ACC CONCRETE, ACC LIMITED

Mix Design - Calculation Sheet

PROJECT: Trill Info Park Ltd REF:

CUSTOMER : URC DATE 09.05.2014
GRADE OF CONCRETE M40 ### TYPE OF CONCRETE: RCC
MAXIMUM SIZE OF AGGREGATE, mm 20 CONCRETE CONFIRMS TO: IS456
SLUMP OF CONCRETE, mm 130 ± 25 mm CONCRETE MIX FOR : 0
TYPE OF EXPOSURE
MIN.CEMENT CONTENT REQUIRED (Kg/Cum) 380 MAXIMUM FREE W/C RATIO PERMITTED 0.40
Data on Ingredients
Water Material
Ingredients Type of material Source of materials Average Absorption Percentage
Specific Gravity % used (V%)
Cement OPC 53 Zuari 3.15
20 mm Wallajahbad 2.80 0.50 36.00
Coarse Aggregate
12.5 mm Wallajahbad 2.78 0.80 24.00

M sand Wallajahbad 2.76 2.60 40.0

Fine Aggregate

Mineral 1 Flyash 2.10

Admixture 2 Alccofine 2.90

Chemical Admixture Varaplast PC432M Akarsh Chemicals 1.200 1.00

Target Strength ( fck +1.65 x s ) [ 40 + 1.65 X 5 ] = 48.25 N/mm 2

Materials required per cum of concrete

Free water content 170.0 Litres
Air content 0.00 %
Free water binder ratio 0.34
Total binder content 500 Kg
Cement content OPC 53 380 Kg
Mineral Admixture 1 Flyash 120 Kg
Mineral Admixture 2 Alccofine 0 Kg
Total Aggregate (With Yeild Correction) 1759 Kg
SSD coarse aggregate 2 20mm 638 Kg
SSD coarse aggregate 3 12.5mm 422 Kg
SSD fine aggregate 1 M sand 699 Kg
SSD fine aggregate 2 0 0 Kg
Admixture Varaplast PC432M 5.00 Kg
Water for absorption 25 Litres
Total water 195 Litres
Total Density of Fresh concrete 2434 Kg/cum
MIX PROPORTION BY WEIGHT
CEMENT : FINE AGGREGATE : COARSE AGGREGATE
1.0 1.40 2.12
Note: Moisture correction on aggregates to be done at site before concreting.
Admixture redosing can be done % v/w of cement at site for

QA/QC Incharge

Detailed Calculations M40 Grade concrete

Target mean strength = f ck + 1.65 xt = 40 + 1.65 X 5.00 = 48.25 N/mm2

1. Total free water content = 170 Lit
 Free Water Cementitious Ratio = 0.34
2. Total Cementitious material content ( a) = 500 kg
(1) Mineral admixture 1 Flyash [ 24 % X 500 ] = 120 kg
(2) Mineral admixture 2 Alccofine [ 0 % X ] = 0
(3) Cement content OPC 53 { (a) - ( 1) -(2) } 380 kg

3. Absolute volume of

Cement OPC 53 [ 380 / 3.150 ] X ( 1/1000) = 0.1206 cum

Mineral admixture 1 Flyash [ 120 / 2.10 ] X ( 1/1000) = 0.0571 cum
Mineral admixture 2 Alccofine [ 0 / 2.90 ] X ( 1/1000) = 0.0000 cum
Water [ 170.0 / 1.00 ] X ( 1/1000) = 0.1700 cum
Admixture Varaplast PC432M [ 5.00 / 1.20 ] X ( 1/1000) = 0.0042 cum
Entrapped air [ 0.00 % in one cubic meter] = 0.0000 cum
Absolute volume of cementitious material + water + air + admixture = 0.3519 cum

Volume occupied by aggregate Va = 0.985 - 0.3519 = 0.6331 cum

= 633.1 lts

Volume of aggregates = Va x Sp Gr x V%

Quantity of kg /cum

Coarse aggregate 1 25mm = X X % = 0

Coarse aggregate 2 20mm = 633.1 X 2.80 X 36.00 % = 638
Coarse aggregate 3 12.5mm = 633.1 X 2.78 X 24.00 % = 422
Fine aggregate 1 M sand = 633.1 X 2.76 X 40.00 % = 699
Fine aggregate 2 0 = 633.1 X 0.00 X 0.00 % = 0.0

Adjustment for absorption by aggregates:

1. Free water to be used in one cubic meter of concrete = 170

a) Absorption by coarse aggregates 25mm 0 x 0.00 % = 0.00

20mm 638 x 0.50 % = 3.19
12.5mm 422 x 0.80 % = 3.38
b) Absorption by Fine aggregates M sand 699 x 2.60 % = 18.17
0 0.0 x 0.00 % = 0.00
Water required for absorption of aggregates 24.74

2. Total water to be used including absorbed water = 170 + 24.74 = 194.7

Say 195 Litres

Total density of fresh concrete = (Cementitious + Aggregates + Total water) = 2434

Mix proportions by weight
Cementitious Fine aggregate Coarse aggregate
500 699 1060
( 699 / 500 ) ( 1060 / 500 )
1 1.40 2.12
 ACC LIMITED, RMX Division

Standard Deviation Calculation Sheet

Plant: Whitefield Plant Reference Code: IS 456 (2000)

Project Name: JMC Brigade Tech Garden, Brookefield Date: 10-Nov-23
Grade of Concrete: M40
No. Of Samples: 30

Sample Number, n Crushing Strength (x)MPa Average Strengthμ=∑x/n Deviation(x-μ) Square of Deviation(x-μ)2
1 45.4 -1.37 1.87
2 49 2.23 4.98
3 47.5 0.73 0.53
4 43.75 -3.02 9.11
5 43.79 -2.98 8.87
6 49.1 2.33 5.43
7 42.84 -3.93 15.44
8 46.08 -0.69 0.47
9 43.85 -2.92 8.52
10 45.8 -0.97 0.94
11 44.9 -1.87 3.49
12 47.5 0.73 0.53
13 47.6 0.83 0.69
14 49.4 2.63 6.92
15 48.1 1.33 1.77
46.77
16 46.69 -0.08 0.01
17 47.88 1.11 1.23
18 48.7 1.93 3.73
19 48 1.23 1.52
20 49.71 2.94 8.65
21 48.49 1.72 2.96
22 46.22 -0.55 0.30
23 46.02 -0.75 0.56
24 46.72 -0.05 0.00
25 47.11 0.34 0.12
26 47.43 0.66 0.44
27 46.9 0.13 0.02
28 45.91 -0.86 0.74
29 46.2 -0.57 0.32
30 46.48 -0.29 0.08
Total 90.27
Average Strength, μ = 46.77

Standard deviation = √[(x-μ)2/ (n-1)] = 1.76

Where, n - Total no.of samples considered for SD calculation

Coefficient of Variation = (S D/Avg Strength)*100 3.77 %