QW - 482 WPS No: ~ Rev.

: Q Page 2 of 2
POSITION: (QW-405) POST WELD HEAT TREATMENT: (QW-407) None
Position(s) of Groove' Anv Temperature Range(OC) .
Weld Progression !JQJ.or' Vertical' Time Range(min)
Position(s) of Fillet Anv
PREHEAT: (QW-406) GAS: (QW-408)
Preheat_Temp. (Min.)OC . 15 T:s:25 mm Gas(es) % Comp Flow Rate
100 T >25 mm Mixture (Iit/min)

Interpass Temp.(Max.)OC' 250 Shielding Argon Single 5-12

Preheat Maintenance None Trailing None
Backing None
ELECTRICAL CHARACTRISTICS : (QW-409)
Current : DC Polarity' EN
Amps(Range) : 80 - 180 (Ranqes) Volts. ==
TungstenElectrodeSize and Type' <b 2,4 mm As per SFA 5.12 EWTh - 2
Mode of Metal Transfer for GMAW . Not Applicable
-----
,-... Electrode wire feed Speed Range Not Applicable
Pulsing : ~
TECHNIQUE: (QW-410)
String or Weave Bead Strinq / Weavinq of Max 6 mm
Orifice or Gas Cup Size 0 (mm) 6 - 12.5
Initial and Interpass Cleaning Wire Brushinq / Grindinq
Method of Back Gouging None
Oscillation None
Contact Tube to work distance (mm) Not Applicable
Multiple or Single Pass (per side) Multipass / Sinqle
Multiple or Single Electrode Sinqle
Closed to out chamber Not Applicable
Electrode Spacing Not AQQ.licable
Travel Speed (Range) ---------------
Peening Not Allowed
~
------ Use of Thermal Process for Not AQQ.licable
P No. 11A & P No. 11B
Others: Surface to be welded shall be free from oil. dust. rust. scale, & other

Weld Filler Metal foreir material.

Current I I Travel
Layer (s) Process Class Dia.mm Type & Speed Range Heatinput
es Polarit mm/min J/mm

As reqd. GTAW ER 70S-2 2.0 DCEN 80-180

Prepared By : Approved By : Welding Engg. Dept.

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Mahadev Gochade v.K.Shendrik~4~~v
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Date' 20.03.2008
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QW - 483
PROCEDURE QUALIFICATION RECORD
(PQR)
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THERMAX

Procedure Qualification Record No.: 001 - 2005 Date: 18.02.2005

WPS No.: 201-1 Rev. 5
Welding Process(es): GTAW
Type (Manual, Automatic, Semi-Auto): MANUAL

JOINTS: (QW-402)
,

\( !6 mm

RootGap - 2-3mm.
RootFace- 0 - 1.5 mm.
IncludedAngle - 65 - 70°
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BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407) Nil -

Material Spec. : SA 516 to SA 516 Temperature°C: =
Type or Grade: r.70 to Gr.70 Time: ---------
....1.- Gr.
P. ,'-10. 2 to P.No.-1- Gr. 2 Others: ---------
Thickness of Test Coupon (mm) : 16
Dia. of Test coupon (mm): Nil.
Others: None
GAS: (QW-408)
% Flow
Gas(es) Composition rate
l Mixture lit/rnin
FILLER METALS: (QW-404) I ---
Process GTAW Shielding As per 10-11
GTAW Argon SFA 5.32
Weld Metal Analysis A.No. 1 Trailing None ---- ----
Size of Filler Metal mm 0 2 Backing None ---- ----
Filler Metal F.No. 6 -,-
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I SFA Specification 5.18 --.
. AWS Specification ER 70S-2 ELECTRICAL CHARACTERISTICS:(QW-409)
Deposited Weld Metal (mm) 16 Current: DC
Pass Thickness(mm) 3 Max. Polarity: EN
Others No addition of flux to Amps: 140-150 Volts N.A
The face of weld joint Tungsten Electrode Type & Size: EWTh-2. .,])2.4
Others: Nil
-
POSITION :(QW-405) TECHNIQUE: (QW-410)
Position of Groove: Travel Speed: -----
Welding Progression: ------- String or Weave Bead: StrinQ & Weave
Others: --------- Oscillation: Nil
. I Single pass/ Multipass: Multipass
PREHEAT :(QW-406) I Single/Multiple Electrode: SinQle -
PreheatTemp.(Min.)°C : RT (28) Others: Nil
InterpassTemp.(Max.)°C : 250
Others:

