INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 RENR3819-07
August 2009

320C Excavator
Hydraulic System
BEA1-UP DBG1-UP
FBA1-UP EAG1-UP
GAA1-UP GNG1-UP
GLA1-UP JTG1-UP
MAA1-UP AKH1-UP
PAA1-UP AXK1-UP
ANB1-UP BBL1-UP
BCB1-UP EGL1-UP
BDB1-UP BCN1-UP
MAB1-UP SBN1-UP
PAB1-UP BER1-UP
AMC1-UP BPR1-UP
BDC1-UP HKT1-UP
HBC1-UP RAW1-UP
CCD1-UP BRX1-UP
BDE1-UP BMZ1-UP
ALF1-UP

© 2009 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Part Machine Schematic
Description
Number Location Location
Accumulator 199-7447 42 B-5
Attachment Control Valve 186-1228 20 C-3
Boom Cylinder 158-8989 8 E-3
Boom Drift Reduction Valve 264-9963 12 D-2
Boom I Control Valve 240-3021 22 C-3
Boom II Control Valve 240-3021 13 C-6
Bucket Control Valve 240-3021 21 C-3
Bucket Cylinder 158-8996 7 E-3
Bypass Check Valve 173-4672 52 A-6
Case Drain Filter 126-2075 57 A-4
Hydraulic Tank 142-7671 56 A-4
Left Pump 244-8483 49 A-3
Left Travel Control Valve 137-3725 16 C-5
Left Travel Motor 107-7029 2 E-5
Line Relief Valve (Boom Cylinder Rod End) 116-3600 34 C-2
Line Relief Valve (Bucket Cylinder Head End) 116-3600 32 C-3
Line Relief Valve (Bucket Cylinder Rod End) 116-3600 31 C-3
Line Relief Valve (Stick Cylinder Head End) 267-3727 28 C-5
Main Control Valve 250-2586 10 C-5
Main Relief Valve 171-0030 18 C-4
Negative Flow Control Relief Valve I 109-5152 24 C-2
Negative Flow Control Relief Valve II 109-5152 25 C-6
Oil Cooler 204-1013 55 A-6
Pilot Control Valve (Boom and Bucket) 206-3303 39 C-7
Pilot Control Valve (Swing and Stick) 206-3304 38 B-7
Pilot Control Valve (Travel) 158-8250 35 C-7
Pilot Filter 5I-8670 59 A-3
Pilot Oil Manifold 215-5037 41 A-5
Pilot Pump 244-8483 50 A-3
Pilot Relief Valve 215-4909 58 A-4
Pressure Sensor (Left Pump) 157-3182 44 B-3
Pressure Sensor (Right Pump) 157-3182 60 A-3
Pressure Switch 1 167-3466 36 C-7
Pressure Switch 2 167-3466 37 C-7
Pressure Switch 3 167-3466 40 B-7
Reducing Valve (Boom/Swing Priority Mode) 232-4102 43 B-4
Return Filter 188-4140 53 A-6
Right Pump 244-8483 54 A-3
Right Travel Control Valve 137-3725 19 C-4
Right Travel Motor 107-7029 3 E-4
Slow Return Check Valve 173-4672 51 A-6
Solenoid Valve (Hydraulic Activation) 121-1491 48 A-5
Stick Cylinder 158-8992 4 E-7
Stick Drift Reduction Valve 264-9962 11 D-5
Stick I Control Valve 240-3021 14 C-5
Stick II Control Valve 240-3021 23 C-2
Stick Unloading Valve 158-8150 27 C-5
Straight Travel Control Solenoid 121-1491 17 C-4
Straight Travel Control Valve 231-6884 30 C-4
Swing Control Valve 240-3021 15 C-5
Swing Motor 158-8986 1 E-6
Swing Parking Brake Solenoid Valve 121-1491 46 A-5
Swivel 6V-9837 9 D-4
Travel Brake Valve (Left) 137-3718 5 E-5
Travel Brake Valve (Right) 137-3718 6 E-4
Travel Speed Solenoid Valve 121-1491 45 A-5
Variable Swing Priority Valve 153-5295 29 C-5
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1

(1) MOTOR GP (3) MOTOR GP

SWING RIGHT TRAVEL
158-8986 (2) MOTOR GP 107-7029
LEFT TRAVEL
107-7029

PG
E E
DR

MU (6) VALVE GP
(5) VALVE GP
TRAVEL BRAKE Pp3 Pp3 TRAVEL BRAKE
(LEFT) (RIGHT)
137-3718 T T 137-3718
(7) CYLINDER GP (8) CYLINDER GP
(4) CYLINDER GP BUCKET BOOM
STICK (14) VALVE GP 158-8996 158-8989
158-8992 STICK I
CONTROL
240-3021
(10) VALVE GP
MAIN CONTROL
B A
250-2586 A B B A
(11) VALVE GP
STICK DRIFT REDUCTION (22) VALVE GP
(21) VALVE GP BOOM I CONTROL (12) VALVE GP
(13) VALVE GP 264-9962 (9) SWIVEL GP BUCKET CONTROL 240-3021 BOOM DRIFT REDUCTION
BOOM II
6V-9837 240-3021 264-9963
CONTROL
D 240-3021 D

(35) VALVE GP
PILOT CONTROL (TRAVEL)
158-8250 (19) VALVE GP (20) VALVE GP (32) VALVE GP
RIGHT TRAVEL CONTROL ATCH CONTROL BP2 BPi
(16) VALVE GP LINE RELIEF
(25) VALVE GP
SPi SP2 137-3725 186-1228
LEFT TRAVEL (BUCKET CYL BDr
NFC RELIEF II SDr (17) STRAIGHT TRAVEL HEAD END) BP3
CONTROL
109-5152 SP3 CONTROL SOL 116-3600
137-3725 BR5
Di4
SP1 ST aL3 BL2 AL2 BL1 aL1 Pi4 121-1491 aR1 BR1 AR1 aR2 BR2 AR2 aR3 BR3 AR3 aR4 Pi1 AR4 BP1 BT AR5 aR5 R3
T AL4 aL4 BL3 R2 AL3 (IN) AL1 (CLOSE) (LOWER) BR4 R1
(RAISE) (15) VALVE GP
aL2 (30) VALVE GP (REV)
(L) (REV)
STRAIGHT TRAVEL (23) VALVE GP
SWING (24) VALVE GP
VALVE GP
CONTROL STICK II
STICK CONTROL NFC RELIEF I
231-6884 CONTROL
REGENERATION 240-3021 109-5152
240-3021(IN)
(18) VALVE GP
(36) PRESSURE (37) PRESSURE MAIN RELIEF
SWITCH 1 SWITCH 2 171-0030
C 167-3466 167-3466 C
DB2 (39) VALVE GP
DB1 DB6 PILOT (31) VALVE GP (34) VALVE GP
PB2 CONTROL
PD6 LINE RELIEF LINE RELIEF
PB1 (BOOM AND (BUCKET CYL VALVE GP (BOOM CYL
BUCKET) (29) VALVE GP ROD END) BOOM ROD END)
206-3303 VARIABLE SWING 116-3600 REGENERATION
109-5152
(27) VALVE GP (28) VALVE GP PRIORITY
STICK LINE RELIEF 153-5295
UNLOADING (STICK CYL
158-8150 HEAD END)
DOWN
R
OUT

UP
L

OPEN
CLOSE
IN

267-3727 (R) (FWD) (FWD) (OPEN) (RAISE) (OUT) HR

HL bL4 Di2 Pi2 bL3 Pi3 Di3 bL2 bL1 DST PL PR bR1 bR2 bR3 bR4 Di1 bR5
(OUT)

A1 A2 A3 A4 A5 A6 A7 A8

B1 B2 B3 B4 C B5 B6 B7 B8

B B
A2 B1 A1
DR
M2 G2
FR (44) SENSOR GP
U (49) PUMP GP PRESSURE (LEFT PUMP)
B2
(42) ACCUMULATOR LEFT 157-3182
RR Pn2
199-7447 P2 P1 244-8483
A2 Ps2
(38) VALVE GP (40) PRESSURE SWITCH 3 PsM2
PILOT CONTROL 167-3466
(SWING (45) VALVE GP P1 P2 Pi1 Pi2 PSA1 PSA2 S3
G4
AND STICK) NO1 (SW NO3 PAC (43) VALVE GP
(51) VALVE GP TRAVEL SPEED (TRAVEL) LINE PATTERNS
206-3304 PARKING) (LOCK) REDUCING
SLOW RETURN CHECK SOLENOID (48) VALVE GP
A B (BOOM/SWING S1 Dr2 Pressure Line
173-4672 121-1491 SOLENOID (50) PUMP GP
PRIORITY MODE) Dr1
Pilot / Load Sensing Pressure
C (HYDRAULIC PILOT
232-4102
(52) VALVE GP ACTIVATION)
G3
244-8483 Drain / Return Lines
(54) PUMP GP
BYPASS CHECK 121-1491 PsM1 Component Group
RIGHT
173-4672 D
G 244-8483 Ps1 CALLOUTS
A1
F E YY Taps (Pressure, Sampling, Sensor - by letter)
(53) FILTER GP DR1 DR2 DR3 DR4 DR5 DR6 PIN
TOUT1 Pn1
RETURN TOUT2
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name

A 188-4140 OUT IN Pi
Component LocationsTable)
138-1234 Part Number A
A3 M1 G1 Pm
T

(55) COOLER GP (46) VALVE GP (41) MANIFOLD GP

OIL SWING PARKING BRAKE PILOT OIL (56) HYDRAULIC TANK THIS SCHEMATIC IS FOR THE 320C EXCAVATOR HYDRAULIC SYSTEM
204-1013 SOLENOID 215-5037 142-7671 MEDIA NUMBER: RENR3819-07
121-1491
(57) FILTER GP (58) VALVE GP (59) FILTER GP (60) SENSOR GP SCHEMATIC PART NUMBER: 158-8176, CHANGE: 11, VERSION: HE
CASE DRAIN PILOT RELIEF PILOT PRESSURE (RIGHT PUMP) Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
126-2075 215-4909 5I-8670 157-3182 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

28 27 25 24 12 11 10 56 39 38

29

31
40
32
8
34 7
35
55
36
42
37
44
9
60

41

43

51

52 2 5 54 3 6 50 49 57 59 58 53 1
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

