Precaution Checking List for Long Shutdown - 16/7/2021

Logistics

LEGEND Date check

4-Jun 8-Jun 11-Jun 15-Jun 18-Jun 22-Jun 25-Jun 29-Jun 2-Jul 13-Jul 16-Jul
Supplier/Exp Total
No Part Name Part No/Variant Back no Model Status orter Checked OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG OK NG Action/Expired date

1 Pad Pillar N02 Rh 62552-KK080-00 2N22 Hilux Expired TMT 0 0 0 0 0 0 0

2 Pad Pillar N02 Rh 62552-0K030-00 N282 Innova Expired ROVSKI 120 120 120 120 120 120 120 1/7/2021

Hilux/
3 Pad Pillar N02 Rh 62552-KK030-00 HX49 Expired ROVSKI 828 828 828 828 828 828 828 1/7/2021 (600),5/7/21 (228)
Fortuner
4 Sheet Qtr panel Silencer 67813-0k080-A ND89 Innova Expired TMMIN 80 80 80 80 80 80 80 25/7/2021

5 Sheet Qtr panel Silencer 67813-0k040-00 N342 Innova Expired ROVSKI 48 48 48 48 48 48 48 10/7/2021

6 Pad Pillar N03 Rh 62553-KK050-00 2N24 Hilux Expired TMT 70 70 70 70 70 70 70 70 70 70 70 70 9/7/2021

Hilux/
7 Pad Pillar NO2 Rh 62552-KK040-00 HK58 Expired TMT 100 100 100 100 100 100 100 100 100 100 100 100 6/7/2021
Fortuner
8 Pad Pillar NO3 Rh 62553-KK020-00 HK59
Hilux/ Expired TMT 60 60 60 60 60 60 60 60 60 60 60 60 2/7/2021 Check and monitor
Fortuner expiry date, order
Hilux/ C replacement before
9 Pad Pillar NO2 Rh 62552-KK010-00 HK57 Expired TMT 80 80 80 80 80 80 80 80 80 80 80 80 2/7/2021
Fortuner resume production
h
10 Pad Pillar NO2 Rh 62552-KK090-00 2N23 Hilux Expired TMT 60 60 60 60 60 60 60 60 60 60 60 60 16/7/2021 ec
k
Hilux/ an
11 Pad Pillar NO2 Rh 62552-KK010-00 HK57 Expired TMT 0 0 0 0 0 0 0
Fortuner d
Hilux/ m
12 Pad Pillar NO2 Rh 62552-KK040-00 HK58 Expired TMT 0 0 0 0 0 0 0
Fortuner o
13 Pad , Pillar No 2 RH 62552-KK030-00 HX49
Hilux/ Expired ROVSKI 0 0 0 0 0 0 0 ni
Fortuner to
r
14 Sheet, Qtr Panel Silencer 67813-0K080-00 ND68 Expired ROVSKI 0 0 0 0 0 0 0 Check voltage weekly and record
ex
pi
15 Sheet Qtr Pnl Silencer Rh 67813-0K040-00 N342 Expired ROVSKI 0 0 0 0 0 0 0
ry
da
16 Sheet Qtr Pnl Silencer Rh 67813-0K010-00 N341 Expired ROVSKI 0 0 0 0 0 0 0 te
Hilux ,
17 Clip Roof drip side finish moulding 75561-0D090-00 0A54 Expired ROVSKI 2100 2100 2100 2100 2100 2100 2100 2 - 9/8/2021 or
/Innova
d
18 Sheet Qtr Pnl Silencer Rh 67813-0K010-00 N343 Innova Expired ROVSKI 96 96 96 96 96 96 96 20 - 25/10/2021 er
re
19 Battery Assy ( 80D26R ) 28800-0L290-00 YB01 Hiace Voltage Weak Yuasa 22 22 22 17 5 0 22 0 22 0 22 0 22 0 22 0 22 0 22 0 22 Label NG at part pl QC rejected all batteries at line
ac standby shooter, Jundate standby
Hilux/ e
20 Battery Assy ( MFLN3 ) 28800-0L640-00 #N/A Voltage Weak Yuasa 22 22 22 22 0 22 0 22 0 22 0 22 0 22 0 22 0 22 0 22 Label NG at part trolley and storage (15/6/21)
Fortuner
m
21 Battery Assy ( MFLN2 ) 28800-0C340-00 #N/A Innova Voltage Weak Yuasa 20 20 20 20 0 20 0 20 0 20 0 20 0 20 0 20 0 20 0 20 Label NG at part eTra
nsf
nt
er
22 Engine Assy 1700-0C361-00 #N/A Rusty TMT 27 27 27 27 27 27 27 27 27 27 27 27 b
ru
bb
ef Full cover part rack with silica
er
23 Engine Assy 16000-0E290/261 #N/A Rusty TMT 12 12 12 12 12 12 12 12 12 12 12 12 or
pa
ert
int
re
24 Rear Axle 1 Rusty TMT 26 26 26 26 26 26 26 26 26 26 26 26 o
su
bo
25 Panel Roof 63111 - 0K100 #N/A VAN Rusty TMMIN 10 10 10 10 10 10 10 10 10 10 10 10
m
x
e
fro
m
pr
26 Panel Roof 63111-KK010 #N/A B-CAB Rusty TMT 10 10 10 10 10 10 10 10 10 10 10 10 ha
o
ng
d
Repaired and applied anti rust oil ( 10er,
27 Panel Roof 1 SUV Rusty TMT 10 10 8 2 10 10 10 10 10 10 10 10 10 OK) uc
re
du
ti
28 Panel Roof 1 D-CAB Rusty TABM 20 20 20 20 20 20 20 20 20 20 20 20 ce
o
qu
n
an
29 Panel sub assy Front Door rh 67001-KK010-00 HX76 Rusty TABM 60 73 73 73 73 73 73 73 73 73 73 73 tit
y
in
30 Panel sub assy Front Door lh 67002-KK010-00 HX77 Rusty TABM 80 75 75 75 75 75 75 75 75 75 75 75 on Apply anti rust oil and full cover
e rack with plastics, put in Silica to
31 Panel sub assy Rear Door rh 67003-KK011-00 AM44 D-CAB Rusty TABM 60 62 62 62 62 62 62 62 62 62 62 62 bo
x absorb humidity. & check weekly
32 Panel sub assy Rear Door lh 67004-KK011-00 AM45 D-CAB Rusty TMT 60 53 53 53 53 53 53 53 53 53 53 53

