G21 Fire and Blast Databook Panels2.0

DATABOOK
A- /H- /J-Fire & Blast

rated wall systems
DATABOOK
Table of contents
1. Introduction4
2. The product: G21 Fire Panel 5
2.1 Material 5
2.1.1 Core material 5
2.1.2 Fire panel skins 5
2.2 Performance 7
2.3 Features 8
2.3.1 Technical data 8
2.3.2 Deck deflections data 9
2.3.2 Deck deflections data 10
2.3.3 Wind and thermal loadings 16
2.3.4 Airtightness 17
2.3.5 Load bearing capabilities during fire 18
2.3.6 Blast resistance 21
2.3.7 Fire Post Blast capabilities 24
2.4 Penetrations 25
2.4.1 HVAC penetrations 25
2.4.2 MCT penetrations 25
2.4.3 Pipe penetrations 25
2.4.4 Multi penetrations 26
2.4.6 Specials 26
2.4.5 Groups of penetrations 26
3. Technical datasheets 27

3.1 G21 Fire Panel - A60 - Internal wall 27
3.2 G21 Fire Panel – H120 internal wall 28
3.3 G21 Fire Panel – A60 external wall 29
3.4 G21 Blast Panel – A60 rated 31
3.5 G21 Fire Panel – H120 external wall 32
3.6 G21 Blast Panel – H120 rated 34
3.7 G21 Fire Panel – J10 external wall 35
4. Certification 39
4.1 Fire approval A60 fire rating issued by DNV-GL 40
4.2 Fire approval H120 fire rating issued by Lloyd’s Register 43
4.3 Fire approval A60/H120 issued by ABS 44
4.4 Design appraisal J30 and J60 fire ratings 45
4.5 Suspended ceiling A60 46
4.6 Statement on service penetrations in G21 Fire Panel walls 47
4.7 Production approval 48
4.8 Additional assessments 49
DATABOOK
Table of contents
5. Installation instructions 50
5.1 Installation Manual Panels 51
5.1.1. Instructions for unloading, transportation and storage of panels at site 51
5.1.2. Recommendations prior to installation 52
5.1.3. Tolerances in architectural support steel 53
5.1.4 Installation of wall panels 53
5.1.6 Installation of flashings to wall panels 57
5.5.6 Installation of penetration frames in walls 59
5.1.7 Installation of roof panels 60
5.1.8 General remarks 68
5.2 Preventive maintenance and repair procedure 69
5.2.1 Maintenance procedure G21 Sandwich Panel 69
5.2.2 Recommended spare parts 70
5.2.3 Building up of dirt / cleaning 70
5.2.4 Faulty fasteners 71
5.2.5 Physical damage of the panels 71
5.2.6 Cut edges and penetrations of panels 72
5.2.7 Repair instruction coating of panels 72
5.2.8 Type of damages 73
5.3 Warranty & Maintenance conditions 83
Certified installation 83
Certified maintenance 83
6. Standard drawings 85

6.1 External walls 85
6.2 Internall walls 96
Drawings of penetrations in internal walls 104
6.3 Suspended ceiling 109
6.4 Additionals – unistruts 114
6.5 Removable wall panel drawing 121
6.6 Blast panel application drawing 122
7. Reference projects 125

7.7 Reference list of G21 Fire Panel 125
7.2 Case study - Dolwin A and Helwin-B for Tennet 130
7.3 Case study – Wilmar Autoroute 132
7.4 Case study – Yamal LNG 133
8. Photos137
8.1 Internal wall application 137
8.2 Internal walls with penetrations 141
8.3 External wall application 144
8.4 External wall with penetrations 148
Databook A- /H- /J-Fire & Blast
V1.20 - 25 January 2020 rated wall systems
1. Introduction
For many decades offshore platforms were fully certified, light weight and easy to install
envisioned by their designers as fixed legged architectural products under the name of G21.
ships. Significant amounts of steel were Safe. Simple. The products of the 21st century.
required to build these offshore structures.
Thicker steel was the solution to protecting walls The current flagship is the G21 Fire Panel, a
against corrosion whilst maintaining integrity. sandwich wall system, which is becoming rapidly
After several major accidents fire resistant recognized as the 4th Type of offshore fire walls.
layers were added to the steel walls. Originating from offshore HVDC transformer
platforms, the G21 Fire Panel is now available
As the rigs turned larger and more heavy, for the offshore oil and gas industry as cost-
due to incorporation of field yield enhancing efficient means to save weight and improve on
equipment on the platforms, the need to save safety. In this databook all the relevant technical
weight whilst maintaining the integrity of wall documents supporting the G21 Fire Panel can
systems increased. InterDam has recognized be found.
this demand and has developed a range of
The G21 Fire Panel (Type IV) compares favourably to traditional fire wall systems:
Offshore fire wall comparison table

Wall type: Generation I Generation II Generation III Generation IV
Stressed skin Corrugated wall Build-up wall Prefabricated
sandwich wall
Criterium:
Weight 100% 60% 45% 35%
Installation time 100% 70% 60% 15%
Overall cost 100% 80% 60% 40%
Impact of penetrations 100% 100% 40% 30%
Complexity of 100% 100% 60% 40%
post installation
modifications
Blast resitance Medium High Medium Medium
capabilities
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2. The product: G21 Fire Panel

2.1 Material
The G21 Fire Panel is a sandwich panel fire wall cut edges have been provided with special
system consisting of a mineral wool core, and rubbers and sealing for fire resistance and
galvanized or stainless steel sheeting on both additional characteristics. The panel is available
sides. These sides are the external and internal in several core thicknesses related to the fire
skins of the panel. The sheeting has been glued rating to be achieved.
to the pressed mineral wool lamellas and the
2.1.1 Core material

The core density of the mineral wool is 120 kg/ core material has been specially developed by
m3 based on EN1602:1997 definitions. Mineral placing the fibres perpendicular to the panel
wool is an insulation material composed of skins, resulting in an extremely flat and strong
fibres made from melted rock and bound core.
together in a dedicated baking line. The G21
2.1.2 Fire panel skins

The external and internal skins of the G21 Fire The components are then pressed together and
Panel are available in the following materials the glue cured under controlled temperature
and grades: and pressure. As a result of this process a
• Fe 0.675 mm thick coated steel: S275 compact and stiff composite panel is produced
with coil-coating Tata Colorcoat HPS200 with no thermal bridges between the outer and
Ultra® coated 200 μm (standard RAL inner skins.
colors: 1015/7035/9002/9010)
• Fe 0.6 mm thick: Stainless steel 316 2b
finish
• Fe 0.6 mm thick: Stainless steel 316 with
polyvinyl idenfluoride protection marked as
Colorcoat® PVDF 25 μm
Internal and external steel sheeting is S-profiled

(see below figure), other profiles available are
upon request. The panels are assembled in a
continuous process line
(click for production movie: https://youtu.be/
TG023l1pSwI) that injects an adhesive between
the core and the skins.
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2.1.2.1 Corrosion resistance
The G21 panels are coated to a proven offshore climate resistant

specification. This treatment takes place in a continuous, controlled
indoor process.
The standard pre-coil coating used for the panels ‘Colorcoat HPS200
Ultra®’ uses the unique and proven Galvalloy® metallic coating.
Galvalloy® is made with a special mix of 95% Zinc (Zn) and 5% Aluminium
(Al) that conforms to EN 10346:2009.1 The panel material needs to
withstand the harshest environmental conditions and has therefore been
subjected to 24 months of natural weathering (RC5 category) and 1000
hours of accelerated corrosion testing with salt spray.
Colorcoat HPS200® (predecessor of the improved Colorcoat HPS200

Ultra®) has been exposed to marine conditions for periods up to 18 years
on various sites.
Corrosion resistance of the panel with Colorcoat HPS200 Ultra®:
Salt spray (h) 1000 EN 13523-8
Humidity (h) 1000 EN 13523-26
Corrosion resistance category RC5 EN 10169-2 (see certificate below)
UV resistance category RUV4 EN 10169:2010
Certificate for RC5 class of Colorcoat HPS200 Ultra®
1
Tata Steel UK Limited. (February 2012). Colorcoat HPS200 Ultra® technical details
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2.2 Performance
The performance and qualities of the G21 Fire Panel are designed
and tested in a large number of laboratory tests and during practical
exposure. Practical experience is also gathered from project applications
in different circumstances (see G21 Fire Panel reference list).
The main features are:
• Reliable strength as the 3 components are fully prefabricated and are solidly
glued together, they create composite action. (i.e. strength wise 1+1+1=5)
• The mineral wool core is totally inert, and fire resistant. This is in contrast to
widely used foam-type cores that always contain unstable and combustible
chemical components.
• The galvanizing and coating processes used (respectively Galvalloy and

Colorcoat HPS200 Ultra®) are developed as a result of more than 40 years of
experience in marine applications and has a realistic lifetime expectancy of well
over 30 years.
• All accessories such as seals, fixings and flashings form part and parcel of the
system and are tested in combination with the panels. Thus the performance
data do not just apply to the sandwich panels, but for the entire wall systems.
• Fire resistance and incombustibility have been tested to the specific standards
for the offshore industry that are more severe than the comparable land-based
requirements. Many successful A60 fire tests have been carried out and certified,
not only for the standard panels, but also for extra-long free span panels (5
meter) and cable-, duct- and pipe penetrations mounted into a G21 Fire Panel
wall.
• The wall system consists of fully prefabricated and pre-coated components.

