Professional Documents
Culture Documents
Performance Requirements
-95% efficiency/ 96 dB (A) PAES 520-2008
peripheral speed of 0.5-0.7m/s Dehider - Methods of Test
PAES 501-2007
PAES 505-2007
Hog Restrainer - Specifications
Hog Scalder - Specifications
blade guard - safety cover for cutting mechanism blade speed - linear displacement of teeth per unit
blade holders - holding mechanism for hand saw that time, mm/s
tightens and keeps the blade in vertical position bone dust - particles of bone accumulating during
blade teeth - small sharp points along the cutting side cutting
of the saw cutting depth - depth of cut through the backbone
cutting blade - blade of a saw with small, sharp cutting speed - speed of cutting through the
metal teeth along the cutting edge backbone
drive shaft - delivers rotating motion from the motor percent splitting efficiency - amount of energy
to the cutting blade delivered by splitting saw relative to the total
gripping handle - provides friction against the hand, energy input
reducing gripping force needed to achieve a
reliable grip Test Material
gullets - spaces between each segment of the blade to - 80-150 kg; 9 hog trials
provide cooling and slurry removal
hanger mounting bracket - suspends entire sawing
machine PAES 521-2008
main frame - body of splitting machine Splitting Saw for Large Ruminants -
percent splitting efficiency - percent of actual work Specifications
done during operation
rotary saw/circular saw - machine with rotating Classification
circular blade used for cutting material 1. According to motion
splitting rate - number of hog carcass split per hour • circular saw - with circular blade
splitting saw - tool with a metal blade designed to • band saw - with long, narrow and flexible band
cut the backbone of a hog carcass of toothed metal
tooth pitch - spacing between the blade teeth, TPI • reciprocating saw - forward and backward
movement of blade
2. Power source
Classification • electric
1. manual-hand saw • hydraulic
2. mechanical splitting saw • pneumatic
2.1 based on splitting action
• circular saw Fabrication Requirements
• continuous band saw circular/reciprocating saw - 3 TPI
• reciprocating saw
2.2 based on power source Performance Requirements
• electric system - circular and band saw should split in 1 minute
• hydraulic system - reciprocating saw should split ing 2 minutes
• pneumatic system speed of cutting blade for circular saw shall be at
least 1387 teeth per second
Fabrication Requirements - band saw - linear speed of blade shall be at least
1. manual hand saw 853.6 m/min
- 4 teeth per cm at 762 mm blade length - reciprocating saw - speed shall be 849 teeth per
- 10 TPC at 30 inches blade length second
2. Circular saw - efficiency of 80%
- 72 teeth
Performance Requirements
PAES 522-2008
- efficiency of 80%
Splitting Saw for Large Ruminants - Methods of
- 3500 to 4000 rpm or 75 m/s
Test
- 96 dB (A)
Test Material
*gross weight shall not exceed 18 kg for small-
- beef carcass of weight no less than 250 kg; at least
medium and 32 kg for large-scale throughput
3 trials
PAES 513-2008
Stunning Box/ Knocking Pen - Specifications
Classification
1. upright type - resembles a small cage with open
top and side gate for removal of stunned animal
2. rotating type - has adjustable side walls and back
rests that supports the body of the animal during
flipping
96dB (A)
PAES 514-2008
Stunning box/Knocking Pen - Methods of Test
Test Materials
- 3 heads with at least 500 kg live weight each
Recommended lighting intensity for swine housing
Agricultural Structures Area Lighting intensity*lux (Lumen/m2)
Breeding, gestation and farrowing 150
(PAES 401-420) Nurseries 100
Housing for Swine Production(PAES 401) - Ceiling height - 2.4 m high Growing and finishing 50
Farrowing - act of giving birth of swine (45 days) Inspection areas 200
