6.2.1.1.1 of API 650
J = Mrw / D^2 ( Wt ( 1- 0.4Av ) + Wa )
Where,
Wa = Resisting force of tank contents per unit length of shell circumference that may be used to resist
the shell overturning moment
Wa = 7.9 x ta x sqrt(Fy x H x Ge) <= 1.28 x H x D x Ge
ta = Thickness of bottom plate under the shell extending at least the distance L, from the inside
of the shell, less corrosion allowance = 0.276 Inch
Fy = Minimum specified yield strength of bottom annuals = 260 lb/in2
Av = Vertical earthquake acceleration coefficeient = 0-
Ge = Effective specific gravity including vertical seismic effects
Ge = G x (1-0.4Av) = 1.018 -
G = Specific gravity = 1.02
H = Maximum design product level = 29.56657 ft
Wa = 7.9 x ta x sqrt(Fy x H x Ge) <= 1.28 x H x D x Ge = 192.5983 lb/ft
D = Nominal diameter of tank = 37.73 ft
Wt = ( Ws + Wr )/(Pi x D) = 2104 lb/ft
J = Mrw / D^2 ( Wt ( 1- 0.4Av ) + Wa ) = 1009.908 -
Tank is not self anchored. Provide mechanical anchorage
Corroded condition
Wt = ( Ws + Wr )/(Pi x D) = 1677 lb/ft
J = Mrw / D^2 ( Wt ( 1- 0.4Av ) + Wa ) = 1240.193 -
No calculated uplift under the design seismic overturning moment ,The tank is self -anchored for siesmic conditions
Check for Dynamic Hoop Tensile Stresses
D/H = 1.276
Impulsive hoop membrance force in tank wall (Ni) in
Ni = 4.5 x Ai x G x D x H x ((Y/H) - 0.5x(Y/H)^2)x tanh(0.866x(D/H)),( for D/H >= 1.333)= 0.000 lb/inch
Ni = 2.77 x Ai x G x D^2 x ((Y/0.75D) - 0.5x(Y/0.75D)^2),( for D/H < 1.333 & Y< 0.75 D)= 0 lb/inch
(Y< 0.75 D) NO
Ni = 1.39 x Ai x G x D^2 ( for D/H < 1.333 & Y>= 0.75 D) 14.099893 lb/inch
(Y>= 0.75 D) YES
Where,
Ai = Horizontal seismic coefficient for Impulsive mode = 0.007 -
G = Specific gravity of Liquid = 1.018 -
Y = Distance from liquid surface to analysis point in ft. = 29.567 ft
Y/(0.75 x D) = 1.045 -
Therefore
Y/H = = 1
Ni = = 14.100 lb/inch
Convective hoop membrance force in tank wall (Nc) in
Nc = 0.98 x Ac x G x D^2 x cosh(3.68 x (H-Y)/D) / (cosh(3.68 x (H/D)))
Where,
Ac = Vertical seismic coefficient for convective mode = 0
Therefore
Nc = 0.98 x Ac x G x D^2 x cosh(3.68 x (H-Y)/D) / (cosh(3.68 x (H/D))) = 0 lb/inch
t = Corroded thickness of bottom shell course = 0.2755906 Inch

Hdt = Product height for hydrostatic condition = 0 ft
Product Hydrostatic membrance stress for bottom most course = 2.6 x D x (Hdt-1)/t = -355.9481 lb/in^2
Product Hydrostatic membrance force, Nh = -98.09592 lb/inch
Total stress = Comboned dynamic hoop tensile and product hydrostatic design stress
s = Nh + sqrt(Ni^2 + Nc^2) / t = -304.7856 lb/in^2
Yield strength of shell plate material or weld material, Fy = 260 lb/in^2
Minimum specified yield strength of bottom shell course, Fty = 260 lb/in^2
Maximum allowable membrance stress of shell plate, 0.5 x Fty = 130 lb/in^2
Permissable tensile stress is least of
(1) 1.33 times allowance membrance stress of shell plate = 1.33 x Fty = 345.8 lb/in^2
(2) 0.9 x Fy times the joint efficiency = 234 lb/in^2
Permissable tensile stress = 234 lb/in^2
OK
Total hoop tension force = Ni + Nc = 14.099893 lb/inch
Dynamic liquid pressure at the bottom of the tank = 0.0622855 lb/in^2

