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Sensors and Actuators A 236 (2015) 173–179

Contents lists available at ScienceDirect

Sensors and Actuators A: Physical


journal homepage: www.elsevier.com/locate/sna

An arc-shaped piezoelectric generator for multi-directional wind


energy harvesting
Jiangxin Zhao, Jin Yang ∗ , Zhiwei Lin, Nian Zhao, Jun Liu, Yumei Wen, Ping Li
Department of Optoelectronic Engineering, Research Center of Sensors and Instruments, Chongqing University, Chongqing 400044, People’s Republic of
China

a r t i c l e i n f o a b s t r a c t

Article history: In this study, a piezoelectric wind energy harvester was demonstrated, which aimed at addressing the
Received 11 June 2015 limitations of the existing approaches including single-directional operation and narrow working wind
Received in revised form speed range. In the harvester, an arc-shaped elastic beam, instead of conventional thin cantilever beams,
30 September 2015
was adopted to extract wind energy. Benefiting from the beam’s characteristics of arc-shaped struc-
Accepted 28 October 2015
ture and elasticity, the harvester is capable of scavenging wind energy without any extra accessory and
Available online 2 November 2015
responding to multi-directional wind excitations. An analytical model was established to investigate
the effects of wind direction and structural parameters on the electrical output. In test, the harvester
Keywords:
Wind energy harvester
worked efficiently with wind coming from four directions in a speed range of 2–17 m/s and produced a
Flow-induced-vibration maximum open-circuit voltage up to 34 V. When connected to an external load of 15 k, the harvester
Multi-directional showed a peak output power of 1.73 mW at 17 m/s. In addition, 18 serial-connected commercial light-
Wide wind speed range emitting diodes (LEDs) were lit up simultaneously at the wind speed of 10.5 m/s, which confirmed the
Arc-shaped elastic beam practicability of the harvester.
© 2015 Elsevier B.V. All rights reserved.

1. Introduction energy caused by vortex shedding. Adopting the similar principle,


another wind energy converter was developed [19], which utilized
As the needs for the portable and wireless electronics have a “piezo-leaf” device consisting of a polyvinylidene fluoride (PVDF)
been growing rapidly, methods to harvest ambient environmental cantilever. In these harvesters, bluff bodies are indispensable. What
energy to power these electronics have been extensively inves- is more, these vortex shedding-based harvesters can only operate
tigated during the past decades [1–6]. Due to its ubiquity and efficiently in a narrow wind speed range generally from 2 m/s to
abundance [7,8], wind energy can be an ideal and environmentally- 6.5 m/s. An example of extracting energy from fluttering was pre-
friendly source for energy-harvesting system and has long been sented by Bryant and Garcia [20], and they fabricated a piezoelectric
actively exploited since the invention of windmill [9–12]. Although bimorph with a flap at its tip. The working wind speed range is from
large-size turbine generators have high conversion efficiency 1.9 m/s to 5 m/s. Sirohi and Mahadik [21] investigated a galloping
and high output power, the disadvantages of small-size turbine energy harvester consisting of a piezoelectric cantilever attached to
generators include structural complexity, high fabrication and a prism with D-shaped cross section. However, the output power
maintenance costs and unfavorable scalability because of the is negligible when wind speed is below 12.5 m/s due to its inherent
increased proportion of friction losses with the reduced area of structural damping. Furthermore, all of the harvesters mentioned
blade surfaces [13]. To overcome these drawbacks, harvesting flow- above operated well with wind blowing from just one direction.
induced vibrations due to vortex shedding, fluttering and galloping But in natural environment, the direction of wind is generally time-
has been suggested as a potential alternative recently [14–17]. Allen varying, rendering the above-mentioned harvesters impractical. A
and Smits [18] studied a wind energy-harvesting eel by placing a study on the responses of a polymer piezoelectric energy harvester
piezoelectric membrane in the wake of a bluff body to harness the under wind excitations from three directions was done by Li et al.
[22], but the wind speed range was narrow (0.5–4.7 m/s).
In this study, we present a novel design consisting of an arc-
∗ Corresponding author. shaped elastic piezoelectric beam which is capable of harvesting
E-mail address: yangjin@cqu.edu.cn (J. Yang).