Pi1 Pi4 Pi2

HR
HL

R3

aR5 aR4 aR3 aR2 aR1 aL1 aL2 aL3 aL4

23 22 21 20 19 30 16 15 14 13

AR5 AR4 AR3 AR2 AR1 Pi4 AL1 AL2 AL3 AL4

BR5 BR4 BR3 BR2 BR1 17 18 BL1 BL2 BL3 R2 Pi3

bR5 bR4 bR3 bR2 bR1 DST bL1 bL2 bL3 bL4
 PILOT OIL MANIFOLD
VIEW ALL CALLOUTS

P1
RD3
P2

45 RD4
PIN

Pi2
46

PSA2 T-OUT(2) DR5

PSA1 T-OUT(1)
48

DRG
DR2

PAC
 INTERACTIVE SCHEMATIC
Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 RENR3821-03
December 2006

320C Excavator
Electrical System
ANB1-3815
AMC1-3757
BDC1-UP
CCD1-UP
BER1-UP
BPR1-4248
BRX1-1006

© 2006 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
A/C Switch Panel D-3 A Sensor - Fuel Level A-5 17
Actuator Eng. Governor A-12 1 Sensor - Pump Discharge Press 1 B-7 F
Air Heater A-10 2 Sensor - Pump Discharge Press 2 B-7 F
Alarm - Fault D-1 A Sensor - Speed A-10 18
Alarm - Travel A-5 3 Sockets - 12V 7A D-6 A
Alternator C-12 4 Solenoid - A/C Clutch B-12 19
Antenna D-5 5 Solenoid - Fine Swing D-11 A
Battery I-12 6 Solenoid - Flow Limit B-9 F
Block Terminal G-8 E Solenoid- Hammer H-12 E
Breaker Alt. G-10 E Solenoid - Hyd. Lock D-12 G
Controller-Valve D-9 22 Solenoid - Power Shift Cont. B-7 F
Controller-Eng/Pump E-9 E Solenoid - Stem 1 Cont (A) A-7 34
Converter D-5 40 Solenoid - Stem 1 Cont (B) A-7 35
Converter - 12V 7A I-6 D Solenoid - Stem 2 Cont (A) A-7 36
Converter - 12V 7A I-6 41 Solenoid - Stem 2 Cont (B) A-7 37
Diode G-7 E Solenoid - Stem 3 Cont (A) A-8 38
Diode I-8 G Solenoid - Stem 3 Cont (B) A-8 39
Diode I-11 G Solenoid - Swing Brake E-12 G
Fuse Block I-10 E Solenoid - Travel Speed E-12 G
Horn C-2 7 Solenoid - Travel Straight D-12 G
Joystick G-1 B Speaker E-6 A
Joystick I-2 C Switch - Air Cleaner I-11 24
Lamp - Boom C-1 8 Switch - Aux Hyd. Press. H-1 D
Lamp - Cab F-1 9 Switch - Backup G-2 B
Lamp - Chassis B-2 10 Switch - Backup Gov G-2 B
Lamp - Dome E-6 A Switch - Coolant Level I-12 25
Lighter - Cigar D-1 A Switch - Disconnect G-11 E
Meter - Service D-1 A Switch - Eng. Oil Level A-12 26
Monitor F-1 A Switch - Eng. Oil Press. A-12 27
Motor - Lower Washer I-12 11 Switch - Fine Swing Cont. D-4 50
Motor - Lower Wiper I-1 D Switch - Hammer Foot I-3 D
Motor - Starter B-12 12 Switch - Hammer Press H-12,I-1 D
Motor - Washer I-12 13 Switch - Horn I-2 C
Motor - Wiper E-1 A Switch - Hyd. Oil Filter A-6 F
Relay - Boom Lamp I-11 E Switch - Hyd. Oil Level A-6 F
Relay - Cab Lamp H-11 E Switch - Joystick Press. I-3 D
Relay - Chassis Lamp H-11 E Switch - Key G-1 B
Relay - Heater I-8 E Switch - Lower Washer D-3 A
Relay - Horn H-11 E Switch - Lower Wiper D-3 A
Relay - Hyd. Lock Sol. H-11 E Switch - Medium Line Press. I-1 D
Relay - Main I-7 E Switch - Neutral Start Limit I-2 D
Relay - Neutral Start G-11 E Switch - One Touch Low Idle H-1 B
Relay - Refueling Power A-2 43 Switch - Panel D-2 A
Relay - Refueling Start A-3 44 Switch - Seat Heater D-3 A
Relay - Refueling Stop A-2 45 Switch - Straight Travel Press. H-1 D
Relay - Start Cont. I-10 E Switch - Travel Left Press. I-1 D
Relay - Starter G-7 E Switch - Travel Right Press. I-1 D
Relay - Timer I-10 E Switch - Under Window Limit E-1 A
Resistor - Backup I-7 E Switch - Window Limit F-1 A
Seat With Seat Heater H-1 14 Unit Heater F-5 28
Sender - Eng. Coolant Temp. C-12 15 Unit Heater Control I-7 E
Sender - Hyd. Oil Temp. A-6 F Unit IND G-1 B
Sensor - A/C Photo E-1 A Wiper Control D-2 A
Sensor - AIH Coolant Temp. C-12 16
CONNECTOR LOCATION
Schematic Machine
Connector Number
Location Location
CONN 1 D-12 60
CONN 2 ET CONN I-11 E
CONN 3 G-9 E
CONN 4 G-9 E
CONN 5 G-8 E
CONN 6 G-8 E
CONN 7 G-8 E
CONN 8 E-7 20
CONN 9 G-7 E
CONN 10 H-7 E
CONN 11 I-6 D
CONN 12 D-6 A
CONN 13 C-6 61
CONN 14 A-5 59
CONN 15 F-5 A
CONN 16 F-5 A
CONN 17 H-5 D
CONN 18 F-4 A
CONN 19 A-3 57
CONN 20 A-3 58
CONN 21 B-3 54
CONN 22 B-3 55
CONN 23 H-3 D
CONN 24 H-3 D
CONN 25 I-2 51
CONN 26 H-2 D
CONN 27 H-2 21
CONN 28 F-2 A
CONN 29 C-2 7
CONN 30 C-2 8
CONN 31 F-1 A
CONN 32 F-1 A
CONN 33 G-1 B
CONN 34 I-2 D
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
CID / MID / FMI

Component Identifiers (CID)¹ and

Module Identifier (MID06A)² for (Atch) Valve Control
CID Component
1522 Variable Relief (1) Solenoid Valve
1523 Variable Relief (2) Solenoid Valve
1524 Flow Control Solenoid Valve
2004 ATT Stem1 Modulation
2005 ATT Stem2 Modulation
2006 ATT Stem3 Modulation
2012 1Way/2Way Change Solenoid Valve
2016 ATT Stem1 Extended Solenoid Valve
2017 ATT Stem1 Extended Solenoid Valve
2018 ATT Stem2 Extended Solenoid Valve
2019 ATT Stem2 Extended Solenoid Valve
2020 ATT Stem3 Extended Solenoid Valve
2021 ATT Stem3 Extended Solenoid Valve
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)¹

FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
 SPECIFICATIONS AND RELATED MANUALS

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position
Travel Left Pressure
167-3466 Travel Right Pressure 490.00 ± 49.00 kPa 290.00 kPa MIN Normally Open
Joystick Pressure (71.07 ± 7.11 psi) (42.06 psi MIN)
Aux. Hydraulic Pressure
¹ With increasing pressure the closed condition can be maintained up to 3740 kpa (542.4 psi), with decreasing pressure the closed condition can be
maintained down to 166 kpa (24.1 psi).

Related Electrical Service Manuals

Title Form Number
Engine/Pump Control: RENR3814
Valve Control Tool: RENR3823

Resistor, Sender and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹
20824-25451 @ 0 °C (32 °F)
6134-7496 @ 25 °C (77 °F)
3989-4875 @ 35 °C (95 °F)
4I-5394 Sender: Hydraulic Oil Temperature 2224-2718 @ 50 °C (122 °F)
973-1189 @ 75 °C (167 °F)
475-522 @ 100 °C (212 °F)
221-269 @ 125 °C (257 °F)
102-8016 Resistor: Backup 47.0 ± 2.35
107-7056 Solenoid: Fine Swing 34 ± .5 @ 20 °C (68 °F)
¹ At room temperature unless otherwise noted.
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION OPERATOR STATION
AA BB CC L14 L14 L14 L14 CONSOLE (LH)
RD-00 RD-00 BK-00
C
RELAY PANEL
C
RELAY PANEL
L13
L22
L13
L22
L13
L22
L13
L22
GROUND STRAP
7G-1060
S D CONN 25 (C) ATCH
JOYSTICK
330-YL 1 E472-GN-18 576-PK-18 3
L12 L12 L12 L12 177-7712
A 308-YL-18 S WH/BU 330-YL 200-BK-18 169-PK-18 2 E474-OR-18 535-BU 1
POS NEG POSNEG (6) BATTERY (E) BACKUP (E) HEATER L35 L35 L35 L35 L13
B 235-BK-18 (E) START CONT GND BK 200-BK-18 200-BK-18 169-PK-18 3 K844-GY-18 E472-GN-18 1 +12V 575-YL-18 4
RESISTOR C CONT UNIT (41) ATCH 12V 7A +
3T-5760 C RELAY L YL K776-GN-18 200-BK 4 K848-WH-18 235-BK-18 2 GND 200-BK-18 2

200-BK-14
200-BK-14
104-3204 A

200-BK-18
D 893-GN-18 094-2080 P WH/YL 403-GN-18 200-BK-18 102-8016 A770-PK-18 CONVERTER 135-BU 200-BK-18 H476-WH-18 5 235-BK-18 E474-OR-18 3 PWM+ S +1

200-BK

200-BK
A J J 167-3467 L20 L20 MOTOR (D) ATCH LOWER
ET CONN E 892-BR-18 R WH/GN 309-GY-18 235-BK-18 210-BK 200-BK-14 235-BK-18 6 235-BK-18 4 COMMON
FF (NOTE C) GG (NOTE C) HH (NOTE C) L14 -

KEY SW.(START)
CONN 2 F 309-GY-18 200-BK-14 (G) DIODE 308-YL-18 120-YL 1 120-YL 1 24V MEMORY C569-YL 200-BK-14 320-RD-18 235-BK-18 K844-GY-18 5 SWITCH 1 WIPER MOTOR

CHECK TERM.
RD-00 RD-00 BK-00 G 330-YL 121-1022 200-BK-18 200-BK 2 120-YL 2 24V IN 229-BK 200-BK 154-RD 235-BK-18 K848-WH-18 6 SWITCH 2 167-7079

KEY SW.(ON)