Height for solshing wave ds = 0.5 x D x af
where,
D = Inside diameter of tank = 37.73 ft
Tc = 3.54 sec
TL = 4.00 sec
SD1 = 0.00
K = 1.50
I = 1.00
SDS = 0
Convective mode for SUG I,

Af = K*SD1*I*(1/Tc) , When, Tc <= 4 = 0
Af = K*SD1*I*(4/Tc^2) , When, Tc > 4 = 0
For SUG I & II , solshing wave Height δs = 0.5 x D x Af = 0
Minimum required free board = 0.7 x δs = 0.00
Maximum operating level = 0 ft
free board available = 29.56657 ft
OK
For SUG I MODE , If SDS <0.33g
A freeboard of 0.7δs is recommented for Economic consideration but not Required, O.K.
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Check for Shell Compression under Seismic Force

For Mechanically Anchored tanks,
Maximum longitudinal shall compression stress at the bottom of the shell,
sc = (Wt x (1+0.4xAv) + ((1.273 x Mrw)/D^2)) x (1/12 x ts)
where,
Av = Vertical earthquake acceleration coefficient = 0
Allowable Longitudinal Membrance compression stress in tank shell.

Fc = Allowable Longitudinal Membrance Compression Stress in Tank Shell
ts = Thickness of bottom shell course with corrosion allowance = 0.28 Inch
G x H x D^2 = 564124.893 ft^3/Inch^2 Less than 1000000 ft^3/Inch^2

t^2
Fc = 10^6 x ts / D, ( for GHD^2/t^2 >= 1000000) = 7304 lb/in^2
GXH = 30
0.5 X Fty = 130
G X H < 0.5 X Fty = 30
Fc = 10^6 x ts /(2.5 x D)+7.5x(GxH<0.5xFty)^0.5 ,( for GHD^2/t^2 < 1000000) = 2962.921 lb/in^2

Fc = = 2962.921 lb/in^2
Wt = 2104 lb/ft
Mrw = 3301458052 lb.ft
ts = 0.394 Inch
sc = (Wt x (1+0.4xAv) + ((1.273 x Mrw)/D^2)) x (1/12 x ts) = 625375.459 lb/in^2
Corroded condition
Wt = 1677 lb/ft
Mrw = 3301451770 lb.ft
sc = (Wt x (1+0.4xAv) + ((1.273 x Mrw)/D^2)) x (1/12 x ts) = 893263 lb/in^2
Provide 48 No's. M 30 Bolts

Area of bolt = 0.88 sq.inches
Force/Bolt = tb Allowable Stress

Uplift Load Case Net Uplift (lbs) Stress/Bolt Result
(lbs) (psi)
[ (P - 8 th) x D^2 x 4.08] - W1
Design Pressure
-147779.006 -3078.729 -3512.502 19983.793 Safe
[ (Pt - 8 th) x D^2 x 4.08 ] - W1
Test Pressure
-133792.826 -2787.351 -3180.070 19983.793 Safe
[ (1.5 x Pf - 8 th) x D^2 x
Failure Pressure. 4.08 ]- W3 -162812.803 -3391.933 -3869.834 36000.000 Safe
(4 x Mw/D) - W2
Wind Load
-186120.564 -3877.512 -4423.827 28800 Safe
(4 x Ms / D) - W2
Seismic Load
530801652.868 11058367.768 12616418.443 28800 Unsafe
((4 Mw / D) - W1 + [ (P - 8 th)
Design Pressure + Wind x D^2 x 4.08 ])
-135067.911 -2813.915 -3210.377 19983.793 Safe
[(4 Ms / D) - W1 + [ (P - 8 th) x
Design Pressure + Seismic D^2 x 4.08 ])
### 11059431.365 12617631.894 28800 Unsafe
[ (1.5 x P) - 8 th) x D^2 x
F.7.5 (a) = 1.5 x Design
4.08 ] - W1 + (4*Mw/D)
Pressure Uplift + Wind
Uplift (corroded
condition)
### -2231.157 -2545.513 28800 Safe
((1.25*Pt-8*th)*D^2*4.08)-W1
F.7.5 (b) = 1.25 x Test
Pressure Uplift
(uncorroded condition)
-116310.10093223 -2423.127 -2764.530 28800 Safe
1.5 x Failure Pressure Uplift
F.7.5 C = 1.5 x Failure (with applicable tank product
Pressure Uplift (with Wa)
applicable tank product
Wa)
-185641.43680499 -3867.530 -4412.439 28800 Safe
As per Cl. 5.12 - Anchorage of tanks

where;
W1 = (Dead Load of Shell +Any Dead Load other than Roof Plate Acting on Shell) = 189090 lbs
W2 = (Dead Load of Shell +Any Dead Load + Roof Plate Load Acting on Shell) = 198832 lbs
W3 = (Dead Load of New Shell + Any Dead Load other than Roof Plate Acting on Shell) = 233789 lbs
P = Design Pressure, inches of water column = ### inches of WC

th = Roof plate Thickness = ### inches
D = Tank Diameter = 37.7292 ft.
Pf = 1.6 P - ( 0.147*DLR/D^2) = ### - ### = 9.83 inches of WC