http://dx.doi.org/10.1016/j.sna.2015.10.047
0924-4247/© 2015 Elsevier B.V. All rights reserved.
174 J. Zhao et al. / Sensors and Actuators A 236 (2015) 173–179

Fig. 1. Wind energy harvester and experimental setup: (a) a photograph of the fabricated harvester (b) schematic of the experimental setup and (c) a photograph of the
experimental setup.

the energy from the wind with a wide speed range as well as coming (GM8902). The time history of the output waveform was monitored
from different directions. and recorded by a digital oscilloscope from Tektronix (TDS2022B).
The schematic and photograph of the experimental setup are
shown in Fig. 1(b) and (c).
2. Device design and experimental set-up

A photograph of a wind energy harvester is shown in Fig. 1(a). 3. Modeling of the harvester
The harvester consisted of an arc-shaped elastic beam, a piezo-
electric ceramic transducer (PZT) patch, and a fixture. Both ends When the harvester operates under the wind with an incident
of the elastic beam were fixed to the fixture, while the arcuated angle ˛, a coupled single degree of freedom (SDOF) model can be
part in the middle of the beam was free and could oscillate under applied to analyze the electro-flow-structural coupling behavior of
wind excitations. In the prototype, the arc-shaped beam was 60 mm the harvester, and the model takes into account the electromechan-
in length and 40 mm in width, manufactured with 0.06-mm-thick ical coupling effect, as well as the interaction between the wind
copper sheet (C17200). Considering the ratio of PZT thickness to flow and the elastic beam [24,25]. The governing equations are
copper substrate thickness and the crispness of the PZT pitch [23], given by
a 0.2-mm-thick PZT-5 patch was chosen, and its length and width 
M˛ ÿ˛ + C˛ ẏ˛ + K˛ y˛ − V˛ = F˛
were 20 mm and 14 mm, respectively. To experience the largest (1)
strain and thus produce the maximum power, the PZT patch was Cp V̇˛ + V˛ (Rl )−1 +  ẏ˛ = 0
attached to the root of the beam by an epoxy layer. The space of the
arc was defined as ‘a’ while the space of the beam’s ends as ‘b’, and whereM˛ is the equivalent mass, C˛ is the equivalent damping coef-
their values were 46 mm and 20 mm, respectively. Furthermore, ficient and K˛ is the equivalent stiffness of the elastic beam; Rl and
the direction of wind flow, and those along the harvester’s length V˛ are the applied load resistance and the voltage across the elec-
and width were represented by w, L and d, respectively. Based on trical load, respectively; Cp is the capacitance of the PZT patch;
the aerodynamic theories, wind from arbitrary directions will cause is the electromechanical coupling coefficient; y˛ is the arcuated
the oscillation of the elastic beam, and then a deformation is trans- part’s displacement normal to L and d; F˛ is the aerodynamic force
mitted to the PZT patch. Because of the piezoelectric effect of the as the excitation term. The dot symbol stands for differentiation
PZT material, an electrical field is induced between the two surfaces with respect to time t. In Eq. (1), the aerodynamic model estab-
of the patch and we can obtain the electrical power contained in lished here is based on the quasi-steady hypothesis [16,26,27], and
the electrical field through an external circuit. the aerodynamic force F˛ is given by
All experiments were performed in a small wind tunnel. We
1
used a commercial wind blower as the wind source and connected F˛ = U 2 D˛ Cy (2)
2
it to a homemade flow channel with a diameter of 200 mm. The
experimental wind speed range was from 2 m/s to 17 m/s, manu- where , Uand D˛ are the air density, the wind speed and the char-
ally controlled by a variable frequency motor and measured using acteristic dimension of the elastic beam normal to the incident
a digital aerometer with the resolution of 0.1 m/s from Benetech wind, respectively. Cy is the instantaneous aerodynamic coefficient
J. Zhao et al. / Sensors and Actuators A 236 (2015) 173–179 175

Fig. 2. Simulation of the stress distribution and the wind-induced oscillating motion characteristics of the elastic beam. (a) stress distributions by COMSOL (b) instant motion
patterns at its eigenfrequencies by COMSOL and (c) motion photographs of the beam.