REGULATOR
H (NOTE A) C 330-YL C 179-BU 3 200-BK 3 GND 200-BK 200-BK 151-GN 235-BK-18 D

INDICATOR
J GND 2 200-BK 308-YL 200-BK 4 4 12V MEMORY 200-BK 200-BK 189-RD (C) HORN SW A
POSNEG POS NEG ATCH (E) TIMER RELAY OUT 3 189-RD 308-YL-18
(E) MAIN
135-BU 5 135-BU 5 12V OUT 179-BU 200-BK 200-BK-18 CONN 34 128-2134 H475-BU-18 1

RELAY
TEMP.
BATTERY 163-6703 C RELAY A D (D) TRAVEL LEFT

GND
IN 4 308-YL 169-PK-18 210-BK 6 210-BK 6 GND 120-YL 607-PK H475-BU-18 A D 235-BK-18 2
3T-5760 (E) BOOM LAMP RELAY 165-4026 PRESS. SW
+B 1 110-RD 306-GN C569-YL 7 120-YL 124-GN-14 H474-GN-18 PLATFORM CHASSIS 2 200-BK-18 320-RD-18
EE DD L11 L11 167-3466
I (NOTE C) 161-3128
645-RD-18 308-YL-18
105-RD
684-RD-18 C C
229-BK 8
9
179-BU
320-RD-18
175-RD-14
320-RD-18
K849-YL-18
K852-GN-18
1 320-RD-18 200-BK-18 I
C
616-BU
235-BK-18
893-GN-18
200-BK-14
K776-GN-18
(E) HEATER
RELAY C CONN 11 10
11
A770-PK-18
645-RD-18
154-RD
151-GN
K851-BU-18
H473-BR-18
L13 L13 A H474-GN-18
A
1
892-BR-18 403-GN-18 9X-8124 12 615-YL 189-RD 235-BK-18 154-RD A RD-18 (D) NEUTRAL START 235-BK-18 2 (D) TRAVEL RIGHT
Z LIMIT SW PRESS. SW

101-RD-4
645-RD-18 893-GN-18 607-PK 105-RD 235-BK-18 151-GN B WH-18

877-YL-4
L35 (D) ATCH 163-6785 167-3466
149-RD 616-BU 892-BR-18 12V 7A 607-PK A770-PK-18 200-BK-18 308-YL 1 189-RD C BK-18

A718-PU-18
A770-PK-18

L975-PK-18
310-PU-18

310-PU-18
ATCH HAMMER FOOT SW

200-BK-18

200-BK-18

169-PK-18
169-PK-18

200-BK-18
200-BK-18
200-BK-18
308-YL-18

308-YL-18
308-YL-18
101-RD-6
101-RD-6
5A 646-RD-18 616-BU 607-PK 103-RD 200-BK-18 954-GN 2

112-PU-6

306-GN
306-GN
FUSE

308-YL
308-YL
308-YL
308-YL
WATER (G) DIODE (E) FUSE BASE 138-4653 A

200-BK-18
200-BK-18

200-BK-14
200-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
10A 607-PK 607-PK 607-PK 113-OR-18 K906-GN-18 200-BK-18

200-BK
SEPARATOR 121-1022 183-1000 5A 141-2759 (D) ATCH 12V 7A (NOTE G)
10A 10A 113-8490 607-PK 130-RD-14 607-PK 129-BU A768-BU-18 H475-BU-18 K851-BU-18 1 (D) ATCH
LEVEL SENSOR
158-8662 160-PU-18
C 15A
15A
15A 113-8491 684-RD-18
615-YL
L30 L30
184-RD
322-GY
CONN 11 T
CONVERTER
167-3467
189-RD
169-PK-18
645-RD-18
646-RD-18
A769-GY-18
607-PK
L11 L11
H474-GN-18
K849-YL-18 E
235-BK-18 2 MEDIUM LINE
PRESS. SW
(11) ATCH 30A 124-3548
(13) WASHER LOWER WASHER (25) COOLANT (24) AIR CLEANER A623-BU-18 30A 160-PU A588-GN 179-BU 1 24V MEMORY 105-RD 118-GY M736-BU-18 K852-GN-18 E472-GN-18 1 167-3466
7T-8890 A/C BLOWER 149-RD 309-GY-18 T 179-BU 2 24V IN 646-RD-18 152-BU 105-RD A H473-BR-18 235-BK-18 2
7T-8890 LEVEL SW SW 15A 175-RD-14 L19 L20
646-RD-18 115-RD 189-RD 1 200-BK 3 GND 123-WH-18 147-PU A755-PK-18 H476-WH-18 1 (D) JOYSTICK K851-BU-18 E475-PK-18 3 (NOTE B) A

L35
L13
L22
L12
096-0744

GROUND
B B 154-0498 TIMER RELAY
PRESS. SW
10A 2 (D) ATCH

SIGNAL
110-RD 115-RD 189-RD 112-PU-6 4 12V MEMORY 175-RD-14 123-WH-18 A756-BU-18 235-BK-18 2 235-BK-18 4 K849-YL-18 1
MOTOR C HORN C 167-3466
MOTOR 607-PK 10A 149-RD 189-RD 101-RD-6 3 C569-YL 5 12V OUT 103-RD 169-PK-18 A757-GY-18 235-BK-18 5 235-BK-18 2 HAMMER
114-RD
607-PK CAB LAMP 110-RD 189-RD 101-RD-6 4 229-BK 6 GND 152-BU 307-OR A758-BR-18 235-BK-18 6 PRESS. SW

+B
10A 115-RD RELAY PANEL L22
DOME LAMP/MEMORY 105-RD 189-RD 5 118-GY 615-YL L972-BU-18 235-BK-18 167-3466 (NOTE J)
160-PU 10A 103-RD 130-RD-14 151-GN 6 (D) ATCH 12V 7A 124-GN-14 607-PK K907-BU-18 235-BK-18 E
KEY SW CONVERTER L12 L22 A
10A 105-RD 184-RD 151-GN 7 129-BU 607-PK 326-RD 235-BK-18 E472-GN-18 1
(E) CHASSIS LAMP RELAY 10A E/P CONT 103-RD 151-GN 200-BK-18 200-BK-18 8 T 167-3467 147-PU 191-WH-14 L969-WH-18 235-BK-18 235-BK-18 2 K852-GN-18 1 (D) ATCH
161-3128 184-RD L10 L10 (NOTE B)

C
A
B
BOOM LAMP 175-RD-14 151-GN 200-BK-18 200-BK-18 9 120-YL 1 24V MEMORY 113-OR-18 A587-YL L968-OR-18 235-BK-18 E476-PU-18 3 235-BK-18 2 AUX HYD
B 10A 149-RD
ATCH V CONT 168-RD-10 189-RD 200-BK-18 310-PU-18 10 120-YL 2 24V IN 154-RD 135-BU 308-YL 576-PK-18 4 PRESS. SW
B B (E) CAB LAMP RELAY 15A 130-RD-14 114-RD 105-RD 200-BK-18 310-PU-18 11 200-BK 3 GND 308-YL 210-BK 308-YL 535-BU 5 167-3466
161-3128 10A 160-PU 105-RD 308-YL 308-YL 12 4 12V MEMORY 151-GN C569-YL 308-YL 575-YL-18 6
684-RD-18 UU 5A 309-GY-18 105-RD 308-YL-18 308-YL 135-BU 5 12V OUT 307-OR 229-BK 308-YL A

G976-BU-18
REFULING PUMP L22

506-PU-18

412-BU-18

430-BU-18
200-BK-18

200-BK-18

235-BK-18

235-BK-18

235-BK-18
30A 152-BU 645-RD-18 169-PK-18 308-YL-18 210-BK 6 GND 191-WH-14 150-OR-18 F774-WH-18 576-PK-18 H473-BR-18 1 (D) ATCH

578-BU

147-PU
C PP 168-RD-10
615-YL 118-GY 646-RD-18 330-YL 308-YL A587-YL 308-YL F773-OR-18 535-BU 235-BK-18 2 STRAIGHT TRAVEL
CONN 17
A/C L12 L12
15A 124-GN-14 147-PU 615-YL 330-YL 169-PK-18 12V 7A X 2 (NOTE D) 150-OR-18 308-YL A770-PK-18 575-YL-18 PRESS. SW

L10
5A 113-OR-18
SW PANEL/RADIO 169-PK-18 103-RD 306-GN 169-PK-18 E554-PK-18 150-OR-18 615-YL CONN 23 CONN 24 167-3466
115-RD WIPER/WASHER 113-OR-18 175-RD-14 105-RD A770-PK-18 H474-GN-18 1 E554-PK-18 147-PU 780-PU-18 200-BK-14
10A 118-GY L35 L35
124-GN-14 152-BU 684-RD-18 A718-PU-18 H475-BU-18 2 H474-GN-18 H475-BU-18 235-BK-18 200-BK-14
CONN 26
LOWER WIPER/WASHER
10A 152-BU 123-WH-18 118-GY 646-RD-18 L975-PK-18 H476-WH-18 3 H475-BU-18 H474-GN-18 A537-PK-18 607-PK A A A S
BACKUP/MONITOR CONT
(E) HORN RELAY
H 5A 169-PK-18 120-YL 147-PU 308-YL 200-BK-18 K849-YL-18 4 H476-WH-18 H476-WH-18 307-OR 103-RD CONSOLE (RH)
H

3
4
5
6
7
8
9
10

12
2

2
CIGAR LIGHTER

11

10

12
161-3128
CONN 27

11
10A 129-BU 179-BU 113-OR-18 169-PK-18 306-GN E474-OR-18 K852-GN-18 5 K849-YL-18 K849-YL-18 169-PK-18 113-OR-18

8
9
7
1
2
3
4
5
6

1
2
3
4
320-RD-18 CHASSIS LAMP 129-BU 124-GN-14 A770-PK-18 306-GN K844-GY-18 L972-BU-18 6 K852-GN-18 K852-GN-18 169-PK-18 893-GN-18 E
10A 160-PU L13 E E E E E
SEAT HEATER 191-WH-14 123-WH-18 308-YL 308-YL K848-WH-18 M736-BU-18 7 L972-BU-18 K906-GN-18 307-OR 129-BU
C 5A 123-WH-18 (14) ATCH SEAT WITH
322-GY 12V 7A CONVERTOR 1 150-OR-18 120-YL A718-PU-18 235-BK-18 K906-GN-18 8 M736-BU-18 A768-BU-18 A537-PK-18 892-BR-18 A537-PK-18 1
(D) ATCH 10A 120-YL 114-RD 179-BU L975-PK-18 E472-GN-18 A768-BU-18 9 F774-WH-18 A769-GY-18 147-PU M734-BR-18 200-BK-18 2 SEAT HEATER