33 Panel sub assy Rear Door rh 67003-KK030-00 FE55 SUV Rusty TMT 10 10 10 10 10 10 10 10 10 10 10 10

34 Panel sub assy Rear Door lh 67004-KK030-00 FE56 SUV Rusty TMT 11 11 11 11 11 11 11 11 11 11 11 11

35 Panel sub assy Front Door rh 67001-0K131-00 NJ26 Rusty TMMIN 2 7 7 7 7 7 7 7 7 7 7 7

36 Panel sub assy Front Door lh 67002-0K130-00 #N/A Rusty TMMIN 2 7 7 7 7 7 7 7 7 7 7 7

37 Panel sub assy Rear Door rh 67003-0K130-00 ND54 Rusty TMMIN 3 8 8 8 8 8 8 8 8 8 8 8

38 Panel sub assy Rear Door lh 67004-0K130-00 #N/A Rusty TMMIN 3 8 8 8 8 8 8 8 8 8 8 8

39 IP Reinforcement Hiace 55330-26310-00 TZ09 Hiace Rusty AISB 5 5 5 5 5 5 5 5 5 5 5 5

40 IP Reinforcement 55330-26310-00 TZ09 Hiace Rusty AISB 0 0 0 0 0 0 0 0 0 0 0 0

41 IP Reinforcement Hilux (KH67) 55330-KK090-00 #N/A Hilux Rusty AISB 55 55 55 55 55 55 55 55 55 55 55 55

42 IP Reinforcement Fortuner 55330-KK240-00 #N/A Fortuner Rusty AISB 0 0 0 0 0 0 0 0 0 0 0 0

Full cover part rack with silica
43 IP Reinforcement Innova (N267) 55330-0K351-00 N267 Innova Rusty AISB 18 18 18 18 18 18 18 18 18 18 18 18