and can be expressed as a polynomial function of the incident angle 4. Results and discussions
of the wind␣ [16,26,28].
In order to verify the responses of the harvester under wind

m

n
ẏ excitations from various directions, we first simulated the stress
i j
Cy = Ai (˛) + Aj (˛) (3)
|ẏ| distributions of the arc-shaped beam in four distinct operating
i=1 j=2
modes by the software of COMSOL Multiphysics. Different modes
whereAi andAj are the empirical coefficients, and they are closely are determined by the relative directions among w, L and d. To be
related to the geometrical characteristics of the beam, especially more specific, when w is perpendicular to both L and d, we define it
the structural parameters of ‘a’ and ‘b’. In addition, according to as mode I or II, and where the windward of the harvester contains
aerodynamic theory, when the wind excites the beam on its arc, the PZT, it is further defined as mode I. The mode that w is perpendic-
elastic beam will oscillate because of the periodic vortex shedding ular to L and parallel to d is regarded as mode III. In mode IV, w is
on its surface. The frequency of the vortex shedding is determined perpendicular to d and parallel to L. Fig. 2(a) shows the simulated
as stress distribution results. We find that stress appears in all modes,
SU indicating that the harvester is capable of responding to wind from
fs = (4) different directions. Furthermore, the largest stress appears near
a
the clamped ends of the arc-shaped beam in all modes, which will
where fs is the vortex shedding frequency, Sis the dimensionless guide us to select this position as the optimal PZT location to achieve
Strouhal number. When the vortex shedding frequency is close to a large electrical output.
the eigenfrequency of the harvester, the harvester will get into res- According to aerodynamic theory, the wind-induced oscillating
onance and the oscillating amplitude of the beam will be enhanced, frequencies and the motion patterns of the beam will vary with
and thus the electrical output. The characterization of the har- the exciting wind speeds [31]. When the wind-induced oscillat-
vester’s eigenfrequencyf0 can be expressed by [29,30] ing frequency is close to the eigenfrequency of the harvester, the
 harvester will get into resonance and the electrical output will be
1 K˛
f0 = (5) enhanced. Therefore, we also investigated the wind-induced oscil-
2 M˛
lating patterns of the harvester at resonance using the software
It is obvious that, under the wind with the same incident angle of COMSOL Multiphysics by setting the ends of the elastic beam
˛,K˛ is negatively correlated to the value of ‘a/b’, while the change of clamped and observing the beam’s oscillating characteristics at
M˛ is negligible with different values of ‘a/b’ in our harvester. Thus, eigenfrequencies, and the results are depicted in Fig. 2(b). As can be
with a fixed value of ‘b’, a larger value of ‘a’ will lead to a smaller observed from the instant motion analysis results, at lower eigen-
eigenfrequency of the harvester. Finally, the Reynolds number Re is frequencies of 15.28 Hz, 49.36 Hz and 101.67 Hz, the beam moves
another important parameter in wind energy harvesting based on forth and back normal to L and d, along with the deformation of
flow-induced vibration, which can reflect the flowing state of the the arc; while at higher eigenfrequencies of 125.09 Hz, 146.41 Hz
wind as well as the oscillating pattern of the harvester. When the and 229.36 Hz, bending and torsion are involved. All of the elas-
wind excites the beam on its arc, Reis defined as tic beam’s motion patterns will cause the deformation of the PZT
patch to generate electrical output. For more straightforward expla-
Ua
Re = (6) nation, some snapshots of the forth and back movement captured

using a high-speed camera are shown in Fig. 2(c). In wind flow,
where is the absolute viscosity of the air. According to the above the beam moves away from the equilibrium position and flutters
equations, it can be found that, the performance of the harvester upwards. After reaching the maximum amplitude, the beam flutters
is significantly influenced by the incident angle of the wind˛, the downwards to the other furthest position and then upwards again.
wind speed Uand the structural parameters of ‘a’ and ‘b’.
176 J. Zhao et al. / Sensors and Actuators A 236 (2015) 173–179

Fig. 3. Open-circuit output voltages of four modes at various wind speeds.

