ACC CONCRETE, ACC LIMITED

Concrete Mix Design As per IS:10262-2019

Customer Name M/s.SSTP EXPANSION PROJECT Date 1/4/2018

Project

Grade of Concrete M25 Type of concrete RCC

Maximum Size of Aggregare 20mm Concrete Confirms to IS 10262
Type of Exposure Moderate

As per Table 5 - IS456

Minimum Cementicious content kg/cum Maximum water Cement Ratio
Cement content specified includes flyash or GGBS as mentioned in Table 5 in IS456
Flyash & GGBS are replaced with cement content as per IS1489_Part 1 & IS 455

Slump Requirement 120±25 mm Mode of Placing of concrete at site Pumping

Binder Type OPC+PFA

Data on Ingredients
Ingredients Type of material Source of materials Average Specific Water Absorption Material Percentage
Gravity Used(%)
Cement OPC 53 ACC Wadi 3.15
Mineral Admixture (SCM) 1 Flyash(PFA) KTPP 2.20
1 20mm Lakdaram 2.65 0.40 34.50
Coarse Aggregates
2 12.5mm Lakdaram 2.64 0.38 23.00
Fine aggregates 1 Crushed Sand Lakdaram 2.55 1.98 42.50
Chemical Admixture Sika Sika Chennai 1.1 0.75

Others

Target Mean Strength ( fck +1.65 x s ) [ 25 + 1.65 X 4 ] = 31.60 N/mm

2

Free water content 155.0 Litres

Air content 0.01
Free water binder ratio 0.46
Total Cementitious Content 340 kg
Cement content OPC53 230 kg
Supplementary Cementitious Material
Flyash ( 32.35 % * 340 ) 110 kg

Admixture Sika 2.55 kg

Volume Cement OPC53 ( 230 / 3.15 ) * (1/1000) = 0.073 cum

Volume of Supplementary Cementitious Material
Flyash ( 110 / 2.20 ) * (1/1000) = 0.050 cum
Volume of water ( 155 / 1.00 ) * (1/1000) = 0.155 cum
Volume of admixture ( 2.55 / 1.100 ) * (1/1000) = 0.0023 cum
Absolute volume of cement material + water + air + admixture = 0.290 cum
Volume occupied by aggregate = 1.00 - 0.290 = 0.710 cum
Adjustment in coarse aggregate for pumping Concrete
Coarse Aggregates = 57.5 % Fine Aggregates = 42.5 %
20mm = 60.0 % Crushed Sand = 100.0 %
12.5mm = 40.0 % River Sand = 0.0 %
Quantity of
Coarse Aggregate 1 20mm 0.710 * 0.3450 * 2.65 * 1000 = 649 kg
Coarse Aggregate 2 12.5mm 0.710 * 0.2300 * 2.64 * 1000 = 431 kg
Fine aggregate 1 Crushed Sand 0.710 * 0.4250 * 2.55 * 1000 = 769 kg

Total density of fresh concrete = (Cement + SCM+ Aggregates+ Water+ Admixtures) = 2346 kg/cum

Materials required per cum of concrete

Cement OPC 53 230 kg Coarse Aggregate 20mm 649 kg
SCM Flyash 110 kg 12.5mm 431 kg
GGBS 0 kg Fine aggregates Crushed Sand 769 kg
Micro Sillica 0 kg River Sand 0 kg
Water 155 Litres Admixtures Chennai Sika 2.55 kg

Note: Admixture dosage will be adjusted based upon the slump requirements at site, also if any climatic changes

Dy. Manager QC