Thus the quality is assured in the factory and defects will not arrive on-site.
• Installation does not require any hotwork and is visually controllable for any
deviations from the detailed drawings and procedures. No post-installation
paintwork is necessary. Final non-destructive performance tests on site are
relatively simple. With the G21 Fire Panel the construction can be left open in
part or in whole until all heavy equipment is installed inside. The walls and the
openings may be closed in a late stage of the construction. Furthermore, the G21
Fire Panel allows you to install penetrations in situ and at the last minute.
• With modifications to the steel support structure of the panels, a blast resistant
or blast relief function can be achieved.
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2.3 Features
2.3.1 Technical data
Fire rating A0/A60 H0/H60/H120 J10 J30/J60

comparison table
Fire tested in IMO FTC Part 3 Department ISO/TR 22899-2 ISO/TR 22899-
accordance with of Energy Test 2
Specification -
Issue 1: Jan 1990
adopting general
procedures of IMO
resolution A.745
(18)
Panel skins Thin galvanized steel HPS200 pre-coated 200 mu/thin stainless steel 216 2b
finish/thin stainless steel 316 PVDF pre-coated 25 mu
Combustability of
insulant core (IMO Non-combustible mineral wool core
FTPC Part1)
Thickness of panel 100 (internal)
or 120/150 mm 172 mm 120 mm 172 mm
(external)
Panel width
600/1000/1200 mm
availabilty
Weight per m2
24 kg at 100 mm
33kg 26,3 kg 33 kg
26,3 kg at 120 mm
Sound insulation (EN

32 dB
ISO 140-3)
U-value W/m2K 0,4 at 100 mm
0,32 0,32 0,32
26,3 kg at 120 mm
Maximum vertical internal 6,29 at
free span in meters wall 100 mm
4,92 4,92 4,92
external 4,41 at
wall 150 mm
Length availability up to 14 m1
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2.3.2 Deck deflections data

An example of a deck deflections analysis as made for the HVDC converter platform project Helwin
Bèta can be found on the following pages.
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2.3.2 Deck deflections data
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2.3.3 Wind and thermal loadings

Local characteristic wind pressure:
For external walls: loading of 2.5 kPa windpressure and suction

For internal walls: loading of 0.6 kPa pressure
100 mm support width
This will result in the following maximum free spans of the G21 Fire Panel:
Thickness of panel Vertical max. free span

in meters
External application
120 mm 3,62
150mm 4,41
172 mm 4,92
Internal application
100 mm 6,29*
*note: 5 meter span is maximum certified
Thickness Thickness U R U R
(mm) (inch) (W/m2-K)* (m2-K/W) (Btu/h-ft2-F) (h-ft2-F/Btu)
80 3 1/4 0,45 2,22 0,0792 12,62
100 4 0,36 2,78 0,0634 15,77
120 4 3/4 0,30 3,33 0,0528 18,93
150 6 0,25 4,00 0,0440 22,71

172 6 3/4 0,21 4,76 0,0370 27,04
*1 W / m -K = 0,176 Btu/h=ft F
2 2-
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2.3.4 Airtightness
InterDam has performed air permeability tests on the G21 Fire Panels in accordance with EN
12114 “Thermal performance of buildings -- Air permeability of building components and building
elements -- Laboratory test method”.
The full size test set-up to measure air tightness at various pressure differentials can be found
below. The specified pressure differential is 50 Pa.
Positive pressure Negative pressure

Pressure in Pa m /h
3
m /hm
3 1
m /h
3
m3/hm1
50 0,00 0,00 0,00 0,00
100 0,10 0,00 0,51 0,02
150 0,41 0,02 0,51 0,02
200 0,41 0,02 0,62 0,02
250 0,62 0,02 0,51 0,02
300 0,72 0,03 0,62 0,02
450 0,82 0,03 1,03 0,04
600 0,82 0,03 0,72 0,03
750 1,13 0,04 0,10 0,00
900 1,33 0,05 0,21 0,01
1000 1,23 0,05 0,51 0,02
Test results in airlosses per square meter
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2.3.5 Load bearing capabilities during fire

During normal use the G21 Fire Panel system offers support capacity
for items with a substantial weight. InterDam has patented a design
to reduce the momentum introduced to the panels from equipment
supported by the wall during a fire. Dependent upon exact details and
location, the G21 Fire Panels are able to support an additional load of up-
to 30 kg, without compromising the fire resistance of the wall itself.
The type approval certificate covers the load bearing capacity of the G21
Fire Panels as well as penetrations tested in wall panels.
For higher loadings from fixations onto the walls, use of unistruts is
required and can be applied in several ways. More information is
presented on the next page.
Actual fire test G21 Fire Panel EMS
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Items with a weight up to 30 kg can be mounted to the IDM FirePanel,

under the following conditions:
• Maximum weight of mounted item 30 kg
• Eccentricity of centre of gravity towards panel surface 80 mm max.
• Item should not cross a panel joint
• Items can be mounted either side of the wall
• Recommended fasteners self-tapping screws dia. 6.5 mm (e.g. Ejot
JA3 – 6,5 x 19 – E16), predrilling 3.5 mm
• Panel fixing detail at the top to be insulated with 50 mm FireMaster
Marine Plus Blanket 128 kg/m3 over a height of 100 mm
• Larger item weights and eccentricities to be supported by additional
framing, independent from the wall
Horizontal panel section including installed loads onto the panel as per test arrangement
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Applications of unistruts
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2.3.6 Blast resistance

In December 2016 InterDam tested an upgraded sandwich panel (wall
type IV) for blast resistance and hereby introduced the G21 Blast Panel.
Realigned mineral wool in the core makes this sandwich panel more solid
and resistant to heavy overpressures. This core is the Power B core.
On pages 23-24 several tables can be found describing the free spans of
these blast panels in combination with specific blast overpressures using
special BIR-profiles (=Blast Interface Rails) to meet higher blast ratings or
categories.
For blast panels (non-fire rated or max. A60 fire rated) the standard
panel thickness used is 150 mm and for blast panels which should be H60
or H120 rated, the standard panel thickness is 172 mm.
The free span of the blast panels and the corresponding blast categories
have been illustrated in the tables on the following pages. Fire ratings
A60 and H120 can be distinguished and therefore two tables have been
included.
Please check the following link https://youtu.be/Si1BJeeNoQc for footage

of the multiple blast tests performed and explanation of blast categories.
Example of the BIR-profile for enhanced blast resistance
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Free span table G21 Blast Panel

G21 Blast Panel - Wall Type IV
150mm Power B core
Blast loads versus Free span optimization table – 150 mm panel thickness
Blast loads versus Free span optimization table – 150 mm panel thickness incl. BIR Profile
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Free span table G21 Blast Panel

G21 Blast Panel - Wall Type IV
172mm Power B core
Blast loads versus Free span optimization table – 172 mm panel thickness
Blast loads versus Free span optimization table – 172 mm panel thickness incl. BIR Profile
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2.3.7 Fire Post Blast capabilities

At this moment there are no regulations covering a fire outbreak in a
post blast situation so contractors are using products that can either
withstand a blast or are resistant to fire but not both consecutively.
InterDam is the first company that has tested its products to withstand
not only the impact of a blast but also a subsequent fire outbreak. This is
important as it provides additional protection to employees and provides
time for them to escape or to implement appropriate fire procedures like
switching off vulnerable equipment.
The G21 Blast Panel has already been tested to fire resistance following
a 0.25 bar overpressure blast test. The panel achieved a fire-post-blast
rating of H120 and EI240 (H240) following exposure to a hydrocarbon fire
for 240 minutes without showing signs of deterioration in performance.
Click for a fire-post-blast test movie: https://youtu.be/k49PL7DrOAg
InterDam’s operating philosophy is ‘How Safe Can You Be.’ and it uses
this mantra when developing and designing its products showing its
commitment to safeguarding people and equipment used in hazardous
environments.
Blast test on G21 Blast panels performed at Spade Adam, December 2016
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2.4 Penetrations
All penetration details are designed to minimize any loading to the wall
panels during a fire.
The installation philosophy is that first all panels are installed, after which
the penetration locations and dimensions are determined, and the cut
outs made. Then the penetration frames are mounted to the panels. The
cut outs are provided with flashings or counter frames as shown in the
detail drawings, to enable clamping together of internal and external
panel skins. Offering continuous mechanical support to both skins, these
flashings/counter frames can be considered to show similar fixation of the
panel skins as the standard panel fixing.
The possible necessity for insulation to one or both sides of the actual
penetration frame depends on the certification conditions as defined in
the fire approval certificate of each penetration system. Our penetrations
have been tested to A60 and H120 fire rating.
2.4.1 HVAC penetrations

A 3 mm spool piece with 3 mm welded blanking This structure will always be exposed to a fire
plate is fixed to the panels. It is sealed with from only one side, the other side then will
a foam seal and an intumescent seal as in maintain its capacity to support the penetrating
the standard panel fixing detailing. The gap framing.
between spool piece and panel insulation
core is filled with mineral wool infill insulation Ducts need to be insulated in compliance with
for continuation of the A60 fire barrier or Certifying Authority requirements, for A60/
Firemaster for the H120 fire barrier and sealed H120 fire rated ducts it is common to insulate a
with a flashing. length of 450 mm either side of the wall.
If located close to the wall (typically at a

distance less than two times the service
diameter) and designed to offer sufficient
strength and stiffness during a fire, these
supports can be considered to offer support to
the spool piece.
2.4.2 MCT penetrations 2.4.3 Pipe penetrations

MCT frames are installed by using a counter Pipe penetrations are installed similar to HVAC
frame of hollow sections. During fire the weight penetrations, with a pipe sleeve and welded
of the MCT frames will be transferred through flange plate fitted to the sandwich panel. The
the MCT blocks and cabling, into the cable trays weight of the sleeve is transferred to the pipe,
on either side of the wall. These cable trays through the infill materials in the gap between
need to be supported at both sides of the wall, the actual pipe and the sleeve. Pipe supports
similar to the HVAC spool pieces, at a maximum are located at either side of the wall at a
distance of 500 mm from the wall. The cut outs distance from the wall typically less than two
in the panels are made with a gap of just 10 mm times the pipe diameter. The cut out in the wall
all around. This gap, and the area within the is 20 mm larger than the pipe sleeve all around.
confines of the hollow section counter frame, is This gap is insulated with Rockwool SeaRox SL
filled with insulation and finished with an angle 740, formerly known as Rockwool Marine Batts
flashing. This applies to both A0/A60 and H60/ 45 for A60 fire rating and Firemaster for H120
H120 walls/penetrations. To prevent release fire rating. All other detailing is similar to the
of insulation wool fibres, further finishing with HVAC detailing.
taped aluminium foil is recommended.
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2.4.4 Multi penetrations 2.4.5 Groups of penetrations