44 IP Reinforcement Hilux (KH68) 55330-KK090-00 #N/A Hilux Rusty AISB 42 42 42 42 42 42 42 42 42 42 42 42

45 IP Reinforcement Fortuner (KH69) 55330-KK240-00 #N/A Fortuner Rusty AISB 25 25 25 25 25 25 25 25 25 25 25 25

46 IP Reinforcement Innova 55330-0K351-00 N267 Innova Rusty AISB 10 10 10 10 10 10 10 10 10 10 10 10

Fortuner
47 PIPE SUB-ASSY, EXHAUST, CTR 17403-0C131-01 ST74 Rusty AISB 10 10 10 10 10 10 10 10 10 10 10 10
(LY)

48 PIPE SUB-ASSY, EXHAUST, CTR 17403-0C131-02 ST75 Innova Rusty AISB 0 0 0 0 0 0 0 0 0 0 0 0

Fortuner
49 PIPE SUB-ASSY, EXHAUST, CTR 17403-0L172-01/02 ST76/79 Rusty AISB 12 12 12 12 12 12 12 12 12 12 12 12
(NN/LW)

50 PIPE SUB-ASSY, EXHAUST TAIL 17405-0C150-00 N238 Innova Rusty AISB 0 0 0 0 0 0 0 0 0 0 0 0

Full cover part rack with silica
Fortuner
51 PIPE SUB-ASSY, EXHAUST TAIL 17405-0C160-00 HT28 Rusty AISB 0 0 0 0 0 0 0 0 0 0 0 0
(LY)
Fortuner
52 PIPE SUB-ASSY, EXHAUST TAIL 17405-0L210 HT30/31 Rusty AISB 20 20 20 20 20 20 20 20 20 20 20 20
(NN/LW)

53 PIPE ASSY, EXHAUST, FR 17410-0L050-00 0B22 Hiace Rusty AISB 10 10 10 10 10 10 10 10 10 10 10 10

54 PIPE ASSY, EXHAUST, FR 17410-0L070 #N/A Rusty AISB 0 0 0 0 0 0 0 0 0 0 0 0

55 PIPE ASSY, EXHAUST TAIL 17430-0L040-00 0B24 Hiace Rusty AISB 0 0 0 0 0 0 0 0 0 0 0 0

56 PIPE ASSY, EXHAUST TAIL 17430-0L072-00 MB93 Hilux Rusty AISB 10 10 10 10 10 10 10 10 10 10 10 10

57 PIPE ASSY, EXHAUST TAIL 17430-0L140 #N/A Rusty AISB 0 0 0 0 0 0 0 0 0 0 0 0

58 Headlining Hiace L1 63310-0L010-B0 WR33 Hiace Dust Stain WSA 15 15 15 15 15 15 15 15 15 15 15 15

secure plastic cover part trolley with
59 Headlining Hilux 63300-0K010-B0 63300-0K020-B0 63300-0K020-C0 #N/A Hilux Dust Stain TBU 0 0 0 0 0 0 0 0 0 0 0 0 tape
60 Headlining Fortuner 63310-0KN00-B0 63310-0KN10-B0 #N/A Fortuner Dust Stain TBU 0 0 0 0 0 0 0 0 0 0 0 0

61 Headlining Innova 63310-0KJ00-B0 63310-0KM40-B0 63310-0KM90-B0 #N/A Innova Dust Stain TBU 10 10 10 10 10 10 10 10 10 10 10 10

62 Headlining Hilux 63300-0K010-B0 63300-0K020-B0 63300-0K020-C0 #N/A Hilux Dust Stain TBU 0 0 0 0 0 0 0 0 0 0 0 0

63 Headlining Fortuner 63310-0KN00-B0 63310-0KN10-B0 #N/A Fortuner Dust Stain TBU 17 17 17 17 17 17 17 17 17 17 17 17

Fu
ll
64 Headlining Innova 63310-0KJ00-B0 63310-0KM40-B0 63310-0KM90-B0 #N/A Innova Dust Stain TBU 6 6 6 6 6 6 6 6 6 6 6 6
wr
ap
65 Side rail 51011-KK040-00 FA67 Fortuner rusty TMT 10 10 10 10 10 10 10 10 10 10 10 10 pa
rt
66 Side rail 51012-KK040-00 FA68 Fortuner rusty TMT 10 10 10 10 10 10 10 10 10 10 10 10 on Apply anti rust oil and full cover
ea rack with plastics, put in Silica to
67 Side rail 51011-KK050-00 N525 Innova rusty TMMIN 20 20 20 20 20 20 20 20 20 20 20 20 sil absorb humidity. & check weekly
y
68 Side rail 51012-KK050-00 N526 Innova rusty TMMIN 20 20 20 20 20 20 20 20 20 20 20 20 ru
sty
po
69 Side rail 51011-KK030-00 HE38 Hilux rusty TMT 80 80 80 80 80 80 80 80 80 80 80 80
rti
on
70 Side rail 51012-KK030-00 HE39 Hilux rusty TMT 80 80 80 80 80 80 80 80 80 80 80 80