Finisher-swine which are 66 kg and up Minimum ventilation rates under normal condition
Grower-swine from 40 to 65 kg Building sidewalls - min. height of 1 m STAGE Ventilation rate(m3/min)
Minimum recommended space requirement for swine Farrowing unit (sow and litter) 0.28
Nursery pens 0.08
Growing-finishing pens 0.12
Breeding and gestating pens(gilts, sows and boars) 0.28
Housing for Broiler Production(PAES 402) - Ceiling height - 2.4 m high
Housing sizes- Width (10 m - 12 m)
Floor space requirements for broiler
Stages Floor space (m2/100 birds)
4 weeks and below 6.25
Above 4 weeks old 12.50
Recommended brooding temperature
Age of chicks(days) Temperature(° C)
1–7 32 - 35
8 – 14 29 – 32
14 – 21 27 – 29
Recommended slat width and spacing Beyond 21 days Provide heat only when necessary
Size and type of swine Width of slat Slat spacing Waterer length requirement
mm mm Feeder
Farrowing sows and piglets 18 - 25 8-9 Stages a
(up to 30 kg) Linear Roundb
Weaners 18 – 25 10 – 14 m/100 birds pieces./100 birds
Finishers 60 - 100 10 – 20 4 weeks and below 4 4
Sows, finishers and boars 80 – 125 10 – 25 Above 4 weeks old 7.5 5
(over 100 kg) Feeder length requirement
Growing pen(1.5 m x 4.8 m shall accommodate 20 growers) Feeder
Finishing pen(1.5 m x 4.8 m shall accommodate 10 finishers) Stages a
Linear Roundb
Swine Height of pen partition(m)
m/100 birds pieces./100 birds
Under 25 kg 0.70
4 weeks and below 2.5 1
25 kg – 100 kg 0.90
Above 4 weeks old 4 1
Sow 1.00
Boar 1.20 Housing for Layer Production(PAES 403)- * Cage type (5 m2/100 birds)
*Pen gate- 600mm wide and 0.9m – 1m high weanling- height of 750 mm - Community nest-large nesting boxes for 3 - 6 layers *Pen sizes- Width(10 m - 12 m)
*Aisles and Walkways- Primary(min.width of 1.5 m) and secondary (min.width 1 m) *Laying Cage-Floor(12 gauge wire) and slope (21% - 25%)
Minimum recommended length of feeding trough per swine Stage Space requirements(m2/100 birds)
Swine weight Linear length of trough(mm/animal) Growing (7 – 22 weeks)
15 – 25 150 Litter floor 7
25 – 50 200 Slotted floor 14
50 – 75 250 Slot-litter floor 6
75 – 100 300 Laying (beyond 22 weeks)
100 - 130 350 Litter floor 17
-feeding trough width(300 mm ) and depth (250 mm) Slotted floor 9
Slot-litter floor 14
Housing for Goat and Sheep(PAES 404) Minimum space requirement for crowding pen
*fenced loafing area - (150 m2/50 head)-adjacent to animal housing Weight of the cattle (kg) Space requirements(m2/animal)
*Wall- clearance of 150 mm – 300 mm between floor - wall and wall – beam Up to 270 0.5
*open tank drinking system-300 mm(15 - 25 head) *Field fencing-height(1.5 m) 270 – 540 0.9
*automatic watering system-1 bowl or nipple(50 head) Over 540 1.1
Minimum floor space requirement for goats and sheep Housing for Dairy Cattle(PAES 407)-
in intensive production related to live weight *parturition - act of giving birth
Floor space (m2/animal) *Roof – min height of the top of the roof beam(2.5 m)from the floor and slope(25%)
Animal Weight(kg) Solid floor Slotted floor Open yard *Pen wall - 1.2 m – 1.5 m high (every 20-25 mature cows)
Doe/Ewe 35 0.8 0.7 2 * Drainage - (gutter min. width of 460 mm and min.depth of 200 mm)
Doe/Ewe 50 1.1 0.9 2.5 Minimum floor space requirement for dairy cattle
Doe/Ewe 70 1.4 1.1 3 Class, Age, Size of Animal Shed or Barn Floor Area (m2/animal)
Kid/Lamb 0.4 - 0.5 0.3 - 0.4 - Calves (up to 3 months) 1
Buck/Ram 3.0 2.5 - Calves (3 - 6 months) 2
Minimum floor space requirement for pregnant Calves (7 months – 1 year) 3
and lactating doe/ewe related to weight Yearlings (1 – 2 years) 4
Floor space(m2/animal) Heifer/Steer (2 – 3 years) 5
Doe/Ewe Pregnant Lactating Milking and dry cows 6
Cows in maternity stall 10
Small (50 kg – 70 kg) 1.3 2.0
Large (over 70 kg) 1.6 2.3 Carabao Feedlot(PAES 408)- minimum space requirement shall be 4 m2/animal