Pt = Test Pressure, inches of water column = ### inches of WC
Design Pressure = [ (1.5 P - 8 th) x D^2 x 4.08] - W1 = -119807 lbs

Test Pressure = [ (1.25 Pt - 8 th) x D^2 x 4.08 ] - W1 = -116310 lbs
Failure Pressure = [(1.5 x Pf - 8 th) x D^2 x 4.08]- W3 = -162813 lbs
Wp = Total weight of tank contents based on the design specific gravity of the product,lbs = 58148367979 lbs
Wa = 22829 lbs
Hence, governing force/bolt = 11059431.365 lbs
Governing Stress on each bolt = 12617631.894 psi
SA 307 Allowable stress = 19983.793 psi 1405 kg/cm2
SA 307 Yield Stress, Fy = 36000.000 psi
0.8 Fy = 28800.000 psi
Stress on each bolt > Allowable stress
Hence unsafe
(i) Compression Plate

(Ref. Process Equipment Design - Brownell & Young)
P = maximum bolt load
Bottom plate projection = 50 mm
fs = maximum induced stress in bolting steel = 12617631.894 psi
Ab = root area of anchor bolt = 0.877 sq.inches
D = tank diameter = 37.73 feet ### m
D1 = Outside diameter = 11520 mm ### feet
Db = anchor bolt circle diameter = 38.88 feet 11850 mm
Do = compression plate outer diameter = 38.78 feet 15.28 inches
na = No. of Anchor Bolts Provided = 48
da = anchor bolt diameter = 1.181 inches 30 mm
r = poissons ratio (for steel) 0.3
t6 = 5/8 t5 = 0.625 inches
A provided = 150 mm 5.906 inches

b= = 100 mm 3.937 inches
Bolt load P = fs Ab (Eq.10.35) = 11059431.365 lbs.
By Fig. 10.6
a = (Db-D1)/2 = 0.541 feet 6.496 inches
= 165 mm
l=(Do-D1)/2 = 0.492 feet 5.906 inches
= 150 mm
Bolt Size = 1.181 inches
The compression plate thickness is b/l = 0.667 inches
Mx = P/(4 p) [(1 + r) ln((2l sin (pa/l))/e p) +1]-[(1-r -g2)P/4p] = Err:502
Substituting into Eq.10.41:
t5 = sqrt(6Mx/fa) = Err:502 mm Err:502 inches
t5 provided = 12 mm
Err:502
(ii) Gusset
Assuming each gusset shares load with each adjoining gusset.
The area supported by each gusset is l x b.
Àllowable stresses (Design) Sts = 15300 Psi
P= the load on the gusset = 11059431.365 lbs
l = 5.906 inches
tg = required gusset thickness = P
(subject to a minimum of 3/8 inches) Sts x l
= ### mm ### inches
tg provided = 14 mm

Size of weld, w = 6 mm 0.236 inches
length of weld, l = 5.906 inches
fs = Allowable shear stress = 0.85 (ft) = 13005.000 psi
(ft = allowable tensile stress)
Joint efficiency h = 0.650
Strength of weld = 0.707 x w x l x fs x h
= 16674.323 lbs
(M) Check for frangible joint requirements :
A', shall not exceed the following: A = (DLS / 201000)* (tan Θ))
= 6.842 sq.inches
Where,DLS = total weight of the shell & any framing (but not roof plates)
supported by the shell & roof, in lbs. = Ws + Wrs = 229218.061 lbf
Ws = Weight of shell = 176637.944 lbf
Wrs = Weight of roof structure + miscellaneous items on shell = 57151.467 lbf

Top angle provided = ISA 100 x 100 x 15 Thk.
Wc = maximum width of participating shell = 0.6(Rc tc)^0.5

= 120.374 mm

tc = thickness of shell plate = 7.000 mm
Wh = maximum width of participating roof = 0.3(R2 th)^0.5 or 300 mm (whichever is less)