M743-GN-18

F774-WH-18
L969-WH-18

M736-BU-18
K906-GN-18

E472-GN-18

K843-GN-18
F773-OR-18
A768-BU-18

K907-BU-18

L968-OR-18

A756-BU-18

A758-BR-18

K847-PU-18
A769-GY-18

A757-GY-18

E473-GY-18
A537-PK-18

A770-PK-18

A755-PK-18
12V 7A CONVERTOR 2

L972-BU-18
150-OR-18
HAMMER PRESS. SW 164-0505

143-BR-18

780-PU-18

169-PK-18
200-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
10A 179-BU 200-BK-18 129-BU E472-GN-18 A769-GY-18 10 F773-OR-18 M736-BU-18 147-PU 645-RD-18

307-OR
105-RD

326-RD

607-PK
308-YL
167-3466 114-RD 10A
ATT SOL 320-RD-18 320-RD-18 E472-GN-18 308-YL 11 A755-PK-18 A755-PK-18 615-YL M741-GY-18
147-PU
(E) ATCH (NOTE G) QUICK COUPLER 322-GY 154-RD E472-GN-18 F774-WH-18 12 A756-BU-18 A756-BU-18 607-PK H465-GN-18
HAMMER SOL 5A 150-OR-18 E
POWER WINDOW A588-GN 307-OR E472-GN-18 F773-OR-18 13 A757-GY-18 A757-GY-18 103-RD M742-PU-18
121-6303 (E) HYD LOCK SOL RELAY 15A 191-WH-14 L21 L22
ALT REGULATOR A587-YL 191-WH-14 235-BK-18 A755-PK-18 14 A758-BR-18 A758-BR-18 113-OR-18 403-GN-18 M743-GN-18
(NOTE G) 161-3128 5A 309-GY-18 189-RD A587-YL C E475-PK-18 A756-BU-18 15 M741-GY-18 L972-BU-18 893-GN-18 410-WH-18 143-BR-18 (NOTE B)
200-BK-18 5A AUX CKT 151-GN 607-PK 105-RD A 235-BK-18 A757-GY-18 16 M742-PU-18 K907-BU-18 129-BU H466-BU-18
10A 180-GN 200-BK-18 150-OR-18 200-BK-18 B E476-PU-18 A758-BR-18 17 M734-BR-18 326-RD 892-BR-18 H467-WH-18

K776-GN-18
CONN 10

A718-PU-18
A770-PK-18
191-WH-14

123-WH-18
C

L975-PK-18
150-OR-18

124-GN-14

403-GN-18
893-GN-18
168-RD-10

645-RD-18

175-RD-14

320-RD-18

646-RD-18
646-RD-18
646-RD-18
646-RD-18

130-RD-14
113-OR-18

892-BR-18

309-GY-18
169-PK-18

200-BK-14

A588-GN
A588-GN 5A 306-GN 168-RD-10 308-YL C E472-GN-18 K907-BU-18 18 147-PU L969-WH-18 M734-BR-18 646-RD-18

A587-YL

151-GN
307-OR

151-GN
105-RD
189-RD

103-RD

154-RD

184-RD
322-GY

189-RD
152-BU

147-PU

179-BU
129-BU

616-BU
118-GY
607-PK

607-PK
615-YL

120-YL

308-YL

308-YL
10A L12 E (B) ONE TOUCH
A587-YL 307-OR K847-PU-18 L969-WH-18 19 H465-GN-18 L968-OR-18 645-RD-18 506-PU-18
10A L9 L9 L6 LOW IDLE SW
154-RD 684-RD-18 1 684-RD-18 K843-GN-18 L968-OR-18 20 H466-BU-18 F774-WH-18 M741-GY-18 118-GY 235-BK-18
2

2
1

1
15A L18 128-2134
189-RD 646-RD-18 2 E473-GY-18 410-WH-18 21 H467-WH-18 F773-OR-18 H465-GN-18 169-PK-18 L972-BU-18
Z Z 151-GN 506-PU-18 22 200-BK-18 893-GN-18 M742-PU-18 169-PK-18

M743-GN-18
F774-WH-18
C SS

M736-BU-18

L969-WH-18

K906-GN-18

E472-GN-18

K843-GN-18
F773-OR-18
K907-BU-18

L968-OR-18

A768-BU-18

A756-BU-18

A758-BR-18

K847-PU-18
A769-GY-18

A757-GY-18

E473-GY-18
A770-PK-18

A755-PK-18

A537-PK-18
L972-BU-18
150-OR-18
E

780-PU-18

143-BR-18
169-PK-18

235-BK-18

235-BK-18

235-BK-18
200-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
RR 578-BU 23 200-BK-14 892-BR-18 403-GN-18 169-PK-18

307-OR
326-RD

105-RD

607-PK
308-YL
306-GN (E) DIODE M741-GY-18 24 200-BK-14 M734-BR-18 410-WH-18 169-PK-18 E472-GN-18 1 +12V
(E) NEUTRAL START RELAY 330-YL H465-GN-18 25 K871-WH-18 M741-GY-18 H466-BU-18 578-BU 235-BK-18 2 GND
K849-YL-18
161-3128 121-1022
(B) ATCH JOYSTICK
200-BK-18

235-BK-18 112-PU-6 112-PU-6 112-PU-6 M742-PU-18 26 K872-OR-18 H465-GN-18 H467-WH-18 152-BU E473-GY-18 3 PWM+
954-GN

C
200-BK-18 H466-BU-18 27 K879-GN-18 M742-PU-18 646-RD-18 135-BU 235-BK-18 4 COMMON 177-7711
101-RD-6 101-RD-6 101-RD-6 306-GN 1 M734-BR-18 28 L973-GN-18 403-GN-18 506-PU-18 210-BK K843-GN-18 5 SWITCH 1
C
306-GN 330-YL 2 H467-WH-18 29 780-PU-18 410-WH-18 169-PK-18 C569-YL K847-PU-18 6 SWITCH 2
C 403-GN-18 30 326-RD H466-BU-18 578-BU 229-BK
893-GN-18 31 H473-BR-18 H467-WH-18 152-BU 147-PU
UU LL MM NN
307-OR 101-RD-6 60A 109-RD-6 109-RD-6 109-RD-8 892-BR-18 32 235-BK-18 506-PU-18 135-BU 147-PU (B) BACKUP
154-RD E554-PK-18 33 K851-BU-18 578-BU 210-BK 147-PU GOV SW E
(E) ALT BREAKER 304-WH-8 147-PU 34 310-PU C569-YL 147-PU 163-6711 607-PK L. CHASSIS (B) IND UNIT
9S-0174 (NOTE A) (E) START RELAY L973-GN-18 35 586-BR-18 229-BK 123-WH-18 200-BK-18 GND 163-6702
2 1 E
125-1302 780-PU-18 36 L973-GN-18 123-WH-18 307-OR 169-PK-18 F773-OR-18
(E) DISCONNECT SW. 200-BK-18 37 (NOTE A) 200-BK-18 307-OR 307-OR E F774-WH-18
7N-0718 3 E
200-BK-14 38 200-BK-18 310-PU 307-OR
G G

K776-GN-18
A718-PU-18
A770-PK-18

123-WH-18

191-WH-14

L975-PK-18
124-GN-14

150-OR-18

403-GN-18

893-GN-18
320-RD-18

645-RD-18

175-RD-14

646-RD-18

168-RD-10

130-RD-14
113-OR-18

304-WH-8

892-BR-18
(B) BACKUP

309-GY-18
169-PK-18

200-BK-14

A588-GN
7N-0719 (NOTE C)

101-RD-6
101-RD-4
109-RD-6
109-RD-8
200-BK-14 39 200-BK-18 586-BR-18 307-OR 780-PU-18 235-BK-18 1 COM

A587-YL
151-GN

307-OR

151-GN
877-YL-4
189-RD

105-RD

154-RD

103-RD

184-RD

322-GY

189-RD
152-BU

129-BU

179-BU

147-PU

616-BU
118-GY
607-PK

607-PK
615-YL

308-YL

120-YL

308-YL
235-BK-18 40 892-BR-18 200-BK-18 118-GY 310-PU EPR VALVE SW A755-PK-18 2 S1 THROTTLE
G976-BU-18
K849-YL-18

506-PU-18

412-BU-18

430-BU-18 163-6710 POS SW

200-BK-18
235-BK-18

200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

235-BK-18
H473-BR-18 41 893-GN-18 200-BK-14 200-BK-14 586-BR-18 169-PK-18 A756-BU-18 3 S2
954-GN

147-PU

578-BU

200-BK
200-BK

CC E 106-0107
K851-BU-18 42 K906-GN-18 200-BK-14 200-BK-14 A537-PK-18 169-PK-18 A757-GY-18 4 S3
GROUND STRAP 1 2 E

MM
CONN 9 43 A768-BU-18 780-PU-18 124-GN-14 L973-GN-18 K906-GN-18 150-OR-18 A758-BR-18 5 S4

DD

NN
KK
EE
LL
HH (NOTE C) 167-3583 C C C C C C (NOTE A) 3

C
CONN 3 44
45
A769-GY-18
308-YL
K871-WH-18
K872-OR-18
175-RD-14
E554-PK-18
191-WH-14
A587-YL
K907-BU-18
A770-PK-18
4 5
6

C
A
B

A
B
3
4
5
6
7
8
9
10

12

3
4

3
4
5
6
7
8
9
10

12
2

2
1

1
11

11
10

12
11
46 K907-BU-18 K879-GN-18 607-PK K871-WH-18 A768-BU-18

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
A A A B B S Z 6 E G
47 L969-WH-18 H473-BR-18 200-BK-14 K872-OR-18 L969-WH-18
B B B B B 48 L968-OR-18 K851-BU-18 200-BK-14 K879-GN-18 M736-BU-18 308-YL R
7 8 ATCH QUICK (B) KEY SW
49 410-WH-18 235-BK-18 L973-GN-18 235-BK-18 235-BK-18
(NOTE A) 9 COUPLER SW C OFF 9G-7641
CONN 4 (E) BLOCK
CONN 5 CONN 6 50 506-PU-18 235-BK-18 191-WH-14 200-BK-14 326-RD