71 Carpet 58510-0KS20-C0 HJ32 LQ Dust Stain TMT 10 10 10 10 10 10 10 10 10 10 10 10

Cover with plastic
72 Carpet 58570-0KB61-CA JP01 Innova Dust Stain Sugihara 13 13 13 13 13 13 13 13 13 13 13 13

73 Carpet 58500-0KJ40-C0 HU79 Fortuner Dust Stain Sugihara 8 8 8 8 8 8 8 8 8 8 8 8

74 Carpet 58500-0KJ10-C0 HU78 Hilux M Dust Stain Sugihara 16 16 16 16 16 16 16 16 16 16 16 16

75 Carpet 58500-0KG80-C0 HU76 Hilux A Dust Stain Sugihara 27 27 27 27 27 27 27 27 27 27 27 27

76 ABS Actuator Unboxing ZP55 IMV Expired 67 box 67 box 67 box 67 box 67 box 67 box 67 box 67 box 67 box 67 box 67 box 67 box 8/3/2021 Check and monitor expiry date,
order replacement before
77 ABS Actuator Unboxing ZP56 IMV Expired 23 box 23 box 23 box 23 box 23 box 23 box 23 box 23 box 23 box 23 box 23 box 23 box 26/3/2021 resume production
*info dari Wakman QE expired
78 ABS Actuator Unboxing MV66 IMV Expired 2 box 2 box 2 box 2 box 2 box 2 box 2 box 2 box 2 box 2 box 2 box 2 box 1/4/2021 date 5 month
79 ABS Actuator Unboxing HD46 IMV Expired 15 box 15 box 15 box 15 box 15 box 15 box 15 box 15 box 15 box 15 box 15 box 15 box 23/3/2021

80 ABS Actuator Unboxing JN34 Hiace Expired 1 box 1 box 1 box 1 box 1 box 1 box 1 box 1 box 1 box 1 box 1 box 1 box no expired date founded

81 Tire/ wheel assy NF MK37 Hilux Low pressure OMI 37 3 37 3 36 4 36 4 36 4 36 4 36 4 36 4 36 4

Check air pressure weekly and record
82 Tire/ wheel assy NH MK39 Hilux Low pressure OMI 63 63 62 1 62 1 62 1 62 1 62 1 62 1 62 1
Total 20 unit checking
83 Tire/ wheel assy NE/NG MK30 Hilux Low pressure OMI 82 1 82 1 82 82 82 82 82 82 82 Total NG 0 unit (25/6/21)
84 Tire/ wheel assy LQ MK29 Hilux Low pressure OMI 70 70 68 2 68 2 68 2 68 2 68 2 68 2 68 2 Total by location
Storage = 400 unit
85 Tire/ wheel assy NE/NG HW54 Hilux Low pressure OMI 42 42 42 42 42 42 42 42 42
Jundate = 226 unit
86 Tire/ wheel assy NB JQ42 Innova Low pressure OMI 80 1 80 1 80 1 80 1 80 1 80 1 80 1 80 1 80 1
Balance = 0

87 Tire/ wheel assy NA M434 Innova Low pressure OMI 52 1 52 1 52 1 52 1 52 1 52 1 52 1 52 1 52 1 Total NG = 17 unit

88 Tire/ wheel assy NN MK40 Fortuner Low pressure OMI 68 1 68 1 67 2 67 2 67 2 67 2 67 2 67 2 67 2

89 Tire/ wheel assy LY MK38 Fortuner Low pressure OMI 39 1 39 1 39 1 39 1 39 1 39 1 39 1 39 1 39 1

90 Tire/ wheel assy LW ZW56 Fortuner Low pressure OMI 35 5 35 5 35 5 35 5 35 5 35 5 35 5 35 5 35 5

91 Tire/ wheel assy Hiace Low pressure OMI 45 45 45 45 45 45 45 45 45