SEN02206-00 50 Disassembly and assembly

14. Remove plate (30), and then pull out upper
hinge pin (31). [*6]
a While adjusting height of the front frame
and rear frame from the jack, pull out the
pin with your hand.
17. Remove bolts from the upper hinge of front
frame (35), and then remove retainer (36). [*8]
a Check the number and thickness of shims
used between the retainer and frame.

18. Remove dust seal (36) from the retainer (35).

15. Remove spacer (32). [*9]

16. Carefully pull out front frame (33) forward and

disconnect it from rear frame (34). [*7]
a Take care of the balance at disconnection.
a Confirm whether all the necessary piping
and harnesses are disconnected.
a Check that no point was missed when
separating.
a Remove the frame lock lever.

4 WA470-6, WA480-6
50 Disassembly and assembly SEN02206-00

19. Remove spacer (37) and dust seal (38) from the 23. Remove dust seal (42) from the retainer (41).
bottom of the upper hinge of front frame (33). [*14]
[*10]

20. Remove bearing (39) from the upper hinge of

front frame (33). [*11]

24. Remove dust seal (43) from the lower hinge of

front frame (33), and then remove bearing
(44). [*15]

21. Remove top and bottom bearings (40) from the

lower hinge of rear frame (34). [*12]

22. Remove the mounting bolt from the lower

hinge of front frame (33), and then remove
retainer (41). [*13]
a Check the number and thickness of shims
used between the retainer and frame.

WA470-6, WA480-6 5
SEN02206-00 50 Disassembly and assembly

Installation 2) Press dust seal (37) in retainer (36).

q Carry out installation in reverse order of a At pressing, turn the dust seal lip out-
removal. side.
2 Dust seal lip: Grease (G2-LI)
[*1] 2 Periphery of dust seal metallic outer
3 Drive shaft mounting bolt: ring: Adhesive (Loctite 601)
98 – 123 Nm {10 – 12.5 kgm}

[*2]
a Adjust shims so that the clearance (a) and (b)
between the cylinder and frame becomes the
specified values.
Clearance (a) and (b): Max. 0.5 mm
a Existence of the clearance is a must.

3) Temporarily tighten retainer (36) using 3

[*8][*9][*10][*11]
q Assemble the upper hinge pin in the following
procedure.
1) Assemble tool E1-1 to the top of the upper
hinge of front frame (33), and set bearing
(40) on tool E1-1. Then press the bearing
inserting it to the press fitting part from the
top.
a At pressing, use tool E1-4 as a guide.
a Take care so that the bearing may not
incline.
a When replacing bearing (40), spacers
(32) and (38) must be replaced along
with it.
2 Inside bearing: Grease (G2-LI)
mounting bolts. Then select the shim so
that the clearance (d) between the retainer
and hinge becomes the specified value.
Clearance (d): Max. 0.1mm (Mean value)
3 Tentative mounting bolt tightening
torque (when shim is adjusted):
19.6 ± 2 Nm {2 ± 0.2 kgm}
4) After adjusting the shim, tighten all the
retainer mounting bolts with the specified
torque.
2 Mounting bolt:
Adhesive (Loctite 262)
3 Mounting bolt:
98 – 123 Nm {10 – 12.5 kgm}

6 WA470-6, WA480-6
50 Disassembly and assembly SEN02206-00

2) Press dust seal (42) in retainer (41).

a At pressing, turn the dust seal lip out-
side.
2 Dust seal lip: Grease (G2-LI)
2 Periphery of dust seal metallic outer
ring: Adhesive (Loctite 601)

5) Assemble dust seal (39) and spacer (38)

from lower of the front frame (33).
a At pressing, turn the dust seal lip out-
side.
a Assemble spacer (38) from lower so
that the more largely chamfered side
facing to the bearing side.
3) Temporarily tighten retainer (41) using 3
mounting bolts. Then select the shim so
that the clearance (e) between the retainer
and hinge becomes the specified value.
Clearance (e): Max. 0.1 mm (Mean value)
3 Tentative mounting bolt tightening
torque: 19.6 ± 2 Nm {2 ± 0.2 kgm}

4) After adjusting the shim, tighten all the

retainer mounting bolts with the specified
torque.
2 Mounting bolt:
Adhesive (Loctite 262)
3 Mounting bolt:
98 – 123 Nm {10 – 12.5 kgm}
[*12][*13][*14][*15]
Assemble the lower hinge in the following proce-
dure.
1) Press bearing (44) in front frame (33)
using tool E1.
a At pressing, use tool E1-1 as a guide.
a Take care so that the bearing may not
incline.
2 Inside bearing: Grease (G2-LI)

WA470-6, WA480-6 7
SEN02206-00
5) Press dust seal (43) from upper of the
front frame.
a At pressing, turn the dust seal lip out-
side.
2 Dust seal lip: Grease (G2-LI)
2 Periphery of dust seal metallic outer
ring: Adhesive (Loctite 601)
6) Press bushing (35) in the lower hinge of
rear frame (34) using the press and the
like.
[*3][*4][*5][*6][*7]
q Install the front frame and rear frame in the fol-
lowing procedure.
k Use a bar to mach the pin holes. Absolutely
do not insert fingers.
a Be sure to match the pin holes.
1) Insert upper hinge pin (31), and then
assemble spacer (32).
a Install plate (30) to prevent loss of the
mounting pin.
8 WA470-6, WA480-6
50 Disassembly and assembly
2) Assemble retainer (29) to upper hinge pin
(31) using spacer (27) and mounting bolt
(26).
3 Pin mounting bolt (when shim is
adjusted):
19.6 ± 2 Nm {2.0 ± 0.2 kgm}
3) Equally tighten retainer (29) using 3
mounting bolts (26). Then measure clear-
ance (c) between the hinge and retainer at
two places (compute the mean) and select
the shim to be used.
Clearance (c) = 0.2 mm max.
3 Retainer mounting bolt (when shim is
adjusted):
19.6 ± 2 Nm {2 ± 0.2 kgm}
a After adjusting the shim, temporarily
tighten the retainer mounting bolt so
that it does not turn.
4) Tighten the mounting bolts for pin (31) and
retainer (29) with the specified torque.
2 Pin and retainer mounting bolts:
Adhesive (Loctite 262)
3 Pin mounting bolt:
205.9 ± 2 km {21 ± 0.2 kgm}
3 Retainer mounting bolt:
98 – 123 Nm {10 – 12.5 kgm}
50 Disassembly and assembly SEN02206-00

5) Tighten the mounting bolt for plate (30)

permanently.

6) Insert lower hinge pin (25) and tighten lock

bolt (24).

WA470-6, WA480-6 9