= 125.456 mm
Where,R2 = length of the normal to the roof, measured from
the vertical centreline of the tank = Rc/sinq
= 34975.885 mm
Participating area of shell plate = As = Wc x tc
= 842.621 sq.mm.
Participating area of roof plate = Ar = Wh x th

= 627.279 sq.mm.
Therefore, total area 'At' of roof-shell junction = Ac + As + Ar

= 4259.9 sq.mm.
= 6.603 sq.inches
'A' (as per Cl.3.10.2.6) = 6.842 sq.inches
% of safety margin = -3 %

P = design pressure
= 0.024 kg/sq.cm.
= 9.64 inches of WC
A = D^2 (Pi - (0.245 DLR/D^2))
0.962 Fy tan(Θ)
Where,
= 1423 x ###
42
= ### sq.inches 7298.81 sq.mm
Failure Pressure
Pf = 1.6 P - (0.147*DLR/D^2) = ### inches of WC
P = 9.64 inches of WC 0.024485 Kg /cm^2
Pmax as per F.4.2

AS per cl.F.4.2, the maximum design pressure, limited by uplift at the base of shell, shall not exceed:
Pmax = 0.1632 DLS + 0.245 DLR - 0.2938 Mw

D^2 D^2 D^3
Where,
Pmax = maximum design pressure, in inches of water
DLR = Total weight of roof plates plus any attached structural
= 54084.708 lbs 24532.440 Kgs
DLS = Total weight of shell & any framing(but not roof plates)supported by the shell & roof
= 229218.061 lbs 103971.687 Kgs
MW = wind moment
= 119894.853 lbs-feet 16576.044 Kgs - m
Pmax = 37408 + 13251 - 35225.108 = 34.93205 inches of WC 0.0887274 Kg /cm^2

1423 1423 53707.234

As per API 650 clause 3.10.2.1 the roof supporting structure shall be designed to support dead load
plus a uniform live load of not less than (25 pounds per square foot) of projected area.
1) Dead load = ### lbf / sq. ft 62.8 kg/sq.m.

2) Roof plate & nozzle, platform, walk ways = = ### lbf / sq. ft 81.64 kg/sq.m.
Roof structure = Roof plate x 1.3
3) Live load = ### lbf / sq. ft 122.36592 kg/sq.m.
4) Vacuum = ### lbf / sq. ft 24.466816 kg/sq.m.
Total = ### lbf / sq. ft ### kg/sq.m.
Where, Roof plate thickness includes corrosion allowance .

Here,If we will take roof plate thickness in corroded condition
to find out the total roof load than total roof load value will decrease , therefore
we will take roof plate thk 8 mm to find out total roof load so,
we can design the section modulas required of structural members , which can sustain the max. roof load.
Roof plate thickness = 8 mm
Live load = 122.366 kg/sq.m.
Design Vacuum = 61.167 kg/sq.m.
Diameter of the tank = 11.5 m
Note :-
The loading s considered for roof structure are as per clause R1 (e) of appendix - R,
For conservative design live load and vacuum to act concurrently without any reduction factor.
Ring Radius = 0.685 m
The Purlin Length is such that the main rafter at this point are = 1.7 m Apart.
Therefore, minimum number of rafters required = 21.252 nos.

Total = 36 Nos
P1
Area OSS’ = (pi/4 x r x r)/Nm = 8.6557 sq.m. 93.167368395453 sq.ft

Where , r = tank radius, in metres = 5.75 m
In Between Rafter angle, q = 30 degrees
No. of purlins = 1 No's.
OT1 = 3.17224 m
PIPI' (Purlin Length) = 1.7 m
OT2 = 5.55407 m
Plan length of Rafter is found to be = 2.56564 m

Slope Ratio for Rafter = 1 : 6
Slope Length of Rafter = 2.73878 m
Area of the Cicular sector A :

α = 5 Degree
Cone Area of OP1T1 = (1/2)*OT1*P1T1 = 1.348203 m^2
OT1' = tan (Θ) x OT1 = 0.559 m
cone area OP1T1 - OP1T1' = 0.461003 m^2
Therefore, AREA A = 1.963 m^2
Area of the Cicular sector B :