*Feeding trough – min. space requirement for feeding (0.750 mm/animal)
Minimum linear feeding space related to live weight
*open water tank space shall be at least 0.3 m for every 10 heads
Animal Weight(kg) Feeding space(linear mm/animal)
Milking Parlor(PAES 409)- *Doors-min. width of 1.5 m
Doe/Ewe 35 350 *For sanitation, it shall be at least 100 m away from manure piles or wastewater pond
Doe/Ewe 50 400 *Wall-All wall tops and ledges shall slope at 45o
Doe/Ewe 70 450 *Holding area or wash pen-minimum space requirement of 2.23 m2/animal
Kid/Lamb 250 *Entrance and exit alley- width of the alley(0.7m - 0.9m)for turning around of animal
Buck/Ram 500 *Milking area- back-out stall, 0.9 m headroom and walk-through, a space of 1.8 m ahead
Cattle Feedlot(PAES 405)- min.space requirement for feeding(750 mm/animal) - bucket milking machine(1 m – 1.1 m wide)
*Floor (Concrete-2 - 4% slope and earth slope of 4 - 7%) - pipeline-milking system(0.7 m – 0.8 m)
*Roof-min. height of the top of the roof beam shall be 2.5 m from the floor Minimum lighting intensity for milking center
*Pen wall - pen shall be 1.2 m – 1.5m high Area Lighting intensity* lux (Lumen/m2)
*open water tank - 250 linear mm (8-10 head)
Holding area/wash area 100
*automatic waterer - 15 animals(height of 1m)
* Loading chute- width shall be 660 mm – 760 mm Parlor room
* Loading ramp - have cross battens every 200 mm to prevent slipping (slope of 30%) General lighting 200
* Drainage - (gutter min. width of 460 mm and min.depth of 200 mm) Milker/Milking operator’s area 500
Area Space requirements(m2/animal) Lairage for Swine, Small and Large Animals(PAES 410) - small animals,0.56 m2/animal
*Flooring- cattle pens( floor slope not be less than 3o), and for hog pens, not be less than 2.4 o
Shed area 4
*Lighting-110 lux within the lairage, For all suspect pens(not less than 540 lux)
Loafing area 5
*aisles (1.5 m wide)
Cattle Ranch(PAES 406)- slope of not more than 58% *final drive of the laneway shall be V-shaped with 800 mm wide at the top and
*Fence- min.height(1.5m),Brahman cross and exotics breeds height (1.7 m –1.8 m) 500 mm wide at the floor
Minimum space requirement for Holding pen Large animals space requirement
Weight of the cattle (kg) Space requirements(m2/animal) type Space requirements(m2/animal)
Up to 270 1.3 loose type 2.23
270 – 540 1.6 tie-up type 3.30
Over 540 1.9 Swine space requirement
Weight(kg) Space requirements(m2/animal)
More than 100 0.7
less than 100 0.6
Slaughterhouse for Swine, Small and Large Animals(PAES 411) - 220 lux *Gutters- min depth(760mm) and width(150mm),bottom slope 1% towards the drain
- at least 200 meters away from human habitation *Scrape gutters - 4m-0.6m wide; 0.3m-0.4m deep
- 10 meters away from the bank *Flush gutters–min.depth(0.6m) and bottom slope(0%-5%)
*site - elevated to at least 600 mm above the adjacent ground *Grit chambers-fine sand (0.25 mm–3.2 mm diameter ; SG=2.65)
*Ceilings-at least 3 m from the floor *emergent vegetation should be flooded to a depth of 100 mm – 450 mm
*Window sills shall be sloped at 45° *basin – slope(0.4 % - 0.5 %)
*Doorways shall be at least 1.5 m wide Waste Management Structures Part 2:Agricultural solid waste-Composting(PAES 414)
*One drain inlet - each 40 m2 of floor space * agricultural solid waste- 20% solids
*Boiler room-temperature of 80°C * Aerobic conditions- 5% oxygen * Temperature control-55°C
*Dressing area-illumination of 540 lux *Moisture content - maintained 50% - 60% to nourish the composting bacteria
*Storage-illumination of 110 lux *Windrows-1 m – 2 m high and 2 m – 5 m wide at the base
*Inspector’s office-11 m2 for one inspector and 1.4 m2 for each additional inspector Greenhouses(PAES 415)- north to south orientation *length not exceed 50 m