Where penetrations are located close together Penetration frames and the services they
they can be combined in one multi penetration contain can be regarded to offer adequate
frame, consisting of a 6 mm flat plate with support to the loads resulting from the wall
folded flanges that is insulated with relevant width cut by the penetration. This is valid for
thickness Firemaster Marine Plus Blanket for an single penetrations, and for penetrations
A60/H120 fire rating, and finished with a coil that are located close to others. For practical
coated blanking plate. In this standard bulkhead reasons the following restrictions should be
composition pipe sleeves and MCT frames can adhered to, otherwise additional framing should
be incorporated where required. The standard be installed.
detailing as valid for each type of penetration
should be adhered to.
2.4.6 Specials
External walls and internal walls with specified loadings over 3 kN/m2
• Cut outs to be smaller than 0.8 m in width.
• MCT penetrations should have a distance between the flange tips of
the frame at least 200 mm.
• Pipe penetrations should have a centre to centre distance at least
twice the diameter of the larger pipe and a minimum of 0.3 m
• HVAC penetrations should have a centre to centre distance at least
twice the diagonal of the larger duct and a minimum of 0.3 m
Internal walls without a specified loading
• Cut outs to be smaller than 1.0 m in width
• Other restrictions as section 2.4.6
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Technical datasheets
3.1 G21 Fire Panel - A60 - Internal wall
G21 Fire Panel - A60

Internal Sandwich Walls Sheet 1.5.1 - Version 01/10/2020
Performances
• Fire resistance A0/A60 in accordance with IMO Resolution MSC.307(88)
• Sound insulation 32 dB in accordance with EN ISO 140-3
• Thermal insulation U = 0.4 W/m2K
• Durability Design life of 30 years with minimum maintenance
• Weight 24 kg / m2 at 100 mm panel thickness
• Core Density 120 kg/m3 - EN 1602:1997
• Airtightness 0.1 m3/m2h at 50 Pa, according to EN 12114:2001
• Watertightness Class C according to EN 14509:2007
No water penetration at test pressure 2100 Pa, test method A, EN
12865:2002
Materials
• Core material 100 mm mineral wool (non-combustible)
• Panel skins 0.7 mm coil coated galvanized steel sheets S280GD + ZA with HPS200
ultra coating
Thickness 200 micron - EN 13523-1
Corrosion resistance 1000 h salt spray test - EN 13523-8
Corrosion resistance 1000 h humidity - EN 13523-25
Corrosion resistance category RC5 - EN 10169:2010
UV resistance RUV4 - EN 10169:2010
4 3 2 1
Overview 4 3 2 1
D D
D D
C C 600/1000
C C
80 mm
B B
B B
(1:2)
Description : Engineer : RAN Checked by : MBO
Scale
Project : TCO FUTURE GROWTH PROJECT Date : 3-6-2016 Date : 9-6-2016 Description : Engineer : RAN Checked by : MBO
N.T.S.
Front view (3D) Horizontal section

4 3 2
Client: 1
DAEWOO SHIPBUILDING & MARINE ENG. Project number: Revision Scale
A A Project : TCO FUTURE GROWTH PROJECT Date : 3-6-2016 Date : 9-6-2016
 Projection 00 DAEWOO SHIPBUILDING & MARINE ENG.
N.T.S.
Project number: Revision
InterDam

A Client: A
A3 Drawing number

  Projection
InterDam
  
Assembly1 internal panel
A3 Drawing number
  
  
4 3 2 1  
D D
   Installatie-Diverse-12-Panel
 
4 3 2 1 
4 3 2 1
D D
C C
C C
B B
B B
(1:2)
(1:2)
Bottom section
BJ
Description :
Scale
Engineer : RAN Checked by : MBO Top section Description :
Project : TCO FUTURE GROWTH PROJECT

Scale
N.T.S.
Engineer : RAN
Date : 3-6-2016
Checked by : MBO
Date : 9-6-2016
Project : TCO FUTURE GROWTH PROJECT Date : 3-6-2016 Date :
A
9-6-2016 Client: DAEWOO SHIPBUILDING & MARINE ENG. Project number: Revision
A
N.T.S.
A Client: DAEWOO SHIPBUILDING & MARINE ENG. Project number: Revision
A
 Projection 00
00
InterDam

A3 Drawing number

 Projection 
InterDam

A3
 
 Drawing number   TYPICAL PANEL DETAILS
  
 
  TYPICAL PANEL DETAILS 
 
4 3 2 1

4 3 2 1
www.interdam.com
www.interdam.com 27
3.2 G21 Fire Panel – H120 internal wall
G21 Fire Panel - H120

Internal Sandwich Walls Sheet 1.5.2 - Version 01/10/2020
Performances
• Fire resistance H0/H60/H120 in accordance with IMO Resolution MSC.307(88)
• Airtightness 0.1 m3/m2h at 50 Pa, according to EN 12114:2001
12865:2002
Materials
ultra coating
4 3 2 1
Overview 4 3 2 1
D D
D D
C C 600/1000
C C
172 mm
B B
B B
(1:2)
Scale
N.T.S.

4 3 2
Client: 1
DAEWOO SHIPBUILDING & MARINE ENG. Project number: Revision Scale
A A Project : TCO FUTURE GROWTH PROJECT Date : 3-6-2016 Date : 9-6-2016
 Projection 00 DAEWOO SHIPBUILDING & MARINE ENG.
N.T.S.
InterDam

A Client: A
A3 Drawing number

  Projection
InterDam
  
Assembly1 internal panel
A3 Drawing number
  
  
4 3 2 1  
D D
   Installatie-Diverse-12-Panel
 
4 3 2 1 
4 3 2 1
D D
C C
C C
B B
B B
(1:2)
(1:2)
Bottom section
BJ
Description :
Scale
Engineer : RAN Checked by : MBO Top section Description :
Project : TCO FUTURE GROWTH PROJECT

Scale
N.T.S.
Engineer : RAN
Date : 3-6-2016
Checked by : MBO
Date : 9-6-2016
Project : TCO FUTURE GROWTH PROJECT Date : 3-6-2016 Date :
A
9-6-2016 Client: DAEWOO SHIPBUILDING & MARINE ENG. Project number: Revision
A
N.T.S.
A
 Projection 00
00
InterDam

A3 Drawing number

 Projection 
InterDam

A3
 
 Drawing number   TYPICAL PANEL DETAILS
  
 
  TYPICAL PANEL DETAILS 
 
4 3 2 1

4 3 2 1
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3.3 G21 Fire Panel – A60 external wall
G21 Fire Panel - A60 - Galvanized steel

External Sandwich Walls Sheet 1.3.1 - Version 01/10/2020
Performances
• Weight 26.4 kg / m2 at 120 mm panel thickness
• Air tightness 0.1 m³/m²/h at 50 Pa, according to EN 12114:2001
12865:2002
Materials
ultra coating
4
Overview 3 2 1 4 3 2 1
D D D D
600/1000/1200
C C C C
120 mm
B B B B
(1:2)
4 3 2 1
Description : Engineer : RAN Checked by : MBO Description : Engineer : RAN Checked by : MBO

Scale 4 3 2 1 Scale
Project : TCO FUTURE GROWTH PROJECT Date : 3-6-2016 Date : 9-6-2016 Project : TCO FUTURE GROWTH PROJECT Date : 3-6-2016 Date : 9-6-2016
N.T.S. N.T.S.
A Client: DAEWOO SHIPBUILDING & MARINE ENG. Project number:
A Revision
A
 Projection 00  Projection
InterDam InterDam
 
A3 Drawing number
A3 Drawing number
 
 
D   D  
  Assembly1 external   Installatie-Diverse-12-Panel

D
  
D
 
4 3 2 1 4 3 2 1
C C
C C
BM
B B
B B
BN
(1:2)
Bottom section Top section (1:2)
Scale
N.T.S. Scale
A Project : TCO FUTURE GROWTH PROJECT Date : 3-6-2016 Date : 9-6-2016

A
Projection 00 Client: DAEWOO SHIPBUILDING & MARINE ENG.
N.T.S.
A
InterDam



A3 Drawing number  Projection 00
InterDam

A3
   Drawing number
  Assembly1 external 
 
 

  Assembly1 external
 
4 3 2 1 
4 3 2 1
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G21 Fire Panel - A60 - Stainless steel

Performances
• Airtightness 0.1 m³/m²/h at 50 Pa, according to EN 12114:2001
12865:2002
Materials
• Panel skins 0.6 mm stainless steel 316 (1.4404)
• Optional with - standard S-profile for internal skin and M2-profile for external skin
coating Internal skin: 25 micron PVDF standard RAL colour 7038 or 9003
External skin: 2B finish or 25 micron PVDF standard RAL colour 7038 or
9003
4
Overview 3 2 1 4 3 2 1
D D D D
600/1000/1200
C C C C
120 mm
B B B B
(1:2)
4 3 2 1

Scale 4 3 2 1 Scale
N.T.S. N.T.S.
A Revision
A
InterDam InterDam
 
A3 Drawing number
A3 Drawing number
 
 
D   D  

D
  
D
 
4 3 2 1 4 3 2 1
C C
C C
BM
B B
B B
BN
(1:2)
Scale
N.T.S. Scale

A
N.T.S.
A
InterDam



InterDam

A3
   Drawing number
 
 

 
4 3 2 1 
4 3 2 1
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3.4 G21 Blast Panel – A60 rated
G21 Blast Panel - A60 - Galvanized steel

Performances
• Blast resistance Up to 1.0 bar
Fire-post-blast certified©
12865:2002
Materials
• Core material 150 mm Power B mineral wool core (non-combustible)
ultra coating
4
Overview 3 2 1 4 3 2 1
D D D D
600/1000/1200
C C C C
150 mm
B B B B
(1:2)
4 3 2 1

Scale 4 3 2 1 Scale
N.T.S. N.T.S.
A Revision
A
InterDam InterDam
 
A3 Drawing number
A3 Drawing number
 
 
D   D  

D
  
D
 
4 3 2 1 4 3 2 1
C C
C C
BM
B B
B B
BN
(1:2)
Scale
N.T.S. Scale

A
N.T.S.
A
InterDam



InterDam

A3
   Drawing number
 
 

 
4 3 2 1 
4 3 2 1
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3.5 G21 Fire Panel – H120 external wall
G21 Fire Panel - H120 - Galvanized steel

Performances
12865:2002
Materials
ultra coating
4
Overview 3 2 1 4 3 2 1
D D D D
600/1000/1200
C C C C
172 mm
B B B B
(1:2)
4 3 2 1