Nil." --.I \('4'">

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THERMAX

QW 483 PQR No. 001-2005

TENSILE TEST (QW-150)
Width Thickness Area Ultimate Tensile UTS Type of failure
Specimen No. (mm) (mm2) load (ka.)
(mm) (kg/mm2) and location -
Trans. Tensile 1 19.40 15.97 309.82 19800 63.91 Ductile In PilJl
Trans. Tensile 2 19.33 16.09 311.02 19800 63.66 Ductile In PM

GUIDED BEND TESTS (QW 160)

Type and FiQureNo. Results
Face Bend QW-462.3 (a) FB1 Satisfattory
Face Bend QW-462.3 (a) FB2 Satisfactory
Root Bend QW-462.3 (a) RB1 Satisfactory
..-
Root Bend QW-462.3 (a) RB2 Satisfactory

TOUGHNESS TESTS (QW 170)

Specimen Notch Notch Test Ava. Impact Lateral Exp. Drop Weiaht
No. location Type Temp. °C Value Joules % Shear Mils Break No Break
-
1-3 weld -29 110

HAZ
1-3
} Charpy
-29 28

FILLET WELD TEST (QW 180) None

Result: Satisfactory Yes/No.
Macro Results: None
Micro: None --

........ OTHER TESTS

i"ype of Test: Hardness (Hv10). Weld - 194, 198,186. HAZ-199,197,185.
Parent Material - 176,181,171.
Deposit Analysis: None
Others: Macro -Satisfactory ...-

Welder's Name: M. H. Ansari T.No.: A2932 Stamp No.: WB01

Test Conducted by: WeldinQ EnQQDept. Lab Test No.: 199 dtd. 10.02.2005

We certify that the statements in this record are correct and that the test welds were prepared welded & tested in
accordance with the requirement of ASME SecUX edition 2004.

Test Witness By.: Vikas Neerai of LRS

Date: 18.02.2005 Manufacturer: THERMAX LTD.

AUDITED y' 4: 5, ('

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V. K. SHENDRIKAR

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QW - 483 THERMAX
PROCEDURE QUALIFICATION RECORD
(PQR)

ProcedureQualificationRecordNo.: 005- 2004 Date: 14.05.2004

WPS No.:- 201-1Rev.4
WeldingProcess(es): GTAW
Type(Manual,Automatic,Semi-Auto): MANUAL

JOINTS: (QW-402)

-~
+ \( E74 mm

Root Gap ---- 3.0 to 3.5 mm.

RootFace--- 0 to 1mm.
IncludedAngle- 70-75°

BASE METALS (QW-403) POST WELD HEAT TREATMENT(QW-407) Nil

Material Spec.: SA 106 to SA 106 Temperature DC: ----------
Type or Grade: Gr.B to Gr.B Time: ----------
P No 1 Gr.A- to P.No. --L- Gr. .1.. Others: ----------
Thickness of Test Coupon (mm): 8.74
Dia. of Test coupon (mm): 60.3.
Others: None
GAS: (QW-408)
% Flow
Gas(es) Composition rate
FILLER METALS: (QW-404) Mixture lit/min
Process GTAW Shielding Argon As per 8-10
GTAW SFA 5.32
r-... Weld Metal Analysis A.No. 1 Trailing None ---- ----
Size of Filler Metal mm 0 2 Backing None - -
Filler Metal F.No. 6
SFA Specification 5.18
AWS Specification ER 70S-2 ELECTRICAL CHARACTERISTICS:(QW-409)
Deposited Weld Metal (mm) 8.74 Current: DC
Pass Thickness(mm) 3 Max. Polarity: EN
Others No addition of flux to Amps: 100-120 Volts N.A
The face of weld joint Tungsten Electrode Type & Size: EWTh-2. g,2.j
Others: Nil

POSITION :(QW-405) TECHNIQUE: (QW-410)

Position of Groove: 1G Travel Speed: -----
Welding Progression: ------ String or Weave Bead: Strinq & Weave
Others: ---------- Oscillation: WL
Single pass/ Multipass Multipass
PREHEAT :(QW-406) Single/Multiple Electrode: Sinqle
Preheat Temp. DC: RT (39) Others: Nil
_/ 250
Interpass Temp. DC:
Others: Nil

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QW 483 PQR No. 005-2004

TENSILE TEST (QW-150)
Specimen Area Ultimate Tensile
No. mm2 load k .
TT-1 159.00 7850