The cycle repeats until the wind speed increases to the threshold large-amplitude oscillating motion. When the wind speed is large
of chaotic oscillation and torsion occurs. enough to make the harvester work outside the lock-in region, the
To characterize the electrical outputs of the harvester under oscillation develops into chaos. The harvester showed different fre-
wind excitations with various speeds and directions, the open- quency behaviors in different modes, this is because the motion
circuit voltage signals at various wind speeds for all modes are patterns of the harvester are different due to the inherent geomet-
recorded and plotted in Fig. 3. In mode I (Fig. 3(a)) and mode II rical asymmetry and different excitation wind speeds in different
(Fig. 3(b)), fluttering is the main oscillating pattern of the beam at modes. In modes I, II and III, the dominant vibrating frequency is
low wind speeds, and both the oscillating amplitude and frequency mainly determined by the interaction between the wind and the
increase with the wind speed increasing. When the wind speed elastic beam. It does not match with any of the harvester’s eigen-
reaches the threshold of chaotic motion, the oscillation loses its frequencies. While in mode IV, the vibrating frequency is near the
regularity and becomes aperiodic, but the oscillating amplitude and harvester’s eigenfrequency due to the lock-in effect of vortex shed-
frequency still increase with the increasing wind speed. In mode I, ding.
the oscillating frequency (14.53 Hz) is close to the eigenfrequency In Fig. 3, although the generated voltages fluctuate with time,
of the harvester (15.28 Hz) at 7 m/s, and the operating state of the their average amplitudes over a long period of time (such as 3 min)
harvester approaches resonance. While in mode II, the harvester remain stable. Therefore, the average values of the peak to peak
needs a higher wind speed to achieve this state. The reason is that, open-circuit voltages over a period of 3 min versus wind speed were
the PZT patch causes a larger equivalent stiffness of the harvester measured when the harvester operated with a = 46 mm, b = 20 mm,
in mode II than that in mode I. In mode III (Fig. 3(c)), the oscilla- and the results are shown in Fig. 4(a). The results prove that the
tion is mainly caused by vortex shedding. According to Eq. (4), the wind with a wide speed range of 2–17 m/s can be converted to
frequency of the vortex shedding is positively correlated to wind electricity by the harvester in all four modes. However, we also
speed. At 7 m/s, the frequency of the vortex shedding (14.23 Hz) notice that the output voltages in different modes exhibit various
is consistent with the eigenfrequency of the harvester (15.28 Hz), characteristics. In modes I and II, they show similarly increasing
thus, a resonance occurs. At a higher wind speed, the turbulence trend with the growing wind speed and get to 25.0 V and 34.2 V
turns to be a dominant contributor and then the chaotic oscillation at 17 m/s, respectively. While in mode III, a small hump appears
occurs, along with the oscillating amplitude and frequency increas- in the voltage curve at 7 m/s, this is because the frequency of the
ing. In mode IV (Fig. 3(d)), the arcuated part of the beam serves vortex shedding on the beam’s surface matches the eigenfrequency
as a bluff and the flow field will be disturbed when wind blows of the harvester. Subsequently, with increasing wind speed vortex
through it. In addition, vortex streets are produced in the wake as shedding develops into turbulence, which becomes the major con-
well. When the frequency of the vortex shedding is close to the tributor on the increasing output voltage. The maximum voltage of
eigenfrequency of the harvester (15.28 Hz), it will be locked within 14.2 V is reached at 17 m/s. The voltage curve in mode IV exhibits a
a certain wind speed range [32]. In the lock-in region, with the distinct trend and presents a large hump with the value of 26 V at
wind speed ranging from 7 m/s to 11 m/s, the harvester exhibits a 11 m/s. Then, the beam bends in the middle and flutters only on one
J. Zhao et al. / Sensors and Actuators A 236 (2015) 173–179 177

Fig. 4. Wind speed responses of harvesters with different configurations in the wind speed range of 2–17˛ m/s.