Scale 4 3 2 1 Scale
N.T.S. N.T.S.
A Revision
A
InterDam InterDam
 
A3 Drawing number
A3 Drawing number
 
 
D   D  

D
  
D
 
4 3 2 1 4 3 2 1
C C
C C
BM
B B
B B
BN
(1:2)
Scale
N.T.S. Scale

A
N.T.S.
A
InterDam



InterDam

A3
   Drawing number
 
 

 
4 3 2 1 
4 3 2 1
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G21 Fire Panel - H120 - Stainless steel

Performances
12865:2002
Materials
• Panel skins 0.6 mm stainless steel 316 (1.4404)
- standard S-profile for internal skin and M2-profile for external skin
• Optional with Internal skin: 25 micron PVDF standard RAL colour 7038 or 9003
coating External skin:2B finish or 25 micron PVDF standard RAL colour 7038 or
9003
4
Overview 3 2 1 4 3 2 1
D D D D
600/1000/1200
C C C C
172 mm
B B B B
(1:2)
4 3 2 1

Scale 4 3 2 1 Scale
N.T.S. N.T.S.
A Revision
A
InterDam InterDam
 
A3 Drawing number
A3 Drawing number
 
 
D   D  

D
  
D
 
4 3 2 1 4 3 2 1
C C
C C
BM
B B
B B
BN
(1:2)
Scale
N.T.S. Scale

A
N.T.S.
A
InterDam



InterDam

A3
   Drawing number
 
 

 
4 3 2 1 
4 3 2 1
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3.6 G21 Blast Panel – H120 rated
G21 Blast Panel - H120 - Galvanized steel

Performances
• Blast resistance Up to 1.0 bar
Fire-post-blast© certified
12865:2002
Materials
• Core material 172 mm Power B mineral wool core (non-combustible)
ultra coating
4
Overview 3 2 1 4 3 2 1
D D D D
600/1000/1200
C C C C
172 mm
B B B B
(1:2)
4 3 2 1

Scale 4 3 2 1 Scale
N.T.S. N.T.S.
A Revision
A
InterDam InterDam
 
A3 Drawing number
A3 Drawing number
 
 
D   D  

D
  
D
 
4 3 2 1 4 3 2 1
C C
C C
BM
B B
B B
BN
(1:2)
Scale
N.T.S. Scale

A
N.T.S.
A
InterDam



InterDam

A3
   Drawing number
 
 

 
4 3 2 1 
4 3 2 1
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3.7 G21 Fire Panel – J10 external wall
G21 Fire Panel - J10

Performances
• Fire resistance J10 in accordance with ISO 22899-1
12865:2002
Materials
ultra coating
(optional stainless steel 316)
4
Overview 3 2 1 4 3 2 1
D D D D
600/1000/1200
C C C C
120 mm
B B B B
(1:2)
4 3 2 1

Scale 4 3 2 1 Scale
N.T.S. N.T.S.
A Revision
A
InterDam InterDam
 
A3 Drawing number
A3 Drawing number
 
 
D   D  

D
  
D
 
4 3 2 1 4 3 2 1
C C
C C
BM
B B
B B
BN
(1:2)
Scale
N.T.S. Scale

A
N.T.S.
A
InterDam



InterDam

A3
   Drawing number
 
 

 
4 3 2 1 
4 3 2 1
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Performances
12865:2002
Materials
• Fire exposed side stainless steel 316 2B (optional 0.6 mm skin 25 micron PVDF standard
RAL colour)
• Non-fire side 0.7 mm coil coated galvanized steel sheet S280GD + ZA with HPS200
ultra coating (optional stainless steel 316)
4
Overview 3 2 1 4 3 2 1
D D D D
600/1000/1200
C C C C
120 mm
B B B B
(1:2)
4 3 2 1
4 3 2 1

Scale Scale
N.T.S. N.T.S.
A Revision
A
D
 Projection
D 00  Projection
InterDam InterDam
 
A3 Drawing number
A3 Drawing number
 
D
 
D
   
   
 
4 3 2 1 4 3 2 1
C C
C C
BM
B B
B B
BN
(1:2)
Scale
N.T.S. Scale

A
N.T.S.
A
InterDam



InterDam

A3
   Drawing number
 
 

 
4 3 2 1 
4 3 2 1
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Performances
12865:2002
Materials
RAL colour)
4
Overview 3 2 1 4 3 2 1
D D D D
600/1000/1200
C C C C
120 mm
B B B B
(1:2)
4 3 2 1
4 3 2 1

Scale Scale
N.T.S. N.T.S.
A Revision
A
D
D 00  Projection
InterDam InterDam
 
A3 Drawing number
A3 Drawing number
 
D
 
D
   
   
 
4 3 2 1 4 3 2 1
C C
C C
BM
B B
B B
Front view (3D) BN
(1:2)
Scale
N.T.S. Scale

A
N.T.S.
A
InterDam



InterDam

A3
   Drawing number
 
 

 
4 3 2 1 
4 3 2 1
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Performances
12865:2002
Materials
RAL colour)
4
Overview 3 2 1 4 3 2 1
D D D D
600/1000/1200
C C C C
172 mm
B B B B
(1:2)
4 3 2 1
4 3 2 1

Scale Scale
N.T.S. N.T.S.
A Revision
A
D
D 00  Projection
InterDam InterDam
 
A3 Drawing number
A3 Drawing number
 
D
 
D
   
   
 
4 3 2 1 4 3 2 1
C C
C C
BM
B B
B B
BN
(1:2)
Scale
N.T.S. Scale

A
N.T.S.
A
InterDam



InterDam

A3
   Drawing number
 
 

 
4 3 2 1 
4 3 2 1
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4. Certification
Below table shows the qualifications of the G21 Fire Panel for fire ratings:
A60 and H120.
Product certificates Fire A60

resistance - G21 Fire
Fire Fire panel Fire panel Fire Fire Fire Fire
Panel
panel* incl. MCT incl. HVAC panel panel panel 5 panel
penetration penetration incl. incl. meter ceiling
max. tested HxW:
700x774,5mm max. diameter Pipe load span
1120 mm
bearing
(30kg)
Lloyd’s Register
DNV-GL
ABS
USCG
All testreports are available
Product certificates Fire H120

resistance - G21 Fire
Fire panel* Fire-post- incl. MCT
Panel
blast panel penetration
Lloyd’s Register
DNV-GL
ABS
USCG
* G21 Fire Panel has also been tested in compliance with EN1634 standard for EI60 rating
** Also possible as Jetfire wall; subjected to project a*pproval by Lloyd’s Register
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4.1 Fire approval A60 fire rating issued by DNV-GL
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4.2 Fire approval H120 fire rating issued by Lloyd’s Register
Page: 1 of 3
Certificate No: LR2001728SF
Issue Date: 03/02/2020
Expiry Date: 02/02/2025
Certificate Of Fire Approval
This is to certify that the product(s) detailed below will be accepted for compliance with the applicable Lloyd's
Register Rules and Regulations for use on offshore units classed with Lloyd's Register, and for use on offshore units
and onshore facilities when authorised by contracting governments to issue the relevant certificates, licences,
permits etc.
Manufacturer Interdam Holding B.V.

Address Benedenrijweg 186, Ridderkerk, 2987 VB, Netherlands
Type H-120 Non Load Bearing Division
Description H120 Equivalent Non-Load Bearing Bulkhead Panel System – Type: “InterDam
G21 FirePanel”
Trade Name InterDam G21 FirePanel
Specified Standard UK Department ofEnergy Hydrocarbon Time/Temperature Relationship 1990

IMO Res. MSC.307(88) -(2010 FTP Code) – Annex 1 Part 3 Performance Criteria
The attached Design Appraisal Document forms part of this certificate.

This certificate remains valid unless cancelled or revoked, provided the conditions in the attached Design Appraisal
Document are complied with and the equipment remains satisfactory in service.
This certificate is not valid for equipment, the design or manufacture of which has been varied or modified from the
specimen tested. The manufacturer should notify Lloyd’s Register of any modification or changes to the equipment
in order to obtain a valid Certificate.
Jessica Evans
Senior Surveyor to Lloyd's Register EMEA
71 Fenchurch Street, London, EC3M 4BS, UK A member of the Lloyd's Register group
Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred
to in this clause as 'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense
caused by reliance on the information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant
Lloyd's Register entity for the provision of this information or advice and in that case any responsibility or liability is exclusively on the terms and
conditions set out in that contract.
TA03 1.0.0
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4.3 Fire approval A60/H120 issued by ABS
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4.4 Design appraisal J30 and J60 fire ratings
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4.5 Suspended ceiling A60

The G21 Fire Panels has been tested at BRE UK as a suspended ceiling application. A steel
deck was protected by a suspended ceiling constructed from G21 Fire Panels and fire tested in
accordance with the requirements for “A” class decks and Continuous “B” class ceilings of IMO
Resolution MSC 307(88)/MSC 88/26/Add.2 Annex 1/ Appendix 4 (2010 FTP Code) for the duration
of 181 minutes.2
As a result of the successful test, the deck and ceiling as constructed may be regarded as a class
A60 deck and class B15 ceiling.
Page 1 of 3
Certificate No: LR2001543SF
Issue Date: 28 Nov 2019
Expiry Date: 27 Nov 2024
Certificate Of Fire Approval
This is to certify that the product detailed below will be accepted for compliance with the applicable Lloyd's Register
Rules and Regulations and with the International Convention for the Safety of Life at Sea, (SOLAS), 1974, as
amended, for use on ships and offshore installations classed with Lloyd's Register, and for use on ships and offshore
installations when authorised by contracting governments to issue the relevant certificates, licences, permits etc.
Manufacturer Interdam Holding B.V.

Address Benedenrijweg 186, 2987 VB Ridderkerk, The Netherlands
Type B-15 Ceiling
Description Fire Resisting Ceiling– Type “IDM B15/A60 Ceiling”
Trade Name “IDM B15/A60 Ceiling”
Specified Standard IMO Res. MSC.307(88) – (2010 FTP Code) Annex 1 Part 3
The attached Design Appraisal Document forms part of this certificate.