L19

L28

L29

L35

L21
CHASSIS
L29 L29 L29 121-1023 CONN 7 51 578-BU 235-BK-18 A587-YL 200-BK-14 235-BK-18
10 11
1G-8951 307-OR S ON
B ST
308-YL 52 403-GN-18 235-BK-18 K871-WH-18 124-GN-14 A769-GY-18 105-RD
L35 12 E
954-GN 954-GN 954-GN 954-GN 53 310-PU 235-BK-18 K872-OR-18 175-RD-14 L968-OR-18
L21 L21 L21 L21
54 586-BR-18 235-BK-18 K879-GN-18 E554-PK-18 E CONN 33
L36

L34

L19

L18

L8

L6
B A 235-BK-18 235-BK-18 607-PK

L29
L21

L19

L28

L19

L18
L34
L36

L8

L6
R 1 124-GN-14 CAB
K849-YL-18 K849-YL-18 L19 L19 L19 A/C UNIT B 2 200-BK-14
L28 L28 L28 L28 161-3779 R/L 3 175-RD-14 (A) WINDOW LIMIT SW
L18 L18 L18 L18 L18 L18 L8 L8 L8
(28) ATCH G 4 E554-PK-18 117-6306
BR 5 607-PK
HEATER UNIT F F

PUMP DISCHARGE(1) PRESS SENSOR

PUMP DISCHARGE(2) PRESS SENSOR

B 6 200-BK-14 A584-BU-18

FUEL SECONDARY FILTER PLUGGED

164-0490
L7 L7 L7

CREEPER TRAVEL FUNCTION SW

FUEL PRIMARY FILTER PLUGGED

C538-OR-18 200-BK-18

HEATER RELAY/STARTER RELAY

OVER LOAD ALARM CANCEL SW

WATER SEPARATOR LEVEL SW

C537-GN-18
H476-WH-18

H467-WH-18

TRAVEL STRAIGHT PRESS SW

F774-WH-18
H474-GN-18

M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18
M736-BU-18

L969-WH-18

H465-GN-18
M742-PU-18

M734-BR-18
M741-GY-18
G976-BU-18

K776-GN-18

K852-GN-18

K906-GN-18
H475-BU-18

H473-BR-18
F773-OR-18

H466-BU-18
A718-PU-18

K851-BU-18

A768-BU-18

L973-GN-18
L973-GN-18
L973-GN-18
L973-GN-18

A756-BU-18

A758-BR-18
K907-BU-18

L968-OR-18

POWER SHIFT CONTROL PRV

A769-GY-18

A757-GY-18
A755-PK-18

E554-PK-18
L6 L6 L6

410-WH-18
L972-BU-18

TRAVEL SPEED CHANGE SOL

ATCH STEM2 SWING CANCEL

ATCH STEM1 SWING CANCEL

ATCH STEM3 SWING CANCEL

ATCH STEM4 SWING CANCEL
L975-PK-18

K849-YL-18
403-GN-18

893-GN-18
893-GN-18
893-GN-18
893-GN-18
893-GN-18

893-GN-18

403-GN-18
168-RD-10

304-WH-8
506-PU-18

412-BU-18
430-BU-18

892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18
892-BR-18

780-PU-18

506-PU-18
309-GY-18
A588-GN
235-BK-18
235-BK-18

200-BK-14

200-BK-18
200-BK-14
200-BK-14

235-BK-18
101-RD-4

109-RD-6

TRAVEL ALARM CANCEL IND

SWING BRAKE CANCEL SOL

TRAVEL ALARM CANCEL SW

877-YL-4

189-RD

184-RD

322-GY
578-BU

147-PU

616-BU

147-PU

578-BU

CAPSULE FILTER PLUGGED

200-BK

607-PK

FAN MOTOR CONTROL PRV

308-YL

ANALOG SENSOR RETURN

AIR HEATER CONTROLLER

SPECIAL FILTER PLUGGED

(NOTE A)

ONE TOUCH LOW IDLE SW

PRIMARY NFC PRESS PRV

TRAVEL RIGHT PRESS SW

CONN 32

COOLANT TEMP SENSOR

O.L.W.D. PRESS SENSOR

OPTION VOLTAGE SW (1)

TRAVEL LEFT PRESS SW

AIR CLEANER PLUGGED

FLOW LIMIT PRESS PRV
A584-BU-18

GOVERNOR FEEDBACK

HYD OIL TEMP SENSOR

GOVERNOR COMMAND
TRAVEL STRAIGHT SOL

OPTION CONTROL PRV

OPTION CONTROL PRV

THROTTLE POSITION 1
THROTTLE POSITION 2

THROTTLE POSITION 3
THROTTLE POSITION 4
ALTERNATOR R TERM.
JJ JJ

JOYSTICK PRESS SW
200-BK-18

COOLANT LEVEL SW
L3 F L L

ENG OIL PRESS SW

AUTO LUB FAILURE
SPEED SENSOR (+)

OPTION PWM IN (1)

200-BK 615-YL 615-YL RD-18

ENG OIL LEVEL SW

HYD OIL LEVEL SW
SPEED SENSOR (-)
TRAVEL MODE IND

TRAVEL MODE SW

CAT DATA LINK (+)

CAT DATA LINK (-)

SWITCH RETURN
FREE SWING SW
200-BK 200-BK 200-BK WH-18

H467-WH-18

K871-WH-18
PRV RETURN (1)
PRV RETURN (2)
PRV RETURN (3)
PRV RETURN (4)

H465-GN-18
M742-PU-18

M734-BR-18
F F

M741-GY-18

K872-OR-18
K879-GN-18
FINE SWING SW

H466-BU-18

L973-GN-18
A537-PK-18
410-WH-18

191-WH-14

123-WH-18
403-GN-18

893-GN-18
TRAVEL ALARM

645-RD-18

646-RD-18
113-OR-18
506-PU-18

892-BR-18

586-BR-18
AEC MODE IND

235-BK-18

169-PK-18

200-BK-14

200-BK-14

576-PK-18
AEC MODE SW

575-YL-18

C569-YL
615-YL

A587-YL

307-OR
103-RD
578-BU
535-BU
152-BU
129-BU

310-PU

147-PU

135-BU
118-GY

229-BK

607-PK

210-BK
FAULT ALARM

615-YL
+12V SUPPLY
SENSOR RET
200-BK 201-BK-18 615-YL (9) ATCH

BACKUP SW
FUEL LEVEL

OPTION SW
OPTION SW

KEY SW ON
200-BK 169-PK-18 CAB LAMP
200-BK-18 103-RD 167-3441
L27 JJ JJ
200-BK 893-GN-18 L

GND

GND
F L
CONN 15 A A A 200-BK 892-BR-18 615-YL 615-YL RD-18

+B

+B
200-BK-18 607-PK 200-BK 200-BK WH-18

3
4
5
6
7
8
9
10

12

3
4
5
6
7
8
9
10

12
13
14
15
16
17
18

3
4
5
6
7
8
9
10

12
13
14
15
16
17
18
19
20
21
2

2
1

1
11

11

11
CAB 200-BK C538-OR-18
CONN 31

10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
11

11
(9) ATCH

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
200-BK-18 C537-GN-18
F F F 200-BK 152-BU CAB LAMP
B 200-BK-14 535-BU
CONN 28 167-3441
M737-WH-18

H476-WH-18

H467-WH-18
M738-OR-18

F774-WH-18

M736-BU-18

M736-BU-18
M736-BU-18

H474-GN-18

L969-WH-18

H465-GN-18
M742-PU-18

M734-BR-18
M741-GY-18
M740-PK-18

K904-GN-18

K906-GN-18

K776-GN-18

K852-GN-18

G976-BU-18
C468-BU-18

F773-OR-18

H475-BU-18

H466-BU-18

H473-BR-18
M739-YL-18
A762-PU-18

A761-PU-18

A718-PU-18

A768-BU-18

L973-GN-18

L973-GN-18

K851-BU-18

A756-BU-18

A758-BR-18
K907-BU-18

L968-OR-18
A769-GY-18

A757-GY-18
E554-PK-18

A755-PK-18
CONN 16

410-WH-18
L972-BU-18
L975-PK-18 CONN 18

K849-YL-18

K849-YL-18
T967-YL-18

403-GN-18
403-GN-18
403-GN-18
403-GN-18
403-GN-18

893-GN-18
893-GN-18
168-RD-10
304-WH-8

(A) MONITOR
321-BR-18

763-BU-18

496-WH-18

780-PU-18

892-BR-18
892-BR-18
412-BU-18
430-BU-18
309-GY-18
A588-GN
235-BK-18
200-BK-14
200-BK-18
200-BK-14
200-BK-14

235-BK-18
235-BK-18
495-GN-18

487-OR-18

101-RD-4

109-RD-6

200-BK-14 200-BK
492-GY-18

405-GY-18
491-PK-18

877-YL-4
788-YL-18

189-RD

322-GY

184-RD
147-PU
147-PU
147-PU
147-PU
147-PU
147-PU

616-BU
235-BK

200-BK

607-PK

308-YL
308-YL
308-YL
308-YL

F (NOTE A) F H H 177-7700

200-BK-14

200-BK-18
200-BK A581-GN

M737-WH-18

H467-WH-18

H476-WH-18
M738-OR-18

496-WH-18

200-BK
200-BK

200-BK
200-BK
L969-WH-18

H465-GN-18

M736-BU-18

M736-BU-18

M742-PU-18

M734-BR-18

H474-GN-18
M741-GY-18
M740-PK-18

K904-GN-18

K852-GN-18
G976-BU-18
H466-BU-18

H475-BU-18

C468-BU-18

H473-BR-18
495-GN-18

403-GN-18

487-OR-18
K907-BU-18

L973-GN-18

L968-OR-18
M739-YL-18

A762-PU-18

A761-PU-18

A756-BU-18

K850-BR-18

A758-BR-18

K851-BU-18
A757-GY-18
A755-PK-18
410-WH-18

412-BU-18

430-BU-18
L972-BU-18
492-GY-18

405-GY-18
491-PK-18

L975-PK-18

K849-YL-18
K849-YL-18
K849-YL-18
K849-YL-18
T967-YL-18
788-YL-18

893-GN-18
763-BU-18

321-BR-18

892-BR-18
511-BR-18 200-BK-18 A582-PU 1 103-RD-18 1 +B

184-RD

184-RD
235-BK

235-BK

308-YL
512-GN-18 A584-BU-18 201-BK-18 A580-BR 2 201-BK-18 2 GND
103-RD 235-BK-18 A579-OR 3 169-PK-18 3 ACC
(A) ATCH SPEAKER (R) 615-YL 169-PK-18 A579-OR 4 4 +12V
7Y-5505 508-PU-18 103-RD A580-BR 5 893-GN-18 5 CDL +
509-WH-18 893-GN-18 A582-PU 6 892-BR-18 6 CDL -