Recommended dimension for slaughterhouse based on throughput - over 15.25 m wide shall require a reinforced truss construction
*Benches-1.8 m wide(access from both sides) and 0.90 m wide(access from onesides)
* fixed benches - 66% - 75 % floor area while 90% for rolling benches
*Frames-loads up to 25 kg/ m2 and withstand max. wind gusts of 250 km/hr
* total vent area-(15%-25% of the floor area)
Plant Tissue Culture Laboratory(PAES 416)
Area Lighting intensity* lux (Lumen/m2)
Outside the laboratory 100
General 200
Working table 500
Growth room 100 - 1000
Minimum distance from the carcass suspension contact point to the floor Fruit and Vegetable Storage(PAES 417) - 80 mm air plenum *Door-width 2.5 m
Animals Distance (m)) *300 mm- Space(ceiling and stack)
Cattle 3.7 Recommended insulation for refrigerated room
Calves 2.7 Minimum R-Value
Sheep & Goat 2.4 Ceiling 5 (R-30)
Swine 2.6 Wall 3.5 (R-20)
Poultry Dressing Plant(PAES 412) Floor 1.76 (R- 10)
*Walls-2 m above the floor level shall be tiled Primary Processing Plant for Fresh Fruit and Vegetable(PAES 418)=area of 20 m2/ton
*Windows-installed with 16-mesh screen Warehouse for Bagged Storage of Grains(PAES 419)-bag storage (44-50 kg)
*External door-1.8 m wide *Internal door-1.5 m wide *standard pallet-152 cm x 61 cm *lighting-3 watts/m2
Area Lighting intensity* lux (Lumen/m2) *six blocks standard stack of 9.14m x 6m size.Each block is of the size 6m x 1.5m
Holding area/wash area 100 *maximum piling - 7.3m x 21.9m x 4.5m *entrance-6 m wide and 4 m high
Operating area Number of cavans Dimensions
General 200 10,000 10 m x 30 m
Working table 500 50,000 20 m x 48 m
Biogas Plant(PAES 413) - *biogas - 50 to 70 % methane and 30 to 40% carbon dioxide 100,000 25 m x 78 m
*mesophilic temperature rage - 20 °C – 40 °C 500,000 75 m x 142 m
*Inlet and outlet pipe-minimum diameter of 0.2 m Farm workshop and Machinery Shed(PAES 419)- 45 m to reduce fire hazard
*Balloon type-digester volume is 80% of the total digester volume(slope : 2.5%) *approach aprons - slope (3 % - 5 % away) *doorway - 3 m high and 3.7 m wide
- plastic tube shall be at least 200 microns *bench-width 0.8 m and 3 m long
Waste Management Structures Part 1: Agricultural Liquid Waste(PAES 414) *fan = 7 m3/min per vehicle
- constructed on soils with at least 15% clay content *grade-alley(1.25% - 5%) *For a welding area - 28 m3/min - 57 m3/min
Type of alley width
*door height - clearance of 0.3 m above the tallest machinery
Scrape alley(dairy and beef cattle) 2.5 m - 4 m
(swine and poultry) 1 m - 2.5 m
Flush alley(any animal) 1m-3m
*Composition and Quality of Bituminous Mixture
Farm to Market Roads - mixture shall have a minimum dry compressive strength of 1.4MPa (200psi)
- mixture shall have a mass percent air voids with the range of 3 to 5
(Earth, Gravel, Bituminous, Concrete)
Proportioning, Consistency and Strength of Concrete
*roadway width shall be 4 meters (including shoulders) slump of between 40 and 75 mm (1-1/2 and 3 inches) if not vibrated or between
*turn-out of about 1-2 meter wide and 30 meters long 10 and 40 mm (1/2 and 1-1/2 inches) if vibrated, and a flexural strength of not less
* ROAD CARRIAGEWAY than 3.8MPa (550 psi) when tested by the third-point method or 4.5MPa (650 psi)
two (2) meters one-lane roadway when tested by the mid-point method;or a compressive strength of 24 MPa (3500
four (4) meters two-lane roadway psi
earth, gravel and bituminous roads - minimum slope shall be 3% Limitation of Mixing- maximum temperature of 90 F (32 C)
concrete - maximum slope shall be 1.5%
* ROAD SHOULDER *Roadside Trapezoidal Ditch
minimum width shall be 1.0 meter and least 95% density - minimum thickness of 0.25 meters
maximum slope shall be 4% Back Slope-minimum steep slope of 2:1
Depths- minimum of 0.50 m below subgrade level
Ditch bottom width- 1.2 meters(batters of a 2:1 ratio)