TT-2 19.35 8.79 170.09 8250 48.52

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Results
Satisfacto
Satisfacto
Satisfacto
Satisfacto

Specimen Notch Notch Dro

No. location Type Break

FILLET WELD TEST (QW 180) None

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Result: Satisfactory Yes/No.
Macro Results: None
Micro: None
OTHER TESTS
Type of Test: Hardness (Hv). Weld 180. 189. 199. HAZ- 193. 191. 186.
Parent Material-197. 194. 193.
Deposit Analysis: None
Others:

Welder's Name: M.H.Ansari T.No.: A2932 Stamp No.: WB 01

Test Conducted by: Weldin!:! Ena!:! DeDI. Lab Test No.: 27 dtd. 14.05.2004

We certify that the statements in this record are correct and that the test welds were prepared welded &
tested in accordance with the requirement of ASME SecUX edition 2001 including addenda 03.

Test Witness By.: Surveyor of LRA

Date: 14.05.20°L\- cturer: THERMAX LTD.

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AUDITED BY : SA VANCHINATH
By : A.H.Jadhav

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 THERMAX LTD. Boller 8<Heater Group l1J
Chinchwad, Pune 411 019 THERMA
QW 483
PROCEDUREQUALIFICATION RECORD
POR
Procedure Qualification Record No.: 340/2007 Date: 22.12.2007
WPS .No.: 60508
Welding Process(es): GTAW+ SMAW
Types (Manual, Automatic, Semi-Auto): Manual
JOINTS (QW 406)

1- 1.5mm'.J
-.J
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2.5-3 mm.
18.26 mm.

r-- BASEMETAL(QW-403) POSTWELD HEATTREATMENT(QW-407)

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Material Spec.: SA 106 Type or Grade: B Temperature: None
To Time: None
Material Spec.: SA312 Type or Grade: 304 Others: None
P No.: 1 To P No.: 8
Thickness of Test Coupon: 18.26 mm.

Dia of Test Coupon: 168.3 mm.

Others: None
FILLER METAL GTAW SMAW
W-404
Weld Metal 8 8 Current: DC
4naJysis (A No.
Size of Filler 02.0 02.5, Polarity: EN (-) GTAW
Metal (mm. 03.15 EP (+) SMAW
Filler Metal 6 5 Amps: 110 - 120 Amp. GTAW
FNo. 75 -- 110 Amp. SMAW
SFASpecification 5.9 5.4 Volts: None
Trade Name SS Wire 309L of Weldfast 309L of
Tungsten Electrode Size: EWTh-2,0 2.4 mm.
" Mis. Weldwell
Electrodes Ltd.
Mis. Weldwell
Electrodes Ltd.
AWS ER309L E309L-16 Heat Input: None
Classification
Deposited Weld 6mm. 12.26 mm.
'Metal
Pass Thickness I 3 mm. (Max.
POSITION (QW-405) TECHNIQUE(QW-410)
Position of Groove: IG (Flat) Travel Speed (mm./minute): None
Weld Progression: Not Applicable String or Weave Bead: Weave
Others: Not Applicable Oscillation: Not Applicable
Multi-pass or Single Pass (Per side): Multi-pass
-- Single or ~~Itiple Electrodes: Single
PREHEAT~QW-405) Others:
Preheat Temp.: Ambient Temperature (32°C)
Inter-pass Temp.: 175°e
.Preheat Maintenance: None

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THERMAX
THERMAX LTD.
Chinchwad (pune) - 411019
=rEQ!!..No.: 340/2007 ---==-===-_={Cnj-_of 2
TESILE TEST W-150 - - -
Specimen Width Thickness Area Ultimate Ultimate Type of
No. (mm.) (mm.) (mm2) Total Load Tensile failure &
(KN) Stregth Location
M a
Transverse -1 19.10 17.30 330.43 172 520.53 Ductile& In
-- -- P. M. C. s.
Transverse -2 19.00 17.48 332.12 171 511\.87 Ductile& In
-- P. M. C.S.
QW-1____-------_.._-
Results
- Sati.sfactory --
Satisfactory
_.____atisfacto..!:Y_.. -'-' .--.-.--.-..-..-
v Satisfactorv --
W-l T.)
Specimen Notch Not,. latlral Exp Drop Weight
No. Location Type % Shear Mils Break No Break

----. --- ..-- ----------

- ----"- .-. - ... .. .....-.-.....---..