H467-WH-18
H465-GN-18
M742-PU-18

M734-BR-18
M741-GY-18

H466-BU-18
A584-BU-18

A537-PK-18
509-WH-18

123-WH-18

410-WH-18

C569-YL-14
512-GN-18

403-GN-18

893-GN-18
K871-WH

646-RD-18
645-RD-18
113-OR-18
113-OR-18
113-OR-18
113-OR-18
508-PU-18

506-PU-18

892-BR-18

135-BU-14
F

201-BK-18

607-PK-18

200-BK-14

200-BK-14

576-PK-18

169-PK-18

200-BK-14

210-BK-14

229-BK-14

235-BK-18
K872-OR
K879-GN
511-BR-18

575-YL-18

L973-GN
511-BR-18 892-BR-18 A581-GN 7 607-PK-18 7 LIGHT

307-OR
103-RD

103-RD
103-RD
103-RD
103-RD
103-RD

129-BU

310-PU
586-BR
147-PU

578-BU
152-BU

535-BU
535-BU
535-BU
535-BU
118-GY
200-BK

607-PK
607-PK

607-PK

607-PK
615-YL
615-YL
F
508-PU-18 512-GN-18 607-PK A584-BU-18 8 8

L26
(E) ENG/PUMP CONT
157-3165 509-WH-18 200-BK-14 CAB 152-BU 506-PU-18
200-BK-14 535-BU 118-GY (A) A/C PHOTO
(NOTE A) 200-BK A584-BU-18 200-BK SENSOR
(A) ATCH SPEAKER (L) (NOTE A) 167-7083
7Y-5505 200-BK 506-PU-18 410-WH-18
200-BK-18 118-GY 235-BK-18 Y/G

M737-WH-18

H467-WH-18

H476-WH-18
M738-OR-18

496-WH-18

L969-WH-18

H465-GN-18

M736-BU-18
M736-BU-18

M742-PU-18

M734-BR-18

H474-GN-18
M741-GY-18
M740-PK-18

K904-GN-18

K852-GN-18
K852-GN-18
K852-GN-18
K852-GN-18

G976-BU-18

K852-GN-18

K852-GN-18
C468-BU-18

H466-BU-18

H475-BU-18

H473-BR-18
495-GN-18
403-GN-18

487-OR-18

893-GN-18

893-GN-18
M739-YL-18
A762-PU-18

A761-PU-18

K851-BU-18
K851-BU-18
K851-BU-18

K850-BR-18

L973-GN-18

K907-BU-18

L968-OR-18

K851-BU-18

A756-BU-18

A758-BR-18

K850-BR-18
K851-BU-18
A757-GY-18
A755-PK-18

430-BU-18
412-BU-18

892-BR-18

892-BR-18
L5

410-WH-18

L972-BU-18
492-GY-18

405-GY-18
491-PK-18

K849-YL-18

L975-PK-18

K849-YL-18

K849-YL-18
(A) DOME LAMP

T967-YL-18
788-YL-18

893-GN-18
F

763-BU-18

321-BR-18

892-BR-18
410-WH-18 403-GN-18
M737-WH-18
M738-OR-18

184-RD
184-RD
184-RD
184-RD
F774-WH-18

M736-BU-18

235-BK
235-BK
235-BK
235-BK
K906-GN-18

M740-PK-18

K776-GN-18

K904-GN-18
C468-BU-18

F773-OR-18

308-YL
L973-GN-18

A762-PU-18

A761-PU-18

A718-PU-18

M739-YL-18

A768-BU-18
A769-GY-18
E554-PK-18

L27 L27 176-1986

T967-YL-18
403-GN-18

168-RD-10
304-WH-8
763-BU-18

496-WH-18

F
321-BR-18

780-PU-18
309-GY-18
A588-GN

200-BK-18
200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-14
200-BK-18
200-BK-14
200-BK-14
235-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18

495-GN-18

487-OR-18
101-RD-4

109-RD-6

403-GN-18 200-BK-18 C538-OR-18

492-GY-18

405-GY-18

491-PK-18
877-YL-4
788-YL-18

189-RD

322-GY
616-BU

147-PU
147-PU
235-BK

200-BK

607-PK
308-YL

103-RD 129-BU 129-BU C537-GN-18

L26 L26
200-BK 646-RD-18 200-BK Y/W
645-RD-18 530-OR-18
M734-BR-18 590-GY-18
CONN 8 M742-PU-18 A586-OR-18 152-BU
F F (A) ATCH UNDER
WINDOW LIMIT SW
200-BK 113-OR-18 501-GN-18
E E
L36

B 129-6466

200-BK-18

200-BK-14

201-BK-18
200-BK M741-GY-18 501-GN-18 535-BU
L33

L31

L26

200-BK
200-BK

200-BK
(NOTE A) 200-BK H467-WH-18 A586-OR-18

H467-WH-18
H465-GN-18
M742-PU-18

M734-BR-18
M741-GY-18

H466-BU-18

A584-BU-18
A537-PK-18
L29

509-WH-18

123-WH-18

410-WH-18
C569-YL-14
1
2
3
4
5
6

1
2
3
4
5
6

K871-WH
512-GN-18

403-GN-18

893-GN-18
646-RD-18
645-RD-18
113-OR-18

113-OR-18
135-BU-14

508-PU-18

535-BU-18
535-BU-18

506-PU-18

892-BR-18
K872-OR
K879-GN
210-BK-14

229-BK-14

200-BK-18

607-PK-18

200-BK-18
200-BK-18
607-PK-18
607-PK-18
200-BK-18
200-BK-18

576-PK-18

200-BK-18

200-BK-14
169-PK-18

201-BK-18

235-BK-18
511-BR-18

L973-GN

575-YL-18
200-BK H466-BU-18 590-GY-18

307-OR
103-RD

103-RD
310-PU
586-BR
147-PU
147-PU
147-PU
147-PU
147-PU
147-PU

578-BU

535-BU
535-BU
535-BU

129-BU

152-BU
118-GY
607-PK

607-PK

200-BK
L36 L27
200-BK-18 H465-GN-18 530-OR-18
L21 S Z A584-BU-18 C538-OR-18 646-RD-18
L32 F (A) WIPER
200-BK C537-GN-18 645-RD-18 MOTOR
K849-YL-18 K849-YL-18 L3 MOTOR
615-YL M734-BR-18
L23 L25 L25 L25 F 161-3667
615-YL M742-PU-18 A579-OR
615-YL CAB 113-OR-18 A580-BR
B L5 L5
(G) TRAVEL SPEED 615-YL M741-GY-18 A581-GN
L32

L23

PUMP1 NEG CONT PRESS. SENSOR

PUMP2 NEG CONT PRESS. SENSOR

763-BU-18 1 H467-WH-18 A582-PU

SEPARATE LOAD PRESS. SENSOR

SOL L4 L4
235-BK-18 2 235-BK-14 H466-BU-18 200-BK

RIGHT JOYSTICK THUMB WHEEL

121-1491

VARIABLE RELIEF 1 CHECK SOL

VARIABLE RELIEF 2 CHECK SOL

LEFT JOYSTICK THUMB WHEEL

235-BK-18 H465-GN-18
235-BK-18 200-BK-18

ATT STEM 1 RETRACT PRV

ATT STEM 4 RETRACT PRV

ATT STEM 3 RETRACT PRV

ATT STEM 2 RETRACT PRV

235-BK-18

PUMP1 NFC REDUCE PRV

PUMP2 NFC REDUCE PRV
OPTION PWM SENSOR (1)
1WAY/2WAY CHANGE SOL

ATT STEM 3 EXTEND PRV

ATT STEM 2 EXTEND PRV

ATT STEM 1 EXTEND PRV

ATT STEM 4 EXTEND PRV

200-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-14
200-BK-18
200-BK-14
200-BK-14
200-BK-18
200-BK-18

235-BK-18
235-BK-18
235-BK-18

235-BK-18

VARIABLE RELIEF 1 PRV

VARIABLE RELIEF 2 PRV

200-BK-10

235-BK-14

RIGHT JOYSTICK SW (1)

RIGHT JOYSTICK SW (2)
235-BK-18

HYD LOCK CANCEL SW

235-BK
200-BK
200-BK
200-BK
235-BK

ABBREV COLOR

LEFT JOYSTICK SW (1)

LEFT JOYSTICK SW (2)

SEPARATE VALVE PRV

L7
235-BK-18

12V POWER SUPPLY

ATT STEM 1 STATUS
ATT STEM 4 STATUS

ATT STEM 3 STATUS

ATT STEM 2 STATUS

RIGHT FOOT PEDAL

B (G) SWING K843-GN-18

LEFT FOOT PEDAL

ATCH TOOL SW (1)
ATCH TOOL SW (2)

ATCH TOOL SW (3)

ATCH TOOL SW (4)
RD RED
K906-GN-18 1 BRAKE SOL K844-GY-18
L21 WH

509-WH-18
WHITE

512-GN-18

103-RD-18
113-OR-18
508-PU-18

200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
511-BR-18
OPTION SW (4)
OPTION SW (3)

OPTION SW (2)
OPTION SW (1)
235-BK-18 2 K847-PU-18

MASK ENABLE
121-1491 OR ORANGE

SENSOR RET
Z

SWITCH RET
K848-WH-18

C560-OR-18
RS-232 GND

H467-WH-18
C566-PK-18
509-WH-18

M734-BR-18
M742-PU-18

H465-GN-18
C538-OR-18
C537-GN-18

M741-GY-18
A586-OR-18

A586-OR-18
H466-BU-18
512-GN-18

A584-BU-18
113-OR-18

A537-PK-18
YL

508-PU-18

123-WH-18

410-WH-18
YELLOW

C569-YL-14

200-BK-18

511-BR-18

K871-WH

501-GN-18

530-OR-18

530-OR-18
501-GN-18

403-GN-18
CAT LINK +

646-RD-18
645-RD-18

113-OR-18
135-BU-14

535-BU-18

535-BU-18

506-PU-18
590-GY-18

590-GY-18
K872-OR
K879-GN

A579-OR

A581-GN
210-BK-14

229-BK-14

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18

576-PK-18
200-BK-18
200-BK-18

200-BK-18

235-BK-18

200-BK-18
RS-232 RX

CAT LINK -

L973-GN

A580-BR

A582-PU
575-YL-18
RS-232 TX
E472-GN-18

307-OR
103-RD

147-PU

147-PU

310-PU

586-BR
147-PU

147-PU

578-BU

129-BU
118-GY
607-PK

200-BK

200-BK
L24 PK PINK

PRV RET
PRV RET
PRV RET
PRV RET
PRV RET

PRV RET
B S

SW RET
KEY SW
E473-GY-18
CHASSIS BK BLACK
E474-OR-18
GND

GND
GY GRAY
E475-PK-18
+B

+B
B PU PURPLE
E476-PU-18
L33

L32

L31

(G) HYD LOCK F F F F BR BROWN

A588-GN 1 SOL 130-RD-14
L29 GN GREEN
10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