This certificate remains valid unless cancelled or revoked, provided the conditions in the attached Design Appraisal
Document are complied with and the equipment remains satisfactory in service.
Jessica Evans
Senior Surveyor to Lloyd's Register EMEA
2
BRE 71
Global Ltd 2013.
Fenchurch (December
Street, London, EC3M5th
4BS,2013).
UK Marine fire resistance test on a steel deck protected by
A member of a suspended
the ceiling
Lloyd's Register constructed from
Group
Interdam G21 Fire Panels
Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred
to in this clause as 'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense
caused by reliance on the information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant
www.interdam.com
Lloyd's Register entity for the provision of this information or advice and in 46 that case any responsibility or liability is exclusively on the terms and
conditions set out in that contract.
TA02 1.0.0
4.6 Statement on service penetrations in G21 Fire Panel walls

G21 Fire panels have been extensively fire tested in various
configurations, and have proven to meet your most demanding
requirements.
These fire tests not only comprise the panels themselves, but wall
assemblies incorporating cable transits, pipe and duct penetrations as
well.
The results of these FTP Code Part 3 fire tests have been offered to
DNVGL for incorporation in the current Type Approval Certificate, reissue
is pending.
Ir. P.C. Goudswaard

R&D Manager Interdam BV
Fire test arrangement of pipe penetrations Fire side after fire test with pipe penetrations
Fire test arrangement of G21 FirePanel incl. Fire side after fire test with MCT penetrations
MCT penetrations
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4.7 Production approval
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4.8 Additional assessments
In addition to the available Fire Panel approvals, the following

configurations of the panels have been approved based on BRE (official
test facility in the UK) assessments:
1. HPS 200 Ultra coilcoating instead of PVDF coilcoating

2. 14.2 m1 length of vertically installed panels
3. 1200 mm width of panels
4. 120 mm thickness of panels
5. Skin thickness 0.7 mm instead of 0.63 mm
6. Stainless steel skins of panels
7. 5 m1 span with 600 mm width of panels
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5. Installation instructions
This chapter presents the installation manual for mounting of Fire Panel
walls.
A typical photo for the level of detailing of a finished wall is shown below.
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5.1 Installation Manual Panels

5.1.1. Instructions for unloading, transportation and storage of panels at site
The panels should be stored dry on a clean
and flat surface, in a location, which prevents
mechanical damage during storage. Rainwater
must be effectively prevented to wet and
penetrate the panels.
If panels are stored for a long period of time, the

foil should be removed within three months, at
the latest.
If the panels are to be stored in the open, they

should be protected against the sun; otherwise
the complete removal of foil is no longer
possible.
Loading container
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5.1.2. Recommendations prior to installation

Removing protective foil
A protective foil for the protection of varnished surfaces against any
possible damage caused during transport, handling, and assembly, is
applied to panels on both sides.
Immediately before placement of the panels to the assembly location it is

necessary to:
• Completely remove the protective foil on the element’s internal side
• Partially remove the protective foil on the element’s front side, that is
on fixing locations, both longitudinal joints, under edges, etc. (see fig.)
• During assembly, the foil must be removed from all  joints of the panel.
Element cutting
Sandwich panel are made in accordance with project requirements and
their cutting is generally not required! In case cutting is needed, only the
use of sheet metal shears and saws that do not overheat the panel is
allowed (see fig below). Use of a circular saw is recommended.
Elements cutting is allowed with sheet metal shears and saws.
Recommended use:
Circular saw Power jigsaw Nibbling shears
Restricted use:
Grinder
• NOTE:
• Marking and scratching with nails or similar sharp objects that can
damage the protective paint layer  is strictly prohibited.
• Use of any disc grinding machines and welding devices destroys the
anti-corrosion protection.
• Small metal particles that appear as a result of cutting and drilling
MUST be immediately removed  from the surfaces of panels by
completion of the day’s work at the latest (metal particles exposed to
moisture cause corrosion).
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5.1.3. Tolerances in architectural support steel

All architectural support steel should be installed (top and bottom angles,
side details and possible door sub frames) all according to the drawings
and details. Reference document 17-054-PMT-GEN-GCP-001.
The typical details for the needed architectural support steel can be
found in in the drawings.
Architectural support steel always must be a continuous line, all

transitions welded and grinded flat. (sandwich panel side).
Check whether all support steel is within tolerance (plainness, flush and
plumb). Support steel should always be aligned prior to installation of the
sandwich panels, if the steel structure exceeds the stated tolerances it
needs to be corrected.
5.1.4 Installation of wall panels

This instruction is meant as an installation manual for the installation of
one wall at one certain location. The support steel as installed by the yard
defines its boundaries.
All instructions must be read in conjunction with the applicable detail

drawing.
1. Check whether all support steel has been installed (top and bottom
angles, side details and possible stubs for door sub frames)
2. Check whether all support steel is within tolerance (flush and plumb.)
3. Before installing a wall, examine the layouts, wall-view, details
mentioned in the wall-view.
4. Air foam seal strip to be applied flush with top of architectural
provisions at bottom detail, or maximum 5 mm above. (see fig below)
5. Apply infill insulation material at base detail for support of panels. (if
required)
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6. The installation order is typically from left to right unless noted
otherwise in the key plans.
7. All panels are numbered by post number (P.XXX). Make sure the right
amount and right type (length) is always used on the right wall, to
prevent cutting panels which belong to other walls.
8. Always mount the panels in such a way that the wall ends with the
female part as shown below, the panel fastener closest to the joint
cannot be installed prior to mounting of the next panel:

9. The minimum panel width to be used is 200 mm. Where required the
starter panel needs to be cut to a smaller width to prevent an end
panel width smaller than 200 mm.
10. The width of the starter panel is shown in the interface detail wall
schedules. In that case the indentation must be limited to a lesser
value. Indentation to be measured with a shim plate and a ruler. Use
a power tool with adjustable depth adjustment.
11. Prepare the first panel and bring it into position. Check that the
insulating core is intact, correct it if possible or otherwise reject the
panel.
12. Check that the panel is plumb and the seals are o.k. If the connecting
structure is not plumb a tapering gap will remain, this is acceptable
as long as the tolerances shown on the detail drawings are adhered
to. If not then the panel needs to be cut to suit.
Fix the panel with the screws as shown in the detail drawings at the
positions as shown. The self-tapping screws must be pre drilled. We
recommend carbon steel top drills for these kind of materials.
For predrilling self-tapping screws 6.3mm:
Substructure thickness (mm) Pre-drilling diameter (mm)

4.0 - 4.9 5.4
5.0 - 5.9 5.7
6.0 – 10.0 5.8
> 10.0 5.9
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13. Screws to be tightened to such an extent that the foam seal for
air tightness is compressed and the panel touches the foam seal.
This might result in a minor indentation of the panel skin, which
is acceptable as these fasteners are eventually concealed with
a cover flashing. From a technical and functional point of view a
practical maximum of 6 mm is acceptable, unless the indentations
stretch farther than the width of the cover flashing. In that case
the indentation must be limited to a lesser value. Indentation to
be measured with a shim plate and a ruler. Use a power tool with
adjustable depth adjustment.
needs more tightening if indentation < 6 mm deep if indentation > 6 mm deep
14. Upon sufficient clamping and checking of the compression of the seal
between panel and architectural steel install the panel fasteners with
the dedicated Hilti panel fastener screwing tool.
15. A gain, check the position of the yard support steel, if the angles or
other supports turn out not to be in line with the rear face of the panel
then make adjustments accordingly.
This might require addition of another seal. The gap between
panel and substructure may vary up to a maximum of 8 mm, to be
measured with a calliper gauge. Sealing is affected at the slightest
compression of the foam seal, 0.5 mm compression is already
sufficient for positive sealing. However, when a double layer of seals
is applied a minimum compression of 20 % is recommended (2 mm
compression for 2x6 mm seal.)
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16. Bring the next panel into position, tilt it slightly in plane and push the
lower corner firmly to the previous panel. Then let it drop into position.
17. Fix the panel with the screws as shown in the detail drawings.
18. All other panels are installed in the same way.
19. The last panel in a wall is cut to suit the remaining gap, it has a
minimum width of 200 mm The longitudinally cut edge is covered with
aluminium foil taped to the front and rear panel skin.
20. Might a hole for fixing of a panel be drilled at an incorrect location
then seal the hole in the support steel with a shorter 6,3 mm self-
tapping screw. The hole in the panel skin need not be repaired, it is
concealed with the cover flashing.
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5.1.6 Installation of flashings to wall panels

1. Flashings are delivered in standard lengths of 3.0 m.
2. Flashings are ONLY for esthetical reasons and to protect infill
insulation. The comments below are recommended examples of
the possibilities. Customer may choose to simplify the manner of
installing the flashings.
3. All parts of a continuous flashing to be 3.0 m long, the end part should
have a minimal length of 500 mm.
4. Joints in flashings to be detailed with a 50 mm overlap fixed with three
self-drilling screws as shown below:
5. Flashings are fixed only with the self-drilling screws as indicated on the
drawings.
6. Fasteners c.t.c. 400 mm maximum unless noted otherwise. Always
check the detail drawings for possible further instructions on fastener
spacing.
7. All flashings to start with a fastener at 20 mm from the end (tolerance
5 mm)
8. Distance between first and last fastener in one flashing to be divided
in equal parts max. 400 mm. For a typical 3000 mm flashing the
fastener distribution is 20 + 8 x 370 + 20 = 3000 mm. Tolerance on
fastener position 10 mm.
9. If a flashing is designed to have 2 parallel rows of fasteners then these
should be lined up within 5 mm tolerance.
10. Flashings at the top and bottom detail (deep 17 mm) are bent around
at wall corners in one piece, both ends approx. 1.0 m long. The vertical
corner flashing (deep 12 mm) abuts these two flashings.
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11. To prevent bulging of a flashing start installation of fasteners from the

centre outwards, after marking up of their positions.
12. Tighten the fasteners to such an extent that the EPDM sealing washer
is just slightly compressed. Use power tools with torque or depth
control.
13. Typically, the fasteners are located at half the flange width of the
flashing U.N.O.
14. At deck plate interruptions (e.g. photo above at the junction of a
wall bottom flashing with a main column) fill the remaining gap with
an adequate combination of foam seals. Make sure compression is
approx. 20 %.
15. Reference is made to detail and shop drawings for more specific
flashing details.
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5.5.6 Installation of penetration frames in walls