FILLET WELD TEST (QW-180)
Result: None
Penetration Into Parent Metal: None
---------------- --------------------
OTHER TESTS
Macro Results: Satisfactory
Hardness Test: Hardness (HV10 Scale)
W. M. : 191, 194, 193, 193, 189
HAZ: (5.5.) 183, 186, 182, 185, 183
(C.S.) 168, 165, 167, 168, 167
v~ .. P. M. : (5.5.) 173, 170, 171
C.5. 142 144 145 .------..----
Welder's Name: D. R. Newase T.No.: Stamp No.: WD98
Test Conducted by: Welding Engg. (Thermax Ltd.) Lab Test No.: Perfect Lab. PLS__0307 _7/1/21.12.2007

We certify that the statements in this record are correct and test welds were prepared, welded &
tested in accordance with requirement of section IX of ASME Code.
Manufacturer: Thermax Ltd.
Date: 22.12.2007

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Chinchwad,Pune 411019 THERMAX
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QW 483'
PP:OCEOUREQUALIFICATION RrC;.E>ltb
PQR'
Procedure Qualification Record No.: 341/2007 Date: 22.12.2007
WPS No.: 61908
Welding Process(es): GTAW+ SMAW
Types (Manual, Automatic, Semi-Auto): Manual
JOINTS (QW406)

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18.26 mm.

-~~
BASE METAL (QW-403) POST WELD HEAT TREATMENT (QW-407)
Material Spec.: SA312 Type or Grade: 304 Temperature: None
To Time: None
Material Spec.: SA312 Type or Grade: 304 Others: None
PNo.:8 To PNo.:8
Thickness of Test Coupon: 18.26 mm.

GTAW SMAW

8 8 Current: DC

02.0 02.5, Polarity: EN (-) GTAW

03.15 EP (-+)SMAW
6 5 Amps: 110 - 120 Amp. GTAW
70 - 110 Amp. SMAW
5.9 5.4 Volts: None
OK61.30 Tungsten Electrode Size: EWTh-2,0 2.4 mm.
i-- (ESABIndia Ltd.)
ER308L of Mis. and Silvershine 308
Venus Wires
(Mis. Honavar
Electrodes P. Ltd.
AWS I ER308L E308L-16 Heat Input: None
Classification
Deposited Weld 6mm. 12.26 mm.
Metal
Pass Thickness I 3 mm. (Max.
POSITION (QW-405) TECHNIQUE (QW-410)
Position of Groove: 1G (Flat) Travel Speed (mm./minute): None
Weld Progression: Not Applicable String or Weave Bead: Weave
Others: Not Applicable Oscillation: NotApplicable
Multi-pass or Single Pass(Per side): Multi-pass
Single or.MultiDleElectrodes: Sinqle
PREHEAT(QW-405) Others:-
Preheat Temp.: Ambient Temperature (32°C)
Inter-pass Temp.: 175°C
Preheat Maintenance: None
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THERMAX LTD.
Chinchwad (pune) - 411019
--
- QR}o.: 3'\ 1/2007 ,-- -.-.--.-. (contd.) 2 of 2
TESILE TEST (QW 150)
Specimen Width Thickness Area Ultimate Ultimate Type or
No. (mm.) (mm.) (mm2) Total Load Tensile failure &
(KN) Stregth Location
M a
Transverse -1 18.90 17.18 324.70 202 622.11 Ductile & In
Weld
Transverse -2 19.00 17.20 326.80 201 615.06 Ductile & In
Weld
_.__. --- - --
Results
Satisfact_- --
.- ._-- - ?cllduclory
Sdl i.f iJclor -- .----
-'
Satisf<1ctor

Specimen Notch Notch ,Exp. Drop Weight

No. Location Type .Mils Break No Break
- ----- ----- -----. - -
--- - ._---.__._---
-.-. ._--- ... ._- - --
.- ,--
FILLET WELD TEST (QW-180)
Result: None
Penetration into Parent Metal: None -------
OTHER YESTS
Macro Results: Satisfactory
Hardness Test: Hardness (HV10 Scale)
W. M. : 189, 192, 188, 188, 191
HAZ: (L. H. S.) 196,198,196,197,196
(R. H. S.) 196, 19/, 19'\, 19U, 19/
'- P. M. : (L. H. S.) 163, 164, 162
CR.H>-1.?2, 173, 175
St.unp No.: WI)')/
rfect Lab. PLS.,0301..1/1/21.12.2007

elds were prepared, welded &

tested in accordance with requirement of section IXofASME Code.
Manufacturer: Thermax Lld.
Date: 22.12.2007
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