α = 10 Degree
cone area OP1T1 - OP1T1' = ### m^2
Therefore, AREA B = 1.998 m^2
Area Calculation F Radius 0.685 m
0.662 m 0.023 m
1.370 m
0.685
Area F
0.35458 m
Area F = 0.243 m^2
Area Calculation D
0.730 m 0.63832
2.599148 m
2.511 m 1.961
1.802 0.355
25.25
1.993
0.85 m
Area D = 0.922 m^2
Area Calculation C
1.454 1.578
0.26288
0.124
64.75 Deg
1.47728 15
0.29065
10.25
Area D = 0.207 m^2
0.41
Area Calculation E
1.802
1.477
0.559
Area D = 0.559 m^2
Plan length of rafter is found to be = 2.550 m 8.37 ft

Slope Length of rafter = 2.724 m 8.94 ft
Summary of Area of Individual Pannels

Area-A = 1 X 21.132 ft = 21.1316 ft^2
Area-B = 2 X 21.506 ft = 43.0126 ft^2
Area-C = 2 X 2.232 ft = 4.4641 ft^2
Area-D = 1 X 9.920 ft = 9.9199 ft^2
Area-E = 2 X 6.012 ft = 12.0248 ft^2
Area-F = 1 X 2.614 ft = 2.6144 ft^2
Total Area 93.16737 ft^2
W = Load on secondary.Rafter = Area B x total load = ### lbf

( Reaction at end Bending moment in secondory rafter Ra and Rb )
Ra = Rb = 1/2 x load on rafter = 641.5159 lbf
Load per unit length (Wl)=W / L = 143.5397 lbs / feet
M =(WxL)/8 = 1433.55 lbf-ft
Minimum Section Modulus = ### = ### cu.ft.

** 3446972.496
= 1683 kg/sq.cm
= 3446972.496 lbf / sq. ft
the minimum section modulas .
Provide : 178 x 76 R.S.C / Equivalent to ISMC 175
Properties:
Zxx = 151 cm^3 Zxx = 120.8 cm^3

### cu.ft. ### cu.ft.
Ixx = 1338 cm^4 Ixx = 1070.4 cm^4
### ft^4 ### ft^4
Axx = 26.6 cm^2 Axx = 21.28 cm^2
### sq.ft ### sq.ft

###
Properties:
ryy = 0.0738189 ft 22.5 mm
L = Effective length of compression flange = ### ft ### m
Ratios: From IS 800
T/t = 1.5606 Table 5.1
L/r = 121.0871 For 250 MPA
d/t = 23.8485 λ fy
= 325.201 kg/sq.cm
= ### lbs / feet^2
As per Brownell & young , eqn. 4.11 ( refer Annx. A )
d = 5 WL^4 = ### ft 83.48867 mm
384 EI
d = Maximum deflection
W = Load/unit length
L = Effective length of compression flange
E = Modulus of Elasticity = 195122 Psi = 28097568 lbs/sq.ft
I = Moment of Inertia
Allowable deflection = L / 325 = 8.9385 = 0.0275031 ft 8.383 mm
325

P P
P1 P1'
Rc 0.572 0.555 0.572 Rd

X
Load on purlin 'P'=(on secondary Ra rafter reaction)+(0.5xArea ExTotal Load) = 820.861 lbf
Rc = Rd = load on purlin / 2 =P/2 = 410.431 lbf
Mb = Bending Moment = 1541.694 lbf-ft
Minimum Section Modulus = = 1541.6940720237 = ### cu.ft.

** 3446972.496
Here, the max. bending moment is divided by max. bending stress and we will get the minimum
section modulas required.
Properties:
Zxx = 76 cm^3 Zxx = 60.8 cm^3

### cu.ft. ### cu.ft.
Ixx = 482 cm^4 Ixx = 385.6 cm^4
### ft^4 ### ft^4
Axx = 19 cm^2 Axx = 15.2 cm^2
### sq.ft ### sq.ft

###
Properties:
ryy = 0.061679792 ft 18.8 mm
L = Effective length of compression flange = 5.57736 ft 1.7 m From IS 800
Ratios: Table 5.1
T/t = 1.4375 Interpolation
D/T = 13.8043 For 250 MPA
L/r = 90.4244 λ fy
d/t = 16.9688 90 90
Allowable bending stress = ### MPa
= ### kg/sq.cm
= ### lbs / feet^2

P2
Loading Diagram for Main Rafter. C
P1
Q2
Q1
D
2.466 m 2.599148 m 0.685 m

5.065 m
Re 5.75 m
Θ = 9.46 Degree
Sin Θ = 0.16 Radians
Cos Θ = 0.99 Radians
Load 'P1' = ( 2 x P )+( AREA C x TOTAL LOAD ) = 1908.044 lbf