1. The cut outs for penetrations are made after installation of the wall
panels. The cut out is always larger than the penetration itself; approx.
20mm extra space round the penetration (see details).
2. The cut edges are finished with a channel flashing cut to length to suit
the cut out or tapes with aluminium tape if a round shape.
3. Apply foam seal to the penetration frame flange in compliance with
the detail drawing.
4. The penetration frame then is brought into position and fixed at the
side where the support steel for the panels is located, with self-tapping
screws item at the 4 corners only. Pre drill diameter 4.0 mm.
5. Check flatness of the penetration frame flange and compression of the
foam seal apply additional seals where required for positive sealing.
6. Gaps around the penetration frame to be filled with infill insulation as
shown.
7. Framing to be finished with flashings as shown in the drawings.
Flashings fixed only with self-drilling screws, flashings have square
ends, all flashing corners proved with a fastener as shown on the
photo below. Fasteners located at 10 mm from flashing edge,
tolerance 3 mm.
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5.1.7 Installation of roof panels

1. In the static calculations is determined that every perlin will be screwed
to the architectural steel support. (fixings nr 2, designation list, detail
100)
2. Before the first panel is placed the substructure, geometry should
be checked. The first panel is placed in the end crosswise axis of
the building by suitable levelling in the eaves − rectangular on the
longitudinal axis of the building.
3. Examine drawings for correct panel-length and installation (mounting)
direction. Always start installation according to drawing!
4. Panels will be delivered with dripping edge (left and right)
5. Regardless of the roof inclination it is necessary to additionally bend

the steel sheet of panels between trapezoids in the eaves at an angle
of 45° - 60° downwards (see figure) using a suitable plumbing tool.
Bending of steel sheet in the eaves:
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6. Roofpanels have a protective foil applied on the top and bottom sides
to protect its colour coated surfaces against any possible damage
during transport, handling and assembly. The foil is removed from the
bottom side before the assembly of an individual panel. From the top
side it is removed before the work has been completed. If necessary, it
can be removed from some places already during the assembly (e.g.
on the longitudinal joint of two panels, under screws, flashing, etc.).
Removal of protective foil:
7. When panels are cut during the assembly, only scissors and saws that
do not heat the cutting edge to a high temperature (see figure) may
be used. High temperature can destroy the anticorrosive protection in
the immediate vicinity of a cut. Therefore, use of grinding machines is
prohibited for such purposes!
Recommended use:
Circular saw Power jigsaw Nibbling shears
Restricted use:
Grinder
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8. Before panel assembly it should be checked that the end trapezoid
that overlaps the trapezoid of the neighbouring panel is completely
clean (see fig). If it is not, it must to be cleaned! Care should be
taken to ensure that the sealing tape already installed does not get
damaged.
9. Mineral wool is protected by a self-adhesive tape which is placed on

the longitudinal sides of the panel (see figure). The tape does not
need to be removed before the assembly.
10. Sealing of the longitudal joint between the panels. During assembly
special attention should be paid to ensure the tight fitting of panels.
There should be no space in the longitudinal joint between the
neighbouring panels.
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11. The roof panels are equipped with a sealing tape ‘K 9/3’ and ‘7x7’;
check both tapes if in the right place and undamaged before installing
the next panel.
12. The overlapping perlin over the longitudinal joint must be ‘stitched’
with stitching screws. (item 7 in the designation list). If the
panelscrews >600mm apart, 2 stitching-screw should be centred
between the panelscrews.
13. Before installing the first panel install all foam seals (nr. 50) on
architectural support steel and continuous EPDM for vapor tight
connection between roof and walls.
14. The first panel should be installed according layout and plumb with
the surrounding structure.
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15. Panels are fixed through the trapezoidal sections by means of

mandatory use of saddle washers with seals (see figure).
16. C orrect tightening of tapping screws:
17. Remove before fixing the screws the protection foil.
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18. Lifting
The use of vacuum grippers with protection is recommended for
lifting the panels and their placing on a roof. Where the vacuum
gripper holds a panel the protective foil should be removed before it’s
lifting. The procedure of putting a panel on a roof is shown in the next
figure.
-> See appendix 5 for user manual of the vacuum grip device for roof
panels.
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19. Roof Extension Detail
For long roof slopes (the maximum length of a panel is 11 m)

longitudinal extension of panels is required. Therefore, a longitudinal
extension detail is shown in in the figure below.
See detail 121 in the typical details for more information.
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20. Assembly sequence:

- Before assembling an individual panel a seal is to be inserted on a
double or expanded single purlin (purlin width min. 100 mm) (Item 2)
- A pre-compressed 15x6 mm expansion sealing tape is to be applied
to a panel in two lines on an overlap in a length of 200 mm. (item 1)
- The overlapping part should be cleaned thoroughly before the
assembly.
- Mineral wool of the top panel is to fit tightly to the bottom panel in
the joint.
21. A system of panel externion on a large roof should be followed
according the figure below.
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5.1.8 General remarks

1. All panels will be delivered in calculated drawing detail 100. For the internal walls all
length according to the steel structure. All fasteners are stainless steel grade 304, for
panels are designated on the wall-view the external walls the panel fasteners and
drawings, given a post number (P.XXX) and flashing stitching screws are stainless steel
panel length. grade 316.
2. All longitudinally cut edges of panels to be 5. Typical sealing for the sandwich panels to
sealed with aluminium foil taped to both the support structure is shown in detail-
panel skins. drawings, it comprises foam seal for air
3. Infill insulation around doors, around tightness. Apply sealing strips flush with
penetrations and in panel to panel architectural provisions, or maximum 1 mm
connections (T- and L-junctions): Rockwool above.
Searox SL740, drawing detail 100) to be cut 6. Sealing at all other interface details is as
to suit the depth of the gap). The standard shown on the detail drawings, it is located
50 mm thickness of the Rockwool material at the same side as the sealing to the
item 83 is highly compressible and therefore support structure. Flashings are provided
can be used in gaps up to a width of 40 with a foam air seal only if they have to form
mm. For wider gaps this material has to a tight interface between panel and an
be cut to suit, the cut width to be 10 mm undulating surface like steel structure. For
larger than the gap width to effect sufficient corner flashings and flashings in T-junctions
compression. this is typically at the side where the panels
4. For each detail the required screw type, are sealed to the support structure.
size, and spacing is indicated on the detail 7. Cutting of flashings with metal shears, cutting
drawings and the parts designation list, of panels only with the following electric
tools:
• Marking and scratching with nails or Circular saw Power jigsaw

similar sharp objects that can damage the
protective paint layer is strictly prohibited.
• Small metal particles produced by cutting
and drilling must be immediately removed
from the surface of panels, or by completion
of the day’s work at the latest.
• Protective foil is provided to both faces of the
panels. This foil should be removed prior to
panel installation. The use of knives and other Nibbling shears
sharp objects is prohibited. Foil should be Restricted use:

removed at least within 3 months if exposed
to natural light.
• For all fixings see the designation list detail
100 in the architectural drawings, and all
details which refer to the designation-list.
• When a wall part has been finished, we
advise it to protect it as long remaining
construction work is on the surroundings is
been done. Grinder
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5.2 Preventive maintenance and repair procedure

To secure the best possible performance and lifetime from IDM G21
sandwich panels a structured maintenance regime is recommended. This
document details the main areas that need to be checked and actioned
as part of an ongoing, annual, inspection and maintenance programme
are outlined. This then provided the basis for an easy to use inspection
survey template that can be used for the execution of the maintenance
work. IDM recommend an annual maintenance at least but depending on
the location, environment additional maintenance might be required.
Supplier, InterDam, cannot be held responsible for not or not properly

executing of maintenance on the described architectural items.
5.2.1 Maintenance procedure G21 Sandwich Panel

Undernoted checklist needs to be checked on an annual basis. All walls to
be checked after a platform has been completed/commissioned.
description of maintenance interval comments

1 Cleaning of the surface, Annual Not applicable for internal
remove debris, algae and walls. Details will be addressed
mold growth, and other dirt. in chapter 5.3.3.
2 Cleaning of build up dirt Twice a year at least to Not applicable for internal
under sheltered items like, avoid accumulation of dirt walls. Details will be addressed
penetrations, eaves, corners, and salts. in chapter 5.3.3.
decks or other irregularities
3 Cleaning of the surface and Annual, but immediate when Details will be addressed in
removal of acids surface is contaminated chapter 5.3.3.
with an acid compound
4 Check on physical damages Annual Repair of breaching should
on the coating, repair is be carried out by removing
required. loose or flaking paint, cleaning
the area and, when dry,
covering the breach using a
recommended touch-up paint.
Details will be addressed in
chapter 5.3.5 & 5.3.8.
5 Check on faulty fasteners, Every 5 year Fasteners which are faulty
replace is required through damage or corrosion
should be removed and
replaced. Details will be
addressed in chapter 5.3.4.
6 Site cut edges Annual A cut edge is an area of
exposed substrate and need
to be covered with a covering
flashing or a coating need
to be applied to prevent
corrosion. Details will be
addressed in chapter 5.3.6.
7 Check sealant on cracks and Annual, replace every 3-5
adhesion year at least
Note:
1. Small repairs to be done directly.
2. All maintenance to be executed by skilled personnel.
3. Construction debris and swarf to be removed immediately, ultimately before sail-away.
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5.2.2 Recommended spare parts

Reference is made to the latest revision drawings for the relevant ID
numbers, quantities to be assessed on a project specific base
item description delivery time Recommended Price / each

(weeks) number of spares
1 Fasteners for panels 3 weeks - TBA
2 Fasteners for flashings 3 weeks - TBA
3 Sealant for penetrations 3 weeks - TBA
5.2.3 Building up of dirt / cleaning