10

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
11

11
F F F F F F F F F F F F
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
200-BK-18 2 121-1491 151-GN
BU BLUE

4
9
3

6
7
S

10
308-YL
L23
L24
L25

1
2
3
4
5
6
7
8
9
10

12
13
14
15
16
17
18
19
20

1
2
3
4
5
6
7
8
9
10

12
13

1
2
11

11
1 K855-PK-18 235-BK-18 S (NOTE B) (NOTE B) (NOTE B) (NOTE B) + -
(NOTE B) 2 K867-YL-18 K855-PK-18 K F F SYMBOL DESCRIPTION

K848-WH-18

K866-WH-18

K857-WH-18

509-WH-18
K843-GN-18

K863-OR-18

K852-GN-18

E474-OR-18

K861-GN-18

K870-GN-18

K854-OR-18

E472-GN-18

A513-RD-18

A513-RD-18
512-GN-18
K847-PU-18

K874-BR-18
K875-BU-18

K860-BU-18

K865-PU-18
K851-BU-18

K856-PU-18

K859-BR-18

K850-BR-18

E470-BR-18

E476-PU-18

K868-BR-18
K869-BU-18

E471-BU-18
K844-GY-18

K862-GY-18

E473-GY-18

K853-GY-18

103-RD-18
K855-PK-18

K864-PK-18

E475-PK-18

113-OR-18
CONN 12

508-PU-18

592-BU-18

592-BU-18
200-BK-18

200-BK-18
K858-YL-18

K849-YL-18

E469-YL-18

K867-YL-18

511-BR-18

W. LOW

WASH

AEC MODE IND

+B
TRAVEL MODE SW
AEC MODE SW
893-GN-18

ALARM CANCEL IND

130-RD-14

130-RD-14

ALARM CANCEL SW

GND
L. BOOM
(A) ATCH (A) ATCH

892-BR-18
CONN 1
235-BK-14

235-BK-14

WIPER CUT
TRAVEL MODE IND 1
TRAVEL MODE IND 2
K867-YL-18

151-GN

L. CHASSIS
308-YL
12V 7A 12V 7A (A) SERVICE BLADE, SPADE, RING,
308-YL

W. INT (6)
W. INT (3)

W. CCW
OR SCREW TERMINAL

RISE. S
B U U (A) ATCH E469-YL-18 SOCKET SOCKET METER

W. CW

INT (6)

INT (3)
WASH

STOP
121-0987 121-0987 6T-7337
D D

LOW

GND
WA+
L973-GN-18 1 L973-GN-18 1 FINE SWING

ACC

REV
(A) CIGAR CIRCUIT CONNECTED
200-BK-18 2 200-BK-18 2 SOL (NOTE D)
LIGHTER
107-7056 K K
9W-0335 CIRCUIT NOT CONNECTED

GND
MEM
(A) WIPER CONT

12V
24V
IGN
1
2
3
7

6
(22) ATCH VALVE CONT (A) ACTION ALARM

5
155-7042 ELECTRICAL CONNECTION
157-3200 (A) A/C SW PANEL 132-1829
S (NOTE L) (NOTE A) (50) ATCH FINE 157-3210 TO MACHINE STRUCTURE
TO RADIO (40) ATCH (A) ATCH SEAT (A) ATCH LOWER (A) ATCH LOWER
B A 308-YL SWING CONT SW ATCH (A) SWITCH PANEL INTERNAL ELECTRICAL

K848-WH-18

K857-WH-18

K866-WH-18
(G) TRAVEL STRAIGHT HEATER SW WASHER SW WIPER SW

K852-GN-18

E472-GN-18

E474-OR-18
K843-GN-18

K861-GN-18

K863-OR-18

K854-OR-18
K870-GN-18
K850-BR-18
K851-BU-18

K847-PU-18

E476-PU-18

K856-PU-18

K859-BR-18
K860-BU-18

K868-BR-18
K869-BU-18
E470-BR-18
E471-BU-18

K865-PU-18

K874-BR-18
K875-BU-18
E473-GY-18

K844-GY-18

K862-GY-18

K853-GY-18
K855-PK-18

E475-PK-18

K864-PK-18
CONVERTER

K849-YL-18

E469-YL-18

K867-YL-18

K867-YL-18
K867-YL-18

K858-YL-18
893-GN-18

130-RD-14
130-RD-14
130-RD-14
130-RD-14
892-BR-18
(NOTE B) 163-6722 HEATER SW PANEL 163-6701

235-BK-14
235-BK-14
235-BK-14
235-BK-14
M740-PK-18 1 B 235-BK-18 CONNECTION TO SURFACE

151-GN
163-6721 163-6719 163-6718

308-YL
308-YL
308-YL
308-YL

308-YL
SOL 134-1346 176-2005
235-BK-18 2 C E469-YL-18 OF COMPONENT
121-1491 L3 L3
CONNECTOR
GOLD TERMINAL
OPERATOR STATION OPERATOR STATION ATCH WIRE, CABLE,
L23
L24
L25

COMPONENT
(5) ATCH
L25 L25 ANTENNA L# CIRCUIT GROUPING
L33

L32

L31

L17
L24 L24 167-3492 DESIGNATION
L33

L32

L31

L23

L17
IDENT PART NO. LOC
L2 L2 L2 L2 L2 L2 L2
HARNESS AS.
L23 L23 L23 L23 L23 L23 A 163-6749 G-5
495-GN-18
B 321-BR-18 B N 616-BU N B 186-4605 G-5
1 A718-PU-18 487-OR-18 616-BU 1 616-BU 616-BU (8) ATCH C 163-6740 G-9
M737-WH-18
M738-OR-18
F774-WH-18

M736-BU-18

K904-GN-18
F773-OR-18
C468-BU-18

A761-PU-18
A718-PU-18

A762-PU-18

A768-BU-18

M739-YL-18
A769-GY-18
K776-GN-18

E554-PK-18

496-WH-18

(16) AIH COOLANT L17 L17 L17

T967-YL-18
403-GN-18

487-OR-18
495-GN-18

168-RD-10
304-WH-8

321-BR-18

780-PU-18

BOOM LAMP D 170-6959 J-2

492-GY-18
309-GY-18

405-GY-18

235-BK-18
235-BK-18

491-PK-18
200-BK-10
788-YL-18
109-RD-6

101-RD-4

2 200-BK-18 491-PK-18 200-BK 2 200-BK 200-BK

877-YL-4
189-RD

322-GY
616-BU

147-PU
147-PU
200-BK

200-BK
200-BK
200-BK
235-BK

607-PK
308-YL

TEMP SENSOR 496-WH-18 200-BK 153-2521 E 170-6953 H-2

170-9486
Y B
A768-BU-18
A769-GY-18
CONN 29 P (NOTE F)
R
F
G
163-6787
170-6828
F-5
G-1
M737-WH-18 A M737-WH-18 A768-BU-18 487-OR-18 147-PU H 163-6810 F-1
L16 L16 L16 J 167-3457 J-6
M738-OR-18 B M738-OR-18 A769-GY-18 491-PK-18 147-PU
M739-YL-18 C M739-YL-18 147-PU 496-WH-18 K904-GN-18 K 167-3527 D-5
L2 B (8) ATCH L 167-3456 F-1
M739-YL-18 235-BK-18 147-PU A768-BU-18 T967-YL-18 616-BU
C (15) COOLANT TEMP
SENDER
B
235-BK-18 M739-YL-18 CONN 13 235-BK-18 K904-GN-18 A769-GY-18 M737-WH-18 780-PU-18 1
ATCH QUICK
COUPLER SOL1 200-BK BOOM LAMP M 163-6750 C-2 C
L2

M739-YL-18 235-BK-18 T967-YL-18 147-PU M738-OR-18 200-BK-18 2 153-2521 N 116-0227 C-2

5I-7578 L1 L1 L1 111-9961
235-BK-18 M737-WH-18 147-PU M739-YL-18 P (NOTE F) P 4I-5396 C-2 (NOTE F)
492-GY-18 A768-BU-18 M738-OR-18 K904-GN-18 235-BK R R 140-0923 C-2
L37 L37 S 193-3374 D-7 (NOTE K)
A769-GY-18 M739-YL-18 T967-YL-18 325-PK-18
147-PU 235-BK M737-WH-18 325-PK-18 T 167-3473 J-6 (NOTE D)
147-PU 235-BK M738-OR-18 200-BK-10 B U 167-3455 E-12
ATCH QUICK
K904-GN-18 235-BK-18 M739-YL-18 200-BK 780-PU-18 1 V 170-9332 B-3
COUPLER SOL2
A718-PU-18 235-BK-18 T967-YL-18 235-BK-18 235-BK 200-BK 200-BK-18 2 W 116-0096 A-3
111-9962
492-GY-18 235-BK-18 235-BK-18 235-BK 200-BK-18 X 116-0098 A-3
309-GY-18 235-BK-18 235-BK-18 235-BK-18 235-BK 308-YL 200-BK-18 Y 183-0998 C-6 (NOTE L)
K776-GN-18 200-BK-18 235-BK-18 487-OR-18 235-BK-18 308-YL 200-BK Z 183-1061 G-7 (NOTE G)
109-RD-6 200-BK-18 235-BK-18 491-PK-18 235-BK-18 308-YL 200-BK VV 170-9295 F-1 (NOTE H)
(4) ALTERNATOR L B 309-GY-18 235-BK-18 496-WH-18 495-GN-18 308-YL 200-BK
5I-8085 B
ALT P 403-GN-18 K776-GN-18 235-BK-18 325-PK-18 308-YL 616-BU B M 322-GY M
(50A) RE 109-RD-6 A718-PU-18 308-YL 308-YL 321-BR-18 K867-YL-18 780-PU-18 322-GY 1 322-GY (7) HORN CABLE AS.
200-BK-6 403-GN-18 492-GY-18 308-YL 235-BK-18 K867-YL-18 322-GY 200-BK 2 200-BK 7Y-3919
200-BK-18 200-BK-6 309-GY-18 308-YL E470-BR-18 K867-YL-18 607-PK 200-BK AA 163-6774 B-12