Load 'P2' = ( Area F x Total Load ) = 155.969 lbf
Q1 = Area A x Total Load = 1260.682 lbf
Q2 = Area D x Total Load = 591.806 lbf
Total Load = 3916.501 lbf
Taking Moment about Re: Rf = 1831.721 lbf

Re = 2084.780 lbf
NOTE :
The compressive stress transmitted to the shell by this load be minimised by mounding
the rafter fixing bracet on to a doubler plate welded to the shell.
Maximum Bending Moment is at position 'P1' :- = 11766.365 lbf-ft

The compressive force in the rafer :-
compressive force 'C' in the rafter is found as = Rf/sin Θ = 11141.926 lbf
D = 11295.615 lbf
combined stress = ( P1 / Zxx ) + (((T / t) x Com.Force) / Cross.sec area of Flange)
= -243976.74 lbs / feet^2
combined stress < Allowable stress Hence Safe
Minimum section modulus required for the main rafter = 11766.365 lbf-ft = 0.00341 cu.ft.
** 3446972.496 lbf/ft^2

= 1683 kg/sq.cm
= 3446972.496 lbf / sq. ft

Properties:
Zxx = 781 cm^3 Zxx = 624.8 cm^3

### cu.ft. ### cu.ft.
Ixx = 14869 cm^4 Ixx = 11895.2 cm^4
### ft^4 ### ft^4
Axx = 70.1 cm^2 Axx = 56.08 cm^2
### sq.ft ### sq.ft

###
Properties:
ryy = 0.0942 ft 28.7 mm
L = Effective length of compression flange = 16.8465 ft ### m
Ratios: From IS 800

T/t = 1.5673 Table 5.1
L/r = 178.9130 For 250 MPA
d/t = 33.5000 λ fy
= 340.940 kg/sq.cm
= 698283.413 lbs / feet^2

Provide : ISA 90 X 90 X 12 THK
Properties:
L = length of compression flange = 9.7650 ft 2.9764 m
A = Sectional area = 0.0217 sq.ft. 20.1900 cm^2
The load in bracing is found using LAMIS Theorem :-
B1 = (Compres force 'c') / ( 2*(Sin Θ/2)) = 21524.5491 lbf 9763.3633 kgf
Tensile stress in the Bracing (Required) = = LOAD / AREA

= 483.5742 kgs/cm^2 47.4224 N/mm^2

= 1530 kg/sq.cm
= 3133611.36 lbf / sq. ft
150.0344 N/mm^2
Number of main rafter connected to the crown ring = 12 No's

125 mm
33.94 mm CL
H 5 Yyy
H H
10.00 mm
q A 96.06 mm
H H
10.0 mm
290 mm L= 310 mm
B
H
H
H
10.00 mm
A 685 mm , Radius
CL
Where,
R=Ring radius = 685 mm
N=Number of Loads = 12 Nos.
W = Radial Load = 49.5617 KN 11141.93 lbf , (Compressive Force)
Angle between rafters alpha (q) = 30 Degree

d=alpha / 2 ( Angle between rafters ) = 15 Degree
1/d = 3.82 Radians
1 / SIN ( d ) = 3.86
1 / TAN ( d ) = 3.73
Horizontal load on Ring "H" = C X COS (Θ) = 48.89 KN
C.S.A of corroded crown ring 'A' = 3780 mm^2

Position of Yyy axis from outer face of Ring = 33.94 mm
Distance of centre of gravity from the reference axis a-a
Cyy = (A1X1 + A2X2 + A3X3) / (A1 + A2 + A3)
Where, Q = distance from axis to section end = 130 mm
Section sec.L sec. b Area (A) dist. (X) M = AX Iyy=AX^2 Ig=bl^3/12