Dirt can occur on all surfaces. In the near-sea environment besides the
common dirt also salt, wind, bird dropping, and bird nests can occur. Dirt
will occur on all irregularities, such as flashings, penetrations, seams, and
the surface of the wall panels. Dirt can, partially, disappear by natural
cleaning such as rainfall.
Cleaning of the walls by rainfall in a near-sea environment will not lead

to complete cleaning of the walls. A regular spot check inspection of the
walls is recommended to register the degree of pollution (see chapter
Removal of the pollution from the panels has to be executed by the use
of a soft-bristled brush. Hard tools should be avoided. Cleaning must be
performed with freshwater (hose down). No high-pressure jets or salt
water should be used.
The most important requirement is that cleaning agents do not damage

the base material or the protective layer. Therefore, only cleaning agents
suitable for the intended cleaning purposes should be used. They should
preferably be neutral, with a pH value of approximately 7. Acid or alkaline
cleaning agents are, by definition, unsuitable. Corrosive agents such as
paint stripper, MEK, petrol, acetone, methylated spirits, etc. should never
be used.
For all cleaning, it pays to first try out the cleaning agent on a small test
area on the dirty wall. This can tell you, for example, which is the best
cleaning agent and what sort of result you can expect. A relevant expert
cleaning company may be the best source of advice.
In order to provide useful maintenance advice, two main areas of panel

use are distinguished: internal and external.
5.2.3.1 Internal
Depending on the particular application, panels used internally will need
to be cleaned. Water should be used for this purpose, at a maximum
temperature of 40ºC. If high-pressure cleaning equipment is used, the
pressure should be no greater than 20 bar.
An insulated floor, with no watertight finishing, may be exclusively
cleaned with a minimum of water, for instance with a moisturized cloth.
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5.2.3.2 External
The kind of dirt that accumulates on an external wall depends largely
on the environment in which the building is situated. A building in an
industrial area with a lot of pollution in the form of emissions from
surrounding factories will be subject to different contaminants than a
building in an agricultural area.
It is therefore difficult to advise on a general cleaning agent that will

produce a good result in all cases. It should be noted, however, that the
cleaning restrictions on internal panels apply equally to external panels.
For surfaces that receive good rainfall, we advise cleaning once a year.
In coastal/sea and other ‘aggressive’ climates, panels should be cleaned
at least twice as often. In the case of panel areas that receive very little
rain, such as underneath awnings, we recommend cleaning even more
frequently.
5.2.4 Faulty fasteners

All fasteners and fastener connections are designed to fit for purpose to
outlast the design life of the platform. To check the working capability of
the fasteners from the outside visual inspection can be executed. When
the washer is still tightened to the panel and the panel is compressed
slightly by the washer and no large amount of rust of the panels is visible,
the fastener is functioning properly. A spot check of once every 5 years is
recommended to take place on 2 easy reachable areas, preferable close
to the platform corners since most severe winds are expected at these
locations.
Spot checks have to be properly documented. When the fastener hole

in the panel is compromised by rust or the washer is loosened from
the panel, locally extra fasteners could be applied to clean areas. Spot
checks shall then be extended and the supplier shall be contacted for
remedial actions. This however is not expected to occur during the design
life of the platform.
Rattling of the panels by wind or manual movement during an inspection

or other external panel related issues implies local dysfunctional
fastener/fastener connection and requires removal of flashings for
proper inspection according to the method described before.
5.2.5 Physical damage of the panels

Physical damage can occur by bumping materials against the walls
during lifting to/from a vessel or by dropping material from the building.
In any case, inspection has to take place after every incident.
If after this inspection is determined that repair has to take place see.
Repair procedure for damaged fire sandwich panels.
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5.2.6 Cut edges and penetrations of panels

A cut edge is an area of exposed substrate where a pre-finished steel
cladding panel has been cut. All exposed cut edges during construction
are protected with a cover flashing (in accordance with the design
details). Cut edges are protected by the Galvalloy zinc layer which
ensures minor corrosion at cut edges will not spread on the surface of
the panel. All cuttings of the external panels during installations should
be covered with aluminium tape, according the details.
Check during proposed inspection and maintenance time scale the status
of the penetrations. If the penetration is damaged, lose or shows cracks,
the damaged, lose or cracked penetration needs to be repaired.
5.2.7 Repair instruction coating of panels

5.2.7.1 Surface treatment
This procedure can be used to repair paint damages for as well internal
wall panels as external wall panels.
1. Take pictures before starting the repair. 5. After cleaning of the HPS200 the metal
2. Remove all damaged HPS200 coating. This surface has to be cleaned by sand paper
can be done with hand or a sharp knife. 140-180 granulation, until bare metal is
Removing the damaged HPS200 up to the visible.
point where the remaining HPS200 is still 6. Mask the surrounding, approximately 25 cm
good bonding to the surface. around the edges of the damaged coating,
3. Every possible precaution shall be taken to avoid overspray of the area which not has
to ensure that the damaged surface(s) to be treated.
shall be thoroughly clean, dry, free from 7. Apply the paint system in usage with the
condensation, moisture, dust, oil grease, technical datasheets from the paint
rust, dirt and other contaminants before supplier.
the application of the touch-up/repair 8. Any paint found to be incorrectly applied
processes. shall be removed and repainted to the
4. Where the damaged surface being repaired appropriate painting/coating requirement.
lies adjacent to a previously coated surface, 9. Remove the mask
the cleaning shall extend to the surrounding 10. Take pictures of the finished job.
coating by a minimum of 25 mm on all
sides and the edges shall be “chamfered” to
ensure continuity of the patch coating.
5.2.7.2 Working parameters 5.2.7.3 Inspection

Min. air temperature 5 °C A portable temperature measurement device
Min. surface temperature 3 °C (calibrated), for surfaces (outside + substrate)
Max. air humidity 85% and air humidity will be used for measuring
Dry film thickness 250 mu (thickness of repair temperature and humidity. This device should
coating is thicker than the coilcoat due the used be supplied by the painting specialist company.
repair coating has different properties than a Equipment data and calibration certificates of
coilcoat) the devices needs to be issued before start of
Always take notice of the information given by work. Inspection of the repaired coating surface
the paint supplier on the datasheets. needs to be reported to the QC department.
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5.2.7.4 Coating
Supplier: Sigma coatings.
Sigmacover 256 / primer Sigmadur 520 / HB finish
Paint thinner 91-92 Paint thinner 21-06

Product delivery, storage, and handling in Product delivery, storage, and handling in
compliance with recommendations of the compliance with recommendations of the
datasheet. datasheet.
For repair, only a brush or roller is needed. For repair, only a brush or roller is needed.
Cleaning in compliance with recommendations Cleaning in compliance with recommendations
of the datasheet. of the datasheet.
Apply with a brush/roller the Sigmacover 256 Apply with a brush/roller the Sigmadur 520
two-component polyamide cured epoxy primer two-component polyamide cured epoxy primer
with the mixing ratio 80:20 in compliance with with the mixing ratio 88:12 in compliance with
the datasheet. the datasheet.
The temperature of the mixed base and The temperature of the mixed base and
hardener should be preferably above 15°C. hardener should be preferably above 10°C.
Otherwise, the extra solvent may be required to Otherwise, the extra solvent may be required to
obtain application viscosity. obtain application viscosity.
Take notice that 2 centimeters of the not
damaged coating are also treated with the Take notice that 2 centimeters of the not
primer. damaged HPS200 are also treated with the HB
Let the Sigmacover 256 (primer) dry in finish.
compliance with the recommendations of the Let the Sigmadur 520 HB finish dry in
datasheet. compliance with recommendations of the
datasheet
Inspection of the repaired coating surface

needs to be reported in a paint report with
pictures, DFT measurements, and weather
conditions and shall be offered to the client for
approval.
5.2.8 Type of damages

In the construction phase the architectural walls are exposed to a
relatively high risk of being mechanically damaged. This is caused by on-
going work of various disciplines in areas often packed with obstructions,
involving mechanical handling of equipment, large parts and tools, the
moving of trolleys etc. In this dense traffic, wall panels are easily hit and
damaged. These damages mostly only affect the aesthetical appearance
of the wall, but ultimately may also impair structural and fire integrity.
Six categories of damage and methods of repair are discriminated.
1. Minor damages adjacent to existing flashings

2. Minor damages at random locations
3. Minor damages near or in joints between two wall panels
4. Moderate damages
5. Large damages
6. Damage through a panel
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5.2.8.1 Minor damages adjacent to existing flashings

Deep scratches, small dents without skin rupture occurring close to an
existing flashing. Repair external wall panels only serve a aesthetical
appearance.
Damages smaller than an A4-sheet (210 x 297 mm) and 25 mm depth
and without a coating damage do not need repairing.
Damages with a depth larger than 25 mm or an area that cannot be

covered with an A4-sheet (210 x 297 mm) it is highly recommended to
use a cover plate over the damaged area.
• Paint repair in accordance with procedure mentioned in this manual
• Remove existing flashing
• Install flashing with extended width to cover up the damage
• Finish the system in accordance with the original detailing
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5.2.8.2 Minor damages at random locations
Deep scratches, small dents occurring at random locations. Air and water
tightness are not affected as the panel skin is not punctured. Repair
required only for aesthetical appearance.
Damages smaller than an A4-sheet (210 x 297 mm) and 25 mm depth
and without a coating damage do not need repairing.
Damages with a depth larger than 25 mm or an area that cannot be

covered with an A4-sheet (210 x 297 mm) it is highly recommended to
use a cover plate over the damaged area.
• Fit flat metal plate Stainless steel 316L embedded in mastic over
damaged area
• Paint repair in accordance with procedure mentioned in this manual
• Fix flat metal plate with self-drilling screws
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5.2.8.3 Minor damages near or in joints between two wall panels
Deep scratches or small dents near or in joints between two wall panels
that could affect the water and air tightness needs to be repaired for
structural purposes.
damaged area
• Coating of the Stainless steel plate, only for aesthetical appearance, in
accordance with procedure mentioned in this manual
• Fix flat metal plate with self-drilling screws.
In case of an external wall panel additional flashing and water drain
should be applied as described below.
• Make a cut in the joint area above the flat plate. Place the water drain
in this cut-out. This is done for prevention of water accumulating in the
joint.
• Finally place a flashing over the water drain to ensure a complete
watertight seal.
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5.2.8.4 Moderate damages
Deep dents or a ruptured skin on a panel that affect the water and air
tightness, fire integrity (if applicable) and aesthetical appearance, needs
to be repaired for structural purposes.
punctured area
• Coating of the Stainless steel plate, only for aesthetical appearance, in
accordance with procedure mentioned in this manual
• Fix flat metal plate with self-drilling screw
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5.2.8.5 Large damages
For larger damages it is not recommended to take out damaged panels

