Professional Documents
Culture Documents
B
y now, the offshore industry has be- Rogelio E. Garza Sacrificial bracelet anodes typically are
come familiar with the record-break- James Lenar either a zinc alloy or an aluminum alloy, de-
ing Nord Stream pipeline project. It Galvotec Alloys Inc. pending on the design requirements, envi-
involves the design and construction ronmental variables, and water salinity. Both
of two 760-mi, 48-in. pipelines that alloy types were used in the fabrication of the
each will carry 27.5 bcm/yr (971 bcf/yr) of anodes for Nord Stream. Sacrificial bracelet
natural gas from Russia to Europe via the materials supply and logistics involved with anodes, as a true and tested component, are
Baltic Sea starting later this year. That ca- a project of this magnitude are without paral- cost effective and reliable for the cathodic
pacity will be expanded to 55 bcm/yr (1.94 lel. The pipeline has been built for a design protection of submerged pipelines. These
tcf/yr) when the second line is placed in life of 50 years. The Baltic Sea environment pipelines usually have an anti-corrosion
service in 2012. is unique, and salinity and temperatures coating and along with a heavy concrete mix
Installation of first pipeline is nearing vary significantly throughout the year. The for negative buoyancy. Bracelet anodes are
completion; and to date, more than 83,300 pipeline depth ranges between 0 and 722 ft mounted in specific locations determined by
segments of pipe have been laid over a dis- (210 m). As noted, the pipeline will be cath- the cathodic protection system design, and
tance of more than 1,000 km (621 mi) in the odically protected by a combination of zinc are connected electrically to the pipeline via
Baltic Sea. Allseas’ Solitaire has finished its and aluminum alloy sacrificial bracelet an- special bonding copper cables.
installation work for one section of the off- odes. The main defense that the pipeline has
shore line, and Saipem’s Castoro Sei is ex- From the anode manufacturer’s perspec- against corrosion is the anti-corrosion coat-
pected to complete the larger part of this tive, this project posed numerous challeng- ing. The bracelet anodes are designed to
first pipeline this month. es. The anode manufacturing phase lasted protect the pipeline where any voids, pits,
These facts are well known to the offshore for approximately 15 months. During that or other coating failures may occur during
oil and gas industry. What is less well known period, over 20,000 anode bracelet halves installation or during the operating life of the
is that an American company, Galvotec Al- were produced with an alloy weight of over pipeline.
loys Inc. of McAllen, Texas, was chosen to 12 million lb (5.4 million kg). A total of over From a quality viewpoint, the project was
manufacture sacrificial aluminum and zinc 5,000 individual heats (lots) were produced. a massive undertaking. Before the anode
anodes that will protect Europe’s longest un- The largest individual anode weights pro- manufacturing could begin, a pre-qualifying
derwater pipeline from corrosion. duced were over 1,000 lb (454 kg) for the audit was performed that involved a team of
The Nord Stream pipeline is setting aluminum semi-cylindrical bracelets, and experts from Nord Stream and Det Norske
benchmarks and milestones unmatched by over 2,600 lb (1,179 kg) for the zinc semi- Veritas. The anode design was reviewed and
any other pipeline project in history. The cylindrical bracelets. a complete inspection and test plan (ITP)
(Left) Nord Stream bracelet anode halves in production area. (Above) Nord
Stream anodes being fit-tested on 48-in. diameter pipe segment.
Reprinted with revisions to format, from the May 2011 edition of OFFSHORE
Copyright 2011 by PennWell Corporation
FLOWLINES AND PIPELINES