mm mm mm^2 mm mm^3 mm^4 mm^4
A 125 10 875 62.5 54688 3417969 1627604
B 10 290 2030 125 253750 31718750 24167
C 125 10 875 62.5 54688 3417969 1627604
3780 250 363125 38554688 3279375
Cyy = (A1X1 + A2X2 + A3X3) / (A1 + A2 + A3) :-
Where, M = A1X1 + A2X2 + A3X3
Where, A = A1 + A2 + A3
Cyy = M/A = 363125 = 96.065 mm
3780
M.I. of whole section, I'= Iyy + Ig - M^2/A = 6950526.6 mm^4
Provided Modulas of section, z '= I / cyy = 72352.470 mm^3
Mo = (H x ( R / 2 ) x (1 / SIN(d) - ( 1/d))) = 736476.4 N-mm
compression in ring is
No = (H/2) x (1/sin (d)) = 94443.203 N
Mo / Z = 10.179 N/mm^2
No / A = 24.985 N/mm^2
Total compression stress in Ring is = ( Mo / Z ) + ( No / A ) = 35.16 N/mm^2
Mi = (H x R / 2 ) x ((1 / d) - ( 1/tan(d))) = 1467904.3 N-mm
Tension in Ring is =
Ni' = (H/2) x (1/ tan (d)) = 91225.129 N
Mi / Z = 20.288 N/mm^2
Ni / A = 24.134 N/mm^2
Total comp stress in Ring is = ( Mi / Z ) + ( Ni / A ) = 44.422 N/mm^2
T. Vent Sizing Calculations (for open vent)
(As per API 2000)

Tank Capacity ( Nominal ) = 936.067 cu.m.
Pumping out rate ( Re ) = 1082.439 cu.m./hr
Pumping in rate ( Rf ) = 1082.439 cu.m./hr
Flash Point = 0 oC
Normal Condition
Check for venting capacity: (for open vent)
Where,
V = venting capacity in cu.m./hr,
A = sectional area of 'U' vent in sq.m.
P = vent setting pressure = Minimum Required Thk of Roof Plate X Density
= 127 x 7.85 = 997 mm of wc
For 6 inch NB vent

A = 0.018 sq.m.
V = 6566 m^3./hr
Required inbreathing capacity Vc in cu.m./hr. of free air at normal condition

the requirement for venting capacity for max liquid movement out of a tank should be equivalent to
Vc = Liquid movement out x inbreathing = 1017.492 m^3./hr As per API 2000
Thermal venting capacity (Table 2B) = 158.1 m^3./hr Interpolation from
Table 2.b
Total Required Inbreathing Required = 1175.624 m^3./hr 700 118
1000 169
Required outbreathing capacity Vo in cu.m./hr. of free air at normal condition
Vo = Liquid movement IN x Out breathing = 2186.53 m^3./hr As per API 2000

Thermal venting capacity (table 2B) = 158.1 m^3./hr Interpolation from
Table 2.b
Total Required Outbreathing Required = 2344.7 m^3./hr 700 118
1000 169

For Non Frangible Joint:
Tank Capacity ( c ) = 936.067 cu.m.
(As per API 2000)
Aws = Total exposed wetted surface area of shell = Pi () x D x ( 9.14 - 1.1 )
( As per API 2000,the wetted surface area of the vertical = 290.6 Sq.m
shell to a height of 9.14M above grade ) = 3128 Sq.ft
As per API 2000 (CL.3.21 & Table in 4.3.3.2.3)

208.2 x F x A0.82 = 21778.466 Nm3/h
Environmental factor (Table-4B), 'F' = 1
Total required compressive area at the roof to shell junction (A) = 7298.809 mm^2
As per API650, Cl.F.4.1, Design Pressure = [(A) Fy (tanΘ)] / 200 D2] + 0.08th
= 12.690 kpa
Where, Area resisting the compressive force = 7298.8086506332 mm2
Angle between the roof and a horizontal = 9.46 deg.
plane at the roof-to-shell junction
Tank diameter = 11.5 m
Nominal roof thickness = 8 mm
Size of the vent = 24 inch 609.6 mm
593.6 mm 8 mm THK
Theoretical flow rate per hour of air = 12503 (P1) (A) Sqrt [{k / (MTZ(k-1)} {(P2/P1)2/k - (P2/P1) }]
(k+1)/k
= 57799 Nm /h
3
Where, Minimum flow area of device, 'A' = 2767 cm2

Absolute temperature at device inlet, 'T' = 355.0 oK (As Per API 520)
Theoritical flow per hour 57799 > 21778.5 Required flow rate / hour
% of safety margin .= 165 %
(V) Loading Data