for replacement. In this case it is easier and more reliable to fit a flat
metal plate over the existing damaged panel.
This provides the best structural integrity for air and water tightness, for
maintaining the fire integrity its recommended that a panel is placed on
the inside of the damaged area. Aesthetical appearance is compromised,
in favour of technical integrity.
Advantages over panel replacement are:
1. The breach in the damaged panel is not enlarged by cutting out a
rectangular part, but maintained at the actual dimension.
2. Safety is served by omission of a number of actions, i.e. cutting out of
the rectangular part with heavy tools, handling of cut out part.
3. Sealing for air and water tightness, restoration of structural integrity
and possibly fire integrity, is easier and more reliable.
There are two situations possible:
Situation 1, when the damage affects 2 panels. Situation 2, when the damage affect 1 panel.
• Fit flat metal plate Stainless steel 316L • Fit flat metal plate Stainless steel 316L
embedded in mastic over punctured area embedded in mastic over punctured area
• Coating of the Stainless steel plate, only for • Coating of the Stainless steel plate, only for
aesthetical appearance, in accordance with aesthetical appearance, in accordance with
procedure mentioned in this manual procedure mentioned in this manual
• Fix flat metal plate with self-drilling screws. • Fix flat metal plate with self-drilling screws
In case of an external wall panel additional
flashing and water drain should be applied as
described below.
• Make a cut in the joint area above the flat
plate on the outside. Place the water drain
in this cut-out. This is done for prevention of
water accumulating in the joint.
• Finally place a flashing over the water drain
to ensure a complete watertight seal
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Situation 1
General arrangement drawing of repaired damage that affects 2 panels
Situation 2
General arrangement drawing of repaired damage that affects 1 panel
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5.2.8.6 Damage through a panel
For damages completely through a panel it is not recommended to take

out damaged panels for replacement. In this case it is easier and more
reliable to fit a flat metal plate over the existing damaged panel and
fill it with insulation. This provides the best structural integrity for air
and water tightness, for maintaining the fire integrity its recommended
that a panel is placed on the inside of the damaged area. Aesthetical
appearance is compromised, in favour of technical integrity.
Advantages over panel replacement are:

1. The breach in the damaged panel is not enlarged by cutting out a
rectangular part, but maintained at the actual dimension
2. Safety is served by omission of a number of actions, i.e. cutting out of
the rectangular part with heavy tools, handling of cut out part.
3. Sealing for air and water tightness, restoration of structural integrity
and possibly fire integrity, is easier and more reliable
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There are two situations possible:

Situation 1, when the damage affects 2 panels. Situation 2, when the damage affects 1 panel.
• Fit flat metal plate Stainless steel 316L • Fit flat metal plate Stainless steel 316L
embedded in mastic and with usage of embedded in mastic and with usage of
promaseal over penetrated area promaseal over penetrated area
• Fix flat metal plate with self-drilling screws • Fix flat metal plate with self-drilling screws
• Fill in the gap with insulation and compress it • Fill in the gap with insulation and compress it
well. well.
• Fit another flat metal plate Stainless steel • Fit another flat metal plate Stainless steel
316L embedded in mastic and with usage of 316L embedded in mastic and with usage of
promaseal over penetrated area from the promaseal over penetrated area from the
other side. other side.
• Fix flat metal plate with self-drilling screws • Fix flat metal plate with self-drilling screws
• An additional wall panel can be placed on
the opposite site of the damaged area to
maintain technical and/or structural integrity.
In case of an external wall panel additional
flashing and water drain should be applied as
described below.
• Make a cut in the joint area above the flat
plate on the outside. Place the water drain
in this cut-out. This is done for prevention of
water accumulating in the joint.
• Finally place a flashing over the water drain
to ensure a complete watertight seal.
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Wall inspection and maintenance survey report
locations maintenance issues checked action Remedial completed photo / video
Databook
action ref.
required
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Built up dirt
V1.20 - 25 January 2020
Damage of coaating
5.2.8.7 Appedix 01 Report form
Mechanical damages
Penetrations
Fasteners Panel screws
82
Sealant
etc.
etc.
etc.
etc.
Maintenancesurveyperformed by: .........................................................................

Date of maintenance survey: .........................................................................
rated wall systems
A- /H- /J-Fire & Blast
Date of next scheduled survey: .........................................................................

5.3 Warranty & Maintenance conditions

26 years extended warranty on G21 Fire Panels
InterDam can provide a 26 years extended warranty. During this time the
G21 Fire Panel wall system should maintain its designed fire and or blast
resistance, thermal insulation and loadbearing capacities.
Provided installation and maintenance are performed by IDM certified

site engineers according to the current procedures.
The project warranty period starts after handover of project fire panel
system to client, but no later than 12 months after the supply of the 1st
panels.
Certified installation
To be eligible to the extended project warranty supervision and approval
of installation of the wall system is to be performed by IDM certified
engineers and all installation reports should be received by InterDam
prior to issuing the warranty statement.
In general IDM certified engineer will verify execution according to

approved drawings for:
• position of yard steel
• application of fire tape on yard steel
• installation of the G21 Fire Panels
• execution of penetrations
• application of top, bottom and corner insulation and flashings
• protection of panels prior to sail away
• storage of panels prior to installation
Check G21 Fire Panel installation instructions for details.
Certified maintenance
The verified inspection & maintenance shall comprise the entire wall
panel system and include the following elements:
• Build-up of dirt / cleaning
• Functioning of drainage holes
• Mechanical damages (to panels and/or flashings)
• Faulty fasteners - pop rivets
• Faulty fasteners – panel fasteners
• Penetrations
• Sealants
• Damage of coating
• Build-up of rust
Inspection interval:
Every year
• External panels in regular contact with salty water need to be hosed
down with low pressure fresh water.
• Spot check of above mentioned elements on easy accessible area’s
and area’s most likely to degenerate first (hot spots).
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Every 4 year
• Verified check on all points and visual inspection of all external walls.
In case of an event like a fire or collision InterDam inspectors should
be assigned to assess the extent of damage and required corrective
measures. First fix measures can be applied as per the repair
instructions. All reported shortcomings are to be remedied as per
InterDam’s maintenance contract.
Design life. InterDam provides a design life statement of G21 Fire Panel
system including certified penetrations for 50 years on non-salty areas
like internal offshore walls and external land based walls and 30 years on
salty areas like offshore or near shore external walls. Provided installation
and maintenance are performed by IDM certified engineers according to
the current procedures.
During the warranty period all materials required will be at cost of

InterDam, including port to port logistics.
Cost of inspection, supervision and maintenance as per InterDam’s

yearly unit rates. Costs excluded are port to site logistics, craning and
scaffolding, travel and lodging costs.
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6. Standard drawings
6.1 External walls
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6.2 Internall walls
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Drawings of penetrations in internal walls
6.3 Suspended ceiling
6.4 Additionals – unistruts
6.5 Removable wall panel drawing
6.6 Blast panel application drawing
7. Reference projects
7.7 Reference list of G21 Fire Panel
7.2 Case study - Dolwin A and Helwin-B for Tennet
7.3 Case study – Wilmar Autoroute
7.4 Case study – Yamal LNG
8. Photos
8.1 Internal wall application
8.2 Internal walls with penetrations
8.3 External wall application
8.4 External wall with penetrations

G21 Fire and Blast Databook Panels2.0

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DATABOOK

A- /H- /J-Fire & Blast

3. Technical datasheets 27

6. Standard drawings 85

7. Reference projects 125

Offshore fire wall comparison table

2. The product: G21 Fire Panel

2.1.1 Core material

2.1.2 Fire panel skins

Internal and external steel sheeting is S-profiled

2.1.2.1 Corrosion resistance

The G21 panels are coated to a proven offshore climate resistant

Colorcoat HPS200® (predecessor of the improved Colorcoat HPS200

Corrosion resistance of the panel with Colorcoat HPS200 Ultra®:

Salt spray (h) 1000 EN 13523-8

Humidity (h) 1000 EN 13523-26

Corrosion resistance category RC5 EN 10169-2 (see certificate below)

UV resistance category RUV4 EN 10169:2010

Certificate for RC5 class of Colorcoat HPS200 Ultra®

The main features are:

• The galvanizing and coating processes used (respectively Galvalloy and

• The wall system consists of fully prefabricated and pre-coated components.

Fire rating A0/A60 H0/H60/H120 J10 J30/J60

Sound insulation (EN

2.3.2 Deck deflections data

2.3.2 Deck deflections data

2.3.3 Wind and thermal loadings

For external walls: loading of 2.5 kPa windpressure and suction

Thickness of panel Vertical max. free span

120 4 3/4 0,30 3,33 0,0528 18,93

150 6 0,25 4,00 0,0440 22,71

Positive pressure Negative pressure

2.3.5 Load bearing capabilities during fire

Actual fire test G21 Fire Panel EMS

Items with a weight up to 30 kg can be mounted to the IDM FirePanel,

2.3.6 Blast resistance

Please check the following link https://youtu.be/Si1BJeeNoQc for footage

Example of the BIR-profile for enhanced blast resistance

Free span table G21 Blast Panel

Free span table G21 Blast Panel

2.3.7 Fire Post Blast capabilities

2.4.1 HVAC penetrations

If located close to the wall (typically at a

2.4.2 MCT penetrations 2.4.3 Pipe penetrations

2.4.4 Multi penetrations 2.4.5 Groups of penetrations

G21 Fire Panel - A60

Front view (3D) Horizontal section

Project : TCO FUTURE GROWTH PROJECT

3.2 G21 Fire Panel – H120 internal wall

G21 Fire Panel - H120

Front view (3D) Horizontal section

Project : TCO FUTURE GROWTH PROJECT

3.3 G21 Fire Panel – A60 external wall

G21 Fire Panel - A60 - Galvanized steel

Front view (3D) Horizontal section

G21 Fire Panel - A60 - Stainless steel

Front view (3D) Horizontal section

3.4 G21 Blast Panel – A60 rated

G21 Blast Panel - A60 - Galvanized steel

Front view (3D) Horizontal section

3.5 G21 Fire Panel – H120 external wall

G21 Fire Panel - H120 - Galvanized steel

Front view (3D) Horizontal section

G21 Fire Panel - H120 - Stainless steel

3. Technical datasheets 27

6. Standard drawings 85

7. Reference projects 125