Fig. 5. Peak to peak output voltages and powers across the external load resistances of the referenced harvester (a:b = 2.3:1) for modes I (a), II (b), III (c) and IV (d).
178 J. Zhao et al. / Sensors and Actuators A 236 (2015) 173–179

Fig. 6. Demonstration of the harvester as a sustainable power source. (a) the maximum powers for modes I, II, III and IV and (b) a photograph of wind energy harvesting.
Eighteen commercial LED bulbs were lit up simultaneously.

side under wind pressure, leading to the decreasing output voltage connected commercial LED bulbs were lit up simultaneously at the
with the increasing wind speed. wind speed of 10.5 m/s. This demonstration confirmed the practi-
Furthermore, in order to illustrate the influence of the elastic cal value of the harvester and the scavenged energy from wind can
beam’s radian on the output voltage, a series of subsequent exper- also be utilized to power the wireless sensors for monitoring air
iments were carried out by varying the ratio of ‘a’ to ‘b’. Thus, temperature, barometric pressure or wind speed.
we fabricated other three prototypes with the value of ‘b’ fixed
as 20 mm, while the values of ‘a’ were 20 mm, 32 mm and 60 mm,
5. Conclusions
respectively corresponding to the ratios of 1.0, 1.6 and 3.0. With
these configurations, the output voltages were measured and the
In conclusion, an innovatively designed arc-shaped piezoelec-
results are shown in Fig. 4(b)–(d). The results show that the har-
tric generator for harvesting wind energy with wide speed range
vester with all of the configurations can convert wind energy into
and multiple directions was developed for the first time. An analyt-
electrical output. By comparison, we find that in modes I and II, the
ical model consisting of the electromechanical coupling effect, as
maximum voltages produced by the prototypes with the ratios of
well as the interaction between the wind flow and the elastic beam
2.3 and 3.0 are above 20 V, while those produced by the other two
was established. To further study the relationship between the
prototypes are below 20 V. In mode III, the small humps appear at
harvester’s performance and the wind flow, we investigated four
5 m/s, 7 m/s, 8 m/s and 9 m/s for the prototypes with the ratios of
distinct operating modes, and the behavior of the harvester in each
3.0, 2.3, 1.6 and 1.0, respectively. The explanation is that the stiff-
mode was illustrated and analyzed. As the results showed, a maxi-
ness and the eigenfrequency of the harvester decrease with the
mum output power of 1.73 mW across a matched load of 15 kwas
increasing beam radian, thus, the resonance state will be achieved
obtained at the wind speed of 17 m/s in mode II. In addition, an
at a lower wind speed. In mode IV, the maximum voltages produced
application was demonstrated to confirm the practical value of
by the two prototypes with the ratios of 1.0 and 1.6 are above 30 V
this harvester. With major advantages such as compactness, low
with the wind speed ranging from 9 m/s to 14 m/s and from 10 m/s
cost and simple construction process, we are confident that this
to 13 m/s, respectively, while those of the other two prototypes
harvester will find applications in environmental monitoring and
can’t achieve 30 V. The reason is that for the prototypes with larger
other fields of renewable wind energy utilization.
ratios, according to Eq. (6), the lock-in effect of vortex shedding will
be broken at a lower wind speed by the turbulence, attributing to
narrow wind speed ranges with high output voltages. Furthermore, Acknowledgments
because of the deformations of the arcuated parts, the resonance
state can’t be stably maintained and part of wind energy is dissi- This work was supported by the National Natural Science Foun-
pated in the deformations of the larger arcs, leading to lower output dation of China (Nos. 61174017, 51475060) and Chongqing Science
voltages. Therefore, the harvester with a larger ratio is more suit- and Technology Commission (cstc2013kjrc-qnrc40006).
able for modes I and II, and the harvester with a smaller ratio will
work effectively in mode IV.
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potential of flexible piezoelectric beams in viscous flow, Phys. Fluids 24 (5)
(2012) 054106.
[32] X. Gao, W.H. Shih, W.Y. Shih, Flow energy harvesting using piezoelectric Ping Li received the BE degree in electrical engineering
cantilevers with cylindrical extension, IEEE Trans. Ind. Electron. 60 (3) (2013) and the ME and PhD degrees in instrumentation science
1116–1118. and technology from Chongqing University in 1984, 1995,
and 2003, respectively. He is currently a professor with
the College of Optoelectronic Engineering, Chongqing Uni-
Biographies versity. His current research interests include sensors
and actuators, measurement and instrumentation, smart
structures, and MEMS, and he has taken part in about 20
research projects in these fields.
Jiangxin Zhao received the BE degree in school of physics
and electronics from Henan University in 2013. He is cur-
rently a master student in Chongqing University. His main
research fields are self-powered sensors and networks.

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