Fabricated Weights Table
Course 1 5.677 Mt Shell Plate 80.122 Mt Bolting flange 0.085 Mt
Course 2 16.491 Mt Annular Bottom Plate 2.619 Mt cover flange 0.250 Mt
Course 3 15.921 Mt Bottom Plate 0.000 Mt R.F Pad to Shell 0.233 Mt
Course 4 12.503 Mt Curb Angle 0.794 Mt Anchor comp plate 0.102 Mt
Course 5 10.226 Roof Plate 7.070 Mt Anchor gusset plate 0.397 Mt
Course 6 7.951 R. Struct. 4.949 Mt Anchor R.F Pad 0.413 Mt
Course 7 5.677 Wind girder Sec 2 0.344 Mt sump ring Plate 0.000 Mt
Course 8 5.677 Wind girder Sec 3 0.347 Mt sump Cylinder 0.000 Mt
Cen.drum cylinder 0.097 Mt sump bottom plate 0.000 Mt
Cen Ring,top & Bot 0.076 Mt Nozzles & M.way 3.251 Mt
C.O.D Bott R.F Plate 0.707 Mt Others 12.513 Mt
Loading Data
Fabricated Weight 114.368 Mt

Wind Earthquake
Operating Weight 1067.284 Mt Shear 3.616 Mt 133269.444 Mt
Hydrotest Weight 1050.435 Mt 692467.776 Mt-m

Moment on
Bottom (Slab)
16.576 Mt-m
Moment on
456449.026 Mt-m
Shell (Ring
wall)

V Method As Per API 650 App K

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V Method As Per API 650 App K

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Tank Design Input Data

Type of Tank : Fixed Cone Roof Tank with Truss Support

Operating / Working Temperature Minimum : 10.00 o.C 50 o.F

Pumping Rate INPUT : 1082 m3/hr 163400 bbl/day

As per Clause E.4.8.1 of API 650 ( Addendum 4, December 2005)

for Site class D from table E-1 Values for Fa : 1.6

As per E.4.6.1 Convective Spectral acceleration parameter ,Ac Calculation :

Check for freeboard Requirement

Corrosion Allowance 'C.A.'

Bottom Plate Material:

Detail of Bottom Plate or bottom sketch Plate

Detail of Annular Bottom Plate

if self supported roof 23.11 mm : 34 mm

(G) Curb angle sizing & selection :

As Per API 650, Cl. 5.1.5.9 (e)

Provided = ISA 100 x 100 x 15 Thk.

Compression Area adequacy A = 11.31 sq.inches

Provided compression area is inadequate

Pmax > Design Pressure Hence safe

minimum number of rafters required = ### NOS

(O) Design of secoundry Roof Rafter :

Provide : = 178 x 76 R.S.C / Equivalent to ISMC 175

Induced stress < Allowable stress Hence Safe

Check for deflection

Hence Section is inadequate

(P) Design of Purlin :

Provide : = 127 x 64 R.S.C / Equi to ISMC 125

L/r Ratios from calculation = 0

Induced stress < Allowable stress Hence Safe

(Q) Design of Primary Roof Rafters :

Provide : = 381 x 102 R.S.C / Equi to ISMC 350

L/r Ratios from calculation = ###

Induced stress < Allowable stress Hence Safe

(R) Design of Bracing Angle Tie :

Area Required = 6.38 cm^2

Radius of Centre drum = 685 mm

Total compression stress in Ring is = ( Mo / Z ) + ( No / A ) = ### N/mm^2

Total comp stress in Ring is = ( Mi / Z ) + ( Ni / A ) = ### N/mm^2

T. Vent Sizing Calculations

V = 'C x A x sqrt( 2 x g x [P/r]) x 3600

size of Vent prefered = 6 inch

As per API 2000,Interpolation from,Table 2.b Capacity Inbreathing

Total Required Inbreathing Required = 1175.6 m^3./hr

As per API 2000,Interpolation from,Table 2.b Capacity Inbreathing

Total Required Outbreathing Required = 2344.7 m^3./hr

Venting provided is safe

(U) Emergency vent size calculation.-

Emergency venting requirement of fire exposure

As per API Standard 2000, Cl.4.6.1.2, Equation (4B),

Theoritical flow per hour = 57798.89 Nm3/h

Emergency venting capacity is adequate.

Cleanout Door Design Qty Required = 1 No

Therefore, thickness Required for bottom Reinforcing plate = 26.709 mm

one Annular segment removed for Bottom Reinforcement plate arrangement

sl.no . 2 UN CORRODED CORRODED as per api 650

Rectangle segment = 0.11113245 mt 0.095978 mt

Rectangle segment = 0.0671175 mt 0.0469823 mt

Unbend Length = 2120 mm 2120 mm

weight = 0.0199704 mt 0.0314534 mt

therefore,TOTAL WEIGHT = 1.2947045 mt 1.112116 mt

125 mm, f2 value from table 3-9

Bottom Sump Detail

size of sump = = 6 inch