L37
200-BK-18 200-BK-18
200-BK-18
K776-GN-18
109-RD-6
308-YL
235-BK-18
E471-BU-18
K853-GY-18
L15 L15 L15 L15
K867-YL-18
K856-PU-18
168-RD-10
616-BU
CONN 30 BB
CC
116-0080
163-6775
J-12
J-12
L16

E554-PK-18 403-GN-18 235-BK-18 K854-OR-18 K857-WH-18 200-BK DD 163-6752 G-8

304-WH-8 E554-PK-18 235-BK-18 K867-YL-18 K858-YL-18 780-PU-18 EE 163-6751 G-8
101-RD-4 304-WH-8 235-BK-18 K859-BR-18 K859-BR-18 780-PU-18 FF 170-9364 B-12 (NOTE C)
M (7) HORN GG 116-0080 J-12 (NOTE C)
235-BK-18 101-RD-4 E470-BR-18 K863-OR-18 K860-BU-18 780-PU-18 322-GY
235-BK-18 405-GY-18 E471-BU-18 K858-YL-18 K861-GN-18 780-PU-18 200-BK 7Y-3920 HH 170-9331 J-12 (NOTE C)
M737-WH-18
M738-OR-18

K904-GN-18
M739-YL-18

M739-YL-18

A768-BU-18
A769-GY-18

T967-YL-18
235-BK-18

235-BK-18
405-GY-18 C468-BU-18 K853-GY-18 K862-GY-18 K862-GY-18 200-BK-18

147-PU

147-PU
(19) A/C CLUTCH B C468-BU-18 308-YL K854-OR-18 K857-WH-18 K863-OR-18 200-BK-18
SOL 1 E554-PK-18 308-YL F774-WH-18 K867-YL-18 K861-GN-18 K868-BR-18 322-GY WIRE AS.
176-1895 L17
2 200-BK-18 F774-WH-18 F773-OR-18 K867-YL-18 K856-PU-18 K869-BU-18 200-BK
(NOTE E) F773-OR-18 A761-PU-18 K867-YL-18 K860-BU-18 E470-BR-18 607-PK KK 163-6754 G-8
B (10) CHASSIS
A761-PU-18 189-RD K867-YL-18 K869-BU-18 E471-BU-18 200-BK 607-PK LL 163-6755 G-8
LAMP
189-RD M736-BU-18 Y Y K869-BU-18 B B B K853-GY-18 200-BK-10 200-BK MM 163-6757 G-8
153-2523
M736-BU-18 877-YL-4 K869-BU-18 K854-OR-18 325-PK-18 NN 111-4829 G-8

C
A
B

A
B
1
2
1

1
2

PP 163-6753 H-11
2

200-BK-18 788-YL-18 K869-BU-18 235-BK-18 168-RD-10

B 877-YL-4 A762-PU-18 K869-BU-18 235-BK-18 RR
SS
163-6780
163-6758
H-11
H-7
B
788-YL-18 200-BK K869-BU-18 235-BK-18
A762-PU-18 200-BK K868-BR-18 K866-WH-18 TT 132-1827 A-5
BR-18

BR-18
UU 170-9478 H-11
BK-18

BK-18
YL-18

YL-18
200-BK-18 (F) ATCH K868-BR-18 (F) POWER SHIFT K865-PU-18
B (NOTE B)
(12) STARTER 304-WH-8 200-BK-6 FLOW LIMIT K868-BR-18 CONT SOL K875-BU-18
G S 101-RD-4 K868-BR-18 K870-GN-18
MOTOR SOL 111-9916
125-2988 171-0188 K868-BR-18 K870-GN-18
AA
MTR BAT RD-00 (NOTE L) K868-BR-18 K870-GN-18

168-RD-10
200-BK-10

325-PK-18
RD-00 K870-GN-18
GROUND

FF (NOTE C) GROUND K874-BR-18

SIGNAL

SIGNAL
+B

+B
MOTOR
K864-PK-18
L23
235-BK-18
235-BK-18
(F) PUMP DISCHARGE (F) PUMP DISCHARGE 235-BK-18 THIS SCHEMATIC IS FOR THE 320C EXCAVATOR
B B
200-BK-18

PRESS. SENSOR1 PRESS. SENSOR2 170-6906 HE01.

200-BK-6
200-BK

157-3182 157-3182
CONN 21 CONN 22 COMPONENTS ARE SHOWN INSTALLED

1
2
GROUND STRAP V V ON A FULLY OPERABLE MACHINE WITH
132-1806 THE KEY ON AND ENGINE OFF.
B
235-BK-18 B UNLESS OTHERWISE SPECIFIED
(27) ENG OIL SW WIRES THAT HAVE BATTERY ALL WIRE IS 16 GAUGE.
5I-8005 VOLTAGE WHEN THE KEY
K857-WH-18

K866-WH-18
ENG CHASSIS
K854-OR-18

K863-OR-18

K861-GN-18

K870-GN-18

K870-GN-18
E470-BR-18

E471-BU-18

K869-BU-18

K859-BR-18
K869-BU-18

K869-BU-18

K869-BU-18

K868-BR-18

K868-BR-18

K860-BU-18
K868-BR-18

K856-PU-18
K868-BR-18

K875-BU-18

K865-PU-18

K874-BR-18
K853-GY-18

K862-GY-18

K864-PK-18
SWITCH IS OFF.

496-WH-18
K867-YL-18

K867-YL-18

K858-YL-18

487-OR-18

495-GN-18

321-BR-18
235-BK-18

235-BK-18

235-BK-18

491-PK-18
235-BK-18

235-BK-18

235-BK-18

325-PK-18

235-BK-18

235-BK-18

235-BK-18

235-BK-18
405-GY-18 168-RD-18
308-YL

308-YL

168-RD-18
WIRES THAT HAVE BATTERY

325-PK-18
VOLTAGE WHEN THE KEY
B CONN 14 365-YL-18 SWITCH IS ON. NOTE A: WIRE PAIRS MUST BE TWISTED AT LEAST
1 TURN PER 25MM.
2 235-BK-18 (2) AIR HEATER S S S S S S S S S S S S B B B B B S S S S S CONN 19 CONN 20 STARTING CIRCUIT.
(26) ENG OIL 1 C468-BU-18 5I-7746 V V NOTE B: NOT USED ON THIS MACHINE.
C

C
A
B

A
B

323-WH-10
1
2

1
2

2
1

1
2
LEVEL SW

1
2

1
2

1
2
1

1
1

2
2

200-BK-10
1
2
170-9376 877-YL-4
B TT WASHER/WIPER CIRCUIT. NOTE C: USE WITH COLD WEATHER.

2
1

1
2
X W

L976-GN-18
L976-GN-18

L976-GN-18
L976-GN-18

323-WH-10
A HEATER AND AIR CONDITIONER A

168-RD-18

168-RD-18

168-RD-18
168-RD-18
168-RD-10
(NOTE B) (NOTE B) (NOTE B) (NOTE B) NOTE D: USE WITH 12V 7A X 2 CONVERTER.

200-BK-18
365-YL-18

365-YL-18

329-YL-18

329-YL-18
L976-GN-18
168-RD-18
CIRCUIT.

325-PK-18
365-YL-18
(NOTE B) (NOTE B) (39) ATCH STEM 3 (38) ATCH STEM 3 (37) ATCH STEM 2 (36) ATCH STEM 2 (35) ATCH STEM 1 (34) ATCH STEM 1 ATCH RELIEF ATCH RELIEF 2 ATCH 1WAY/2WAY ATCH RELIEF ATCH RELIEF 1 V NOTE E: NOT USE WITH HEATER UNIT.

325-PK-18
RD
BK

CONT SOL (B) CONT SOL (A) CONT SOL (B) CONT SOL (A) CONT SOL (B) CONT SOL (A)
B CHECK 2 SOL SOL CONT SOL CHECK 1 SOL SOL

BK
GROUND CIRCUIT.

YL
(18) ENG SPEED 111-9916 111-9916 111-9916 111-9916 111-9916 111-9916
KEY 6 308-YL (NOTE K) 165-9560 112-0090 165-9560 165-9560 112-0090 NOTE F: USE WITH SHORT BOOM.
PICKUP (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K)
DECEL 5 F774-WH-18 (NOTE K) (NOTE K) (NOTE K) (NOTE K) (NOTE K)
(1) ENG GOV B 178-6540a (3) ATCH VALVE CONTROL CIRCUIT. NOTE G: USE WITH CONFIG.3.
ACCEL 4 F773-OR-18 TRAVEL ALARM
ACTUATOR V
F/B 3 A761-PU-18 788-YL-18 1 WH 3E-7738
TT START AID CIRCUIT.
GROUND

157-3177 +B 1 189-RD A762-PU-18 2 BK V V NOTE H: USE WITH CAB GUARD LAMP.

SIGNAL

ESS 7 M736-BU-18 B - +
GND 2 200-BK-18 X X W W
(44) ATCH (45) ATCH (43) ATCH ENGINE PUMP CONTROL CIRCUIT. NOTE J: USE WITH CONFIG.5.
GND 8 (F) HYD OIL REFUELING REFUELING REFUELING
(F) HYD OIL (F) HYD OIL ATCH ATCH ATCH ATCH NOTE K: USE WITH CONFIG.14.
TEMP SENDER LEVEL SW (17) FUEL LEVEL REFUELING PUMP REFUELING REFUELING
START RELAY STOP RELAY POWER RELAY ALL DASHED LINES ARE ATTACHMENTS.
FILTER SW 4I-5394 REFUELING SW 149-5050 149-5050 165-4026
116-3660 170-9376 SENSOR 5C-6108 123-3929 STOP SW(NC) START SW(NO) NOTE L: USE WITH CONFIG.3 AND 14.
163-6700 9X-4184 6T-9442

12 11 10 9 8 7 6 5 4 3 2 1
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS

4 19 15 16 11 25 13 38 24 6 E 22 41 A 14 C 9 40 5 28 B
9
2
D
37
8
35 20
G 59
27 8

1 7

26 36 34 57 54 F 58 18 39 3 17 50 51 45 44 10 43 55 21

4 16 15 18 2 38 37 24 6 E 22 55 40 A 59 20 14 21 8
C
19
F B

12 7
G
43
1
27 10

57 44

26 11 13 25 54 58 34 35 36 39 50 17 41 28 45 51 D